POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
With 6-ohm loads, both channels driven
from 1 000 - 10 000 Hz; rated 3.5 W per
channel-minimum RMS power, with no
more than 10 % total harmonic distortion
in AC operation.
Other specifications
CD player section
System
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW
(This output is the value measured at a distance
of about 200 mm from the objective lens surface
on the optical pick-up block with 7 mm
aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm)
(CLV)
Number of channels
2
Frequency response
20 - 20 000 Hz +1/–2 dB
Wow and flutter
Below measurable limit
Radio section
Frequency range
FM: 87.5 - 108 MHz
US, CND models:
AM:
530
530 - 1610 kHz (10 kHz step)
- 1 710 kHz
AEP, UK, IT, EE models:
Antennas
FM: Telescopic antenna
AM/MW/LW: Built-in ferrite bar antenna
General
Speaker
Full range: 8 cm (3 1⁄
4
in.) dia., 6 Ω, cone type
(2)
Input
LINE IN jack (stereo minijack):
Minimum input level 330 mV
Outputs
Headphones jack (stereo minijack):
For 16 - 68 Ω impedance headphones
OPTICAL DIGITAL OUT (CD) (optical output
connector):
Wavelength 630 - 690 nm
Power
Maximum power output (AEP, UK, IT, EE models)
output (US, CND models)
4
11 W
W + 4 W (at 6 Ω, 10% harmonic
distortion)
Power requirements
For Personal Audio System:
DC IN 10V jack accepts: Supplied AC power
adaptor for use with: 120V AC, 60 Hz (US, CND models)
• Abbreviation
CND: Canadian model
EE : East European model
IT : Italian model
and specifications are subject to change
without notice.
MW: 531 - 1611 kHz (9 kHz step)
LW: 153 - 279 kHz
SERVICE MANUAL
Ver 1.0 2003.03
SPECIFICATIONS
US Model
Canadian Model
AEP Model
UK Model
Model Name Using Similar Mechanism ZS-X3CP
CD Mechanism TypeKSM-900AAA
Optical Pick-up NameKSS-900A
9-877-106-01Sony Corporation
2003C0500-1Personal Audio Company
C 2003.03Published by Sony Engineering Corporation
PERSONAL AUDIO SYSTEM
ZS-D10
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. T he Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are e xamples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V A C range are suitable. (See Fig. A)
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
On power sources
• For AC operation, use the supplied AC
power adaptor; do not use any other type.
Polarity of the plug
To Exposed Metal
Parts on Set
AC
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Ω
Earth Ground
voltmeter
(0.75 V)
• The player is not disconnected from the
AC power source (mains) as long as it is
connected to the wall outlet, even if the
player itself has been turned off.
• Unplug the player from the wall outlet
when it is not be used for an extended
period of time.
• When the batteries are not to be used,
remove them to avoid damage that can be
caused by battery leakage or corrosion.
• The nameplate indicating operating
voltage, etc. is located at the rear.
About CD-Rs/CD-RWs
This player can play CD-Rs/CD-RWs
recorded in the CD-DA format*, but
playback capability may vary depending on
the quality of the disc and the condition of
the recording device.
* CD-DA is the abbreviation for Compact
Disc Digital Audio. It is a recording
standard used for Audio CDs.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– AUDIO/PO WER SUPPL Y Section – ......................... 32
6-16. IC Pin Function Description .......................................... 37
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
During normal operation of the equipment, emission of the laser
diode is prohibited unless the lid is closed while turning ON the
S895. (push switch type)
The following checking method for the laser diode is operable.
• Method (In the normal operation)
Emission of the laser diode is visually checked.
1. Open the lid.
2. Push the S895 as shown in Fig.1.
3. Check the object lens for confirming normal emission of the
laser diode. If not emitting, there is a trouble in the automatic
power control circuit or the optical pick-up.
In this operation, the object lens will move up and down 2
times along for the focus search.
