2. TEST MODE······································································4
3. GENERAL ·········································································· 6
4. DISASSEMBLY
4-1. UPPER CASE, BOTTOM PLATE, FRONT PANEL········ 7
4-2. BACK PANEL AND DISC TABLE ··································7
4-3. DISP, SWI, VOL AND KARAOKE MIC BOARDS········· 8
4-4. CD MECHANISM DECK (CDM59-5BD24) ··················· 8
4-5. JACK, VIDEO AND MAIN BOARDS ·····························9
4-6. BASE UNIT (BU-5BD24)················································· 9
4-7. T ABLE ASS’Y ································································ 10
4-8. TRAY, BELT (ROTARY) AND SENSOR BOARD ········10
4-9. BELT (LOADING)
AND LOADING MOTOR BOARD································ 11
4-10. ADJUSTING PHASE OF
SWING GEAR AND GEAR (U/D) ································ 12
5. ELECTRICAL ADJUSTMENTS
CD Section ··········································································· 13
7-6. BASE UNIT SECTION (BU-5BD24)····························· 45
8. ELECTRICAL PARTS LIST····································· 46
2
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and check
that the S curve waveform is output repeatedly.
HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH
TURNS OFF
Insert a tapeing driver into the aperture of the unit bottom, and turn
in the direction of arrow (to OUT direction).
* To close the disc table, turn the driver in the reverse direction
(to IN direction).
SELF-DIAGNOSIS
This unit is equipped with a self-diagnosis function.
The function is used for diagnosing the conditions of the circuits of
the VIDEO board.
The circuits can be determined if normal or abnormal by the lighting
of D502 on the VIDEO board.
Lighting of D502
When lit: Operates normally
Blinks repeatedly : The circuit may be faulty.
[VIDEO Board] (Side B)
D502
IC505
The following extension cable is required to check and adjust the
VIDEO board.
driver in the reverse direction (to IN direction).
3
SECTION 2
TEST MODE
[VIDEO CD Color-bars Mode]
On this mode, the data of the color-bars signal as a picture signal and the 1 kHz sine wave signal as a sound signal are output by the
mechanism controller (IC502) for the video CD signal check. When measurement of the voltage and waveform on the VIDEO board,
perform it in this mode.
For reference, the color-bars signal can be observed at J302/JACK board (VIDEO OUT) and the sound signal can be observed at CNJ151/
MAIN board (AUDIO OUT) using an oscilloscope.
Procedure:
1. Connect the lead wire to both ends of the land of SL503 on the VIDEO board.
2. Turn the power on.
3. After 2 or 3 seconds later, connect the lead wire.
4. After measuring, remove the lead wire connected.
[VIDEO Board](Side B)
SL503
SL502
[VIDEO Board] (Side A)
CN302
IC505
CN501
IC502
D502
SL501
SL503
CN503
SL501
SL502
4
[Fluorescent Indicator Tube and Key Check Mode]
r
Light alternately
KEY CONTROL
#
KEY CONTROL
Light alternately
#
KEY CONTROL
#
1. Short-circuit the SL501 on the VIDEO board.
2. Press the 1/u button to turn ON the power.
The whole fluorescent indicator tube light up.
3. All buttons have individual button numbers.
When a button is pressed, the button number is counted up and
displayed.
Count up displayDisplay button numbe
4. To exit the mode, disconnect the power code from the outlet.
Buttons and Corresponding Button Numbers
ButtonButton Number or Display
1/u15
KARAOKE PON77
§ OPEN/CLOSE16
PICTURE49
SOUND5d
· (PLAY) SELECTPartial lighting 1
P (PAUSE)Partial lighting 2
p (STOP)All lit
PREV30
NEXT31
RETERN0E
˜6C
NATURAL67
n6b
DISC140
DISC241
DISC342
DISC443
DISC544
JOG SELECTOR (button) 81
JOG SELECTOR (knob) When roatated colck wise:
DISC SKIPThe key control indicators
EX-CHANGElight up from left to right.
