Model Name Using Similar MechanismCDX-3600
CD Drive Mechanism TypeMG-310-153
FM/AM COMPACT DISC PLAYER
1
Page 2
SERVICE NOTE
TABLE OF CONTENTS
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR
BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-up
block. Therefore, when checking the laser diode emission, observe
from more than 30 cm away from the objective lens.
Laser Diode Properties
• Material: GaAlAs
• Wavelength: 780 nm
• Emission Duration: continuous
• Laser Output Power: less than 44.6 µW*
* This output is the value measured at a distance of 200 mm from
the objective lens surfase on the Optical Pick-up Block.
1. DISASSEMBLY
1-1. Front Panel Assy ................................................................. 3
3-2. Front Panel Section ........................................................... 22
3-3. CD Mechanism Section (1)............................................... 23
3-4. CD Mechanism Section (2)............................................... 24
4. ELECTRICAL PARTS LIST ........................................ 25
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
P ART NUMBERS APPEAR AS SHOWN IN THIS MANU AL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
2
Page 3
SECTION 1
DISASSEMBLY
Note : Follow the disassembly procedure in the numerical order given.
1-1. FRONT PANEL ASSY
3 claws
5 CN601
1-2. KEY BOARD
5 button (source)
6 front panel assy
4 claw
2 claws
1 PTT 2.6x8
1 P 2x8
2 P 2x8
3 KEY board
6 button (+.–)
4 button (6 key)
8 button (AMS)
7 button (EJECT)
3
Page 4
1-3. MAIN SUB ASSY
7 PTT 2.6x6
ground point
1 PTT 2.6x8
3 bracket (front)
4 PTT 2.6x8
6 PTT 2.6x6
ground point
5 PTT 2.6x8
8 main sub assy
9 sheet (insulating)
2 PTT 2.6x8
1-4. CD MECHANISM BLOCK
3 claw
7 CD mechanism block
1 PTT 2.6x8
2 claw
5 CNJ102
6 CN600
4 CNJ103
4
Page 5
1-5. HEAT SINK
4 heat sink
3 PTT 2.6x10
2 PTT 2.6x10
1-6. CHASSIS (R) BLOCK ASSY
1 PTT 2.6x10
3 tension spring (FL)
4 tension spring (FL)
2 chassis (R) block assy
1 screws (P 2x2.5)
5
Page 6
1-7. FLOATING BLOCK ASSY
4 tension spring (angle)
8
5
7
3 tension spring (SPM)
9 floating block assy
6
2 lever (LE.L)
1 washer (M)
1-8. ROLLER ARM ASSY
Note : When replacing the spring roller, replace the rollers at the right and left ends at the same time.
1 spring (roller)
6
5
7 roller arm assy
2 spring (roller)
4
3
6
Page 7
1-9. OPTICAL PICK-UP BLOCK
1 gear (worm wheel)
2 shaft (sled guide)
claw
3 optical pick-up block
7
Page 8
SECTION 2
DIAGRAMS
2-1. IC PIN DESCRIPTION
• IC600 µPD78005GC-156-8BT (SYSTEM CONTROL)
Pin No.Pin NameI/OPin Description
1MCLKOMicrocomputer command clock signal output (data latch on rising)
2MDATAOMicrocomputer command data signal output
3MLDOMicrocomputer command load signal output
4AVSS—Analog ground
5DSTSEL0IDestination select setting input (Connect to ground in this set.)
6DSTSEL1I9k/10k select setting input (“L”: 9 kHz step, “H”: 10 kHz step)
7AVREF1IAnalog reference voltage input
8SUBQISub code Q data input
9——Not used.
10SQCKOClock output for sub code Q register.
11LCDCEOLCD driver serial chip enable output
12LCDSOOLCD driver serial data output
13LCDCKOOLCD driver serial clock output
14ILLONOIllumination power control output
15UNICKIISONY-BUS serial interface clock input
16UNISIISONY-BUS serial interface data input
17UNISOOSONY-BUS serial interface data output
18UNICKOOSONY-BUS serial interface clock output
19SBCKOClock output for error correction result read-in.
20BUSONOBUS ON control output
21SYS RSTOSystem reset control output
22RSTODSP reset signal output (“L” active)
23FOUTOLoading motor control output (Forward direction)
24ROUTOLoading motor control output (Reverse direction)
25CD-ONOCD power control output
26PW-ONOSystem power control output
27LIMSWILIMIT switch input (“L” active)
28FLAGIData input for error correction result read-in.