7.EXPLODED VIEWS
7-1. Net Sub Assy Section...................................................... 39
Connect the headphones to the i (headphones) jack.
To turn off the blue light of the CD compartment lid
When the player is turned on, the blue light of the CD compartment lid lights. To turn the light
off, press and hold MODE for about 4 seconds.
To turn the light on again, press and hold MODE for about 4 seconds.
Total playing time
Programmed track
• Abbreviation
CND: Canadian model
EE : East European model
IT : Italian model
u
x
*The button has a tactile dot.
Playing order
PRESET +, –
.,>
VOL +*, –
Adjusting the audio emphasis
You can adjust the audio emphasis of the sound you are listening to.
To reinforce the bass sound
Press MEGA BASS.
“MEGA BASS” appears in the display.
To return to normal sound, press the button again.
4
• This set can be disassembled in the order shown below.
3-2. NET SUB ASSY
(Page 6)
3-3. COVER (CD) ASSY
(Page 6)
3-5. OPTICAL BLOCK (KSM-900AAA)
RELAY BOARD
(Page 7)
3-6. OPTICAL PICKP-UP (KSS-900A)
(Page 8)
3-10.CHASSIS SECTION
(Page 10)
3-11.MAIN BOARD
(Page 11)
3-4. LCD ASSY
(Page 7)
3-8. SPEAKER (8 cm) (Lch/Rch)
(Page 9)
3-7. CABINET (REAR) ASSY
(Page 8)
3-9. TUNER BOARD
(Page 10)
SET
Note 1: The process described in can be performed in any order.
Note 2: Without completing the process described in , the next process can not be performed.
3-1.DISASSEMBLY FLOW
ZS-D10
SECTION 3
DISASSEMBLY
5
ZS-D10
w
Note: Follow the disassembly procedure in the numerical order given.
3-2.NET SUB ASSY
5
net sub assy
4
claw
3
claw
2
claw
4
claw
3
claw
2
cla
3-3.COVER (CD) ASSY
1
five screws
(BVTP3
×
10)
1
two screws
(BVTP3 × 12)
2
cover (CD) assy
6
3-4.LCD ASSY
ZS-D10
2
1
three screws
(BVTP2.6
×
8)
4
LCD assy
3-5.OPTICAL BLOCK (KSM-900AAA), RELAY BOARD
6
relay board
1
three screws
(BVTP2.6
×
8)
3
FFC (24P)
CN893
3
FFC (20P)
(CNP704)
5
connector
(CNP706)
7
two insulators
7
insulator
4
OP flexible board
(CNP705)
8
optical block
(KSM-900AAA)
2
7
ZS-D10
p
)
3-6.OPTICAL PICK-UP (KSS-900A)
7
sled screw assy (780E)
1
screw
×
8)
(2
2
holder (780C)
5
rack spring (780C)
6
4
screw
(B1.7
×
4)
8
optical pick-u
(KSS-900A)
3
gear (B) (780C)
3-7.CABINET (REAR) ASSY
3
Stick a flat head driver
and push the claw
in the direction of the arrow
to disengage the claw.
5
cabinet (rear) assy
4
four claws
1
four screws
(BVTP2.6
×
10
2
six screws
(BVTP2.6
×
10)
8
3-8.SPEAKER (8 cm) (Lch/Rch)
ZS-D10
Note: The speaker (8cm) (R ch) can be removed
without removing the speaker (R ch) (8cm) in advance.
9
speaker (8cm) (Lch)
8
four screws
(BVTP2.6
×
8)
4
four screws
(BVTP2.6
×
8)
5
speaker (8cm) (Lch)
3
Note: Refer to the figure of
Remove the speaker Lch
lead wire from the incision.
"SPEAKER Lch LEAD
WIRE SETTING"
shown below when install
the speaker Lch lead wire.
7
Remove the speaker Rch
lead wire form the incision.
