Sony MCE-K550,MCE-K750 Service Manual

MCE-K550/K750
E Model
Chinese Model
SERVICE MANUAL
VIDEO CD PLAYER
MICROFILM
Model Name Using Similar Mechanism MCE-S70 CD Mechanism Type CDM14-5BD24 Base Unit Type BU-5BD24 Optical Pick-up Type KSS-213B/S-N
SPECIFICATIONS
PHOTO: MCE-K750
VIDEO CD player
Laser Semiconductor laser Wavelength 780-790nm
Signal format system NTSC, PAL
Frequency response 2Hz to 20kHz±1dB Signal-to-noise ratio More than 94dB
General
Power requirements (model for Chinese)
220-240V AC, 50/60Hz (model for other countries) 110-120V or 220-240V AC, adjustable, 50/60Hz
Power consumption K550:21W, K750:24W Dimensions (approx.) 430×108×350mm
(w/h/d) inchl. projecting parts Mass (approx.) 4.4kg
Supplied accessories
Audio and video connecting cord (1) Remote commander (remote) RMT -K750V/K550V (1) Sony SUM-3 (NS) battery (2) Plug adaptor (1) (except model for China)
Desing and specifications are subject to change without notice.
Outputs
AUDIO OUT
VIDEO OUT
S VIDEO OUT
(K750)
PHONES
Jack type
Phono jack
Phono jack
4-pin mini DIN
Phono jack
Maximum output level
2V (at 50 kilohms)
1Vp-p
Y:1Vp-p
C:0.286Vp-p 10mW
Load impedance
Over 10 kilohms
75 ohms, unbalanced, sync negative, white peak
75 ohms, unbalanced, sync negative
32ohms
Maximum input level
100mVp-p
Inputs
MIC 1, MIC 2
Jack type
Phone jacks
Load impedance
600ohms
— 2 —
TABLE OF CONTENTS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
This caution label is located inside the unit.
The laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
1. SERVICING NOTE ················································ 3
2. TEST MODE ·································································· 4
3. GENERAL ······································································ 6
4. DISASSEMBLY
4-1. CABINET··········································································· 7 4-2. BASE UNIT (BU-5BD24) ················································· 7
5. ELECTRICAL ADJUSTMENTS ····························· 8
6. DIAGRAMS
6-1. CIRCUIT BOARDS LOCATION ····································10 6-2. BLOCK DIAGRAM — BD SECTION — ······················ 11 6-3. BLOCK DIAGRAM — MAIN SECTION —·················13 6-4. SCHEMATIC DIAGRAM — BD SECTION —·············16 6-5. PRINTED WIRING BOARD — BD SECTION —········ 19 6-6. PRINTED WIRING BOARD
— VIDEO SECTION —················································· 21
6-7. SCHEMATIC DIAGRAM
— VIDEO SECTION —·················································· 23
6-8. SCHEMATIC DIAGRAM
— DIAPLAY SECTION — ············································· 27
6-9. PRINTED WIRING BOARD
— DISPLAY SECTION— ···············································31 6-10. PRINTED WIRING BOARD — MAIN SECTION—··· 33 6-11. SCHEMATIC DIAGRAM — MAIN SECTION— ·········35 6-12. IC BLOCK DIAGRAMS ················································· 38 6-13. IC PIN FUNCTION ························································· 41
7. EXPLODED VIEWS
7-1. CASE SECTION ······························································45 7-2. CHASSIS SECTION························································ 46 7-3. MECHANISM DECK SECTION (CDM14M-5BD24)··· 47 7-4. BASE UNIT SECTION (BU-5BD24) ····························· 48
8. ELECRICAL PARTS LIST ······································ 49
— 3 —
SECTION 1
SERVICING NOTE
SELF-DIAGNOSIS
This model has the self-diagnosis function for the video and audio decoder sections. Immediately after the power on, the self-diagnosis function searches each operation of IC’s around the mechanism control microcomputer (IC504). The LED (D502) on the VIDEO board indicates their results.
[VIDEO BOARD] — SIDE A —
HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF
Insert a screwdriver into the aperture of the unit bottom, and turn in the direction of arrow (to OUT direction).
*
T o close the disc tab le, turn the screwdriver in the re verse direction (to IN direction).
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output three times.
LED (D101) INDICATION
Light
1 Time blinking (Repeatedly)
2 Time blinking (Repeatedly)
SYMPTOM
No error Video decoder error (IC503) Video RAM error (IC502)
Screwdriver
IN
OUT
Pull out disc table.
