Sony NW-MS9 Service manual

NW-MS9
SERVICE MANUAL
Ver 1.0 2001.02
SPECIFICATIONS
Recording time (when using the supplied 64MB “MagicGate Memory Stick”)
Approx. 60 min. (132kbps) Approx. 80 min. (105kbps) Approx. 120 min. (66kbps)
Sampling frequency response
44.1kHz
Recording format
ATRAC3
Frequency response
20 to 20,000 Hz (single signal measurement)
Output
Headphone/earphone: stereo mini-jack
Signal-to-noise ratio (S/N)
More than 80dB (excluding 66 kbps)
Dynamic range
More than 85dB (excluding 66 kbps)
Battery life
Approx. 10 hours (back-to-back playback)
Dimensions (approx.)
36 × 81.4 × 14.1 mm (1 7/16 × 3 1/4 × 9/16 inches) (w/h/d, projecting parts not included)
Mass (approx.)
67g (2.4 oz) (includes “Memory Stick,” battery NH-14WM)
Supplied accessories
64MB “MagicGate Memory Stick” (1) Rechargeable battery (1) Battery charger (1) AC plug adaptor (1) (Except U.S.A, Europe, Hong Kong, Korea model) Earphones (1) USB cable (1) “Memory Stick” storage case (1) Rechargeable battery carrying case (1) Carrying pouch (1) (Except for U.S.A model) Key ring (1) CD-ROM (OpenMG Jukebox installation disc) (1) NW-MS9 Operating Instructions (1) OpenMG Jukebox Operating Instructions (1)
US Model
AEP Model
UK Model
E Model
Operating temperature
5˚C to 35˚C (-41˚F to 95˚F)
Power source
• DC IN 1.2V (gum type, secondary battery Ni-MH (NH-14WM))
• Power for USB (supplies from the computer through supplied USB cable)
2000B0500-1 Audio Entertainment Group C 2001.2 General Engineering Dept.
Design and specifications are subject to change
without notice.
PORTABLE MEMORY STICK AUDIO PLAYER
NW-MS9

TABLE OF CONTENTS

1. SERVICING NOTES............................................... 3
2. GENERAL ................................................................... 4
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 5
3-2. Case Block Assy.............................................................. 5
3-3. Case ................................................................................. 6
3-4. Guide (LED).................................................................... 7
3-5. Chassis (Main) Assy ....................................................... 7
3-6. “Console Unit”, “SUB Board”, “MAIN Board” ............ 8
3-7. Console Assy ................................................................... 8
3-8. CONSOLE Board ........................................................... 9
4. TEST MODE.............................................................. 10
5. DIAGRAMS
5-1. Block Diagram –MAIN Section – .................................. 15
5-2. Block Diagram
–DISPLAY/POWER SUPPLY Section – ....................... 16
5-3. Note for Printed Wirinig Boards and
Schematic Diagrams ....................................................... 17
5-4. Printed Wiring Boards –MAIN Section – ...................... 19
5-5. Schematic Diagram –MAIN Section (1/4) –.................. 20
5-6. Schematic Diagram –MAIN Section (2/4) –.................. 21
5-7. Schematic Diagram –MAIN Section (3/4) –.................. 22
5-8. Schematic Diagram –MAIN Section (4/4) –.................. 23
5-9. Schematic Diagram –SUB Section (1/2) –..................... 24
5-10. Schematic Diagram –SUB Section (2/2) – ..................... 25
5-11. Pr inted Wiring Board –SUB Section – ........................... 26
5-12. IC Pin Function Description ........................................... 31
6. EXPLODED VIEWS
6-1. General Section ............................................................... 39
6-2. MAIN Board Section ...................................................... 40
7. ELECTRICAL PARTS LIST ............................... 41
Other features
•Compact size, light weight.
•Skip-proof: you can enjoy uninterrupted enjoyment of music during physical activities such as jogging or commuting.
•Approximately 10 hours of continuous playback with a rechargeable nickel hydride battery.
•Recordable time: up to 60 min., 80 min., 120 min.**, on the supplied 64MB “MagicGate Memory Stick.”
•Backlight LCD screen: song titles and artist names can be displayed.
•High speed data transfer using the supplied USB cable.
•OpenMG Jukebox software enables you to record compact discs using the ATRAC3 format (high sound quality, high compression) to the hard drive.
* The copyright protection technology of Network Walkman conforms to the SDMI (Secure Digital Music
Initiative) specifications.
**Differs according to the bit rate when recording. In this case, the figures for the recordable time are when
recording on a 64MB “MagicGate Memory Stick” at 132kbps, 105kbps, and 66kbps.
NOTES:
• The recorded music is limited to private use only. Use of the music beyond this limit requires permission
of the copyright holders.
• Sony is not responsible for music files that are not saved on your computer due to unsuccessful recording
from CD or music downloading.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
2
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 ˚C . Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity Unleaded solder is more viscous (sticky , less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
SECTION 1

