Sony XBR-55X900C, XBR-55X905C, XBR-55X907C, XBR-65X900C, XBR-65X905C Users guide

...
Page 1
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 6/2015
Version Date Subject
1.0 6/2015 Original manual issue.
GN1T CHASSIS
LCD TV
9-888-574-01
Page 2
SERVICE MANUAL
GN1T CHASSIS
LCD TV
9-888-574-01
Page 3

MODEL LIST

MODEL COLOR COMMANDER DEST.
XBR-55X900C Black RMF-TX100U UC2 (US, CND) LA1 (MX)
RMT-TX100U UC2
(US, CND) LA1 (MX)
XBR-55X905C Black RMF-TX100U LA8 (CHILE, PERU,
VENEZUELA)
RMT-TX100B LA8 (CHILE, PERU,
VENEZUELA)
XBR-55X907C Black RMF-TX100U CO1 (COLOMBIA) RMT-TX100B CO1
(COLOMBIA)
XBR-65X900C Black RMF-TX100U UC2 (US, CND) LA1 (MX) RMT-TX100U UC2 (US, CND) LA1 (MX)
XBR-55/65X900C, 905C, 907C
MODEL COLOR COMMANDER DEST. XBR-65X905C Black RMF-TX100U LA8 (CHILE, PERU,
VENEZUELA)
CR1
(COSTA RICA)
ECU
(ECUADOR)
BR6
(BRAZIL)
RMT-TX100B LA8 (CHILE, PERU,
VENEZUELA)
CR1 (COSTA RICA)
ECU
(ECUADOR)
BR6
(BRAZIL)
XBR-65X907C Black RMF-TX100U CO1 (COLOMBIA) RMT-TX100B CO1 (COLOMBIA)
3
Page 4

WARNINGS AND CAUTIONS - ENGLISH

CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.
CAUTION ABOUT THE LITHIUM BATTERY
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
Outer case broken battery should not contact to water.
XBR-55/65X900C, 905C, 907C
4
Page 5
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
POUR TRANSPORTER LE TÉLÉVISEUR
Tenez compte de ce qui suit pendant l’installation du téléviseur :
Débranchez tous les câbles avant de transporter le téléviseur.
Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.
Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.
ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.
AVERTISSEMENT CONCERNANT LA BATTERIE AU LITHIUM
• Il existe un risque d’explosion si la batterie n’est pas correctement remplacée. Utilisez uniquement un type de batterie similaire ou équivalent.
• Lorsqu’il est endommagé, le boîtier externe de la batterie ne doit pas entrer en contact avec l’eau.
XBR-55/65X900C, 905C, 907C
5
Page 6
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
WARNINGS AND CAUTIONS
XBR-55/65X900C, 905C, 907C
6
Page 7

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
XBR-55/65X900C, 905C, 907C
7
Page 8
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
SAFETY CHECK-OUT
XBR-55/65X900C, 905C, 907C
8
Page 9

SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the Smart Core Red LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the Smart Core Red LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
DIAGNOSTIC TEST INDICATORS
When an error occurs, the Smart Core Red LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Result for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, no error has occurred .
RED LED blinking count Detection Items
2x
3x
4x
<G/B> Main 12V over voltage [MAIN_POWER]
<B> Main 5.0V failure [DC_ALERT]
<B/S> Audio amp. protection [AUD_ERR] <B> Tuner or demodulator I2C No ACK [TU_DEMOD] [Note.1] <B> HDMI Switch/Equalizer I2C communication error [HDMI_EQ] [Note.2]
Note.1/Note.2: Both functions were disabled but remains on the Self diagnosis screen like in the next page.
Note.2: There are some sets which still enable this HDMI error detection function.
Among these, software version updated or installed to PKG2173 or higher have this function disabled.
<LD/P> LED driver failure/LED voltage protection [LD_ERR] <LD/P> Error detection of the I2C communication between the Main device and the LD IC.[BCM_ERR]
<G>: Power supply board, <B>: Main board, <T>: Tcon board, (LD) board , <P>: Panel module , <S>: Speaker , <A>: Power Adapter
Red italic: detect at startup sequence only.
XBR-55/65X900C, 905C, 907C
<P/T/G/B> Panel ID EEPROM I2C No ACK (Also panel power failure is a suspect) [P_ID_ERR]
5x
<T> TCon IC I2C communication error [TCON_ERR]
6x <G/P/B> Backlight failure [BACKLIGHT]
Over temperature protection [TEMP_ERR]
7x
8x <B> Software error [SW_ERR]
<B> Temp. sensor I2C No ACK [TEMP_ERR] <B> V By One lock error between Main device and 4KBE device [4KBE_ERR]
9
Page 10
[SELF DIAGNOSTIC SCREEN DISPLAY]
SELF DIAGNOSIS FUNCTION
Format of error timestamps
YYMMDDhhmmss (in UTC) Example: 120823132523 -> Aug 23 2012 13:25:23 UTC * Only when time is set, an error timestamp is saved.
Both of HDMI_EQ/TU_DEMOD have been disabled. (Refer the previous page for details.)
Smart Core Red LED blinking count
Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.
Error item Naming
Error count
SELF CHECK
Back
<< 002 MAIN_POWER 000000000000 000000000000 000000000000 000 003 DC_ALERT 000000000000 000000000000 000000000000 000 003 AUD_ERR 150101000018 150101000018 150101000018 003
003 HDMI_EQ 150101000123 150101000045 150101000045 003
003 TU_DEMOD 150101000218 150101000223 150101000105 003 004 LD_ERR 000000000000 000000000000 000000000000 000 004 BCM_ERR 000000000000 000000000000 000000000000 000 005 TCON_ERR 150101000504 000000000000 000000000000 001 005 P_ID_ERR 000000000000 000000000000 000000000000 000 006 BACKLIGHT ERR 000000000000 000000000000 000000000000 000 007 TEMP_ERR 150101000200 150101000002 000000000000 002 007 4KBE_ERR 000000000000 000000000000 000000000000 000 008 SW_ERR 000000000000 000000000000 000000000000 000
00005 00414 00002 [Home]Exit
Error timestamp for last recorded error
Error timestamp for second last recorded error
Error timestamp for 3rd last recorded error
XBR-55/65X900C, 905C, 907C
Total Operation Time [hr] – Boot Count – Panel Operation Time [hr]
10
Page 11
SELF DIAGNOSIS FUNCTION
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to “0”.
Clearing the Self Check Diagnostic List Panel operation time : Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, Power off & on or Push the <Home> button.
XBR-55/65X900C, 905C, 907C
11
Page 12

SEC 1. DISASSEMBLY

• There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts.

1-1. XBR-55X900C/905C/907C

1-1-1. STAND

Note:
Since this model adopt “ultra thin” panel, you need to pay special attention when
handling or disassembling the panel. For the handling method for panel ,please refer the APPENDIX-3 “HANDLING GUIDE” which is attached on the page 192.
1
2
XBR-55/65X900C, 905C, 907C
4 screws (SCREW, FOOT (CRN))
3
STAND
12
Page 13
1-1. XBR-55X900C/905C/907C

1-1-2. SCREW CAP (L CRN) AND LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL (W) (CRN)

DISASSEMBLY
LABEL, REAR TERMINAL P/N: 4-563-764-01 (UC2) P/N: 4-563-765-01 (LA1/LA8/CO1)
1
XBR-55/65X900C, 905C, 907C
SCREW CAP (L CRN)
LABEL, SIDE TERMINAL(W)(CRN)
13
Page 14
1-1. XBR-55X900C/905C/907C