IC503
IC502
IC504
D502
SL501
SL503
SL502
— 4 —
SECTION 2
TEST MODE
VIDEO CD COLOR-BARS MODE
On this mode, the data of the color-bars signal as a picture signal and the 1kHz sine wave signal as a sound signal are output by the mechanism control microcomputer (IC504) for video CD signal check. When measurement of the voltage and waveform on the MAIN board, perform it in this mode. For reference, the color-bars signal can be observed at J103 (VIDEO OUT) and the sound signal can be observed at J104 (AUDIO OUT) using an oscilloscope.
1. Connect the SL503 (C BAR (MICON)) on the VIDEO board with solder.
2. Turn the power on.
3. After measuring, remove the soldering installed.
SERVO CHECK MODE
1. Connect the SL502 on the VIDEO board with solder.
2. Turn the power on.
1) Coefficient display and gain display The following hexadecimal data is displayed on the FL tube when the JOG SELECTOR key is pressed. Every pressing of the JOG SELECTOR key toggles between the following displays.
2) Pressing of the DNR/COMET key toggles between ON and OFF of the tracking and sled servo.
3) Pressing the PLAY MODE key (KARAOKE PON in K750) during playback increases the FB value (every 4 steps). Pressing the REPEAT key (SURROUND in K750) decreases the FB value (every 4 steps).
4) Pressing the ACTIVE key toggles between the normal speed and double speed.
5) Pressing the RETURN key toggles between the up FIL and NO FIL.
6) Pressing AB key performs re-measurement of focus bias.
Display position
Display mode 1
Display mode 2
Display mode 3
Display mode 4
Display mode 5
Display mode 6
Display mode 7
TRACK
01
02
03
04
05
06
07
INDEX
FB POINT (when jitter is minimum)
00
TRVSC RESISTER
VC OFFSET
FCS AUTO GAIN
RF PEAK – RF BOTTOM
Set the present FB REGISTER value
MIN
AUT O F B POINT
FB upper limit
00
FE OFFSET
00
RF PEAK
00
SEC
RF JITTER MINIMUM VALUE
FB lower limit
TE RESISTER
RF OFFSET
TRK AUTO GAIN
RF BOTTOM
Present RF JITTER value
TRACK
MIN SEC INDEX
Initial display (K550)
TRACK
MIN SEC INDEX
Initial display (K750)
— 5 —
Lighting of All Fluorescent Indicator Tube Displays and Key Check Mode
1. Connect SL501 on the VIDEO board with solder.
2. Turn the power on.
3. All the Fluorescent Indicator tube displays light up.
4. Press any button to enter the key check mode. In the key check mode, each time a button is pressed, figures displayed on the Fluorescent Indicator tube displays increase. However , f igures will not increase for buttons which have been pressed once. The button number corresponding to the button pressed will also be displayed. Button numbers are displayed only while the corresponding buttons are pressed.
5. After the test mode, remove the soldering installed.
7-segment display
Initial display (K550)
Initial display (K750)
[ VIDEO BOARD ] — SIDE A —
8888
n
Count up display
Button number display
n
Button Name NEXTˆ
§OPEN/CLOSE RETURN PREV
º ‚
DNR MPX (K750)
L/R/STEREO (K550) SURROUND (K750)
REPEAT (K550) KEY CONTROL N
(K750) KARAOKE STAR
(K750) KEY CONTROL #
(K750) KEY CONTROL ˜
(K750) KARAOKE PON
(K750) PLAY MODE (K550)
JOG SELECTOR (PUSH SELECT)
ACTIVE/COMET
p
·
Button Number (Displayed only while a button is pressed.)
Figure 0E Figure 16 Figure 30 Figure 31 Figure 33 Figure 34 Figure 48
Figure 50
Figure 5d
Figure 67
Figure 68
Figure 6b
Figure 6c
Figure 77
Figure 81 Figure 88
All Fluorescent Indicator tube displays light up
Music calendar light up alternately (K550) (odd numbor to even number) KEY indicater light up alternately (K750)
7-segments displays light up alternately The odd number digits and the even number digit of the upper 7-segments displays and the lower 7-segments displays light up alternately.
