SONY KV-29FS140 Diagram

SERVICE MANUAL BX1

CHASSIS

MODEL COMMANDER DEST. CHASSIS NO.

KV-21CL5K

RM-W100 OIRT SCC-U92G-A

MODEL COMMANDER DEST. CHASSIS NO.

TRINITR ON

COLOR TV

KV-21CL5K

RM-W100

TABLE OF CONTENTS

Section Title Page

CAUTION & WARNING.......................................................3

WARNING (UK only)..........................................................3

SELF DIAGNOSTIC FUNCTION ........................................4

1. DISASSEMBLY

1-1. Rear Cover Removal................................................... 7

1-2. Speaker Block Assy Removal..................................... 7

1-3. Chassis Assy Removal ................................................ 7

1-4. Service Position .......................................................... 7

1-5. T erminal Brack et Remov al ......................................... 7

1-6. A Board Removal ....................................................... 7

1-7. Picture Tube Removal................................................. 8

2. SET-UP ADJUSTMENTS

2-1. Beam Landing ............................................................. 9

2-2. Convergence.............................................................. 10

2-3. Focus Adjustment ..................................................... 12

2-4. G2 (SCREEN) Adjustment....................................... 12

2-5. White Balance Adjustment....................................... 12

Section Title Page

4. DIAGRAMS

4-1. Block Diagram .......................................................... 27

4-2. Circuit Boards Location ........................................... 28

4-3. Schematic Diagram................................................... 28

4-3-1. A Board – Processor (Block A) ..................... 29

4-3-2. A Board – Audio (Block B) ........................... 31

4-3-3. A Board – Power Supply (Block C) .............. 33

4-3-4. A Board – Deflection (Block D).................... 35

4-3-5. A Board – T uner (Block E)............................ 37

4-3-6. A Board – Jack, Scart T erminal (Block F) .... 39

4-3-7. C Board .......................................................... 41

4-4. Voltage Measurement And Waveform...................... 42

4-5. Printed Wiring Boards And Parts Location.............. 45

4-6. Semiconductors......................................................... 48

5. EXPLODED VIEWS

5-1. Chassis ...................................................................... 50

6. ELECTRICAL PARTS LIST......................................... 51

3. CIRCUIT ADJUSTMENTS

3-1. Adjustment With Commander .................................. 13

3-2. Adjustment Item T able ............................................. 14

3-3. T -Mode ...................................................................... 24

3-4. TT-Mode ................................................................... 24

3-5. T -Cyan Mode ............................................................ 24

3-6. Sub Brightness Adjustment ...................................... 25

3-7. Sub Contrast Adjustment.......................................... 25

3-8. Sub Colour Adjustment ............................................ 25

3-9. Tuner A GC Adjustment ............................................ 25

3-10. Deflection Adjustment.............................................. 26

CAUTION

SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR THE CARBON PAINTED ON THE CRT, AFTER REMOVAL OF THE ANODE CAP.

WARNING !!

INSTRUCTION MANUAL

ATTENTION

APRES AVOIR DECONNECTE LE CAP DE’LANODE, COURT-CIRCUITER L’ANODE DU TUBE CATHODIQUE ET CELUI DE L’ANODE DU CAP AU CHASSIS METALLIQUE DE L’APPAREIL, OU AU COUCHE DE CARBONE PEINTE SUR LE TUBE CATHODIQUE OU AU BLINDAGE DU TUBE CATHODIQUE.

AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE POWER LINE.

SAFETY -RELA TED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY SHADING AND MARKED

ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION !!

AFIN D’EVITER TOUT RISQUE D’ELECTROCUTION PROVENANT D’UN CHÁSSIS SOUS TENTION, UN TRANSFORMATEUR D’ISOLEMENT DOIT ETRE UTILISÈ LORS DE TOUT DÈPANNAGE LE CHÁSSIS DE CE RÈCEPTEUR EST DIRECTMENT RACCORDÈ Á L’ALIMENTATION SECTEUR.

ATTENTION AUX COMPOSANTS RELATIFS Á

LA SECURITÈ!!

LES COMPOSANTS IDENTIFIÈS PAR UNE TRAME ET PAR UNE MARQUE

SUR LES SCHÈMAS DE PRINCIPE, LES VUES EXPLOSÈES ET LES LISTES DE PIECES SONT D’UNE IMPOR-TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT MANUEL OU DANS DES SUPPLÈMENTS PUBLIÈS P AR SONY .