1-1-3. AC COVER(CRN) AND POWER SUPPLY CORD

1 2
DISASSEMBLY
2 screws (SCREW , +PWH M3X6) P/N: 4-452-935-01
3 4
XBR-55/65X900C, 905C, 907C
AC COVER (CRN) P/N: 4-558-397-01
POWER SUPPLY CORD P/N: 1-839-695-21 (LA8) P/N: 1-839-696-22 (UC2/LA1/CO1)
5
14
Page 15
1-1. XBR-55X900C/905C/907C

1-1-4. REAR COVER (L CRN) A

*Refer ”APPENDIX-5” for Procedure to Disassemble
DISASSEMBLY
1
1. Unscrew.
2. Release the lock by sliding the LOCK SLIDER to downward.
2
XBR-55/65X900C, 905C, 907C
4 screws (SCREW, +PSW M6X16) P/N: 2-580-611-01 7 screws (SCREW , +PWH M3X6) P/N: 4-452-935-01 3 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
Unscrew
3
Slide downward
REAR COVER (L CRN) A
15
Page 16
1-1. XBR-55X900C/905C/907C

1-1-5. REAR COVER (L CRN) A

DISASSEMBLY
3
1
2
Slide up LOCK SLIDER and dislodge.
XBR-55/65X900C, 905C, 907C
REAR COVER (L CRN) A
16
Page 17
1-1. XBR-55X900C/905C/907C

1-1-6. BRACKET TOP (L)

DISASSEMBLY
1
5 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2 3
XBR-55/65X900C, 905C, 907C
BRACKET TOP (L)
17
Page 18
1-1. XBR-55X900C/905C/907C

1-1-7. HS TAPE SIDE(CRN)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
HS TAPE SIDE(CRN)
HS TAPE SIDE(CRN)
18
Page 19
1-1. XBR-55X900C/905C/907C

1-1-8. TAPE

DISASSEMBLY
TAPE
TAPE
XBR-55/65X900C, 905C, 907C
Tape must not cross this line (B/C edge).
TAPE
19
Page 20
1-1. XBR-55X900C/905C/907C

1-1-9. TAPE

TAPE
DISASSEMBLY
TAPE
XBR-55/65X900C, 905C, 907C
TAPE
20
Page 21
1-1. XBR-55X900C/905C/907C

1-1-10. Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
21
Page 22
1-1. XBR-55X900C/905C/907C

1-1-11. Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
22
Page 23
1-1. XBR-55X900C/905C/907C

1-1-12. SMART CORE

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
3
2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
23
Page 24
1-1. XBR-55X900C/905C/907C

1-1-13. SMART CORE

DISASSEMBLY
Notes on assembling the Smart core
4
SMART CORE
XBR-55/65X900C, 905C, 907C
24
Page 25
1-1. XBR-55X900C/905C/907C

1-1-14. TAPE AND Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
TAPE
25
Page 26
1-1. XBR-55X900C/905C/907C

1-1-15. HS TAPE TOP (CRN)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
HS TAPE TOP (CRN)
26
Page 27
1-1. XBR-55X900C/905C/907C

1-1-16. SP-BOX ASSY(D20-WF RCH CH-ND)

DISASSEMBLY
1
2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01
XBR-55/65X900C, 905C, 907C
3 2
SP-BOX ASSY(D20-WF RCH CH-ND)
27
Page 28
1-1. XBR-55X900C/905C/907C

1-1-17. SMART CORE AND TAPE

DISASSEMBLY
TAPE
1
SMART CORE
TAPE
XBR-55/65X900C, 905C, 907C
28
Page 29
1-1. XBR-55X900C/905C/907C

1-1-18. SP-BOX ASSY(W20-SQ LCH CH-ND) AND SP-BOX ASSY(W20-SQ RCH CH-ND)

1
DISASSEMBLY
2
2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01
4
XBR-55/65X900C, 905C, 907C
SP-BOX ASSY(W20-SQ RCH CH-ND)
3
SP-BOX ASSY(W20-SQ LCH CH-ND)
29
Page 30
1-1. XBR-55X900C/905C/907C