When rotated counter colck wise:
The key control indicators
light up from right to left.
3E
3F
Partial lighting 1
Partial lighting 2
5
SECTION 3
GENERAL
wh
wg
wf
1
2
1 STANDBY indicator
2 DISC 1-5 buttons
3 KARAOKE PON indicator
4 2 DISC indicator
5 G SELECT button
6 P button
7 x button
8 A OPEN/CLOSE button
9 DISC SKIP button
q; EX-CHANGE button
qa l AMS L knob
qs KARAOKE PON button
qd RETERN button
3 4
56 78
qh
qf NEXT button
qg PREV button
qh MODE knob
qj EFFECT SOUND button
qk EFFECT PICTURE button
ql KEY CONTROL # button
w; KEY CONTROL NATURAL button
wa KEY CONTROL 2 button
ws MIC LEVEL knob
wd ECHO LEVEL knob
wf MIC2 jack
wg MIC1 jack
wh 1/u (POWER) button
9
q;
!¡qsqdqfqgqjqkqlw;wawd ws
6
SECTION 4
)
2
Connector
(CN702)
Claw
5
Three screws
(BVTP3
×
8)
4
Screw
(BVTP3
×
8)
3
Screw (BVTP3 × 8)
6
Front panel section
Claw
1
Wire (flat type) (19 core)
(CN801)
DISASSEMBLY
Note :Follow the disassembly procedure in the numerical order given.
4-1. UPPER CASE, BOTTOM PLATE, FRONT PANEL
4
2
Two screws
(case3 TP2)
Cover (409537)
3
Two screws
(BVTP3
×
8)
1
Two screws
(case3 TP2
4-2. BACK PANEL AND DISC TABLE
7
4-3. DISP, SWI, VOL AND KARAOKE MIC BOARDS
)
qd
Two screws
qj
KARAOKE MIC board
qg
Two accessory plates
9
Two knob VOL
0
Two nuts
(BVTP3
qh
jack
×
Holder
8)
qa
qf
Holder (PHONE PWB)
8
7
Connector
(CN701)
VOL board
6
Two screws
(BVTP3
×
8)
qs
Connector (CN702)
3
Ten screws
(BVTP3
SWI board
5
DISP board
4
Wire (flat type) (19 core)
(CN810)
×
8)
2
Ring spring (SUS)
1
Knob (AMS)
4-4. CD MECHANISM DECK (CDM59-5BD24)
3
Three screws
(BVTP3 × 8)
5
Screw
(BVTP3 × 8)
a
qs
CD mechanism deck
(CDM59-5BD24)
qa
Wire (flat type) (21 core)
(CN101)
0
Connector
(CN600)
2
Three screws
(BVTP3 × 8)
4
Slide the tray until the screw
that fixes the table assy can be
seen through around hole
in the table assy.
a
1
6
9
Connector (Power cord
(CN901)
8
Connector
(CN907)
7
Connector
(CNP602)
Insert a tapering driver from the bottom of the chassis,
and turn it in the direction of the arrow until the base unit
goes down to the lowest position.
8
4-5. JACK, VIDEO AND MAIN BOARDS
)
)
4
Two screws
(PTPWH M2.6)
5
Two screws
(PTPWH M2.6)
6
Base unit (BU-5BD24)
7
Four compression springs (932)
2
1
Two screws
(PTPWH M2.6)
3
Holder (BU) assy
Lever (lifter)
BU section
Note: When installing the BU
on the chassis, set the
lever (lifter) in free
position, the gear (U/D)
in UP position, and insert
the shaft into the
groove of gear (U/D).