29SENSISENS signal input
30FLOCKIFocus servo pulling signal input (“L” active)
31TLOCKITracking servo pulling signal input (“L” active)
32STATEIStatus signal input
33VSS1—Ground
34VIB.I/OVibration lens input/output
35CDM-ONOCD machanism power control output
36AMPMUTOPower amplifier mute control output
37A-MUTOAudio mute control output
38AD-ONOPower control output for A/D conversion.
39PW-SELONot used in this set.
40NOSESWIFront panel attachment detection input
41TESTITest mode direct setting input
42TELMUTONot used in this set.
43ACCINIAccessory power supply voltage detection input
44VOLCEOElectric volume serial chip enable output
45VOLSOOElectric volume serial data output
46BEEPOBeep output
47TUNONOTuner ON output
48FMONOFM ON output
49PLLCEOPLL chip enable output
50VOLCKOOElectric volume serial clock output
51PLLSOOPLL data output
8
Page 9
Pin No.Pin NameI/OPin Description
52PLLCKOOPLL clock output
53PLLSIIPLL data input
54AMONOAM ON output
55——Not used in this set.
56FMSTI/OST-IND indication input/Forced Monaural output
57SW4ISwitch 4 input (“L” active)
58SW3ISwitch 3 input (“L” active)
59SW1ISwitch 1 input (“L” active)
60RESETISystem reset input
61SIRCSIRemote commander input (Not used in this set)
62KEYACKIKey input acknowledge
63BUINIBackup power supply detection input
64BLKCKISub code block clock signal input (interruption)
65SW2ISwitch 2 input (“L” active)
66FCLKILatch input for error correction result read-in. (interruption)
67VSS0—Ground
68VDD1—Power supply pin (+5 V)
69X2—Main system clock output (5 MHz)
70X1—Main system clock input (5 MHz)
71VPP—Internal connection
72XT2—Sub system clock output (32.768 kHz)
73XT1—Sub system clock input (32.768 kHz)
74VDD0—Power supply pin (+5 V)
75AVREF0—Analog reference voltage input
76KEYIN0IKey input 0
77KEYIN1IKey input 1
78S-METERIAM/FM S-meter voltage detection input
79SD-INISignal detector input
80LCDINHOLCD blank indication control output
99
Page 10
MDC-3600
2-2. BLOCK DIAGRAM — MAIN SECTION —
DIGITAL SIGNAL/
OPTICAL
PICK-UP
NB
NA
E
F
LPD
LD
M
M
M
J701
(ANTENNA)
DRIVE
Q101
VREF
15
16
17
18
12
11
14
13
10
BU5V
COM8V
CD8V
CD5V
9
MOTOR DRIVE
LD
F+
F-
T+
T-
M102
(SLED)
M101
(SPINDLE)
M103
(LOADING)
04
RF AMP
IC102
PDAARFARF
PDB
2
PDE
2723
PDF
28
4
LPD
5
LD
26
VREF
IC103
FO
DRIVE
TR
DRIVE
SLED
MOTOR
DRIVE
SP
MOTOR
DRIVE
LOAD
MOTOR
DRIVE
NRFDET
26
23
6
3
28
1
5V REG
Q509,517
8V REG
Q511
5V REG
Q514,515
ENV
CROSS
VDET
BDO
OFTR
LDON
TBAL
FBAL
(LIMIT)
FE
TE
22
19
16
18
12
15
17
13
24
25
( )
BATT
BATT
PON+B
8V REG
Q512,513
SERVO PROCESSOR
447319
3275
FE
TE
33
RFENV
34
TRCRS
3758
VDET
35
BDO
3959
38
RF-DET
36
OFT
LDON
40
31
TBAL
30
FBAL
28
FOD
26
KICK
27
TRD
21
TRV
22
TVD
25
ECS
24
ECM
CHUCKING
DET
( )
DISC
IN2
BATT
IC101
L OUT
R OUT
X1
X2
RST
STAT
SUBQ
SQCK
BLKCK
TLOCK
FLOCK
SENSE
MLD
MDATA
MCLK
FLAG
