Sony KDL60W855B, KDL70W855B Schematic
Self Diagnosis
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
REPAIR MANUAL
Supported model
RB2G Chassis
Segment: HE
MODEL COMMANDER DESTINATION
KDL-60W855B RM-YD099/RMF-YD003 BRAZIL
KDL-70W855B RM-YD099 BRAZIL
Version Date Subject
1.0 02/07/2014 Original Manual Release Date.
KDL-60W855B
LCD Digital Color TV
9-883-570-01
TABLE OF CONTENTS
Cautions and Warnings ...................................................................................ii
Section 1 - Specications and Layouts ......................................................... 1
Specications ................................................................................................1
Checking the Accessories......................................................................................1
Board Layout .................................................................................................2
KDL-60W855B ....................................................................................................... 2
KDL-70W855B ....................................................................................................... 2
Smart Core Block...................................................................................................2
Wire Dressing ................................................................................................ 3
KDL-60W855B ....................................................................................................... 3
KDL-70W855B ....................................................................................................... 3
Smart Core Block...................................................................................................3
Section 2 - Troubleshooting ...........................................................................4
Diagnosing the Error .....................................................................................4
Viewing the Self Check Diagnosis History ............................................................. 4
Triage Chart ...................................................................................................5
Flowcharts and Diagrams .............................................................................. 6
Overall Block Diagram ........................................................................................... 6
Power and Control Block Diagram.........................................................................7
No Power Flowchart ..............................................................................................8
Standby LED Blinking Flowchart ...........................................................................9
Video Distortion Flowchart ...................................................................................10
No 3D Viewing ..................................................................................................... 11
Section 3 - Repair Information ...................................................................... 12
Repairing the TV ..........................................................................................12
Removing the Rear Cover ...................................................................................12
Replacing the Main Board / Tuner Board ....................................................13
Replacing the Power Supply Board ............................................................. 17
Removing the Smart Core Block .................................................................18
Section 4 - Exploded View/Part Number Information ................................. 19
Table Top Stand ...........................................................................................19
KDL-60W855B ............................................................................................20
KDL-70W855B ............................................................................................21
Smart Core Block ........................................................................................26
Connectors ..................................................................................................27
KDL-60W855B ..................................................................................................... 27
KDL-70W855B ..................................................................................................... 27
Screws ......................................................................................................... 28
Section 5 - Accessories/Part Number Information .....................................29
Accessories and Packaging ........................................................................29
Miscellaneous .............................................................................................. 29
Optional Accessories ...................................................................................29
Remote Commander ...................................................................................29
Appendix A: Encryption Key Components ...............................................A-1
KDL-60W855B/70W855B i
CAUTIONS AND WARNINGS
CAUTION!!
These servicing instructions are for use by qualied service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than
that contained in the operating instructions unless you are qualied to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible
shock hazard, in case of live chassis.
!
SAFETY-RELATED COMPONENT WARNING!!
There are critical components used in LCD color TVs that are important for
safety. These components are identied with shading and
schematic diagrams and the parts list. It is essential that these critical parts
be replaced only with the part number specied in the parts list to prevent
electric shock, re or other hazard.
NOTE: Do not modify the original design without obtaining written permission
from the manufacturer or you will void the original parts and labor warranty.
!
mark on the
ATTENTION!!
For safety reasons, component level repair of the Power Supply Boards
and/or the Inverter Boards is prohibited.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws
and all other exposed metal parts for AC leakage. Check leakage
as described in “Leakage Test”.
CAUTION ABOUT THE LITHIUM BATTERY!!
Replace only with the same or equivalent type. Danger of explosion
mayoccur if battery is replaced incorrectly. Exposed battery should not be
incontact with water.
KDL-60W855B/70W855B ii
CAUTIONS AND WARNINGS
To Exposed Metal
Parts on Set
0.15 µF
Earth Ground
AC
Voltmete
r
(0.75V)
Trouble Light
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis,
must not exceed 0.5 mA (500 microamperes). Leakage current can be
measured by any one of three methods.
