Sony TRINITRON KV-HW21M80, TRINITRON KV-HW21M83, TRINITRON KV-HW21M80J Service Manual

REVISION HISTORY

BX1

MODEL

KV-HW21M80 KV-HW21M83 KV-HW21M80J

PA RT NO. : 9-872-408-01

CHASSIS

NO. SUFFIX DATE SUPP / CORR DESCRIPTION

1 -01 2003/11 _ _ 1st Issue

MODEL COMMANDER DEST. CHASSIS NO.

CHASSIS

TRINITRON

COLOR TV

SERVICE MANUAL

BX1

MODEL COMMANDER DEST. CHASSIS NO.

KV-HW21M80 RM-W101 Saudi Arabia

SCC-V10B-A

KV-HW21M83 RM-W101 Saudi Arabia

SCC-V10D-A

KV-HW21M80J

RM-W101 Saudi Arabia

SCC-V10H-A

(KV-HW21M80/HW21M80J)(KV-HW21M83)

– 2 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

TABLE OF CONTENTS

SELF DIAGNOSTIC FUNCTION.............................. 3

1. DISASSEMBLY

1-1. 3D Speaker Removal (KV-HW21M83) ................... 6

1-2. Rear Cover Removal ................................................. 6

1-3. Speaker Removal ...................................................... 6

1-4. Chassis Assy Removal .............................................. 6

1-5. Service Position ........................................................ 6

1-6. Terminal Bracket Removal ....................................... 7

1-7. J Board Removal ....................................................... 7

1-8. A Board Removal...................................................... 7

1-9. Picture Tube Removal ............................................... 7

2. SET-UP ADJUSTMENTS

2-1. Beam Landing ........................................................... 9

2-2. Convergence ............................................................ 10

2-3. Focus Adjustment.................................................... 12

2-4. G2 (SCREEN) Adjustment ..................................... 12

2-5 White Balance Adjustment ..................................... 12

2-6 Sub Bright Adjustment ........................................... 12

3. CIRCUIT ADJUSTMENTS

3-1. Adjustment With Commander ................................ 13

3-2. Adjustment Method ................................................ 14

3-3. Picture Quality Adjustments ................................... 28

3-4. Deflection Adjustment ............................................ 28

3-5. Drive Adjustment .................................................... 29

3-6. Picture Distortion Adjustment ................................ 30

Section Title Page

4. DIAGRAMS

4-1. Block Diagram ........................................................ 31

4-2. Circuit Boards Location .......................................... 32

4-3. Schematic Diagram Information ............................ 32

4-3-1. C Board Schematic Diagram ..................... 33

4-3-2. A Board — Processor (Block A) ............... 34

4-3-3. A Board — Audio (Block B) ..................... 36

4-3-4. A Board — Power Supply (Block C) ........ 38

4-3-5. A Board — Deflection (Block D) .............. 40

4-3-6. A Board — Tuner (Block E) ...................... 42

4-3-7. A Board — Jack (Block F) ........................ 44

4-3-8. J Board Schematic Diagram....................... 46

4-4. Voltage Measurement and Waveforms ................... 48

4-5. Printed Wiring Boards and Parts Location ............. 51

4-6. Semiconductors ....................................................... 54

5. EXPLODED VIEWS

5-1. Chassis..................................................................... 56

6. ELECTRICAL PARTS LIST .................................... 58

OPERATING INSTRUCTIONS

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

CAUTION

SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE ANODE.

– 3 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

The units in this manual contain a self diagnostic function. If an error occurs, the STANDBY (1) indicator will automatically begin to flash. A description of the self-diagnosis function is explained in the instruction manual. The number of times the STANDBY (1) indicator flashes translates to a probable source of the problem. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

1. DIAGNOSTIC TEST INDICATORS

When an errors occurs, the STANDBY (1) indicator will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the indicator will identify the first of the problem areas.

Result for all of the following diagnosis items are displayed on screen. No error has occured if the screen displays a "0".

* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is

diagnosed first by the micro controller is displayed on the screen.