1-1-19. Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
30
Page 31
1-1. XBR-55X900C/905C/907C

1-1-20. SMART CORE

DISASSEMBLY
1
SMART CORE
Notes on assembling the Smart core
2
XBR-55/65X900C, 905C, 907C
31
Page 32
1-1. XBR-55X900C/905C/907C

1-1-21. SWITCH UNIT (VM-WW) AND Wire Dressing

DISASSEMBLY
1 2 3
Release the lock
XBR-55/65X900C, 905C, 907C
4
SWITCH UNIT (VM-WW)
32
Page 33
1-1. XBR-55X900C/905C/907C

1-1-22. HOLDER, SIDE SW (CRN)

DISASSEMBLY
1
Screw (SCREW , +PWH M3X6) P/N: 4-452-935-01
2 3
XBR-55/65X900C, 905C, 907C
4
HOLDER, SIDE SW (CRN)
33
Page 34
1-1. XBR-55X900C/905C/907C

1-1-23. HARNESS ASSY (MAIN) AND HS TAPE TOP (CRN)

DISASSEMBLY
HARNESS ASSY (MAIN) P/N: 1-910-110-74
XBR-55/65X900C, 905C, 907C
HS TAPE TOP (CRN)
34
Page 35
1-1. XBR-55X900C/905C/907C

1-1-24. SP-BOX ASSY(D20-WF LCH CH-ND)

DISASSEMBLY
1
2 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01
XBR-55/65X900C, 905C, 907C
3 2
SP-BOX ASSY(D20-WF LCH CH-ND)
35
Page 36
1-1. XBR-55X900C/905C/907C

1-1-25. Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
36
Page 37
1-1. XBR-55X900C/905C/907C

1-1-26. HARNESS ASSY

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
HARNESS ASSY P/N:1-910-109-99
37
Page 38
1-1. XBR-55X900C/905C/907C

1-1-27. CONNECTOR ASSY 14P

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
CONNECTOR ASSY 14P P/N:1-910-110-01
38
Page 39
1-1. XBR-55X900C/905C/907C

1-1-28. PULLEY, STAND (CRN) OUT

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
39
Page 40
1-1. XBR-55X900C/905C/907C

1-1-29. HEAT SINK L (L CRN) AND HEAT SINK R (L CRN)

1
DISASSEMBLY
4 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2
XBR-55/65X900C, 905C, 907C
3
HEAT SINK R (L CRN)
HEAT SINK L (L CRN)
40
Page 41
1-1. XBR-55X900C/905C/907C

1-1-30. G1A

2 3
DISASSEMBLY
1
4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11
XBR-55/65X900C, 905C, 907C
G1A
41
Page 42
1-1. XBR-55X900C/905C/907C

1-1-31.SHEET, INSULATION(CRN L LED)

(An insulation sheet is under the G1A power supply board.)
DISASSEMBLY
1 2
SHEET, INSULATION(CRN L LED)
XBR-55/65X900C, 905C, 907C
42
Page 43
1-1. XBR-55X900C/905C/907C

1-1-32. G1D

2 3
DISASSEMBLY
1
7 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11
XBR-55/65X900C, 905C, 907C
G1D
43
Page 44
1-1. XBR-55X900C/905C/907C

1-1-33. SHEET, INSLATION(CRN MAIN)

(An insulation sheet is under the G1D power supply board.)
DISASSEMBLY
1 2
SHEET, INSLATION(CRN MAIN)
XBR-55/65X900C, 905C, 907C
44
Page 45
1-1. XBR-55X900C/905C/907C

1-1-34. TAPE

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
TAPE
TAPE
45
Page 46
1-1. XBR-55X900C/905C/907C