SPEAKER Lch LEAD WIRE SETTING
chassis
6
connector
(CNP395)
1
connector
(CNP392)
cabinet (front) rear view
speaker (8cm) (Lch)
2
filament tape
boss
incision
speaker Lch lead wire
boss
incision
boss
chassis bottom view
boss
speaker Lch lead wire
filament tape
9
ZS-D10
)
3-9.TUNER BOARD
3
tuner board
2
three screws
(BVTP2.6 × 8
3-10. CHASSIS SECTION
MAIN board
1
three connectors
(CNP301, CNP303, CNP304)
1
connector
(CNP1)
4
chassis section
10
2
two connectors
(CNP391, CNP394)
2
two connectors
(CNP392, CNP395)
3
three screws
(BVTP3
×
10)
3-11. DOOR SW BOARD, MAIN BOARD
e
2
LED board
1
screw
(BVTP2.6
×
8)
3
connector
(CNP401)
7
door SW board
6
screw
(BVTP2.6
0
main board
ZS-D10
×
8)
9
FFC (14P)
(CNP805)
8
6
three screws
(BVTP2.6
5
shield plat
×
8)
4
three screws
(BVTP2.6
×
8)
11
ZS-D10
• This set can be assembled in the order shown below.
4-1.ASSEMBLY FLOW
4-2. CD LID ASSY, SPRING (T)
(Page 13)
4-3. COVER (CD) SUB ASSY, SPRING (U) AND COLLAR
(Page 13)
4-4. HOW TO INSTALL THE CD LID ASSY
(Page 14)
4-5. GEAR
(Page 15)
SECTION 4
ASSEMBLY
4-6. DAMPER
(Page 15)
COVER (CD) ASSY
12
Note: Follow the assembly procedure in the numerical order given.
y
y
4-2.CD LID ASSY, SPRING (T)
a
portion
ditch
ZS-D10
1
Align portion of the spring (T)
with the ditch of the CD lid assy
and install the spring.
a
4-3.COVER (CD) SUB ASSY, SPRING (U) AND COLLAR
CD lid ass
2
collar
1
spring (U)
cover (CD) sub ass
13
ZS-D10
4-4.HOW TO INSTALL THE CD LID ASSY
1
Push the collar fully
in the direction of arrow
A
ditch
A
.
2
Align portion b of the spring (T)
which has been installed to the CD lid assy
with the ditch of the collar and assemble them.
3
Pushing the collar fully in the direction of arrow A,
rotate the CD lid assy in the direction of arrow
one and a half times.
B
portion b of spring (T)
14
A
B
collar
4-5.GEAR
3
screw (BVTP2.6 × 8)
2
Align convex part of the the gear
with the ditch of the CD lid assy
and install the gear.
ZS-D10
cover (CD) sub assy
ditch of CD lid assy
4-6.DAMPER
2
two screws
(BVTP2.6
1
Lid the cover (CD) sub assy
with the CD lid assy.
1
damper
×
8)
15
ZS-D10
r
SECTION 5
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Setting
MEGA BASS : OFF
TUNER SECTION0 dB=1 µV
[AM (MW/LW) ]
Setting:
Function: RADIO
Band: AM (US, CND)
MW or LW (AEP, UK, IT, EE)
AM RF signal
generator
30% amplitude
modulation by
400 Hz signal
Output level:
as low as possible
[FM]
Setting:
Function: RADIO
Band: FM
FM RF signal
generator
75 kHz frequency
deviation by 1 kHz
signal
Output level:
as low as possible
Put the lead-wire
antenna close to
the set.
