Sony VSX D510 Service Manual

TONE

DOWN UP

1

R

MULTI JOG

MASTER VOLUME

N∫m-Û.,? Digital Signal Processor

STATION

STANDBY

STANDBY/ON

PHONES

TUNING

CLASS MEMORY BAND MPX SPEAKERS MIDNIGHT

SIGNAL

DVD

DSP

DIRECT

MONITOR

/DTS

SELECT

5.1CH

MODE

AUDIO/VIDEO MULTI-CHANNEL RECEIVER

VSX-D510

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

KUXJI AC120V KCXJI AC120V

Model

VSX-D510

Power Requirement Remarks

ORDER NO.

RRV2426

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

5. PCB PARTS LIST

6. ADJUSTMENT

...............................................

....................................................

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

c

PIONEER CORPORATION 2001

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...............

.....

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26 39 46

2 3 8

7. GENERAL INFORMATION

7.1 DISASSEMBLY and DIAGNOSIS

7.2 PARTS

7.2.1 IC

7.2.2 DISPLAY

..........................................................

............................................................

.................................................

8. PANEL FACILITIES AND SPECIFICATIONS

................................

................

47 47 49 49 54

.......

56

T – ZZR JAN. 2001 Printed in Japan

VSX-D510

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

Health & Safety Code Section 25249.6 – Proposition 65

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

Reading should not be above

0.5mA

Earth ground

Device under test

Also test with plug reversed (Using AC adapter plug as required)

Test all exposed metal surfaces

Leakage current tester

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

on the schematics and on the parts list

AC Leakage Test

2

2. EXPLODED VIEWS AND PARTS LIST

NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

2.1 PACKING

The mark found on some component parts indicates the importance of the safety factor of the part.

•

Therefore, when replacing, be sure to use parts of identical designation.

Screws adjacent to mark on the product are used for disassembly.

•

VSX-D510

1

2

4

7

12

5

6

KCXJI Type Only

13

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 FM Wire Antenna ADH7004 2 AM Loop Antenna ATB7009 3 Polyethylene Bag Z21-038

3

NSP 4 Warranty Card ARY7045

NSP 7 Dry Cell Battery (R6P, AA) VEM1011

8

10

9

(0.03 × 230 × 340) 5 Remote Control Unit AXD7246 6 Battery Cover AZN7378 8 Left Pad XHA3024

9 Right Pad XHA3025

10 Packing Sheet AHG7069 11 Packing Case XHD3145

12 Operating Instructions XRB3002

(English)

13 Operating Instructions See Contrast table (2)

(French)

11

(2) CONTRAST TABLE

VSX-D510/KUXJI and KCXJI are constructed the same except for the following :

Part No.

Mark No. Symbol and Description VSX-D510 VSX-D510 Remarks

/KUXJI /KCXJI

13 Operating Instructions (French) Not used XRC3026

3

VSX-D510

2.2 EXTERIOR SECTION

25

22

31

36

D

39

20

11

40

38

37

36

K

3

L

F

9

37

36

J

36

H

M

D

8

J

G

M

L

K

10

C

39

38

36

I

35

36

21

B

36

H

6

39

34

17

C

39

4

36

28

36

J

30

29

36

41

36

26

24

I

42

2

36

16

36

19

18

36

N

E

14

H

1

13

D

A

C

36

12

36

N

F

E

A

B

27

36

E

36

15

F

7

5

36

Refer to "2.3 FRONT PANEL SECTION".

Accessory of Front Panel

36

33

36

32

A

B

23

4

VSX-D510

EXTERIOR SECTION PARTS LIST

•

Mark No. Description Part No. Mark No. Description Part No.