1-1-35. BT ANTENNA

DISASSEMBLY
1
screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2 3
XBR-55/65X900C, 905C, 907C
BT ANTENNA
46
Page 47
1-1. XBR-55X900C/905C/907C

1-1-36. TAPE

DISASSEMBLY
TAPE
TAPE
TAPE
XBR-55/65X900C, 905C, 907C
47
Page 48
1-1. XBR-55X900C/905C/907C

1-1-37. FLEXIBLE FLAT CABLE 41P (XBS) AND FLEXIBLE FLAT CABLE 51P (XBS)

1
DISASSEMBLY
FLEXIBLE FLAT CABLE 41P (XBS) P/N: 1-848-918-11
2
XBR-55/65X900C, 905C, 907C
3
4
FLEXIBLE FLAT CABLE 51P (XBS) P/N: 1-848-916-11
48
Page 49
1-1. XBR-55X900C/905C/907C

1-1-38. FLEXIBLE FLAT CABLE 24P

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
FLEXIBLE FLAT CABLE 24P P/N: 1-910-110-02
49
Page 50
1-1. XBR-55X900C/905C/907C

1-1-39. BRACKET, SIDE F (MOLD)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
3
BRACKET, SIDE F (MOLD)
50
Page 51
1-1. XBR-55X900C/905C/907C

1-1-40. BRACKET, CARD COVER (CRN)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
3
BRACKET, CARD COVER (CRN)
51
Page 52
1-1. XBR-55X900C/905C/907C

1-1-41. BMFW ASSY

1
< 1 >
< 1 >
< 1 >
< 1 >
< 2 >
< 1 >
< 1 >
< 3 >
8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
DISASSEMBLY
2
XBR-55/65X900C, 905C, 907C
3
BMFW ASSY
52
Page 53
1-1. XBR-55X900C/905C/907C
DISASSEMBLY

1-1-42. GASKET (BMF)

Stick GASKET inside the guide line.
GASKET(BMF)
GASKET(BMF)
NOTE: When you replace a BMFL board, it is necessary to stick five new GASKET on a new BMFL board. GASKET (BMF): 4-566-117-01
To stick the GASKET firmly, Press the gasket until compression completely. (0.5-1.0kgf)
XBR-55/65X900C, 905C, 907C
Guide line *No indication of direction
Caution:
1. Please aim at the center of square land.
2. Assy the gaskets just before B board panel installation.
53
Page 54
1-1. XBR-55X900C/905C/907C

1-1-43. SHEET, THERMAL(CRN DDR)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
SHEET, THERMAL(CRN DDR) P/N: 4-568-690-01
54
Page 55
1-1. XBR-55X900C/905C/907C

1-1-44. SHEET, THERMAL(BM)

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
SHEET, THERMAL(BM) P/N: 4-549-186-01
55
Page 56
1-1. XBR-55X900C/905C/907C

1-1-45. SLIDE, CLAMP

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
SLIDE, CLAMP P/N: 2-650-770-21
56
Page 57
1-1. XBR-55X900C/905C/907C

1-1-46. SLIDE, CLAMP

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
SLIDE, CLAMP P/N: 2-650-770-21
57
Page 58
1-1. XBR-55X900C/905C/907C

1-1-47. LCD PANEL

LCD PANEL
DISASSEMBLY
XBR-55/65X900C, 905C, 907C
58
Page 59

1-2. XBR-65X900C/905C/907C

1-2-1. STAND

Note:
Since this model adopt “ultra thin” panel, you need to pay special attention when
handling or disassembling the panel. For the handling method for panel ,please refer the APPENDIX-3 “HANDLING GUIDE” which is attached on the page 192.
DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
4 screws (SCREW, FOOT (CRN))
3
STAND
59
Page 60
1-2. XBR-65X900C/905C/907C

1-2-2. SCREW CAP (L CRN) AND LABEL, REAR TERMINAL AND LABEL, SIDE TERMINAL(W)(CRN)

