Sony PCG-Z1V, PCG-Z1VE, PCG-Z1VT, PCG-Z1VAP1, PCG-Z1VAP2 Service Manual

...
Information in this document is subject to change without notice.
Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United State and other countries. The word Bluetooth and the Bluetooth logo are trademarks of
Bluetooth SIG, Inc. AMD, the AMD logo, other AMD product names and combinations thereof are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corparation. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations thereof are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, Hotsync, PalmModem, and Palm OS are registered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrola, Inc. Other Motrola pruducts and services with (R) mark like Dragomball are the trademarks of Motrola, Inc.
All other name of systems, products and services in this manual are trademarks or registered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not specified.
Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions.
CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
CAUTION: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children.
CAUTION: Changing the back up battery.
• Overcharging, short circuiting, reverse charging, multilation or incineration of the cells must be avoided to prevent one or more of the following occurrence; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature.
• If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.
Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify areas requiring special
precautions. Be sure to observe these precautions, as
well as all precautions listed in the operating manual and other associated documents.
2. Use designated parts only
The set’s components possess important safety characteristics, such as noncombustibility and the
ability to tolerate large voltages. Be sure that
replacement parts possess the same safety characteristics as the originals. Also remember that the ! mark, which appears in circuit diagrams and
parts lists, denotes components that have particularly important safety functions; be extra sure to use only
the designated components.
3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features,
such as inclusion of insulating materials (tubes and
tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and
clamped so as to keep it away from hot or high-voltage
parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.
4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their
original condition. Also check the area around the repair
location to ensure that repair work has caused no damage, and confirm safety.
5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged
by heat.
6. When handling flexible print boards...
The temperature of the soldering-iron tip should be
about 270°C.
Do not apply the tip more than three times to the same
pattern.
Handle patterns with care; never apply force.
Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.
ATTETION AU COMPOSANT AYANT
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉSDANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
RAPPORT
À LA SÉCURITÉ!
!!
! SUR LES DIAGRAMMES
!!
– 2 –
Confidential
PCG-Z1V/Z1VE/Z1VT (J)
PCG-Z1VAP1/Z1VAP2/Z1VA/Z1VFP (AM)
PCG-Z1VCP/Z1VGP/Z1VJP/Z1VLP/Z1VTP (AO)

TABLE OF CONTENTS

Section Title Page
CHAPTER 1. SPECIFICATIONS....................................................... 1-1
(to 1-1)
CHAPTER 2. BLOCK DIAGRAM...................................................... 2-1
(to 2-1)
CHAPTER 3. FRAME HARNESS DIAGRAM .............................. 3-1
(to 3-1)
CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest
P-1 ................................................................................................................. 4-2
Bottom
B-1 ................................................................................................................. 4-3
Main Board
M-1 ................................................................................................................ 4-4
LCD
L-1 ................................................................................................................. 4-5
Accessories
A-1 ................................................................................................................. 4-6
DIP Switch .............................................................................................. 4-7
(to 4-7)
CHAPTER 5. OTHERS
5-1. The Barcode Label ..................................................................................... 5-1
5-2. CTO Information ........................................................................................ 5-2
(to 5-2)
1
[MA]
History of the changes is shown as the Revision History at the end of this data.
– 3 –
Confidential
PCG-Z1V/Z1VE/Z1VT (J)
PCG-Z1VAP1/Z1VAP2/Z1VA/Z1VFP (AM)
PCG-Z1VCP/Z1VGP/Z1VJP/Z1VLP/Z1VTP (AO)
CHAPTER 1.