1. A commercial leakage tester.
Follow the manufacturers’ instructions provided with the tester.
2. A battery-operated AC milliammeter.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale. Nearly all
battery-operated digital multimeters that have a 2 VAC range are
suitable. (see Figure A)
HOW TO FIND A GOOD EARTH GROUND
The cover-plate retaining screw on most AC outlet boxes is at earth ground.
Verify the AC outlet box retaining screw ground by connecting a 60W to
100W incandescent (not a neon or uorescent lamp) between the hot side of
the receptacle and the retaining screw. Try both slots, if necessary, to locate
the hot side on the line; the lamp should light at normal brilliance if the screw
is at ground potential. (see Figure B)
AC Outlet Box
Figure B. Checking for earth ground.
KDL-60W855B/70W855B iii
Figure A. Use an AC voltmeter to check AC leakage.
SECTION 1 - SPECIFICATIONS AND LAYOUTS
Projeto e especicações técnicas sujeitos a alterações sem aviso prévio.
SPECIFICATIONS
Sistema
Sistema de televisão
Cobertura de canais
Sistema do painel
Potência de saída dos
alto-falantes (RMS)
Tecnologia wireless
Analógico: NTSC/PAL-M/PAL-N
Digital: SBTVD
VHF: 2-13
UHF: 14-69
CATV (analógico): 1-135
Painel LCD (tela de cristal líquido), retroiluminação LED
10 W + 10 W (7 ohms, 1kHz, 10% THD*
Protocolo IEEE802.11a/b/g/n
1
,127 V)
Tomadas de entrada/saída
CABLE/ANTENNA
VIDEO IN 1
COMPONENT IN
VIDEO IN 2
HDMI IN 1/2/3/4
MHL
(Comum com HDMI IN 1)
AUDIO OUT/ i Saída de áudio (minitomada estéreo)
DIGITAL AUDIO OUT
(OPTICAL)
LAN
USB/DLNA Consulte o i-Manual para obter informações sobre os formatos suportados
Terminal de antena externa de 75 ohms para entradas RF
Entrada de vídeo / áudio (tomadas RCA)
YP
BP R (vídeo componente): 1080p (50, 60 Hz), 1080i (50, 60 Hz), 720p (50, 60 Hz), 576p, 576i, 480p, 480i
Entrada de áudio (tomadas RCA)
Entrada de vídeo (plugue RCA comum com entrada Y)
Vídeo (2D):
1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p,
576p, 576i, 480p, 480i, Formatos PC
Vídeo (3D):
Frame Packing: 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p
Lado a lado: 1080p (50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 7
Sobreposto: 1080p (30, 50, 60 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Áudio: PCM linear de 5.1 canais: 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
ARC (Audio Return Channel, Canal de Retorno de Áudio) (somente HDMI IN 2)
1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (30, 50, 60 Hz), 720/24p, 576p,
Vídeo (2D):
576i, 480p, 480i
Vídeo (3D):
Lado a lado: 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Sobreposto: 1080p (30 Hz), 1080/24p, 1080i (50, 60 Hz), 720p (50, 60 Hz)
Áudio: PCM linear de
Tomada para fones de ouvido
(suporta saída de Subwoofer)
Tomada digital óptica
(PCM linear de dois canais, Dolby Digital)
Conector 10BASE-T/100BASE-TX (A velocidade da conexão pode ser diferente dependendo do
ambiente de rede. A taxa e a qualidade de comunicação de 10BASE-T/100BASE-TX não estão
garantidas nesta TV)
5.1 canais: 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
20p (50, 60 Hz)
*1 D istorção Harmônica Total.