** Refer to Screen (G2) Adjustment in this manual.

SELF DIAGNOSTIC FUNCTION

Diagnosis

Item

Description

Power does not turn on

+B overcurrent (OCP)*

V-Protect

IK (AKB)

Power supply NG (+5V) for Video Processor

No. of timer

STANDBY (1)

indicator flashes

Does not light

2 times

4 times

5 times

8 times

Self-Diagnostic

display/

Diagnosis result

–

2:0

2:1 ~ 255

4:0

4:1 ~ 255

5:0

5:1 ~ 255

8:0

8:1 ~ 255

Probable Cause

Location

• Power cord is not plugged in.

• Fuse is burned out (F600) A board.

• H OUT (Q805) is shorted. (A board)

• IC751 is shorted. (C board)

• +13V is not supplied.

(A board)

• IC804 is faulty. (A board)

• Video OUT (IC1545) is

faulty. (A board)

• IC001 is faulty. (A board)

• Screen (G2) is improperly

adjusted.**

• IC604 faulty.

• IC602 faulty.

Detected

Symptoms

• Power does not turn on.

• No power is supplied on

TV.

• AC Power supply is faulty.

• Power does not turn on.

• Load on power line is

shorted.

• Has entered standby state after horizontal raster.

• Vertical deflection pulse is stopped.

• Power line is shorted or power supply is shorted.

• No raster is generated.

• CRT Cathode current

detection reference pulse output is small.

• No power supply to CRT ANODE.

• No RASTER is generated.

– 4 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

STANDBY (1) indicator

2. DISPLAY OF STANDBY (1) INDICATOR

FLASH COUNT

3. STOPPING THE

STANDBY (1) INDICATOR FLASH

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY (1) indicator from flashing.

4. SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as "power sometimes shuts off" or "screen sometimes goes off" that cannot be confirmed, it is possible to bring up past occurrences of failure on the screen for confirmation.

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Display

/ Channel 5 / Volume / Power / TV

Note that this differs from entering the service mode (volume [+]).

The following screen will be displayed indicating the error count.

Diagnostic Item Flash Count*

+B overcurrent 2 times V-Protect 4 times IK (AKB) 5 times Power Supply NG (+5V) 8 times for Video processor

* One flash count is not used for self-diagnosis.

Lamp OFF 3 sec

Lamp ON 300ms

Lamp OFF 300ms

2 : 0 3 : N/A 4 : 0 5 : 1 8 : 0

101 : N/A

SELF DIAGNOSTIC

Numeral "0" means that no fault was detected. Numeral "1" means the number of a fault occurrence (1 ~ 255).

– 5 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to "0".

Unless the result display is cleared to "0", the self-diagnosis function will not be able to detect subsequent faults after completion of the repairs.

[Clearing the result display]

To clear the result display to "0", press buttons on the remote commander subsequent as shown below when the self-diagnostic screen is being displayed.

8 , -

[Quitting Self-diagnostic screen]

To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.

6. SELF-DIAGNOSTIC CIRCUIT

[+B overcurrent $OCP%] Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board).

If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to standby.

[V-PROTECT] Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001

(A board).

[IK $AKB%] If the RGB levels* do not balance within 15 sec after the power is turned on, this error will

be detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.

Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be detected. eg: IC602, IC604 go faulty.

* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)

A BOARD

IC001

Y/CHROMA JUNGLE

A BOARD

IC804

V.OUT

A BOARD

IC001

SYSTEM

A BOARD

IC003

MEMORY

FROM

C BOARD

IC751 PIN 5

EHTO

RED LED

DISPLAY

SDA1

V.GUARD

SDA

F.B-PLS

3 1384

122

A BOARD

FROM

Q816

COLLECTOR

POWER SUPPLY NG (+5V) for VIDEO PROCESSOR

– 6 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

2 Rear cover

1 Eight screws

(+BVTP 4 × 16 TYPE 2 IT-3)

2 Rear cover

1 3D Speaker box assy

(KV-HW21M83)

