Sony PCV-RZ31G, PCV-RZ24G, PCV-RZ32G, PCV-RZ34G, PCV-RZ36G Service Manual

...
PCV-RZ Series
SERVICE MANUAL
Ver. 6-2004A
Revision History
Lineup: PCV-RZ14G
1
1
1
2
2
2
2
2
PCV-RZ30GN2
2
PCV-RZ30GN4 PCV-RZ44G
3
3 3
3
PCV-RZ40C1B
4
PCV-RZ40C1F
4 5
PCV-RZ50R
5
PCV-RZ54G PCV-RZ56G
5
For American Area
US Model
Canadian Model
S400
9-874-359-06
PERSONAL COMPUTER VAIO
Information in this document is subject to change without notice.
CAUTION
Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names and combinations thereof are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corporation.Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Palm OS are resistered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other names of systems, products and services in this manual are trademarks or registered trademarks of their respective o wners. In this manual, the (TM) or (R) mark are not specified.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries according
to the manufacturer’s instructions.
– 2 –
Confidential
PCV-RZ Series (AM)

TABLE OF CONTENTS

1. DISASSEMBLY
• Flow Chart................................................................ 1-1
• Left Panel Ass’y ....................................................... 1-2
• Optical Drive ............................................................ 1-3
• Switching Power ...................................................... 1-4
• HDD ......................................................................... 1-5
• IFX-294 Memory Stick Board/
IFX-333 Multi Card Board ...................................... 1-6
• CNX-235 Board ....................................................... 1-7
• CNX-183 Board ....................................................... 1-8
• CNX-184 Board ....................................................... 1-9
• FDD .......................................................................... 1-10
• CNX-180 Board ....................................................... 1-11
• DC Fan (Chassis) ..................................................... 1-12
• DC Fan (with Heat Sink) ......................................... 1-13
• CPU .......................................................................... 1-14
•VGA Card................................................................. 1-15
• PCI Slot Panel .......................................................... 1-16
• Mounted PWB ENX-15, Mounted PWB ENX-20 (US F),
Mounted PWB ENX-26 (US F)............................... 1-17
• Sound Card (AUDIGY) ........................................... 1-18
• Modem Card............................................................. 1-19
• Memory .................................................................... 1-20
• Mother Board ........................................................... 1-21
• Right Panel Ass’y..................................................... 1-22
•Top Panel Ass’y........................................................ 1-23
•Front Panel Ass’y ..................................................... 1-24
• SWX-120, SWX-159, SWX-160
Switch/LED Board ................................................... 1-25
2. FRAME HARNESS
• Frame Harness Diagram and Jumper Setting
of Mother Board ....................................................... 2-1
3. REPAIR PARTS LIST
3-1. Exploded Vie w
(Mother Board (GL)/(WA)/(MO, GBE) Ass’y) ...... 3-1
3-2. Exploded Vie w
(Mother Board (MO2, GBE/WOAU)/
(MU, PSC/GB/WOAU) Ass’y) ................................ 3-3
3-3. Accessories............................................................... 3-5
3-4. Basic List.................................................................. 3-7
3-5. Substitution List ....................................................... 3-21
History of the changes is shown as the “Revision History” at the end of this data.
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Confidential
PCV-RZ Series (AM)
• FLOW CHART
SECTION 1