13
79
5
11 13
17 19
15
68
24
10
16 18
12 14
20
IC503
IC502
IC504
D502
SL501
SL503
SL502
— 6 —
SECTION 3
GENERAL
Location of Parts and Controls
Front Panel
Rear Panel
1 STANDBY botton 2 KEY CONTROL botton (K750 MODEL) 3 KARAOKE STAR botton (K750 MODEL) 4 OPEN/CLOSE botton 5 RETURN/PREV/NEXT botton 6 DNR/COMET botton 7 ACTIUVE botton 8 ) botton 9 0 bottonJOG SELECTOR
p botton !™ P botton· bottonMPX/KARAOKE PON/SURROUND botton (K750
MODEL) L/R/STEREO/PLAY MODE/REPEAT botton (K550 MODEL)
!ECHO LEVEL/MIC 1 LEVEL/MIC 2 LEVEL/
VOCAL LEVEL/MUSIC LEVEL
MIC1/MIC2 jackMIC CONTROL jack (K750 MODEL) !• PHONES jack-LEVELMODE switch (K750 MODEL)
MUSIC LEVEL switch (K550 MODEL)AUDIO OUT jack @™ VIDEO OUT jackS VIDEO OUT jack (K750 MODEL)COLOR SYSTEM switch @VOLTAGE SELECTOR switch (Singapore, Malaysia, Taiwan MODEL)
Video CD
1
2
3
4567
8
!•
9
!™
!∞
@™ @∞
K750 MODEL
— 7 —
SECTION 4
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
4-1. CABINET
• In order to remove the front panel block when the power supply
does not turn on, rotate the cam with screwdriver as the figure shows, and the disk table will be moved. Then pull out the disk table by your hand to remove the loading panel. After that take out the front panel block.
4-2. BASE UNIT (BU-5BD24)
Screwdriver
Pull out disk table
1
Turn the cam to the direction of arrow (counter clock wise) by screwdriver
2
T ak e off the disk table.
3
Yoke bracket
4
Remove the MD (BU-5BD24) to the direction of arrow.
BU-5BD24
— 8 —
SECTION 5
ELECTRICAL ADJUSTMENTS
Procedure :
1. Connect oscilloscpe to test point TP (TE) on BD board.
2. Turned Power switch on.
3. Connect the SL502 on the VIDEO board with solder.
4. Put disc (YEDS-18) in to play the number two track.
5. Press the DNR button. (The tracking servo and the sledding servo are turned OFF.)
6. Check the level B of the oscilliscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B x 100 = less than ± 22%
Traverse wavefor m
Note : A clear RF signal waveform means that the shape “” can
be clearly distinguished at the center of the waveform.
RF signal waveform
CD SECTION
Note :
1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10M impedance.
4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks.
S Curve Check
BD board
TP (FE) TP (VC)
BD board
TP (RF) TP (VC)
level : 1.3 p-p
TP (TE) TP (VC)
BD board
C (DC voltage)
T racking servo Sled servo
ON
T rac king servo Sled servo
OFF
Procedure :
1. Connect oscilloscope to test point TP (FE) on BD board.
2. Connect between test point TP (FEI) and TP (VC) by lead wire.
3. Turned Power switch on.
4. Put disc (YEDS-18) in and turned Power switch on again and actuate the focus search. (actuate the focus search when disc table is moving in and out.)
5. Check the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 3±1 Vp-p.
S-curve waveform
symmetry
within 3 ± 1 Vp-p
A
B
6. After check, remove the lead wire connected in step 2. Note : • Try to measure several times to make sure than the ratio
of A : B or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness to obtain best waveform.
RF Level Check
Procedure :
1. Connect oscilloscope to test point TP (RF) on BD board.
2. Turned Power switch on.
3. Put disc (YEDS-18) in to play the number five track.
4. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.
E-F Balance (Traverse) Check
oscilloscope
oscilloscope
+0.25 –0.20
oscilloscope
7. Press the DNR button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 6.
Traverse wavefor m
Center of the waveform
B
A (DC voltage)
level : 1.3
±
0.6 Vp-p
VOLT/DIV : 200mV TIME/DIV : 500ns
8. Remove the soldering installed in step 3.
0V
0V
— 9 — — 10 —
VIDEO SECTION Frequency adjustment (NTSC)
1. Connect the frequenc y counter to c hec k point of the VIDEO board.
Adjustment Location :
[ BD BOARD ] — SIDE A —
2. Color system switch (S300) select to NTSC and turn the POWER switch ON.
3. Adjust CT503 of the VIDEO boar d so that the frequenc y counter read 27.0MHz ± 80Hz at ST OP condition.
Frequency adjustment (PAL)