1 D.D & INPUT Assy XWX3024 2 VIDEO&6CH IN Assy XWZ3333

NSP 3 AMP INPUT Assy AWX7382

4 AMP&PRIMARY Assy XWZ3372 5 REGULATOR Assy AWX7493

6 TRANS 2 Assy AWX7468

7 FM/AM TUNER Unit AXX7046 NSP 8 TRANS 1 Assy AWX7390 NSP 9 TRANS 3 Assy AWX7392 10 Power Transformer (AC120V) XTS3043

11 Fuse (FU1 : 10A) REK1087

12 FFC (J31 : 31P/180 BD 60V) XDD3055

(D.D & INPUT CN102 ↔ FRONT CN402)

13 FFC (J32 : 19P/180 BD 60V) XDD3054

(D.D & INPUT CN103 ↔ FRONT CN401)

14 FFC (J33 : 14P/200 BD 60V) XDD3060

(D.D & INPUT CN104 ↔ VIDEO&6CH IN CN303)

15 FFC (J34 : 13P/100 BD 60V) XDD3059

(D.D & INPUT CN105 ↔ FM/AM TUNER CN1)

16 FFC (J35 : 17P/90 BD 60V) XDD3072

(D.D & INPUT CN106 ↔ AMP INPUT CN290)

17 FFC (J36 : 22P/80 BD 60V) XDD3057

(REGULATOR CN801 ↔ AMP&PRIMARY CN53)

18 Strain Relief CM-22C 19 AC Power Cord ADG7024 20 Fuse (FU2 : 8A) REK1086

21 Fuse (FU701 : 10A) REK1087

22 Push Rivet AEC7025

NSP 23 Under Base 409 ANA7094

24 Rear Panel XNC3074 25 Bonnet Case XZN3111

26 PCB Angle ANG7253 27 Shield R3 ANG7277 28 Heat Sink Angle F ANG7251 29 Heat Sink Angle R ANG7252

NSP 30 Heat Sink 0.4 ANH7119

31 Top Cover XME3004 32 Foot Assy REC1263 33 Rubber Sheet AEB1111 34 PCB Mold AMR2533

NSP 35 Fuse Card AXX7096

36 Screw BBZ30P080FMC 37 Screw BBZ30P200FMC 38 Screw (3x23) ABA7043 39 Screw FBT40P080FZK

NSP 40 Fuse Card AXX2332

41 DIGITAL IN Assy XWZ3360 42 FFC (J37 : 6P/130 BD 60V) XDD3058

(D.D & INPUT CN1501 ↔ DIGITAL IN CN1901)

5

VSX-D510

2.3 FRONT PANEL SECTION

1

10

13

2

M

16

17

I

4

9

16

K

A

8

16

15

16

B

16

L

3

14

18

7

6

11

12

6

FRONT PANEL SECTION PARTS LIST

•

Mark No. Description Part No.

1 FRONT Assy XWZ3336

NSP 3 R. ENCODER Assy XWZ3353 NSP 4 H.P. Assy XWZ3356

2 POWER SW Assy XWZ3352

5 • • • • • • 6 Front Panel XMB3029

7 Sub Button XAD3068 8 Earth Plate A XNG3044 9 Name Plate PAM1776

10 LED Lens PNW2019

11 Select Knob XAB3008

12 Volume Knob XAB3011

13 Power Button XAD3062

14 Sub Panel XAK3169

15 Jog Button XAD3065

VSX-D510

16 Screw PPZ30P080FMC

17 Screw BBZ30P080FMC

18 Display Panel XAK3172

7

1

23

VSX-D510

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

A

3.1 BLOCK DIAGRAM

4

CN105

6

IC101

5

7

2 3

4

11

910

IC104

12

3

1

IC1101

14

AXX7046

UNIT

B

IC1201

J

DIGITAL IN ASSY

5

3 25

IC303

7

IC1901

CN19012CN1501

CN305

7

2

CN104

7

42

DTS DECODER

D.D & INPUT ASSY

A

IC1701

67

IC1703

67

21

23 25

IC1705

67

26

IC1705

21

IC102

3

4

6

8

7

18

19

5

9

17

IC302

5

3

7

IC302

1

11

9

10

12

C

VIDEO & 6CH IN ASSY

H

7

5

9

11

1

IC301

D

8

1234

5

678

VSX-D510

IC108

CN102

57

3

K

J43 551

4

H.P. ASSY

I

A

IC103

Q105

Q551

FRONT ASSY

17

IC105

31

57

15

4

CN106

601

1

Q603

IC601

22

B

15

AMP & PRIMARY ASSY

RY751

(FRONT L)