SPECIFICATIONS
JAM
PCG-Z1VT/P PCG-Z1V/P PCG-Z1VE PCG-Z1VAP1 PCG-Z1VAP2 PCG-Z1VA PCG-Z1VFP
CPU Pentium-M 1.7 GHz Pentium-M 1.6 GHz Pentium-M 1.3 GHz Pentium-M 1.6 GHz Pentium-M 1.7 GHz Pentium-M 1.6 GHz Pentium-M 1.6 GHz
LCD 14.1SXGA+ 14.1SXGA+ 14.1SXGA+ 14.1SXGA+ 14.1SXGA+ 14.1SXGA+ 14.1SXGA+
HDD 80GB 60GB 40GB 60GB 80GB 60GB 60GB
MEMORY (STANDARD/MAX) 512 MB/1GB 512 MB/1GB 256 MB/768MB 512 MB/1GB 1GB/1GB 512 MB/1GB 512 MB/1GB
On Board 512MB 512MB 256MB 512MB 512MB 512MB 512MB
SLOT 512MB
OPT-DRIVE COMBO COMBO COMBO COMBO COMBO COMBO COMBO
Wireless LAN aa a aaaa
Bluetooth aa a aaa
AC Adaptor PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6
Battery PCGA-BP2V PCGA-BP2V PCGA-BP2V PCGA-BP2V PCGA-BP4V PCGA-BP2V PCGA-BP2V
OS XP Professional XP Professional XP Home Edition XP Professional XP Professional XP Home Edition XP Professional
1
[MA]
1
[MA]
1
[MA]
1
[MA]
2
[MA]
AO
PCG-Z1VGP PCG-Z1VLP PCG-Z1VCP PCG-Z1VTP PCG-Z1VJP
CPU Pentium-M 1.6 GHz Pentium-M 1.6 GHz Pentium-M 1.6 GHz Pentium-M 1.6 GHz Pentium-M 1.6 GHz
LCD 14.1SXGA+ 14.1SXGA+ 14.1SXGA+ 14.1SXGA+ 14.1SXGA+
HDD 60GB 60GB 60GB 60GB 60GB
MEMORY (STANDARD/MAX) 512 MB/1GB 512 MB/1GB 512 MB/1GB 512 MB/1GB 512 MB/1GB
On Board 512MB 512MB 512MB 512MB 512MB
SLOT –––
OPT-DRIVE COMBO COMBO COMBO COMBO COMBO
Wireless LAN aa aaa
Bluetooth ✕✕ ✕✕✕
AC Adaptor PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6 PCGA-AC16V6
Battery PCGA-BP2V PCGA-BP2V PCGA-BP2V PCGA-BP2V PCGA-BP2V
OS XP Professional XP Professional XP Professional XP Professional XP Professional
1
[MA]
1
[MA]
2
[MA]
2
[MA]
2
[MA]
The trademarks or registered trademarks of above table, refer to page 2.
The model that is accompanied by astarisk () is CTO model.
本表中の商標・登録商標については、2ページをご参照下さい。
機種名に()がつくのは、CTOモデルです。
1–1
(END)
Confidential
PCG-Z1V/Z1VE/Z1VT (J)
PCG-Z1VAP1/Z1VAP2/Z1VA/Z1VFP (AM)
PCG-Z1VCP/Z1VGP/Z1VJP/Z1VLP/Z1VTP (AO)
CHAPTER 2.
BLOCK DIAGRAM
USB Left
CONN
USB Left
CONN
MS
CONN
RJ4 5
For SPD
EEP ROM
On DIMM 1
EEP ROM
For VID
Pentium-M
Processor
1MB L2
479pins
uFCBGA
USB1
USB3
Memory
Stick
Module
For SPD
EEP ROM
On DI MM2
EEP ROM
RJ-4 5
EEP ROM
For Passwor d
Port-0
Port-1
Port-2
Port-3
Port-4
SMBUS2
For ClockGEN
CP U Local Bus
Bluetooth
Port-5
Internal
HDD
Module
Port0-5
IDE(A TA100)
Primary
Opt ical
dr ive
Memory
CONT ROL LER
HUB (MCH )
732 FCBGA
IO Control Hub
ICH4-m
421mBGA
Seconda ry
266MHz Memory Bus
(DDR)
On Board Memory 256MB
or 512MB SDRAM SO-DIMM
EEP ROM
+
Ether
PHY
For LAN
RJ-4 5
RJ-4 5
LPC
SMBUS2
Gr aphics
M6-C16
(ATI )
CARDBU S
& i.LINK
RICOH R5C5 51
CL KGEN
ICS
950812YGD
Refer to Clock Gene rator
Block Dia gra m
PCI BUS(3.3V)
CardBus/16bitCa rd
For i.LI NK
EEP ROM
i.LINK0
SMBUS2
L
CD CONN
PC Card
Conne ctor
1 Slot
LCD
SXGA+(14)
SONY
Cable
Dock-VGA DB-15
Dock -DVI
i.LINK0
VGA DSUB-15
i.LINK
Port Repr icator
Dock-DVI
DVI
RJ11
DC Ja ck
DCin
RJ-1 1
Power
Circuit
Batter y
BATTERY 1
MDC
(Mode m
Daughter
Card)
Module
RJ-1 1
AC LINK
Audi o
YMF753
(Yama ha)
AMP, etc.