SECTION 1

DISASSEMBLY

1-2. REAR COVER REMOVAL

1-6. TERMINAL BRACKET REMOVAL

2 Terminal bracket

3 One screw (+BVTP 4x16 TYPE2 IT-3)

1 One screw (+BVTP 3x12 TYPE2 IT-2)

1-1. 3D SPEAKER REMOVAL

1-4. CHASSIS ASSY REMOVAL

1-3. SPEAKER REMOVAL

1 Two screws

(WH DIA.16) (+P4 x 16)

1-5. SERVICE POSITION

– 7 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

A Board

1-8. A BOARD REMOVAL

1 J Board (KV-HW21M83)

Two screws (+BVTP 3x12)

1-7. J BOARD REMOVAL

1-9. PICTURE TUBE REMOVAL

Note:

• Please make sure the TV set is not in standing position before removing necessary CRT support located on bottom right and left.

1) Place the TV set with the CRT face down on a cushion jig.

2) Remove the rear cover.

3) Unplug all under connecting leads from the Deflection Yoke, Degaussing Coil and CRT grounding strap.

4 Degaussing Coil

5 C Board Removal

8 Chassis Assy Removal

9 Support, CRT(2) Removal

6 Loosen the Neck Assembly

fixing screw and removal

qa Holder, DGC(2)

Removal

qs DGC(2) Removal

q; Spring Tension (2)

Removal

qd Nut locking, CRT (4)

7 Loosen the Deflection Yoke

fixing screw and remove

– 8 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

• REMOVAL OF ANODE-CAP

Note:

• After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon paint on the CRT.

• REMOVING PROCEDURES

1 Turn up one side of the rubber cap in the direction

indicated by the arrow A.

2 Using a thumb pull up the rubber cap firmly in the di-

rection indicated by the arrow B.

3 When one side of the rubber cap is separated from

the anode button, the anode-cap can be removed by

turning up the rubber cap and pulling it up in the direction of the arrow C.

• HOW TO HANDLE AN ANODE-CAP

1 Do not damage the surface of anode-caps with

sharp shaped objects.

2 Do not press the rubber too hard so as not to

damage the inside of anode-cap.

A metal fitting called the shatter-hook terminal is

built into the rubber.

3 Do not turn the foot of rubber over too hard.

The shatter-hook terminal will stick out or damage

the rubber.

anode button

– 9 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

• The following adjustments should be made when a complete realignment is required or a new picture tube is installed.

Set the controls as follows unless otherwise noted:

VIDEO model ..................................................... Standard

PICTURE control .................................................. normal

BRIGHTNESS control .......................................... normal

Perform the adjustments in the following order :

1. Beam Landing

2. Convergence

3. Focus

4. Screen(G2)

5. White Balance Note : Test Equipment Required.

1. Pattern Generator

2. Degausser

3. DC Power Supply

4. Digital Multimeter

5. Oscilloscope

SECTION 2

SET-UP ADJUSTMENTS

Fig. 2-1 Fig. 2-4

Fig. 2-3

Fig. 2-2

Purity control

Red

Blue

Green

Purity control corrects this area.

Disk magnets or rotatable disk magnets correct these areas (a-d).

Deflection yoke positioning corrects these areas.

Preparation :

• In order to reduce the influence of geomagnetism on the set's picture tube, face it east or west.

• Switch on the set's power and degauss with the degausser.

2-1. BEAM LANDING

Picture Mode: DYNAMIC

1. Input a white signal with the pattern generator. Contrast Brightness

2. Set the pattern generator raster signal to a green raster.

3. Move the deflection yoke to the rear and adjust with purity control so that the green is at the center and the blue and the red take up equally sized areas on each side. (See Figures 2-1 through 2-4.)

4. Move the deflection yoke forward and adjust so that the entire screen is green. (See Figure 2-1.)

5. Switch the raster signal to blue then to red and verify the condition.

6. When the position of the deflection yoke has been decided fasten the deflection yoke with the screws and DY spacers.

7. If the beam does not land correctly in all the corners, use a magnet to adjust it. (See Figure 2-4.)

}

......................................................................................................................................................................................................................

normal

– 10 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

RG B R G B R GB

2-2. CONVERGENCE

• Before starting this adjustment, adjust the focus, horizontal size and vertical size.