F

Q601

9

11

IC106

34

57

33

IC107

5 7

10 5

AMP INPUT ASSY

69

Q653

Q651

IC602

24

18

26

IC602

14

RY753

RY752

B

Q632

6

36

Q631

C

AMP & PRIMARY ASSY

POWER AMP IC601, IC602

B

K

A

CN402

CN101

+BVH

-BVH

NECK+B

NECK-B

+BVL

-BVL

FL AC FL AC

+12V

-12V D+5V A+5V

Q701 Q702

IC801 IC802 IC803 IC804

31

IC107

Q112

D701

D702

D801–D804

D805–D808

REGULATOR ASSY

E

CN1041CN305

CN101

A

U+5V

T1 POWER TRANSFORMER

IC51

RY51

1

VIDEO &

H

6CH IN ASSY

Q303

D51-D54

T51

AMP & PRIMARY ASSY

B

AC IN

D

9

5

6

7

8

1

23

4

VSX-D510

3.2 OVERALL WIRING CONNECTION DIAGRAM and AMP INPUT ASSY

A

R.ENCODER

D15A06-075-2651

511

404

ASSY (XWZ3353)

L

FRONT ASSY

K

(XWZ3336)

XDD3054

B

XDD3055

XDD3072

F

AMP INPUT ASSY (AWX7382)

C

A

D.D & INPUT ASSY

(XWX3024)

A 3/3

A 1/3, A 2/3,

B

B 1/2, B 2/2

AMP&PRIMARY ASSY (XWZ3372)

XDD3057

FM/AM TUNER UNIT (AXX7046)

D

10

1234

XDD3059

XDD3060

XDD3058

H

VIDEO& 6CH IN ASSY (XWZ3333)

DIGITAL IN ASSY

J

(XWZ3360)

E

REGULATOR ASSY (AWX7493)

5

678

VSX-D510

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PAR TS LIST" or "PCB PARTS LIST".

A

403

471

D15A04-125-2651

D15A04-070-2651

501

1551

I

POWER SW ASSY

M

(XWZ3352)

H.P.

ASSY

(XWZ3356)

D

TRANS3 ASSY

B

(AWX7392)

J7J6

J3

TRANS2 ASSY

C

(AWX7468)

851

J4J5

D20PYY0715E

701

G

J1J2

TRANS1 ASSY (AWX7390)

C

D

AC CORD

11

5

6

7

8

1

23

VSX-D510

3.3 D.D & INPUT (1/3) ASSY

4

FM/AM TUNER UNIT

A

B

A 1/3

D.D & INPUT ASSY (XWX3024)

C

VSX-D510

D

CN802

12

1/3

A

1234

E

5

678

VSX-D510

: The power supply is shown with the marked box.

CN303

H

A 3/3

A 2/3 A 3/3

A

CN401

K

B

CN290

F

C

E-VR IC

CN402

K

D

A 2/3 A 3/3

1/3

A

5

6

7

8

13

1

VSX-D510

3.4 D.D & INPUT ASSY (2/3)

A

A 1/3

B

23

A 3/3

A

1/3

4

A 2/3

D.D & INPUT ASSY (XWX3024)

CN1901

J

C

D

14

2/3

A

1234

5

678

VSX-D510

: The power supply is shown with the marked box.

MULTI CH CODEC IC

A

B

A 3/3

C

DTS DECODER IC

D

SRAM(256K)

2/3

A

5

6

7

8

15

1

23

VSX-D510

3.5 D.D & INPUT ASSY (3/3)

4

A 2/3

A

B

A 3/3

D.D & INPUT ASSY (XWX3024)

E-SW IC

C

A 2/3

A 1/3

D

16

3/3

A

1234

5

678

VSX-D510

A 1/3

A

B

C

D

3/3

A

5

6

7

8

17

1

23

VSX-D510

3.6 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS

4

B 1/2

A

CN291

AMP&PRIMARY ASSY

(XWZ3372)

F

B

C

D

18

1/2

B

1234