FCLK
SBCK
SW2SW3SW4SW5
DISC
( )
IN1
X600
5.0MHz
X601
32.768kHz
36
IC600 (1/2)
AMP MUT
S-METER
37
38
A MUT
BEEP
PW ON
VOLPLL
CKO
TEST
ACC IN
BU IN
CKO
SD IN
FM ST
FM ON
AM ON
TU ON
CE
SO
CE
SO
R-CH
X101
16.93MHz
SYSTEM CONTROL
18
22
32
8
10
64
31
30
29
3
2
1
28
66
19
34
23
24
27
57
58
65
69
70
72
73
35
25
RST
STATE
SUBQ
SQCK
BLKCK
TLOCK
FLOCK
SENS
MLD
MDATA
MCLK
FLAG
FCLK
SBCK
VIB
FOUT
ROUT
LIMSW
SW4
SW3
SW2
X2
X1
XT2
XT1
CDM ON
CDON
17
15
14
13
12
11
10
9
8
7
65
63
56
37
46
36
26
44
45
50
41
43
63
49
51
52
53
SI
78
79
56
48
54
47
ELECTRIC VOLUME
ACC/BATT
CHECK
Q507
BATT
CHECK
Q510
X700
10.25MHz
COM8V
IC400
VOL/
TONE
CEDICLK
18 17 16
FADER
BATT
BATT
CE
3
DIN
4
5
CLK
DOUT
6
1
XTOUT
XTIN
24
POWER
CONTROL
Q704,705
PLL
IC700
OSC OUT
LR
LF
LO/DX
AM CP
VT
FM CP
FM IN
FM IN
IFC R
IFC IN
TU8V
POWER
CONTROL
Q701
20
21
Q402
(1/2)
10
20
19
18
16
15
2
11
13
BATT
MUTE
CONTROL
Q550,551
R-CH
R-CH
POWER
CONTROL
Q702
POWER
CONTROL
Q501,502(1/2)
12
17
15
4
5
6
13
20
18
19
21
9
10
8
BU5V
Q401
(1/2)
Q402
(2/2)
SHUTDOWN
MUTE
Q516
TUNER UNIT
TU700
AMDET
L OUT
R OUT
LO/DX
VT (FM/AM)
VCO (FM/AM)
XTAL IN
IFC-O/SEEK/RE
S-METER
SD (AM/FM)
MONO/ST
+B (FM/AM)
AM+B
FM+B
POWER
CONTROL
Q703
P ON+B
AM
FM
R-CH
BATT
TU5V
POWER
CONTROL
Q502(2/2),505
1
2
POWER AMP
IC500
11
12
MUTE
224
• Signal path
: FM
: AM
: CD
STBY
-2
R-CH
-1
CNP500
9
7
5
3
R-CH
BATT
F901
PON+B
2
REAR L(+)
10
REAR L(–)
1
FRONT L(+)
FRONT L(–)
9
3
REAR R(+)
11
REAR R(–)
FRONT R(+)
4
FRONT R(–)
12
16
BATT
6
ANT REM
5
AMP REM
TEST
15
7
ACC
R
L
CNP400
AUDIO OUT
REAR
1010
Page 11
MDC-3600
2-3. BLOCK DIAGRAM — DISPLAY SECTION —
BATT
SYSTEM CONTROL
IC600 (2/2)
ILL ON
RESET
CKO
SO
LCD
CE
INH
KEYIN0
KEYIN1
AVREFO
KEYACK
AD ON
DSTSEL1
04
10V REG
Q503,504
14
60
LSW800
(RESET)
13
12
11
80
76
77
75
62
38
6
LSW801-819
57 60 62 61
DI
CE
INH
LIQUID CRYSTAL
DISPLAY PANEL
LCD800
LSW801-819
KEY
ACTIVE
Q601
FM200k
AM10k
( )
FM50k
AM9k
LCD DRIVE
CLK
S602
FREQUENCY
SELECT
IC800
BU5V
PL801
( )
PL802
IC601
12
RESET
5V
REG
D851
LCD
BACK
LIGHT
VDD
BU5V
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS
AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is
printed in each block.)
For schematic diagrams
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
4
W or less unless otherwise
•%: indicates tolerance.
f
•
: internal component.
• C : panel designation.
Note: The components identified by mark 0 or dotted line
with mark 0 are critical for safety.
Replace only with part number specified.
• U : B+ Line.
• Power voltage is dc 14.4V and fed with regulated dc power
supply from ACC and BATT cords.
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F: FM
f: AM
J: CD
For printed wiring boards
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
•
: Through hole.
f
: internal component.
• b : Pattern from the side which enables seeing.