• Receive dot/hatch signal.

• Pic mode: Soft.

(1) Horizontal and Vertical Static Convergence

1. (Moving vertically), adjust the V.STAT magnet so that the red, green and blue dots are on top of each other at the center of the screen.

2. (Moving horizontally), adjust the H.STAT control so that the red, green and blue dots are on top of each other at the center of the screen.

3. If the H.STAT variable resistor cannot bring the red, green and blue dots together at the center of the screen, adjust the horizontal convergence with the H.STAT variable resistor and the V.STAT magnet in the manner given below. (In this case, the H.STAT variable resistor and the V.STAT magnet influence each other, so be sure to perform adjustments while tracking.)

Center dot

R G B

H. STAT VR

V. STAT

Magnet

RV750 H. STAT

C Board

BMC (Hexapole)

V.STAT

DY pocket

Purity

V.STAT

BMCPurity

Operation of V.STAT magnet

If the V.Stat magnet is moved in the “A” and “B” arrows, the red, green and blue dots moves as shown below.

Moved RV750 H.STAT.

the red, green and blue dots move as shown below.

4. BMC (Hexapole) Magnet. If the red, green and blue dots are not balanced or aligned, then use the BMC magnet to adjust in the manner described below.

RGGBB

– 11 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

(2) Convergence Rough Adjustment

Preparation:

• Before starting this adjustment, adjust the horizontal static convergence and the vertical static convergence

TLV

YCH

R B

XCV

TLH

Piece A (90), conv. correct

TLH Insert TLH Correction Plate to DY Pocket

(Left or Right)

YCH Insert YCH VOL on DY

TLV Rotate TLV VOL on DY

XCV Rotate XCV Adj core on DY

(3) Screen corner Convergence

1. Affix a Piece A (90), conv. correct corresponding to the misconverged areas.

a-d : screen-corner misconvergence

ON DY:

TLV

XCV

YCH

DY pocket

TLH Plate

XCV

– 12 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

2-5. WHITE BALANCE ADJUSTMENT

1. Set to Service Mode (Refer Section 3-1: ADJUSTMENTS WITH COMMANDER)

2. Input white raster signal.

3. Set Picture to <DYNAMIC mode>

4. Select RDRV (02) with

1 and 4 and fixed the value

to 25 with

3 and 6.

5. Adjust WHBL GDRV (03) and BDRV (04) with

1 and

4 and adjust the data with 3 and 6 for best white

balance in Highlight condition.

6. Write into the memory by pressing [MUTING] then

7. Adjust WHBL BKOR (00) and BKOG (01) with

1 and

4 and adjust the level with 3 and 6 for best white

balance cut-off condition.

8. Write into memory by pressing [MUTING] then

9. US model need to apply only for colour temperature in Neutral.

2-6. SUB BRIGHT ADJUSTMENT

1. Set to service mode.

2. Brightness set to 50%, Picture....Minimum

3. Select WHBL SBRT (10) with

1 and 4 and adjust

SBRT (10) data with

3 and 6 so that the third stripe

from right dimly lit.

4. Write into the memory by pressing [MUTING] then

5. GA models C/O: 20 IRE

S/G: 30 IRE

165 ± 2VDC

2-3. FOCUS ADJUSTMENT

FOCUS adjustment should be completed before the W/B adjustment:

1. Receive digital monoscope pattern.

2. Set picture mode: DYNAMIC.

3. Adjust focus VR to obtain a just focus at the center of the screen.

4. Change receiving signal to white pattern and blue back.

5. Confirm MAGENTA RING is not noticeable. Incase magenta ring is obvious, then adjust FOCUS VR to balance magenta ring and FOCUS.