DISASSEMBLY

PCV-RZ
LEFT PANEL
ASS’Y
P1-2
OPTICAL
DRIVE
P1-3
SWITCHING
POWER
P1-4
HDD P1-5
IFX-294 MEMORY
STICK BOARD/
IFX-333 MULTI
CARD BOARD
P1-6
FDD
P1-10
CNX-235
BOARD
P1-7
CNX-180
BOARD
P1-11
CNX-183,
CNX-184
BOARD
P1-8, 9
SOUND CARD
(AUDIGY)
P1-18
MODEM
CARD
P1-19
DC FAN
(CHASSIS)
P1-12
DC FAN
(WITH
HEAT SINK)
P1-13
VGA CARD
P1-15
PCI SLOT
PANEL
P1-16
MOUNTED PWB ENX-15,
MOUNTED PWB ENX-20 (US F),
MOUNTED PWB ENX-26 (US F)
P1-17
RIGHT PANEL
ASS’Y
P1-22
CPU
P1-14
MEMORY
P1-20
TOP PANEL
ASS’Y
P1-23
FRONT PANEL
ASS’Y
P1-24
MOTHER
BOARD
P1-21
SWX-120, SWX-159,
SWX-160 SWITCH/
LED BOARD
P1-25
•Ps-s denotes the page concerned.
HDD has a low resistance to vibration, requiring careful handling.
1-1
Confidential
PCV-RZ Series (AM)
• LEFT PANEL ASS’Y
A
A
2
Remove the left panel ass’y in the direction of arrow
A
.
1
two claws
: rear side (the enlargement figure of claws)
A
Confidential
1-2
PCV-RZ Series (AM)
• OPTICAL DRIVE
1
harness (switching power)
3
harness (switching power)
2
harness (IDE CD/DVD)
4
harness (IDE CD/DVD)
A
5
Pull the lever.
7
two screws (PWH3
6
Remove the CD (bracket) ass’y in the direction of arrow
×
5)
9
two screws (PWH3
×
5)
A
.
8
upper optical drive
0
lower optical drive
1-3
Confidential
PCV-RZ Series (AM)
•SWITCHING POWER
2
four screws (No.6-32UNC)
3
switching power
HARNESS LOCATION
1
Disconnect respective power connectors.
1-4
Confidential
PCV-RZ Series (AM)
• HDD
3
harness (IDE/ATA)
1
harness (IDE/ATA)
4
power cable
2
harness (switching power)
7
two screws (SW) (No.6-32UNC)
6
HDD (bracket) ass’y
5
Pull the lever.
8
HDD
1-5
7
two screws (SW) (No.6-32UNC)
Confidential
PCV-RZ Series (AM)
• IFX-294 MEMORY STICK BOARD/ IFX-333 MULTI CARD BOARD
1
harness (USB2x3, MO)
2
3
screw (SW) (No.6-32UNC)
harness (OR, MS)
4
CR bracket block
5
two screws (+PWH 3x5)
3
screw (SW) (No.6-32UNC)
6
IFX-294 memory stick board/ IFX-333 multi card board
1-6
Confidential
PCV-RZ Series (AM)
• CNX-235 BOARD
3
PCCD bracket
1
screw (SW) (No.6-32UNC)
2
three screws (SW) (No.6-32UNC)
1
screw (SW) (No.6-32UNC)
4
CNX-235 board
1-7
Confidential
PCV-RZ Series (AM)
• CNX-183 BOARD
3
harness (USB2, SC)/(USB2x4, MO)/ (USB2x3, MO)
2
harness (1394)
1
harness (audio)
4
screw (SW) (No.6-32UNC)
5
6
Remove the connector bracket in the direction of arrow
B
A
claw
A
.
7
three screws (SW) (No.6-32UNC)
8
Remove the CNX-183 board in the direction of arrow
1-8
B
.
Confidential
PCV-RZ Series (AM)
• CNX-184 BOARD
2 harness (USB2x3, MO)
1 harness (1394)
3 screw
(SW) (No.6-32UNC)
A
5 claw
6 Remove the connector bracket in the direction of arrow A.
B
4 boss
7 two screws
(SW) (No.6-32UNC)
1-9
8 Remove the CNX-184 board
in the direction of arrow B.
Confidential
PCV-RZ Series (AM)
• FDD
2
harness (switching power)
1
harness (FDD)
A
3
Push the lever.
6
two screws (PWH3
5
claw
4
Remove the FD (bracket) ass’y in the direction of arrow
×
5)
A
.
7
FDD
1-10
Confidential
PCV-RZ Series (AM)
• CNX-180 BOARD
s
3
two claw
2
screw (SW) (No.6-32UNC)
1
harness (MS, SIO)
4
Remove the CNX-180 board in the direction of the arrow .
1-11
Confidential
PCV-RZ Series (AM)
• DC FAN (CHASSIS)
3
four claws
1
harness
2
Lift the fan bracket, pushing two claws.
4
Remove the fan bracket in the direction of the arrow.
5
two claws
5
two claws
1-12
6
DC fan (chassis)
Confidential
PCV-RZ Series (AM)
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