DISASSEMBLY
LABEL, REAR TERMINAL P/N: 4-563-764-01 (UC2) P/N: 4-563-765-01 (LA1/BR6/LA8)
1
XBR-55/65X900C, 905C, 907C
SCREW CAP (L CRN) P/N: 4-566-072-01
LABEL, SIDE TERMINAL(W)(CRN)
P/N: 4-570-640-11
60
Page 61
1-2. XBR-65X900C/905C/907C

1-2-3. AC COVER (CRN)

1
4Screws (SCREW, +PSW M6X16) P/N: 2-580-611-01
2 3 4
DISASSEMBLY
2Screws (SCREW , +PWH M3X6) P/N: 4-452-935-01
XBR-55/65X900C, 905C, 907C
AC COVER (CRN) P/N: 4-558-397-01
61
Page 62
1-2. XBR-65X900C/905C/907C

1-2-4. POWER SUPPLY CORD

POWER SUPPLY CORD P/N: 1-839-695-21 (BR6/LA8/CR1/ECU) P/N: 1-839-696-22 (UC2/LA1/CO1)
2
DISASSEMBLY
1
3
XBR-55/65X900C, 905C, 907C
62
Page 63
1-2. XBR-65X900C/905C/907C

1-2-5. REAR COVER (2L CRN) A

*Refer ”APPENDIX-5” for Procedure to Disassemble
DISASSEMBLY
1
1. Unscrew.
2. Release the lock by sliding the LOCK SLIDER to downward.
2
XBR-55/65X900C, 905C, 907C
Slide downward
3 screws (SCREW , +PWH M3X6) P/N: 4-452-935-01 3 screws (SCREW, +BVTP 4X12 TYPE2 IT-3) P/N: 2-580-639-01
3
REAR COVER (2L CRN) A
63
Page 64
1-2. XBR-65X900C/905C/907C

1-2-6. REAR COVER (2L CRN) A

DISASSEMBLY
3
1
2
Slide up LOCK SLIDER and dislodge.
XBR-55/65X900C, 905C, 907C
REAR COVER (2L CRN) A
64
Page 65
1-2. XBR-65X900C/905C/907C

1-2-7. BRACKET TOP (2L)

DISASSEMBLY
1
9 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2 3
XBR-55/65X900C, 905C, 907C
BRACKET TOP (2L)
65
Page 66
1-2. XBR-65X900C/905C/907C

1-2-8. TAPE

TAPE
DISASSEMBLY
TAPE
TAPE
XBR-55/65X900C, 905C, 907C
TAPE
66
Page 67
1-2. XBR-65X900C/905C/907C

1-2-9. TAPE

TAPE
DISASSEMBLY
TAPE
XBR-55/65X900C, 905C, 907C
TAPE
67
Page 68
1-2. XBR-65X900C/905C/907C

1-2-10. Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
68
Page 69
1-2. XBR-65X900C/905C/907C

1-2-11. PULLEY, STAND (CRN) AND UNDER COVER IN L (2L CRN)

1
DISASSEMBLY
3 2
XBR-55/65X900C, 905C, 907C
3 screws (SCREW (+PSW) (M3X6) P/N: 2-990-421-41
4 5
UNDER COVER IN L (2L CRN)
69
Page 70
1-2. XBR-65X900C/905C/907C

1-2-12. PULLEY, STAND (CRN) AND UNDER COVER IN R (2L CRN)

DISASSEMBLY
3 2
3 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
XBR-55/65X900C, 905C, 907C
UNDER COVER IN R (2L CRN)
4 5
70
Page 71
1-2. XBR-65X900C/905C/907C
DISASSEMBLY

1-2-13. SMART CORE

1
XBR-55/65X900C, 905C, 907C
TAPE
71
Page 72
1-2. XBR-65X900C/905C/907C

1-2-14. SMART CORE

DISASSEMBLY
2
2 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
3
SMART CORE
Notes on assembling the Smart core
XBR-55/65X900C, 905C, 907C
72
Page 73
1-2. XBR-65X900C/905C/907C