SERVICING NOTES

• NOTE FOR REPLACING THE EEPROM (IC6002)
In case of replacing the EEPROM (IC6002) when repairing this set, it is necessary to write the setting for destination. When replacing the EEPROM (IC6002), write the setting for destination, referring to “4. TEST MODE, Items to Check in the Test Mode, 3-2. Writing Destination”.
• Replacement of MBM29LV400BC-90PBT (IC5000), HY62UF16201ALLF (IC5600), CXD9534BGG (IC7001) and CXD1859GA (IC8000) used in this set requires a special tool.
• To check the operation when the MAIN board and SUB board are removed, check it after connecting CN100 on the MAIN board and CN200 on the SUB board with the servicing jig (relay board between the MAIN board and SUB board) as shown below .
MAIN board
NW-MS9
console unit
SUB board
servicing jig (MAIN/SUB relay board)
3
NW-MS9
Looking at the controls
SECTION 2

GENERAL

(rear)
6
This section is extracted from instruction manual.
q;
Network Walkman
(front)
1
1 Access lamp (page 9) 2 Seesaw key (page 11-14, 16-22) 3 Display (page 12, 15) 4 Memory Stick slot (page 9, 11) 5 Battery compartment (page 8)
2
3
4
5
7
qa
8
9
qs qd
6 i (Headphones/earphones) jack (page 11) 7 Hole for attaching the key ring or strap
(The strap is not supplied)
8 HOLD switch (page 16) 9 MEGA BASS/AVLS button (page 14) 0 VOLUME +/– buttons (page 11, 16) qa Dedicated USB jack (page 9) qs MENU button (page 13, 16-22) qd DISPLAY button (page 12, 15)
Display
12
3
Other Information
45
1 Text/graphic information display
(page 15)
2 Playback mode indication (page 13) 3 AVLS indication (page 14) 4 MEGA BASS indication (page 14) 5
Battery
remain indication (page 8)
33
4
• This set can be disassembled in the order shown below.

3-1. DISASSEMBLY FLOW

NW-MS9
SECTION 3

DISASSEMBLY

Set
Note: Follow the disassembly procedure in the numerical order given.
3-2. Case block assy 3-3. Case
“Sub board” “Main board”
,
3-2. CASE BLOCK ASSY
3-4. Guide (LED) 3-5. Chassis (main) assy
3-7. Console assy3-6.“Console unit”,
3-8. Console board
1
tapping screw (M1.4 × 3.5)
3
Remove the strap shaft assy rotating in the direction of arrow A.
2
tapping screw (M1.4 × 3.5)
A
4

case block assy

5
NW-MS9
3-3. CASE
console unit
console unit
switch
knob (hold)
1
Inclining the console unit in the direction of arrow, remove the switch from the knob (hold).
knob (hold)
3

case

2
Take off the console flexible board from the case. Note: Take care not to break
the console flexible board when taking it off.
6

3-4. GUIDE (LED)