PHONE
OUT
FW H
8M
(Fla sh BIOS
ROM )
MIC
IN
b
Speaker
L&R
Internal KeyBoar d
Membr ane
2–1
(END)
SMBUS1
H8S/2160
KBC/EC
SPIC
LID
& SM BUS MUX
TouchP ad
SMBUS 0
FA N0 ATF0
I/O Expa nde r
BATTERY 1
SONY CO NFI DENTIAL
Ot her
Cont r ol
Dock-VGA DB-15
RJ-4 5
USB3
USB1
USB=>P RT
PL-2305
USB HUB
UPD720110
DCin
PCG-Z1VCP/Z1VGP/Z1VJP/Z1VLP/Z1VTP (AO)
VGA
DB-15
RJ4 5
PRT
DB-25
USB
CONN
USB
CONN
USB
CONN
DC J ack
1/1
Confidential
PCG-Z1V/Z1VE/Z1VT (J)
PCG-Z1VAP1/Z1VAP2/Z1VA/Z1VFP (AM)
MAGIC
GATE
MEMORY
STICK
USB
i LINK
MIC
HEAD
PHONE
Side L
MEMORY STICK
CONNECTOR
110
CN4601
CNX-199 BOARD SIDE A
LCD HARNESS
IFX-286 BOARD SIDE A
1414
CN5301
CN5402CN5401
110
1
35
CN4602
9
1
CN5300
CN5400
CN2270
14
WIRELESS
LAN ANT
(L)
NETWORK MONITOR
RJ-45 HARNESS
110
IFX-249 BOARD SIDE B
8
9
21
89
21
CN1501
4
CN1394
1
3
J2150
2
1
J2250
23
1
1
11
6 1
CN2702
CN721
39
INVERTER UNIT
15
CN5501
10 5
CN5500
15
1
FFC IFX248
FPC
(VGA)
1
15
1012
2
1
CN3902
CHAPTER 3.
FRAME HARNESS DIAGRAM
LCD
UNIT
CNX-200 BOARD SIDE B
BATTERY
CN2602
9
BATTERY PACK
SPEAKER
L ch
CN4051
8
MBX-71 BOARD SIDE A
WIRELESS
D6003
D6000
D6001
D6002
CN6000
1
LAN ANT
(R)
SWX-131 BOARD SIDE A
16
16 2
1
FFC SWX131
CN2901
115
CN6001
S6002
1
8
OFF WIRELESS ON
P1P2
S6003
FPC (MODEM)
1092
1
CN2001
CN60
2
1
J1
S6003
SPEAKER
R ch
MODEM
DC FAN MOTOR
CARD
M
From board to connector (direct connection) Harness (connector at both end) Harness (soldered at one end)
Connectors soldered on board and appearing on the panel
基板からコネクタへ(ダイレクト接続)
ハーネス(両端がコネクタ付き) ハーネス(一方が半田付け)
コネクタ(基板側半田付け, パネル側コネクタ)
DC IN 16V
Side R
Rear
FPC (LED-W)
POWER
HARNESS (RJ-11)
MODULAR JACK
PORT REPLICATOR
PCGA-PRZ1
HARNESS
CN3901
J2
(WITH DC JACK 2P)
1
2
1
2 100
99
CN2701
Wireless LAN
Bluetooth
PCG-Z1VT/P, Z1V/P, Z1VE, Z1VA, Z1VAP1, Z1VAP2
1
[MA]
MBX-71 BOARD SIDE B
PC
CARD
PC CARD
CONNECTOR
CN1401
34
68
CABLE ASSY
23
CN2821
24
KEYBOARD
UNIT
10
CN2601
199
1
2
200
CARD MEMORY
(EXPANSION MEMORY)
1
CN801
1
2
FFC TP
CN5101
12
1
SWX-132 BOARD SIDE B
CN4501
29 1 30
2
CN4502
TOUCH
PA D
119
20
2
CN2801
14
CN1202
50
2
49
1
2
13
1
FFC SWX132
FPC (OPT)
124
WIRELESS
CN1601
LAN
CARD
COMBO DRIVE
1163123
24
CN5600
HDD
CN5601
IFX-250 BOARD
150
FPC (HDD)
CN1202
BLUETOOTH
ANT
SIDE B
14
1
CN5100
CN5102
S5101S5100
1
6
FFC IFX250
J5J6
PCG-Z1VT/P, Z1V/P, Z1VE, Z1VA, Z1VAP1, Z1VAP2
1
[MA]
BLUETOOTH MODULE
CABLE (WITH U.F.L CONNECTOR)
IFX-251 BOARD SIDE A
Confidential
PCG-Z1V/Z1VE/Z1VT (J)
PCG-Z1VAP1/Z1VAP2/Z1VA/Z1VFP (AM)
3–1
PCG-Z1VCP/Z1VGP/Z1VJP/Z1VLP/Z1VTP (AO)
(END)
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