0.01 µF
TUNER board
TP (GND)
TUNER board
TP (VT)
TP (GND)
set
TUNER board
TP (ANT)
set
digital voltmete
100 kΩ
JACK board
CNP392 pin
level meter
3.2
Ω
JACK board
CNP392 pin
JACK board
CNP392 pin
level meter
3.2
Ω
JACK board
CNP392 pin
AM (MW/LW) IF ADJUSTMENT
Adjust for a maximum reading on level meter
T1450 kHz
AM VCO VOLTAGE ADJUSTMENT (US, CND)
Adjustment Part Frequency Display Reading on Digital Voltmeter
L4530 kHz1.0 ± 0.05 V
Confirmation1,710 kHz5.3 ± 0.7 V
AM TRACKING ADJUSTMENT (US, CND)
Adjust for a maximum reading on level meter
1
+
–
2
1
+
–
2
L3620 kHz
CT31,400 kHz
MW VCO VOLTAGE ADJUSTMENT (AEP, UK, IT, EE)
Frequency DisplayReading on Digital Voltmeter
531 kHz0.9 ± 0.4 V
1,611 kHz5.2 ± 0.5 V
MW TRACKING ADJUSTMENT (AEP, UK, IT, EE)
Adjust for a maximum reading on level meter
L3-1621 kHz
CT31,404 kHz
LW VCO VOLTAGE ADJUSTMENT (AEP, UK, IT, EE)
Adjustment Part Frequency Display Reading on Digital Voltmeter
L4153 kHz0.6 ± 0.2 V
Confirmation279 kHz5.0 ± 0.1 V
LW TRACKING ADJUSTMENT (AEP, UK, IT, EE)
Adjust for a maximum reading on level meter
L3-2162 kHz
CT5261 kHz
FM IF ADJUSTMENT
Adjust for a minimum reading on level meter
T210.7 MHz
FM VCO VOLTA GE ADJUSTMENT
Adjustment PartFrequency Display Reading on Digital Voltmeter
L2108 MHz3.0 ± 0.2 V
Confirmation87.5 MHz1.3 ± 0.3 V
•Repeat the procedures in each adjustment several times, and the
tracking adjustments should be finally done by the trimmer capacitors.
1. Press the [POWER] or [OPERATE] button to turn the power
on.
2. Press the x button to set the function “CD”.
3. Set the CD test mode by momentarily shorting JC801 and GND
on the MAIN board.
4. Press the x button to enter the CD test mode.
(The message “80” is displayed on the liquid crystal display)
5. To release the CD test mode, press the [POWER] or
[OPERATE] button to turn the power off.
Shorting Location:
JC801
IC801
TRAVERSE CHECK
Procedure:
1. Connect an oscilloscope to TP (TE) and TP (VREF) on the
CD board.
2. Set the CD test mode.
3. Insert the test disc (YEDS-18). (Part No. 3-702-101-01) (CD)
4. Press the NX button.
5. Confirm that the center of the oscilloscope waveform is at 0 V.
6. Confirm that the oscilloscope waveform Vp-p value is at 1.0 ±
0.5 V.
7. Change the test disc (TCD-W082L). (Part No. J-2502-063-2)
(CD-RW)
8. P erform confirmation in the same manner as step 4 to 6.
FOCUS BIAS CHECK
Procedure:
1. Connect the oscilloscope to TP (RF) and TP (VREF) on the
CD board.
2. Set the CD test mode.
3. Insert the test disc (YEDS-18). (Part No. 3-702-101-01) (CD)
4. Press the NX button three times. (LPC ON)
5. Confirm that the oscilloscope waveform is as shown in the
figure below. (eye pattern)
A good eye pattern means that the diamond shape (◊) in the
center of the waveform can be clearly distinguished.
6. Press the NX button. (LPC OFF)
7. Perform confirmation in the same manner as step 5.
8. Change the test disc (TCD-W082L). (Part No. J-2502-063-2)
(CD-RW)
9. Perform confirmation in the same manner as step 4 and 5.
• RF signal reference waveform (eye pattern)
VOLT/DIV: 0.2 V (with the 10: 1 probe in use.)