6
cover (side)
7
Remove the guide (LED) in the direction of arrow B.
5
two claws
NW-MS9
B
4
screw (M1.4 × 2)
3-5. CHASSIS (MAIN) ASSY
9
Open the battery case lid assy in the direction of arrow A.
A
3
label
2
q;
MI screw (M1.4)
tapping screw (M1.4 × 3.5)
7
four claws
A
1
3
tapping screw (M1.4 × 3.5)
Open the lid (PC) in the direction of arrow A.
2
lid (eject) assy
qa
battery case lid assy
8
two claws
qd

chassis (main) assy

6
two claws
4
guide (eject lid) section
5
tapping screw (M1.4 × 3.5)
qs
board section
1
Peel off the switch flexible board.
7
NW-MS9
)

3-6. “CONSOLE UNIT”, “SUB BOARD”, “MAIN BOARD”

4
console unit
1
connector (CN200)
3
console flexible board (CN300)
6
MAIN board
3-7. CONSOLE ASSY
A
2
5
3
Remove the CONSOLE board in the direction of arrow A.
SUB board
5

console assy

adhesive sheet (LCD 1
1
Raise up three claws in the direction of arrow.
8
2
three claws
4
chassis (LCD)
Note: Make it sure to use the new adhesive sheet (LCD 1)
when the console assy is installed.
3-8. CONSOLE BOARD
1
window (LCD)
2
button (play)
NW-MS9
3