1-2-15. TAPE AND Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
TAPE
73
Page 74
1-2. XBR-65X900C/905C/907C

1-2-16. HS TAPE TOP (CRN)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
HS TAPE TOP (CRN)
74
Page 75
1-2. XBR-65X900C/905C/907C

1-2-17. SP-BOX ASSY(D20-WF RCH CH-ND)

DISASSEMBLY
1
screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01
XBR-55/65X900C, 905C, 907C
3 2
SP-BOX ASSY(D20-WF RCH CH-ND)
75
Page 76
1-2. XBR-65X900C/905C/907C

1-2-18. SMART CORE AND TAPE

DISASSEMBLY
TAPE
1
SMART CORE
TAPE
XBR-55/65X900C, 905C, 907C
76
Page 77
1-2. XBR-65X900C/905C/907C

1-2-19. TAPE

TAPE
DISASSEMBLY
TAPE
XBR-55/65X900C, 905C, 907C
77
Page 78
1-2. XBR-65X900C/905C/907C

1-2-20. SP-BOX ASSY(W20-SQ LCH CH-ND) AND SP-BOX ASSY(W20-SQ RCH CH-ND)

1
DISASSEMBLY
2
2 Screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01
4
XBR-55/65X900C, 905C, 907C
SP-BOX ASSY(W20-SQ RCH CH-ND)
3
SP-BOX ASSY(W20-SQ LCH CH-ND)
78
Page 79
1-2. XBR-65X900C/905C/907C

1-2-21. Wire Dressing

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
79
Page 80
1-2. XBR-65X900C/905C/907C

1-2-22. SMART CORE

DISASSEMBLY
1
SMART CORE
Notes on assembling the Smart core
2
XBR-55/65X900C, 905C, 907C
80
Page 81
1-2. XBR-65X900C/905C/907C

1-2-23. SWITCH UNIT (VM-WW) AND Wire Dressing

DISASSEMBLY
1 2 3
Release the lock
XBR-55/65X900C, 905C, 907C
4
SWITCH UNIT (VM-WW)
81
Page 82
1-2. XBR-65X900C/905C/907C

1-2-24. HOLDER, SIDE SW (CRN)

DISASSEMBLY
1
Screw (SCREW , +PWH M3X6) P/N: 4-452-935-01
2 3
XBR-55/65X900C, 905C, 907C
4
HOLDER, SIDE SW (CRN)
82
Page 83
1-2. XBR-65X900C/905C/907C

1-2-25. HARNESS ASSY (MAIN) AND CUSHION HS TAPE TOP (CRN)

DISASSEMBLY
HARNESS ASSY (MAIN) P/N: 1-910-110-75
CUSHION
XBR-55/65X900C, 905C, 907C
HS TAPE TOP (CRN)
83
Page 84
1-2. XBR-65X900C/905C/907C

1-2-26. SP-BOX ASSY(D20-WF LCH CH-ND)

DISASSEMBLY
1
screw (SCREW, +PSW M3X6 W12) P/N: 4-256-393-01
XBR-55/65X900C, 905C, 907C
3 2
SP-BOX ASSY(D20-WF LCH CH-ND)
84
Page 85
1-2. XBR-65X900C/905C/907C

1-2-27. BT ANTENNA

DISASSEMBLY
1
screw (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2 3
XBR-55/65X900C, 905C, 907C
BT ANTENNA
85
Page 86
1-2. XBR-65X900C/905C/907C