– 2 –

CAUTION

Lead Free Soldered Boards

The circuit boards listed below (Table 1) may have been processed using Lead Free Solder. The boards are identified by the LF logo . e.g A,C board (see example).

Board Function

A ONE CHIP PROCESSOR, DEFLECTION,

POWER SUPPL Y , AUDIO, TUNER, IF , JACK,SCART TERMINAL

C RGB AMP

(Table 1)

KV-21CL5K

RM-W100

example 1 (A Board) example 2 (C Board)

The servicing of these boards requires special precautions to be taken as outlined below:

1. It is strongly recommended to use Sony Approved Lead Free Solder material in order to guarantee optimal quality of new solder joints.

2. Due to higher melting point of Lead Free Solder, the soldering iron tip temperature needs to be set to chip (350 degree centigrade) and lead component (380 degree centigrade) for not more than 4 seconds. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

WARNING

(FOR EUROPE MODEL WITH “U” (UK) ONLY)

The flexible mains lead is supplied to connected a B.S. 1363 fused plug having a fuse of 5 AMP rating. Should the fuse need to be replaced, use a 5 AMP FUSE approved by ASTA to BS 1362, i.e one that carries the

ASA

mark.

IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NO T SUITABLE FOR THE OUTLET SOCKETS IN Y OUR HOME, IT SHOULD BE CUT OFF AND APPROPRIATE PLUG FITTED. THE PLUG SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.

When an alternative type of plug is used, it should be fitted with a 5 AMP FUSE, otherwise the circuit should be protected by a 5 AMP FUSE at the distribution board.

How to replace the fuse? Open the fuse compartment with a screw driver blade and replace the fuse.

– 3 –

KV-21CL5K

RM-W100

The units in this manual contain a self diagnostic function. If an error occurs, the STANDBY (1) indicator will automatically begin to flash. A description of the self-diagnosis function is explained in the instr uction manual. The number of times the STANDBY (1) indicator flashes translates to a probable source of the problem. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

1. DIAGNOSTIC TEST INDICATORS

When an errors occurs, the STANDBY (1) indicator will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the indicator will identify the first of the problem areas.

SELF DIAGNOSTIC FUNCTION

Result for all of the following diagnosis items are displayed on screen. No error has occured if the screen displays a “0”.

Diagnosis

Item

Description Power does

not turn on

+B overcurrent (OCP)*

V-Protect

No. of timer

STANDBY (1)

indicator flashes

Does not light

2 times

4 times

Self-Diagnostic

display/

Diagnosis result

–

2:0

2:1 ~ 255

4:0

4:1 ~ 255

Probable Cause

Location

• Power cord is not plugged in.

• Fuse is burned out (F600) A board.

• H OUT (Q805) is shorted. (A board)

• IC751 is shorted. (C board)

• +13V is not supplied. (A board)

• IC804 is faulty. (A board)

Detected

Symptoms

• Power does not come on.

• No power is supplied on TV.

• AC Power supply is faulty.

• Power does not come on.

• Load on power line is shorted.

• Has entered standby state after horizontal raster.

• Ver tical deflection pulse is stopped.

• Power line is shorted or power supply is shorted.

IK (AKB)

HV Protect

* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is

diagnosed first by the mirco controller is displayed on the screen.

** Refer to Screen (G2) Adjustment in this manual.

5 times

8 times

5:0

5:1 ~ 255

8:0

8:1 ~ 255

• Video OUT (IC1545) is faulty. (A board)

• IC001 is faulty. (A board)

• Screen (G2) is improperly adjusted.**

• IC604 faulty.

• IC602 faulty.

• No raster is generated.

• CRT Cathode current detection reference pulse output is small.

• No power supply to CRT ANODE.

• No RASTER is generated.

– 4 –

2. DISPLAY OF STANDBY (1) INDICATOR

KV-21CL5K

RM-W100

FLASH COUNT

Lamp ON 300ms

Lamp OFF 300ms

Diagnostic Item Flash Count* +B overcurrent 2 times

V-Protect 4 times IK (AKB) 5 times HV Protect 8 times

* One flash count is not used for self-diagnosis.

Lamp OFF 3 sec

STANDBY u indicator

3. STOPPING THE

STANDBY (1) INDICATOR FLASH

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY (1) indicator from flashing.

4. SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as "power sometimes shuts off" or "screen sometimes goes off" that cannot be confirmed, it is possible to bring up past occurrences of failure on the screen for confirmation.