TIME/DIV: 500 ns
CD:
±
0.2 Vp-p (LPC ON)
1.1
±
0.4 Vp-p (LPC OFF)
1.2
CD-RW:
1.1 ± 0.2 Vp-p (LPC ON)
When observing the eye pattern, set the oscilloscope
for AC range and raise vertical sensitivity.
Connecting Location:
– CD BOARD (Conductor Side) –
TP
IC702
TP
(VREF)
(RF)
TP
(TE)
IC701
– TUNER BOARD (Conductor Side) –
TP
(VT)
TP
(GND)
TP
(ANT)
• Abbreviation
CND: Canadian model
EE : East European model
IT: Italian model
VOLT/DIV: 0.2 V (with the 10:1 probe in use)
TIME/DIV: 1 ms
A
0 V
Vp-p=A+
B
1717
ZS-D10
6-1.BLOCK DIAGRAM – CD Section –
PD1
DETECTOR
A
D
C
B
PD2
I-V AMP
SECTION 6
DIAGRAMS
FIN2
8
FIN1
7
RF AMP, FOCUS/TRACKING SERVO,
DIGITAL SIGNAL PROCESSOR, CLV SERVO,
LPF
+
MIX
DIGITAL FILTER, D/A CONVERTER
IC701
EQ
AGC
RF
4
PH
3
EFMIN
SLISE LEVEL
CONTROL
RAM
ERROR
CORRECTION
AUDIO CD
INTERPOLATION
MUTE
ATTENUATION
DEEMPHASIS
8FS
DIGITAL
FILTER
AUDIO
OUT
1 BIT
DAC
LPF
LCHO
RCHO
DOUT
42
R-CH
45
39
WAVE
SHAPER
Q391
OPTICAL
TRANSCEIVER
IC391
CD L-OUT
(Page 20)
OPTICAL
DIGITAL OUT (CD)
A
F
E
OPTICAL PICK-UP
BLOCK
(KSM-900)
LASER DIODE
LD
PD
2-AXIS
DEVICE
(FOCUS)
(TRACKING)
S/H
A/D
D/A
CONT4
25
PROCESSOR
SW
RUPTURE
DETECT
SERVO
ON :
GENERAL PURPOSE
PORTS
S701
(LIMIT)
When the optical pick-up
is inner position
BH
F
E
LD
PD
T+
T–
F+
F–
AUTOMATIC
POWER
CONTROL
Q701
TIN2
10
TIN1
9
LDD
80
12
11
17
18
APC
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
IC702
T+
TRACKING
T–
COIL DRIVE
F+
FOCUS
F–
COIL DRIVE
TBAL
79
LDS
AUDIO
ADJUST
TIN
FIN
SW
LPF
TE
13FE15
9
19
TRACK
JUMP
TDO21FDO23SLDO22SPDO
20
RAM
CLV, CAV
CONTROL
CONT1
72
FRAME SYNC
DETECT,
PROTECT, INSERT,
EFM DECODE
PLL
VCEC
CLOCK
GENERATOR
COMMAND
INTERFACE
RES
WRQ
∗
∗
66
65
DO
61CE62CL63DI64
DRF
FSEQ
XOUT
DRF
XIN
31
48
49
67
X701
16.9344MHz
46 C-FSEQ
58 C-DRF
SYSTEM
CONTROLLER
IC801
53 C-DO
54 C-DI
55 C-CLK
56 C-CE
52 WRQ
59 C-RES
(1/2)
40
CD-DOOR
M701
(SLED)
M702
(SPINDLE)
S895
OPEN
SL+
M
27
26
SL–
SLED
MOTOR DRIVE
SLIN
25
• R-ch is omitted due to same as L-ch.
SP+
M
2
1
SP–
SPINDLE
MOTOR DRIVE
SPIN
3
7MUTE
• SIGNAL PATH
: CD PLAY (ANALOG)
: CD PLAY (DIGITAL OUT)
1818
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