1-2-28. TAPE AND Wire Dressing

TAPE
DISASSEMBLY
TAPE
XBR-55/65X900C, 905C, 907C
TAPE
86
Page 87
1-2. XBR-65X900C/905C/907C

1-2-29. HARNESS ASSY

DISASSEMBLY
XBR-55/65X900C, 905C, 907C
HARNESS ASSY P/N: 1-910-110-03
87
Page 88
1-2. XBR-65X900C/905C/907C

1-2-30. CONNECTOR ASSY 14P

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
CONNECTOR ASSY 14P P/N: 1-910-110-01
88
Page 89
1-2. XBR-65X900C/905C/907C

1-2-31. PULLEY, STAND (CRN) OUT

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
89
Page 90
1-2. XBR-65X900C/905C/907C

1-2-32. HEAT SINK L (2L CRN) AND HEAT SINK R (2L CRN)

1
DISASSEMBLY
4 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
2
XBR-55/65X900C, 905C, 907C
3
HEAT SINK R (2L CRN)
HEAT SINK L (2L CRN)
90
Page 91
1-2. XBR-65X900C/905C/907C

1-2-33. G1B

2 3
DISASSEMBLY
1
4 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11
XBR-55/65X900C, 905C, 907C
G1B
91
Page 92
1-2. XBR-65X900C/905C/907C

1-2-34. SHEET, INSLATION(CRN 2L LED)

(An insulation sheet is under the G1B power supply board.)
DISASSEMBLY
1 2
SHEET, INSLATION(CRN 2L LED)
XBR-55/65X900C, 905C, 907C
92
Page 93
1-2. XBR-65X900C/905C/907C

1-2-35. G1D

2 3
DISASSEMBLY
1
7 screws (SCREW, +PSW M3X6 W12) P/N: 4-256-393-11
XBR-55/65X900C, 905C, 907C
G1D
93
Page 94
1-2. XBR-65X900C/905C/907C

1-2-36. SHEET, INSLATION(CRN MAIN)

(An insulation sheet is under the G1D power supply board.)
DISASSEMBLY
1 2
SHEET, INSLATION(CRN MAIN)
XBR-55/65X900C, 905C, 907C
94
Page 95
1-2. XBR-65X900C/905C/907C

1-2-37. TAPE

TAPE
DISASSEMBLY
TAPE
XBR-55/65X900C, 905C, 907C
TAPE
95
Page 96
1-2. XBR-65X900C/905C/907C

1-2-38. FLEXIBLE FLAT CABLE 41P (XBM) AND FLEXIBLE FLAT CABLE 51P (XBM)

1
3
2
4
DISASSEMBLY
FLEXIBLE FLAT CABLE 41P (XBM) P/N: 1-848-919-11 (UC2/LA1/LA8/CR1/ECU/CO1) 1-848-929-11 (BR6)
FLEXIBLE FLAT CABLE 51P (XBM) P/N: 1-848-917-11 (UC2/LA1/LA8/CR1/ECU/CO1) 1-848-924-11 (BR6)
XBR-55/65X900C, 905C, 907C
96
Page 97
1-2. XBR-65X900C/905C/907C

1-2-39. FLEXIBLE FLAT CABLE 24P

DISASSEMBLY
1
XBR-55/65X900C, 905C, 907C
2
FLEXIBLE FLAT CABLE 24P
P/N: 1-910-110-02
97
Page 98
1-2. XBR-65X900C/905C/907C

1-2-40. BRACKET, SIDE F (MOLD)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
3
BRACKET, SIDE F (MOLD)
98
Page 99
1-2. XBR-65X900C/905C/907C

1-2-41. BRACKET, CARD COVER (CRN)

DISASSEMBLY
1
2
XBR-55/65X900C, 905C, 907C
3
BRACKET, CARD COVER (CRN)
99
Page 100
1-2. XBR-65X900C/905C/907C

1-2-42. BMFW ASSY

1
< 1 >
< 1 >
< 1 >
< 1 >
< 2 >
< 1 >
< 1 >
< 3 >
8 screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41
DISASSEMBLY
2
XBR-55/65X900C, 905C, 907C
3
BMFW ASSY
100
Loading...