8. ELECTRICAL PARTS LIST ................................. 101
(CAUTION)
SHORT CIRCUIT THE ANODE OF THE PICTURE TUBE AND THE
ANODE CAP TO THE METAL CHASSIS, CRT SHIELD, OR CARBON PAINTED ON THE CRT, AFTER REMOVING THE ANODE.
WARNING!!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE TO AVOID POSSIBLE SHOCK HAZARD, BECAUSE OF LIVE CHASSIS.
THE CHASSIS OF THIS RECElVER IS DIRECTLY CONNECTED
TO THE AC POWER LINE.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE
SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE
THESECOMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUSTMENTS THAT
ARE CRITICAL TO SAFEOPERATION ARE IDENTIFIED IN THIS
MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IMPROPER OPERATION IS SUSPECTED.
– 6 –
SECTION 1
GENERAL
The operating instructions mentioned here are partial abstracts from the
Operating Instructions Manual. The page numbers of the Operating
Instruction Manual remain as in the manual. (Part no :4-078-175-11)
– 7 –
– 8 –
– 9 –
– 10 –
– 11 –
– 12 –
– 13 –
– 14 –
– 15 –
– 16 –
– 17 –
– 18 –
– 19 –
– 20 –
– 21 –
– 22 –
– 23 –
– 24 –
KP-XR43KR1/XR43TW1/XR48KR1/XR53KR1/XR53TW1
RM-Y906KRM-Y906RM-Y906KRM-Y906KRM-Y906
SECTION 2
DISASSEMBLY
2-1. REAR BOARD REMOVAL2-3. SERVICE POSITION
1 Disconnect CN203
on A board.
From CG board CN1304.
(The extension cable is not
supplied because of the
countermeasure for radiation.)
2 Covers
Cut them off with a plier or the like
from chassis assembly in case of
checking printed circuit boards.
After checking, turn over the covers
and secure them with screws.
2 Rear board
A board
CN203
G board
1 Nine screws
(Except KP-XR43KR1/XR43TW1)
Eight screws
(KP-XR43KR1/XR43TW1)
(Screw(4x20), tapping)
(KP-XR43KR1/XR43TW1/XR48KR1)
Five screws (KP-XR53KR1/XR53TW1)
(Screws (4x20), tapping)
2-8. HC BOARD REMOVAL
2 Mirror cover
1 Two screws
(+BVTP 4x12)
2 L screen holder
3 HC board
– 26 –
KP-XR43KR1/XR43TW1/XR48KR1/XR53KR1/XR53TW1
RM-Y906KRM-Y906RM-Y906KRM-Y906KRM-Y906
2-9. A, G AND FA BOARDS REMOVAL2-11. HIGH-VOLTAGE CABLE INSTALLATION
!¡ FA board bracket
!™ FA board
0 Screw
(+BVTP 3x12)
4 Eight screws
(+BVTP 3x12)
7 Two screws
(+BVTP 3x12)
3 Terminal board
9 A board
8 Claw
AND REMOVAL
(1) Removal
1 Rubber cap
2 HV cable
turn 90°
6 G board
Main bracket
5 Claws
2-10.PICTURE TUBE REMOVAL
CAUTION: Removing the arrow-marked
screws is strictly prohibited.
If removed, it may cause liquid spill.
2 Seven screws
(+BVTP 3x12)
1 Two screws
(Screws (4x20), tapping)
Lens
Picture tube
2 Four screws
(Screw(4x20), tapping)
(2) Installation
1 HV cable
Hook
Gutter
4 Four screws
(Screw(4x20), tapping)
5 Lens
9 Four screws
(+BVTP 4x12)
0 Picture tube
3
8 Diflection yoke
7 Neck assy
6 CR board
1 Four screws
(Screw(4x20), tapping)
– 27 –
KP-XR43KR1/XR43TW1/XR48KR1/XR53KR1/XR53TW1
RM-Y906KRM-Y906RM-Y906KRM-Y906KRM-Y906
SECTION 3
SET-UP ADJUSTMENTS
3-1. SCREEN VOLTAGE ADJUSTMENT
(COARSE ADJUSTMENT)
1. Receive the Monoscope signal.
2. Set 50% BRIGHTNESS and minimum PICTURE.
3. Turn the red VR on the FOCUS block all the way to the left
and then gradually turn it to the right until the point where you
can see the retrace line.
4. Next gradually turn it to the left to the position where the
retrace line disappears.
RGB
SCREEN
RGB
FOCUS
FOCUS block
Fig. 3-1
3-2. SCREEN (G2) ADJUSTMENT
(FINE ADJUSTMENT)
Fine Mode is recommended to set screen controls to their optimal
condition. It is necessary to build the simple jig, illustrated below,
using 3-watt resistors. Please note, that if the proper voltage is not
obtained with their listed values, resistors, then please increase or
decrease one of the values in the resistor network to obtain the
correct voltage.
1. Select VIDEO1 mode without signals.
2. Connect G2 JIG.
3. SW on JIG.
4. Connect an oscilloscope to the TP701(KR), TP732(KG) and
TP761(KB) of CR board, CG board and CB board.
5. Adjust R, G and B screen voltage to 168-172V with screen
VR on the Focus block.
K
G2 JIG
3.3k5.6k 5.6k5.6k
200VGND
SW
the mode Cover the both green and red picture lenses with the
lens caps is aligned the same as was done for green.
Note: Instead of items 3 and 6, you can cut off the unnecessary
color beams by controlling the service mode VPNT 28 RON,
29 GON, and 30 BON.
4-pole magnet
2-pole magnet
Fig. 3-3
Deflection yoke
Anode cap
3-4. FOCUS LENS ADJUSTMENT
In this adjustment, use the remote commander in the
service mode.
For details of the usage of the service mode and the remote
commander, please refer the item 3-9. ELECTRICAL
ADJUSTMENT BY REMOTE COMMANDER.
1. Loosen the lens screw.
2. Set to the service mode.
3. Receive the all-white signal.
4. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
5. Set to PJE, and press 6 to display the test signal (crosshatch)“
on the screen.
6. Turn the green lens to adjust to the optimum focus point with
the test signal.
7. Tighten the lens screw.
8. Cover the both green and blue picture lenses with the lens caps
to show only the red color.
9. Set to PJE, and press 6 to display the test signal (crosshatch)“
on the screen.
10. Adjust red CRT lens just the same as green.
11. Cover the both green and red picture lenses with the lens caps
to show only the blue color.
175 ± 2V
GND
pedestal level
Fig. 3-2
3-3. DEFLECTION YOKE TILT ADJUSTMENT
1. Receive the Monoscope signal.
2. Set in service mode.
3. Cover the both red and blue picture lenses with the lens caps
to show only the green color.
4. Loosen the deflection yoke set screw and align the tilt of the
Deflection Yoke so that the bars at the center of the
monoscope pattern are horizontal.
5. After aligning the deflection yoke, fasten it securely to the
funnel-shaped portion (neck) of the CRT.
6. The tilt of the deflection yoke for red is aligned in the mode
Cover the both green and blue picture lenses with the lens caps
and the tilt of the deflection yoke for blue is aligned with in
– 28 –
Test signal
Fig. 3-4
12. Set to PJE, and press 6 to display the test signal (crosshatch)“
on the screen.
13. Adjust blue CRT lens just the same as green.
14. After adjusting the items 3-5. Focus VR Adjustment, 3-6. 2Pole Magnet Adjustment and 3-7. 4-Pole Magnet Adjustment,
adjust again to the optimum focus point.
*: Every time you press 6, the test signal changes to