Sony SCT-ID10 Service manual

SCT-ID10
SERVICE MANUAL
Ver 1.0 1998.03

SPECIFICATIONS

Frequency range
AM :530 – 1,605 kHz Speaker Approx. 6.6 cm (2 5/8 inches) dia., 8 ohms Power output
100 mW (at 10% harmonic distortion) Dial signal :
Tone, pulse selectable Power requirements :
120V AC, 60Hz For power backup :
9V DC, one 6F22 battery (Functions for clock radio only) Battery life :
Approx. 35 hours using the Sony S-006P (U) battery Dimensions :
Approx. 250 x 98.6 x 202 mm (w/h/d)
(9 7/8 x 4 x 8 inches) incl. projecting parts and controls Mass Approx. 880g (2 lb. 31 oz) not incl. battery Supplied accessories
Telephone line cord (1 )
Handset cord (1 )
US Model
Canadian Model
Design and specifications are subject to change without notice.
MICROFILM
ID TELEPHONE CLOCK RADIO
TABLE OF CONTENTS
SAFETY CHECK-OUT (US model)
Specifications ........................................................................... 1
1. GENERAL
Location and Function of Controls .................................... 3
2. DISASSEMBLY
2-1. Key Board, Cabinet (Upper) Assy Removal .............. 7
2-2. Main Board, Transformer Board, Transformer
retainer Board, Battery Blind Board Removal........... 7
2-3. Cabinet (Top) Removal .............................................. 8
Installation Power Cord .............................................. 8
3. DIAL POINTER INSTALLATION ............................ 9
4. TEST MODE................................................................. 10
5. ELECTRICAL ADJUSTMENTS............................11
6. DIAGRAMS
6-1. Explanation of IC Terminals..................................... 12
6-2. Block Diagram.......................................................... 13
6-3. Printed Wiring Boards (Main Section) ..................... 15
6-4. Schematic Diagram (Main Section) ......................... 17
6-5. Printed Wiring Boards (Key Section)....................... 19
6-6. Schematic Diagram (Key Section) ........................... 21
7. EXPLODED VIEWS
7-1. Base Unit Section ..................................................... 24
7-2. Handset Section ........................................................ 25
8. ELECTRICAL PARTS LIST.................................... 26
After correcting the original service problem, perform the following safety check before releasing the set to the customer : Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5mA (500 microampers). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter . The “limit” indication is 0.75V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15
1.5k
µ
F
AC voltmeter (0.75V)
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
• HOW TO CHANGE THE CERAMIC FILTER
This model is used two ceramic filters of CF3 and CF1. You must use same type of color marked ceramic filters in order to meet same specifications. Therefore, the ceramic filter must change two pieces together since it’s supply two pieces in package as a spare parts.
mark
mark
Mark
Center
frequency
red 10.70MHz
CF3
CF1
blue 10.67MHz
orange 10.73MHz
black 10.64MHz white 10.76MHz
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
– 2 –
LOCATION AND FUNCTION OF CONTROLS
SECTION 1

GENERAL

This section is extracted from instruction manual.
TONE
OPER
– 3 –
– 4 –
– 5 –
– 6 –
SECTION 2
)
y

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.
2-1. KEY BOARD, CABINET (UPPER) ASSY REMOVAL
Cabinet (Upper) assy
Rubber key switch
Key board
5
Screws
(+P 2.6x8)
CN101 (15 pin)
CN102 (7 pin)
3
Cabinet (Lower) assy
2
5
Screws (+P 2.6x8)
7
6
4
1
Screws (+P 3x14)
2-2. MAIN BOARD, TRANSFORMER BOARD, TRANSFORMER RETAINER BOARD, BATTERY BLIND BOARD REMOVAL
1
Screws (+P3x14)
1
Screws (+P 3x14
9
Screws
(+BTP 2x8)
Buzzer
6
Remove solder
MAIN board
4
4
4
5
7
Transformer board
8
Transformer retainer board
Power transformer
2
3
Screw (+P 2.6x8)
Battery blind board
Cabinet (Lower) ass
4
4
4
– 7 –
2-3. CABINET (TOP) REMOVAL
)
)
3
Cabinet (top)
2
1
Screw (+BTP 3x10
INSTALLATION POWER CORD
1
2
4
Cabinet (bottom) assy
3
4
Power cord
Cabinet (Lower
Power transformer board
Battery blind board
– 8 –
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