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Display

/ Channel 5 / Volume / Power / TV

Note that this differs from entering the service mode (volume [+]).

The following screen will be displayed indicating the error count.

ERROR MENU

2 : 0 3 : N/A 4 : 0 5 : 1 8 : 0

101 : N/A

Numeral "0" means that no fault was detected. Numeral "1" means the number of a fault occurrence (1 ~ 255).

– 5 –

KV-21CL5K

RM-W100

5. HANDLING OF SELF-DIAGNOSTIC SCREEN DISPLAY

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to “0”.

Unless the result display is cleared to “0”, the self-diagnosis function will not be able to detect subsequent faults after completion of the repairs.

[Clearing the result display]

To clear the result display to “0”, press buttons on the remote commander subsequent as shown below when the self-diagnostic screen is being displayed.

[Quitting Self-diagnostic screen]

To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.

8 / -

6. SELF-DIANOSTIC CIRCUIT

FROM

C BOARD

IC751 PIN 5

A BOARD

FROM

Q804

COLLECTOR

A BOARD

IC001

Y/CHROMA JUNGLE

EHTO

A BOARD

IC804

V.OUT

F.B-PLS

A BOARD

IC001

SYSTEM

SDA1

3 1384

V.GUARD

RED LED

122

DISPLAY

A BOARD

IC003

MEMORY

SDA

[+B overcurrent $OCP%] Occurs when an overcurrent on the +B(135V) line is detected by pin 32 of IC001 (A board).

If the voltage of pin 32 of IC001 (A board) is more than 4V, the unit will automatically go to standby.

[V-PROTECT] Occurs when an absence of the vertical deflection pulse is detected by pin 13 of IC001

(A board).

[IK $AKB%] If the RGB levels* do not balance within 15 sec after the power is tur ned on, this error will be

detected by IC001 (A board). TV will stay on, but there will be 5 times LED blinking.

[HV PROTECT] Occurs when IC001 internal HV protect detects an abnormal H-Pulse (frequency) due to

improper power supply to IC001. TV cuts off high voltage power of anode CRT. No picture will be detected. eg: IC602, IC604 go faulty.

* (Refers to the RGB levels of the AKB detection Ref pulse that detects IK.)

– 6 –

SECTION 1

DISASSEMBLY

KV-21CL5K

RM-W100

1-1. REAR COVER REMOVAL

2 Rear cover

1 Eight Screws

(PT screws)

1-2. SPEAKER BLOCK ASSY REMOVAL

Two Screws (4 x 16)W(+) P TAPPING

1-3. CHASSIS ASSY REMOVAL

1-4. SERVICE POSITION

1-5. TERMINAL BRACKET REMOVAL

1 One screw (+BVTP 3x16)

3 Terminal

Bracket FBT

2 One screw (PT screws)

bracket

1-6. A BOARD REMOVAL

A Board

– 7 –

KV-21CL5K

RM-W100

1-7. PICTURE TUBE REMOVAL

Note:

• Please make sure the TV set is not in standing position before removing necessary CRT support located on bottom right and left.

1)Place the TV set with the CRT face down on a cushion jig.

2)Removal the rear cover.

3)Unplug all interconnecting leads from the Deflection Y oke, Degaussing Coils and CRT grounding strap.

qd unscrew — PT Screw (x4)

qs Earth Coating Assy Removal

9 Holder, DGC Removal (x2)

0 Degaussing Coil

Removal (x2)

qa Spring Tension

Removal (x1)

8 Support, CRT(21)

Removal (x2)

4 Anode Cap Removal

5 C Board Removal

7 Chassis Assy Removal

6 Loosen the Deflection Yoke

fixing screw and remove

• REMOVAL OF ANODE-CAP

Note:

• After removing the anode, short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon paint on the CRT.

• REMOVING PROCEDURES

1 Turn up one side of the rubber cap in the direction

indicated by the arrow a.

the anode button, the anode-cap can be removed by turning up the rubber cap and pulling it up in the direction of the arrow c.

• HOW TO HANDLE AN ANODE-CAP

1 Do not damage the surface of anode-caps with

sharp shaped objects.

2 Do not press the rubber too hard so as not to

damage the inside of anode-cap. A metal fitting called the shatter-hook terminal is built into the rubber.