CONSOLE board

9
NW-MS9
C8014
C
5643
SECTION 4

TEST MODE

[Preparation]
Checking consumed electric current is one of the items to check. Connect an ammeter before setting the test mode. (Refer to the following figure)
regulated dc
ammeter
power supply
– MAIN BOARD (Conductor Side) –
battery terminal (+)
6901 R6902
SL0120
17 25 33 41 18 26 34 42 19 27 35 43 20 28 36 44 21 29 37 45 22 30 38 46 23 31 39 47 24 32 40 48
L9007
R9015 C9007
SL0120
R9019 R8102
R5001R5003
X8000
R5002
+ –
R8103
120 119 117 113 109 108 105 102 99 96 93
1 118 116 114 110 107 104 101 98 95 92
R8607
3 2 115 112 111 116 103 100 97 94 91 564 82
R8104
987 79
R8608
12 11 10 76
R8105
15 14 13 73
R8110C8006
18 17 16 70 20 21 19 67 24 23 22 66 25 26 27 34 37 40 43 46 49 52 61 24 28 32 35 38 41 45 47 50 53 55 30 31 33 36 39 42 44 48 51 54 56
+ –
1.23Vdc
battery terminal
(–)
IC8000
1
IC5000
C8004 C8509 R6903
C8008
R6018
R6027
R6028
R6035
R6037
C8016
[Setting the Test Mode]
There are following two methods of entering the test mode.
Method 1:
Short the short lands (SL0120) on the MAIN board with a solder bridge, then turn on the power.
Method 2:
Turn on the po wer with the [HOLD] switch OFF. If the set is left as it is, the LCD display becomes on, and after for a while, it changes into the sleep status (LCD off). Before the status of the display changes into the sleep status, turn ON the [HOLD] switch and press Hs t
[MEGA BASS] t Hs t [VOLUME--] t Hs t [VOLUME+] keys in this order.
[Releasing the Test Mode]
There are following two methods of releasing the test mode.
In case of enter the test mode with the method 1:
Turn off the power and open the solder bridge on the short lands (SL0120) on the MAIN board.
In case of enter the test mode with the method 2:
Turn off the power.
10
[Flow Chart of Operations in the Test Mode]
Enter the test mode
1. ROM/RAM Self-check
2. Display of version and destination
[VOLUME+]
key
NW-MS9
[VOLUME--]
key
[DISPLAY]
LCD all lit
[DISPLAY]
LCD all off
[DISPLAY]
key
key
key
[Items to Check in the Test Mode]
3. Writing destination
(Checking voltage and
consumed electric current)
[MENU]
key
4. Checking the rated voltage
[MENU]
key
5. Checking the LOW BATT voltage
[MENU]
6. USB self-check
[MENU]
7. RTC self-check
[MENU]
key
key
key
(Checking consumed electric current)
8. Sleep mode
any key
Waking up with the normal mode (Waking up with the test mode, if the short lands (SL0120) have been short)
1. ROM/RAM Self-check
After entering the test mode, ROM/RAM self-check is performed automatically in the first place. By entering the test mode with ke y input, however, no RAM check is performed.
1 Result of the ROM/RAM check is OK:
The LCD back light turns on, and version and destination is displayed automatically.
2 Result of the ROM check is NG:
“BAD ROM” is displayed on the LCD, and the LCD back light keeps blinking.
3 Result of the RAM check is NG:
Nothing is displayed on the LCD, and the LCD back light keeps blinking
2. Display of Version and Destination
Version and destination are displayed as follows.
display example
v0.09.05JP
Every time the [DISPLAY] key is pressed, the display changes as “version and destination t LCD all lit t LCD all off t version and destination...”.
Also, pressing the [VOLUME+] key changes the mode to writing destination, and if pressing the [VOLUME--] key, the unit goes into the sleep mode.
11
NW-MS9
3. Writing Destination (Checking Voltage and Consumed Electric Current)
After entering this mode, display of version and destination blinks. (The LCD back light turns off)
3-1. Checking voltage and consumed electric current
Note: Perform checking voltage and consumed electric current with the LCD back light off.
Specified value :
VDDCORE voltage : 1.8 to 2.0 V (voltage between TP9002 (VDDCORE) and TP (GND)) VDDIO2 voltage : 2.7 to 2.9 V (voltage between TP9003 (VDDIO2) and TP (GND)) Consumed electric current : below 200 mA
Connecting Location:
MAIN BOARD (Conductor Side)
TP9002
(VDDCORE)
IC8000
TP (GND)
3-2. Writing destination
Note: When the displayed destination is correct, writing destination is no needed. But when the EEPROM check is performed, leave the display as it is and
press the [DISPLAY] key to perform this check. After replacing the EEPROM, make it sure to write destination.
Every time the [MEGA BASS] key is pressed, the display changes as t “JP t US t EU t X t JP t...”. Select the destination*, and press the [DISPLAY] key to fix. Then the LCD display changes from blinking to being on. Also at the same time, checking destination written on the EEPROM is performed, and when the result is OK, the LCD back light turns on, and if n ot, starts blinking. *) JP : Japanese model EU : AEP, UK, E, Hong Kong, Korean models
US : US model X : French model
IC5000
TP9003
(VDDIO2)
4. Checking the Rated Voltage
Note: Before entering this mode , check that the input voltage is the specified value (1.23 V).
Press the [MENU] key after “3-2. Writing Destination” to enter this mode. The check is started automatically.
display
1.HLFBT >
When the result is OK, “1. HLFBT >OK” is displayed on the LCD. And if the result is NG, “1. HLFBT >NG” is displayed.
5. Checking LOW BATT Voltage
Note: Before entering this mode, adjust the input voltage to the LOW BATT voltage value (0.95 V).
Press the [MENU] key after “4. Checking the rated voltage” to enter this mode. The check is started automatically.
display
2.LOWBT >
When the result is OK, “2. LOWBT >OK” is displayed on the LCD. And if the result is NG, “2. LOWBT >NG” is displayed. Press the [MENU] key to go to the next USB self-check.
12
NW-MS9
6. USB Self-check
The indication is displayed as below after entering this mode.
display
3.USB >
This mode is not used in servicing. Press the [MENU] key to go to the next RTC self-check.
7. RTC Self-check The indication is displayed as below after entering this mode.
display
4.RTC >
The check on writing/reading real time clock is performed automatically and when the result is OK, “4. RTC >OK” is displayed on the LCD and LCD back light turns on. If the result is NG, “4. RTC >NG” is displayed and the LCD back light blinks. Press the [MENU] key to go back to “2. Display of Version and Destination”.
8. Sleep Mode (Checking Consumed Electric Current) When the [VOLUME--] key is pressed at “2. Display of Version and Destination”, the unit goes into sleep mode. Once entering this mode, the LCD turns off and the unit goes into the sleep (standby) status. After being into the sleep status, check that consumed electric current is within the specified value. Specified value : below 1 mA
The unit is waked up with normal mode with pressing any key. If the short lands (SL0120)) has been short, howe v er, waked up and enters this test mode again.
13
NW-MS9
MEMO
14
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