1. Connect the frequenc y counter to c hec k point of the VIDEO board.
2. Color system s witc h (S300) select to P AL and turn the PO WER switch ON.
3. Adjust CT503 of the VIDEO boar d so that the frequenc y counter read 27.0MHz ± 80Hz at ST OP condition.
VIDEO board
27.0 MHz
frequency counter
GND
VIDEO board
27.0 MHz
frequency counter
GND
[ VIDEO BOARD ] — SIDE A —
SECTION 6
DIAGRAMS
6-1. CIRCUIT BOARDS LOCATION
CN board
BD board
VOL board
MAIN board
VIDEO board
DISPLAY board
LOADING board
MIC board
IC103
20
11
1
10
(RF) (VC)
(FE)
(FEI)
IC101
IC513IC512
X505
CT503
IC504
SL503 SL502 SL501
GND
27MHz
CN504
MCE-K550/K750
— 11 — — 12 —
6-2. BLOCK DIAGRAM — BD SECTION —
MCE-K550/K750
6-3. BLOCK DIAGRAM — MAIN SECTION —
— 13 — — 14 —
— 15 —
384BD
S700-705
C2PO
72 69
7
13 16
88 81
120 5 6
. .
.
.
119
LED DRIVE Q700
34 31 33 77
100 21 22
79
48 12 38
80
SO1 CLK1 XRST
DNR CS DVE CS DF CS
SO1 CLK1 XRST
DNR CS
DVE CS
DF CS
FL CS
OSD CS
24 21 19 17
18 20 23 22 33
54 52 50 48 46 42 40 38
39 41 43 47 49 51 53 55
16
19 22
26
2
5 7
10
31
34 36
39
.
.
.
. . .
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
XRST
DF CS
DVE CS
XRST
.
9
6
4
1
SO1
CLK1
XRST
C BUFFER Q331-333
Y BUFFER Q341-343
CV BUFFER
Q371-374
SO1
CLK1
64
63
61
62
40 - 33
DRIVE
MUTE Q100
MUTE Q101
MUTE Q200
MUTE Q201
MUTE SW
Q310
SO1
CLK1
XRST
DNR CS
RIPPLE FILTER
Q312
RECT D906
RIPPLE FILTER
Q311
REG IC304
REG CONT Q900,901
LRCK
BCLK
ADATA
CTRL2
CTRL1
SCOR
CLK
DATA
MUTE
SQCK
LDON
XLT
SENS
SUBQ
XRST
CN101
SCLK
SCLK
MICON
MECHA CONTROL
IC504
2 36 1 4 6 37 10 3 5 18 11 19
SENS
SUBQ
XLT LDON SQCK MUTE DATA CLK SCOR CONT1 CONT2
2
10
78
6
5
OUT1
OUT2
F IN
M
R IN
MOTOR DRIVE
IC501
3
2
1
REMOTE
CONTROL
IC700
+7V
+5V
(EVER)
LOADING
MOTOR
28
27
29
30
7
SIRCS
LOAD IN
LOAD OUT
IN SW
OUT SW
S152
LOAD IN
S153
LOAD OUT PAL
AUTO
ON
NTSC
OFF
S300
S720
KEY 0
KARAOKE
N/P SW93
52
90
ADATA
BCLK LRCK
.
VF2
-30V (VFDP)
VF1
FL700
Q401
DI
CL
XBLK
CE
FL DRIVE
IC701
S1-S24 C1-C6
AMUTE
XRESET
PWON
XBLK
78
73
13
15
D700
D502
+5V
(EVER)
+5V
(EVER)
PWON LED
TEST LED
X IN
X OUT
X502
10MHz
X501
28.63MHz
X503 45MHz
VCDCS
RD
XRW
VCDINT
A3
A0
47
44
46
20
1 2
3
4 5
6
12 13
11
IC507
D7
D0
8
4
MPEG DECODER
IC503
A3
A0
HD7
Y/C PROCESSOR
IC506
8
4
XMWE
XHIRQ
HD0
MA8
MA0
DRAM IC502
117 116
114
118
97
9
16
A8
A0
MD15
MD0
DQ16
DQ1
XWR
XHCS
XRST XSGRST
XTL0I
XTL0O
3
2
107
106
35 34
37
13 14 28 29
59 58 57
56 92 95 93
XTL2I
XTL2O
W RAS UCAS LCAS
XRAS
XCAS0