3 Do not turn the foot of rubber over too hard.

The shatter-hook terminal will stick out or damage the rubber.

anode button

2 Using a thumb pull up the rubber cap firmly in the di-

rection indicated by the arr ow b.

3 When one side of the rubber cap is separated from

– 8 –

SECTION 2

SET-UP ADJUSTMENTS

KV-21CL5K

RM-W100

• The following adjustments should be made when a complete realignment is required or a new picture tube is installed.

Perform the adjustments in the following order :

1. Beam Landing

2. Convergence

3. Focus

Set the controls as follows unless otherwise noted:

VIDEO MODE.................................................. STANDARD

PICTURE CONTROL .......................................... NORMAL

BRIGHTNESS CONTROL.................................... NORMAL

4. Screen (G2)

5. White Balance Note : Test Equipment Required.

1. Pattern Generator

2. Degausser

3. DC Power Supply

4. Digital Multimeter

5. Oscilloscope

○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○○

Preparation:

In order to reduce the influence of geomagnetism on the

7. If the beam does not land correctly in all the corners, use a magnet to correct if. (see figure 2-1-3)

set's picture tube, face it east or west. Switch on the set's power and degauss with the degausser.

Purity control

2-1. BEAM LANDING

Picture Mode : LIVE

corrects this area.

Disk magnets or rotatable disk magnets correct these areas (a-d).

1. Input a white signal with the pattern generator. Set the contrast and brightness to normal.

2. Set the pattern generator raster signal to a green raster.

3. Move the deflection yoke to the rear and adjust with the purity control so that the green is at the centre and the blue and red take up equally sized areas on each side

Deflection yoke positioning corrects these areas.

of the screen. (see figure 2-1 and figure 2-1-1)

Purity control

Figure 2-1 Figure 2-1-1

4. Move the deflection yoke forward and adjust so that the entire screen is green. (see figure 2-1-2)

Figure 2-1-3

Caution:

High voltages are present on the Deflection yoke terminals. Take care when handling the deflection yoke whilst carrying out adjustments.

Blue

Red

Green

Figure 2-1-2

5. Switch the raster signal to blue, then red and verify the condition.

6. When the position of deflection yoke have been decided, fasten the deflection yoke with the screws and DY spacers.

– 9 –

KV-21CL5K

BGR

RGB

RM-W100

2-2. CONVERGENCE Preparation:

• Before starting this adjustment, adjust the focus, horizontal size and vertical size.

• Receive dot/hatch signal.

• Picture Mode : MOVIE

(A) Horizontal and Vertical Static Convergence

Centre dot

R G B

H. STAT VR

R G B

V. STAT

Magnet

4. If the H.STAT variable resistor cannot bring the red, green and blue dots together at the centre of the screen, adjust the horizontal convergence with the H. STAT var iable resistor and the V.STAT magnet in the manner given below. (In this case, the H.STAT variable resistor and the V.STAT magnet influence each other, so be sure to perform adjustments while tracking.)

BMCPurity

BMC (Hexapole) Purity

C Board

RV750

1. (Moving vertically), adjust the V.STAT magnet so that the red, green and blue dots are on top of each other at ther centre of the screen.

2. (Moving horizontally), adjust the H.STAT VR control so that the red, green and blue dots are on top of each other at the centre of the screen.

3. BMC (Hexapole)Magnet If the red, green and blue dots are not balanced or aligned then use the BMC magnet to adjust in the manner described below.

DY pocket

V.STAT

Operation of V.STAT magnet. If the V.STAT is moved in the "A" and "B" arrows, the red, green and blue dots moves as shown below.

BG R R G B R GB

Moved RV750 H.STAT the red, green and blue dots move as shown below.

– 10 –

KV-21CL5K

RM-W100

5. Layout of each control.

V.STAT

Purity

BMC (Hexapole)

H-TILT correction can be performed by adding a TLH correction assembly to the Deflection Y oke.

8. YCH Adjustment

YCH VR

Deflection Yoke

6. Geometr y Adjustment.

Preparation:

Before starting this adjustment, adjust the horizontal and vertical static convergence.

a) Remove the deflection yoke spacer. b) Tilt the deflection yoke as indicated in the figure below

and optimise the geometry. Tilting the DY up and down will balance the upper and lower pin adjustment. Tilting the DY left and right will balance the H-Trap adjustment.

c) Re-install the deflection yoke spacer.

9. TLV Adjustment

TLV VR

Deflection Yoke

10.Screen Corner Convergence. If you are unable to adjust the corner convergence properly, this can be corrected with the use of Piece A(90) Conv. Correct.