2-4. G2 (SCREEN) ADJUSTMENT

1. Set the PICTURE & BRIGHTNESS to STANDARD.

2. Put the Video input mode signal.

3. Connect R,G,B of the C board cathode to oscilloscope.

4. Adjust Brightness to obtain the cathode value to value below.

5. Adjust G2 (screen) on the FBT until picture shows the point before cut off.

FLYBACK TRANSFORMER (T802-14") FLYBACK TRANSFORMER (T801-21")

SCREEN

FOCUS

– 13 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

SECTION 3

CIRCUIT ADJUSTMENTS

3-1. ADJUSTMENT WITH COMMANDER

Service adjustments to this model can be performed using the supplied remote commander RM-W101.

a. ENTERING SERVICE MODE

With the unit on standby

This operation sequence puts the unit into service mode. This screen display is:

b. METHOD OF CANCELLATION FROM SERVICE MODE

Set the standby condition (Press [POWER] button on the commander), then press [POWER] button again, hereupon it becomes TV mode.

c. METHOD OF WRITE INTO MEMORY

1. Set to Service Mode.

2. Press 1 (UP) and 4 (DOWN), to select the adjustment item.

3. Change item by pressing 3, 6.

4. Press [MUTING] button to indicate WRITE on the screen.

5. Press - button to write into memory.

d. MEMORY WRITE CONFIRMATION METHOD

1. After adjustment, pull out the plug from AC outlet, and then plug into AC outlet again.

2. Turn the power switch ON and set to Service Mode.

3. Call the adjusted items again to confirm adjustments were made.

t [DISPLAY] t 5 t [VOL $+% ] t [POWER]

item no. service data NVM field channel no./

category in decimal item name in decimal NG service command frequency video input name

GEOM 006 HSIZ 031 x SERVICE 60 S VIDEO 1

software service data reserved power on time

release ID version in binary for factory color system (decimal?)

SUS01 0.69U 0001 1111 FF FF NTSC3 65535

Status Byte Status Byte

Flash DCXO #1 SSD #2 SSD

111 11 11 1 7 11 FG xy 111 000000 000000

VDSP_C Flag

CO_LOCKED

VDSP

Detected Stereo Type (Direct Value from CZ_ Stereo_Mode)

S : for Sony A : Aiwa

U S : US/Latin/Taiwan E U : Europe G A : General Area J P : Japan

0 1 : serial no. of the M/P release

for each destination

111 Needed for Nicam DCXO aligment Purpose

xy Value of x = 0 - Unknown, 1 - BTSC, 2 - A2, 3 - NICAM,

4 - KOREAN, 5 - Japan, 6 - AV Stereo Value of y = 0 - Mono, 1 - Stereo, 2 - Bilingual, 4 - SAP/Single

1, 4 Select the adjustment item.

3, 6 Raise/lower the data value.

[MUTING] Writes.

- Executes the writing.

– 14 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

e. OTHER FUNCTION VIA REMOTE COMMANDER

7, - All the data becomes the values in memory. 8, - All user control goes to the standard state. Display, - Service data initialization (Be sure not to use usually.) 2, 5 Select Device or Category

3-2. ADJUSTMENT METHOD

Item Number 000 HPOS This explanation uses H POSITION as an example.

1. Select "000 HPOS" with the 1 and 4 buttons, or 2 and 5.

2. Raise/lower the data with the 3 and 6 buttons.

3. Select the optimum state. (The standard is IF for PAL reception.)

4. Write with the [MUTING] button. (The display changes to WRITE.)

5. Execute the writing with the - button. (The WRITE display will be changed to red color while excuting, and back to SERVICE.)

Example on screen display :-

Use the same method for all Items. Use 1 and 4 to select the adjustment item, use 3 and 6 to adjust, write with [MUTING], then execute the write with -.

Note : 1. In [WRITE], the data for all items are written into memory together.

2. For adjustment items that have different standard data between 50Hz or 60Hz, be sure to use the respective input signal after adjustment.

Adjusted with [3] and [6] buttons.

GREEN

GEOM 000 HPOS 039 SERVICE 50 VIDEO 1

write with [MUTING].

GREEN

GEOM 000 HPOS 039 WRITE 50 VIDEO 1

Write executed with [0].

RED

The WRITE display then returns to green SERVICE

– 15 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

Adjustment Item Ta ble

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810YPOC000100XIFaeraMVNzH06/05llaotatadOEGehtypoCenon00

– 16 –

KV-HW21M80/HW21M83/HW21M80J

RM-W101

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