Gear (U/D)
b
b
1
Wire (flat type)
(9 core) (CN451)
2
Wire (flat type)
(13 core) (CN503)
3
Wire (flat type)
(17 core) (CN453)
6
VIDEO board
4
Wire (flat type)
(23 core) (CN501)
qd
MAIN board
qa
Two screws
(PTTWH3
×
6)
5
qs
PC board holder
9
PC board holder
JACK board
0
Two screws
(BVTP3
×
7
8
8)
Screw
(BVTP3
Screw
(BVTP3
×
8
×
8
4-6. BASE UNIT (BU-5BD24)
9
4-7. TABLE ASS’Y
5
Table assy
Note: When installing the table assy
on the chassis assy, engage
the gear (loading C) with the groove
by looking into the gear through
a hole in the table assy.
e
q;
Three screws
(BTTP M2.6)
e
qa
Clamp
3
qs
Bracket (guide)
Gear
(loading C)
2
c
Two screws
(BTTP M2.6)
d
8
Two screws
(BTTP M2.6)
9
Bracket (guide 2)
4
Wire (flat type)
(6 core) (CN15)
6
Screw
(BTTP M2.6)
7
Bracket (guide)
1
Slide the tray until the screw
that fixes the bracket (guide)
can be seen through a round
c
hole , in the table assy.
d
4-8. TRAY, BELT (ROTARY) AND SENSOR BOARD
1
Screw
(PTPWH M2.6)
2
Tray
6
SENSOR board
3
Belt (rotary)
10
4
Two screws
(BTTP M2.6)
5
Two screws
(BTTP M2.6)
4-9. BELT (LOADING) AND LOADING MOTOR BOARD
4
LOADING MOTOR board
1
Belt (loading)
3
Two screws
(BTTP M2.6)
2
Connector
(CN13)
11
4-10. ADJUSTING PHASE OF SWING GEAR AND GEAR (U/D)
h
5
Stopper washer (FR)
3
Let the swing gear through under the
chassis and engage its dowel
with the groove of rotary encoder.
2
Install the rotary encoder so that
its groove comes to the position
shown in the figure.
h
f
f
1
Insert the shaft gear up to the
position where its shaft comes
out by 5 mm.
g
g
f
h
4
Push fully the shaft of shaft gear and
align the hole shape of gear (loading B).
6
Screw
(PTPWH M2.6)
7
Gear (U/D)
8
Screw
(PTPWH M2.6)
Circle mark
Swing gear
Fig. A
Circle mark
Gear (U/D)
Gear (RV)
q;
Screw
(PTPWH M2.6)
9
Gear (RV)
Note: Align swing gear, a circle mark
on the gear (U/D), and the teet
of gear (RV) to the position
showing in the Fig. A.
12
SECTION 5
e
)
r
ELECTRICAL ADJUSTMENTS
CD SECTION
Notes:
1. CD block basically constructed to operate without adjustment.
Therefore, check each item in order given.
2. Use YEDS-18 disc (Part No.: 3-702-101-01) unless otherwise
indicated.
3. Use the oscilloscope with more than 10 MΩ impedance.
4. Clean an object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
S-Curve Check
Connection:
oscilloscope
BD board
TP (FE)
TP (VC)
Procedure:
1. Connect the oscilloscope to TP (FE) and TP (VC) on BD board.
2. Connect between test point TP (FEI) and TP (VC) by lead wire.
3. Push power switch on.
4. Put disc (YEDS-18) in and push power switch on again and
actuate the focus search. (actuate the focus search when disc
table is moving in and out.)
5. Confirm that the oscilloscope waveform (S-curve) is
symmetrical between A and B. And confirm peak to peak level
within 3.0 ± 1.0 Vp-p.
S-curve waveform
6. After check, remove the lead wire connected in step 2.
Note: • Try to measure several times to mak e sure that the ratio of A : B
or B : A is more than 10 : 7.
• Take sweep time as long as possible and light up the brightness
to obtain best waveform.
RF Level Check
Connection:
BD board
TP (RF)
TP (VC)
Procedure:
1. Connect the oscilloscope to TP (RF) and TP (VC) on BD board.
2. Push power switch on.
3. Put disc (YEDS-18) in and play.
4. Confirm that the oscilloscope waveform is clear and check RF
signal level is correct or not.