7. H-TILT Adjustment

Tilt Direction

Deflection Yoke

a-d : screen-corner misconvergence

Install the Piece A(90) Conv. Correct assembly for the area that needs correcting.

Piece A(90) Conv. Correct 4-094-690-01

TLH pieces

– 11 –

Convergence adjustment with Piece A(90) Conv. Correct

KV-21CL5K

RM-W100

2-3. FOCUS ADJUSTMENT

1. Receive digital monoscope pattern.

2. Set Picture Mode to PERSONAL.

3. Adjust focus VR to obtain the best focus at the centre of the screen.

4. Change the receiving signal to white pattern and blue back.

5. Confirm magenta ring is not noticeable. In case magenta is very obvious, adjust the focus VR to take balance of magenta ring and focus.

2-5. WHITE BALANCE ADJUSTMENT

1. Enter into Service Menu.

2. Input white pattern signal.

3. Set picture to PERSONAL mode.

4. Select WHBL "RDRV" and fix the value to 25 hex.

5. Adjust WHBL "GDRV" and "BDRV" and adjust the data for best white balance in highlight condition.

6. Adjust WHBL "BKOR" and "BKOG" and adjust the data for best white balance cut-off condition.

7. Set the offset settings for LIVE and GAME mode as stated in the table 1 below:-

OFFSET TABLE (Table 1)

Live T Personal T Game

Adjusted value +2 BKOR (adjusted) Adjusted value Adjusted value -3 BKOG (adjusted) Adjusted value

25hex RDRV (25hex) 25hex

Adjusted value +2 GDRV (adjusted) Adjusted value -2 Adjusted value +4 BDRV (adjusted) Adjusted value -6

FOCUS

SCREEN

FLYBACK TRANSFORMER (T801)

2-4. G2(SCREEN) ADJUSTMENT

1. Input a dot signal from the pattern generator.

2. Set the Picture, Brightness and Colour to minimum.

3. Apply 167V DC from an external power supply to the R,G and B cathodes of the CRT.

4. Adjust brightness to obtain cathode value to value below.

5. Whilst watching the picture, adjust the G2 control [SCREEN] located on the Flyback Transformer to the point just before the flyback return lines disappear.

Cathode setting voltage: 167 V ± 2 (VDC) — 21"

– 12 –

SECTION 3

CIRCUIT ADJUSTMENTS

3-1. ADJUSTMENT WITH COMMANDER

Service adjustment to this model can be performed using the supplied remote commander RM-W100. a. ENTERING SERVICE MODE

With the unit on standby, press the following sequence of buttons on the remote commander.

/ Display / Channel 5 / Volume [+] / Power / TV

'TT – –'will appear in the upper right cor ner of the screen.

KV-21CL5K

RM-W100

Other status information will also be displayed.

b. Press 'MENU' on the remote commander to obtain service menu on the screen.

GEOM WHBL SADJ YC SYNC PICT SW VIF

c. The screen only displays 8 items at one time. To move to the corresponding item use the up

the remote commander.

d. Press the right

/ left button or ENTER button on the remote commander to enter into the required item.

Item Name

Range Data

down buttons on

HPOS HPAR

e. The screen only display 12 items at one time. To move to the corresponding item use the up

the remote commander. f. Press right g. Press the 'MENU' button on the remote commander to quit from Service Menu. Screen will still display 'TT – –'. To exit

from 'TT – –' menu, press 0 twice, 'TEST', 'TV' or switch the TV into standby mode.

Note:

• After carrying out the ser vice adjustments, to prevent the customer accessing the 'Service Menu' switch the TV set

OFF and then ON.

to increase or left to decrease the data.

52(0,63) 40(0,63)

down buttons on

– 13 –

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200WOBH130360woBlatnoziroH06w/05w/06/05

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600WPWE130360)WP(htdiW/alobaraPWE06w/05w/06/05

700POCU710360alobaraPrenroCreppUWE06w/05w/06/05

800POCL710360alobaraPrenroCrewoLWE06w/05w/06/05

900ZTWE130360muizeparTWE06w/05w/06/05

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110ZISV510360edutilpmAlacitreV06w/05w/06/05

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3-2. ADJUSTMENT ITEM TABLE

KV-21CL5K

RM-W100

– 14 –

•

shaded items are adjustable data. no data.

– 15 –

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