(The other layer’s patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
R8011-216-821-11 METAL CHIP1K5%1/16W
R8021-216-823-11 METAL CHIP1.5K5%1/16W
R8031-216-825-11 METAL CHIP2.2K5%1/16W
R8041-216-827-11 METAL CHIP3.3K5%1/16W
R8051-216-829-11 METAL CHIP4.7K5%1/16W
R8061-216-831-11 METAL CHIP6.8K5%1/16W
R8071-216-835-11 METAL CHIP15K5%1/16W
R8081-216-839-11 METAL CHIP33K5%1/16W
R8091-216-845-11 METAL CHIP100K5%1/16W
R8111-216-821-11 METAL CHIP1K5%1/16W
R8121-216-823-11 METAL CHIP1.5K5%1/16W
R8131-216-825-11 METAL CHIP2.2K5%1/16W
R8141-216-827-11 METAL CHIP3.3K5%1/16W
R8151-216-829-11 METAL CHIP4.7K5%1/16W
R8161-216-831-11 METAL CHIP6.8K5%1/16W
R8171-216-835-11 METAL CHIP15K5%1/16W
R8181-216-839-11 METAL CHIP33K5%1/16W
R8301-216-619-11 METAL CHIP470.5%1/10W
R8311-216-619-11 METAL CHIP470.5%1/10W
R8321-216-619-11 METAL CHIP470.5%1/10W
R8331-216-619-11 METAL CHIP470.5%1/10W
R8341-216-619-11 METAL CHIP470.5%1/10W
R8351-216-627-11 METAL CHIP1000.5%1/10W
R8511-216-045-00 METAL CHIP6805%1/10W
R8521-216-821-11 METAL CHIP1K5%1/16W
IC1018-759-574-26 IC MN6627481RPMFA
IC1028-759-574-25 IC AN8835SB-E1
IC1038-759-574-24 IC BA5984FP-E2
IC4008-759-487-82 IC LC75374E
IC5008-759-486-44 IC TDA7386
IC6008-759-670-82 IC uPD780058GC-156-8BT
IC6018-759-443-41 IC RH5VL40AA-T1C
IC7008-759-586-59 IC TB2118F(EL)
R1281-216-308-00 METAL CHIP4.75%1/10W
R1291-216-013-00 METAL CHIP335%1/10W
R1301-216-845-11 METAL CHIP100K5%1/16W
R1311-216-001-00 METAL CHIP105%1/10W
R1321-216-308-00 METAL CHIP4.75%1/10W
R1011-216-009-11 RES-CHIP225%1/10W
R1021-216-843-11 METAL CHIP68K5%1/16W
R1031-216-833-11 RES-CHIP10K5%1/16W
R1041-216-829-11 METAL CHIP4.7K5%1/16W
R1051-216-841-11 METAL CHIP47K5%1/16W
R1061-216-864-11 METAL CHIP05%1/16W
R1071-216-833-11 RES-CHIP10K5%1/16W
R1081-216-845-11 METAL CHIP100K5%1/16W
R1091-216-833-11 RES-CHIP10K5%1/16W
R1101-216-833-11 RES-CHIP10K5%1/16W
R1111-216-833-11 RES-CHIP10K5%1/16W
R1121-216-833-11 RES-CHIP10K5%1/16W
R1131-216-833-11 RES-CHIP10K5%1/16W
R1141-216-821-11 METAL CHIP1K5%1/16W
R1151-216-821-11 METAL CHIP1K5%1/16W
R1161-216-847-11 METAL CHIP150K5%1/16W
R1171-216-839-11 METAL CHIP33K5%1/16W
R1191-216-817-11 METAL CHIP4705%1/16W
R1201-216-845-11 METAL CHIP100K5%1/16W
R1211-216-001-00 METAL CHIP105%1/10W
R1221-216-836-11 METAL CHIP18K5%1/16W
R1231-216-840-11 METAL CHIP39K5%1/16W
R1241-216-848-11 METAL CHIP180K5%1/16W
R1251-216-849-11 METAL CHIP220K5%1/16W
R1261-216-001-00 METAL CHIP105%1/10W
R1271-216-001-00 METAL CHIP105%1/10W
R1331-216-833-11 RES-CHIP10K5%1/16W
R1341-216-841-11 METAL CHIP47K5%1/16W
R1351-216-833-11 RES-CHIP10K5%1/16W