Note: Clear RF signal waveform means that the sha pe “” can be clearly
distinguished at the center of the waveform.
+
–
symmetry
A
within 3.0
B
oscilloscope
(AC range)
+
–
±
1.0 Vp-p
RF signal waveform
VOLT/DIV: 200 mV
TIME/DIV: 500 ns
(with the 10: 1 probe
in use)
level: 1.3 Vp-p
+0.25
–0.20
When observing the eye pattern, set the oscilloscope for AC range
and raise vertical sensitivity.
E-F Balance Check
oscilloscop
BD board
TP(TE)
TP(VC)
Procedure :
1. Connect oscilloscope to test point TP (TE) and TP (VC) on BD
board.
2. Short-circuit the SL502 of the VIDEO board.
3. Push the Power switch on to set the ADJ mode.
4. Put disc (YEDS-18) in to play the number five track.
5. Press the G button. (The tracking servo and the sledding servo
are turned OFF.)
6. Check the level B of the oscilloscope’s waveform and the A
(DC voltage) of the center of the Traverse waveform.
Confirm the following :
A/B × 100 = less than ± 22%
Traverse waveform
VOLT/DIV : 500mV (10 : 1 probe)
TIME/DIV : 10ms
Center of the waveform
B
0V
level : 1.3 ± 0.6 Vp-p
A (DC voltage
7. Press the G button. (The tracking servo and sledding servo are
turned ON.) Confirm the C (DC voltage) is almost equal to the
A (DC voltage) is step 7.
Traverse waveform
C (DC
0V
Tracking servo
Sledding servo
OFF
Tracking servo
Sledding servo
ON
voltage)
8. Desolder the shortland short-circuited at step 2.
Adjustment Location:
[BD BOARD] (SIDE B)
TP
(FE)
TP
(VC)
TP
(FEI)
TP
(RF)
TP
(TE)
TP
(FOK)
VIDEO SECTION
Frequency Adjustment
Connection:
VIDEO board
TP508 (27 MHz)
Procedure:
1. Connect the frequency counter to TP508 (27 MHz) on VIDEO
board.
2. Color system switch (S501) on the JA CK board select to NTSC
and push the power switch on.
3. Adjust CT503 on the VIDEO board so that the frequency counter
reading 27.0 MHz ± 80 Hz at stop status.
frequency counte
+
–
Adjustment Location:
[VIDEO BOARD] (Side B)
SL502
[VIDEO BOARD] (Side A)
IC505
IC502
CN503
TP508
(27 MHz)
SL502
IC507
CT503
VIDEO
Frequency
Adjustment
CN501
1313
MCE-CX80K
6-1. BLOCK DIAGRAM
— SERVO SECTION —
DETECTOR
A
B
C
D
F
E
OPTICAL PICK-UP
(KSS-213B/S-N)
LASER DIODE
PD
7
4
2
1
5
I-V AMP
10
6
LD
(SPINDLE)
M101
A+5V
AUTOMATIC
M
A
3
B
4
C
5
D
6
F
8
F I-V AMP
E
9
E I-V AMP
POWER
CONTROL
Q101
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
• C : panel designation.
Note: The components identified by mark ! or dotted line
with mark ! are critical for safety.
Replace only with part number specified.
• U : B+ Line.
• V : B– Line.
• H : adjustment for repair.
• Voltages and waveforms are dc with respect to ground
under VIDEO CD play conditions.
no mark : STANDBY
() : CD PLAY
• Voltages are taken with a V OM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
L : CD PLAY (VIDEO)
J: CD PLAY (AUDIO)
: Impossible to measure
∗
4
W or less unless otherwise
Note on Printed Wiring Boards:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
• b : Pattern from the side which enables seeing.
Caution:
Pattern face side: Parts on the pattern face side seen from
(Side B)the pattern face are indicated.
Parts face side:Parts on the parts face side seen from
(Side A)the parts face are indicated.
• Indication of transistor.
These are omitted.
C
Q
B
E
17
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