OSD R OSD G OSD B
XOSDEN H SYNC CBLNK/FSC V SYNC
DATI BCKI LRCI C2PO
DCLK
FID/FHREF
FSXI
DATA
111 112 110 109
100
89
94
103
16
OSD
IC509
384FS
CS DATA CLK PCL
VR VG VB
V CBL
H SYNC
V SYNC
OSC
2 3 1 4
16 17 18
11 20
19 8
+5V(D)
13 12
11
IC505(4/4)
123
4
X202
27MHz
IC202
62
3
5
DCLK
V SYNC
SDI
XSCK
XRST
XCS
H SYNC
60
67
Y/GO7
Y/GO0
10BIT D/A CONV
IC511
Y7
Y0
8
32
29
24
C OUT
Y OUT
COMP O
98 97
100
31
30
93 29
60 59 62 56 57
48
49
55
51
50
H SYNC V SYNC FID SYS CLK PD CLK
SCK
XRST
XVRST
XCS
SI
D/A CONV
IC508
XRST
ML
L ON
R ON
BCLK LRCK
6
5 8
22
1
14
12
LINE AMP IC103(1/2)
HP AMP IC105(1/2)
RV300
-1
-2
J300
PHONES
IC103(2/2)
IC105(2/2)
C
Y
CV
J103
J102
S VIDEO
OUT
R
+Vcc+V OUT
IC301
UNSWITCHED +5V
IC302
5
4
1
3
1
IN
OUT
RESET
+5V(D)
+5V
(UNSW)
+5V(A)
-10V
+10V
-UNREG
+UNREG
+7V
321
-30V
(VFDP)
VF2
VF1
ICP901
ICP900
T901
POWER
S901
F901
AC IN
230V
115V
S900
XRST
2 - 7
56 - 42
FLUORESCENT INDICATOR TUBE
GRID
CLOCK CONT
+5V REG
DIGITAL FILTER
R
L
VIDEO OUT
AUDIO
OUT
BD
BOARD
Signal path
: CD
: CHROMA
: Y
: VIDEO
A
51
58
CRO7
C/RO0
18
11
C7
C0
8
63
70
27
20
R/Cr7
R/Cr0
8
CRI7
C/RI0
71
73 76
80
.
G/Y7
G/Y0
8
Y/GI7
Y/GI0
18
11
DSP XRST
24
K550 MODEL
K750 MODEL
KARAOKE
K750
MODEL
ENCODER
S707-712
KEY 191
25 26
JOG 1 JOG 2
S713-719
KEY 292
95
STANDBY
49 50
KDSP CS KDSP RDY
KDSP CS
KDSP RDY
54
53
MODE2
MODE1
+5V(D)
K550 MODEL
K750 MODEL
MUSIC
VOL
VOCAL
VOL
94
+5V
(EVER)
12dB
9dB
OFF
AUDIO
ATT
RV301 RV302
S301
VOCAL VOL
MUSIC VOL
89
97
MIC CONT
ECHO VOL
S35-40
22 - 17
LED
DRIVE
Q701-706
D701-706
6
C1
C1
5 4
6
+5V(D)
IC505(3/4)
1 2
3
+5V(D)
IC505(1/4)
10 9
8
IC505(2/4)
+5V(D)
QCK
DQ
DIVIDER IC513(2/2)
812
11
9
QCK
DQ
DIVIDER IC513(1/2)
18
19
X504 33MHz
XTI
XTO
DI
10
16
LO
RO
LPF
IC101(1/2)
LPF
IC102(1/2)
SO1
CLK1
MD
MC
23
24
KDSP CS
KDSP RDY
D/A CONV
IC510
XLT
READY
AO1N
AO2N
BCK LRCK
92
93 94
1
99
33
39
DIGITAL FILTER
SI
40
34
AO1P
AO2P
XRST
CLK1
XRST
SCK
8
98
MLEN
3
BFOI
14
SO1
RVDT
4
AIN3
20 21
LO3
IC401(2/2)
MIX AMP
IC401(2/2)
MIC AMP IC400(1/2)
MIC1 VOL
RV400
MIC2 VOL
RV401
MIC AMP IC400(2/2)
MIC 1
IN
MIC 2
IN
MIC
CONTROL
K750 MODEL
911
IC402
OUT
IN
ECHO UNIT
K550 MODEL
K750 MODEL
LL
R
R
L
L
L
5
R
L
L
L
AUDIO OUT 1
AUDIO OUT 2
VIDEO
OUT
J104
K750 MODEL
K550 MODEL
K750 MODEL
D901
D903
D904
D905
Q309
POWER
SW
Q305
POWER
SW
Q313 Q314
IN–V OUT
–5V REG
IC305
3
2
–5V
CHINESE,
MODEL
SINGAPORE,
MALAYSIA,TAIWAN
MODEL
7
7
5 6
3 2
131
5
7
31
7
5
13
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