R1361-216-845-11 METAL CHIP100K5%1/16W
R1371-216-829-11 METAL CHIP4.7K5%1/16W
R1381-216-833-11 RES-CHIP10K5%1/16W
R1391-216-849-11 METAL CHIP220K5%1/16W
R1441-216-829-11 METAL CHIP4.7K5%1/16W
R1451-216-829-11 METAL CHIP4.7K5%1/16W
R1461-216-833-11 RES-CHIP10K5%1/16W
R1481-216-826-11 METAL CHIP2.7K5%1/16W
R1491-216-833-11 RES-CHIP10K5%1/16W
R1501-216-849-11 METAL CHIP220K5%1/16W
R2011-216-013-00 METAL CHIP335%1/10W
R4011-220-158-11 RES-CHIP3.6K5%1/16W
R4021-216-150-11 RES-CHIP105%1/8W
R4061-216-837-11 METAL CHIP22K5%1/16W
R4201-216-837-11 METAL CHIP22K5%1/16W
R4211-216-813-11 METAL CHIP2205%1/16W
R4221-216-839-11 METAL CHIP33K5%1/16W
R4231-216-861-11 METAL CHIP2.2M5%1/16W
R4241-216-813-11 METAL CHIP2205%1/16W
R4251-216-837-11 METAL CHIP22K5%1/16W
R4301-216-837-11 METAL CHIP22K5%1/16W
R4311-216-813-11 METAL CHIP2205%1/16W
R4321-216-839-11 METAL CHIP33K5%1/16W
R4331-216-861-11 METAL CHIP2.2M5%1/16W
R4511-220-158-11 RES-CHIP3.6K5%1/16W
R4561-216-837-11 METAL CHIP22K5%1/16W
R4701-216-837-11 METAL CHIP22K5%1/16W
R4711-216-813-11 METAL CHIP2205%1/16W
R4721-216-839-11 METAL CHIP33K5%1/16W
R4731-216-861-11 METAL CHIP2.2M5%1/16W
R4801-216-837-11 METAL CHIP22K5%1/16W
R4811-216-813-11 METAL CHIP2205%1/16W
R4821-216-839-11 METAL CHIP33K5%1/16W
R4831-216-861-11 METAL CHIP2.2M5%1/16W
R4841-216-813-11 METAL CHIP2205%1/16W
R4851-216-837-11 METAL CHIP22K5%1/16W
R5011-216-825-11 METAL CHIP2.2K5%1/16W
R5021-216-833-11 RES-CHIP10K5%1/16W
R5031-218-740-11 METAL CHIP100K0.5%1/16W
R5041-216-845-11 METAL CHIP100K5%1/16W
R5051-216-821-11 METAL CHIP1K5%1/16W
R5061-216-298-00 METAL CHIP2.25%1/10W
R5071-216-821-11 METAL CHIP1K5%1/16W
R5081-216-817-11 METAL CHIP4705%1/16W
R5091-216-805-11 METAL CHIP475%1/16W
R5101-216-845-11 METAL CHIP100K5%1/16W
R5111-218-716-11 METAL CHIP10K0.5%1/16W
R5121-218-718-11 METAL CHIP12K0.5%1/16W
R5131-216-841-11 METAL CHIP47K5%1/16W
R5141-216-845-11 METAL CHIP100K5%1/16W
R7131-216-811-11 METAL CHIP1505%1/16W
R7141-216-835-11 METAL CHIP15K5%1/16W
R7211-216-841-11 METAL CHIP47K5%1/16W
R7231-216-845-11 METAL CHIP100K5%1/16W
R7241-216-851-11 METAL CHIP330K5%1/16W
SWMOTOR
R5151-216-825-11 METAL CHIP2.2K5%1/16W
R5161-216-821-11 METAL CHIP1K5%1/16W
R5171-216-821-11 METAL CHIP1K5%1/16W
R5181-216-859-11 RES-CHIP1.5M5%1/16W
R5191-216-833-11 RES-CHIP10K5%1/16W
R5201-216-817-11 METAL CHIP4705%1/16W
R5211-216-833-11 RES-CHIP10K5%1/16W
R5221-216-833-11 RES-CHIP10K5%1/16W
R5241-216-825-11 METAL CHIP2.2K5%1/16W
R5251-216-837-11 METAL CHIP22K5%1/16W
R5261-216-210-00 RES-CHIP3.3K5%1/8W
R5271-216-821-11 METAL CHIP1K5%1/16W
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