Nome do modelo KDL-70W855B KDL-60W855B
Alimentação e outros
Requisitos de alimentação
Consumo de
energia
Tamanho da tela*
Resolução do monitor
Dimensões
Peso*
em uso 208 W 190 W
em standby
2
(polegadas medidas
diagonalmente)
2
com pedestal
*
sem pedestal
padrão de furo
para montagem
na parede
tamanho do
parafuso para
montagem na
parede
2
com pedestal
sem pedestal
(cm)
(mm)
(mm)
(mm)
(mm)
(kg)
(kg)
Menos de 0,2 W com 127 V CA e menos de 0,3 W com 220 V CA
Aprox. 176,6
69,5 polegadas
(classe 70)
1,920 pontos (horizontal) × 1,080 linhas (vertical)
1,586 x 970 x 370 1,371 x 841 x 323
1,586 x 920 x 93
110-220V CA, 60Hz
M6 (8-12 mm)
Aprox. 152,5
60 polegadas
1,371 x 799 x 93
Outros
Acessórios opcionais
Temperatura de operação
Umidade de operação
Unidade de Câmera e Microfone: CMU-BR200/CMU-BR100
Controle Remoto com Touchpad: RMF-YD003 (somente
Subwoofer sem os: SWF-BR100
Cabo MHL: DLC-MB10/DLC-MB20/DLC-MC10/DLC-MC20/DLC-MC30
Óculos 3D Ativos: TDG-BT500A
0 ºC – 40 ºC
10 % – 80 % RH (sem condensação)
KDL-70W855B)
*2 O s valores de tamanhos de tela, dimensões e pesos são aproximados.
• A disponib ilidade dos acessórios opcionais depende do país/região/m odelo de TV/estoque.
•
003 × 003003 × 004
7,436,44
7,335,34
CHECKING THE ACCESSORIES
- Controle Remoto com Receptor Infravermelho (IR) (1)*
- Controle Remoto com Touchpad (1)*
KDL-60W855B)
(Somente
- Pilhas tipo AAA (4) (Somente
- Pilhas tipo AAA (2) (Somente
- Prendedor de Cabos (2)
- Pedestal (2) (Somente
- Parafusos de fixação do pedestal (M5 × 16) (4)
KDL-60W855B)
(Somente
KDL-60W855B)
KDL-70W855B)
KDL-60W855B)
KDL-60W855B/70W855B 1
- Espaçador para montagem na parede (M6) (2)
- Espaçador para montagem na parede (M5) (2)
- Óculos 3D Ativos (bateria inclusa) (2)
- Manual de instruções e outros documentos
* Consulte o no me do modelo impresso no controle
remoto.
SECTION 1 - SPECIFICATIONS AND LAYOUTS
BOARD LAYOUT
KDL-60W855B SMART CORE BLOCK
KDL-70W855B
POWER BOARD
(G2B BOARD)
LD BOARD
TCON
SMART CORE
LD BOARD
TUNER BOARD
(TUS BOARD)
TUNER BOARD
(TUS BOARD)
MAIN BOARD
(BAX BOARD)
SWITCH
UNIT
MAIN BOARD
(BAX BOARD)
WIRELESS
LAN CARD
BT MODULE
HSC2 BOARD
POWER BOARD
(G2B BOARD)
TCON
SMART CORE
SWITCH
UNIT
KDL-60W855B/70W855B 2
WIRE DRESSING
SECTION 1 - SPECIFICATIONS AND LAYOUTS
KDL-60W855B
KDL-70W855B
SMART CORE BLOCK
KDL-60W855B/70W855B 3
SECTION 2 - TROUBLESHOOTING
Self Diagnosis
*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
DIAGNOSING THE ERROR
StandBy LED
Before servicing the Television:
1. Verify the TV has the symptom the customer indicated.
2. Check to see if the latest Software is installed.
a. If not, install the latest version.
3. Determine the replacement part required.
VIEWING THE SELF CHECK DIAGNOSIS HISTORY
When an error is detected, the Self Check screen records the number of
times the error occurred. This is helpful in conrming past occurrences of
an error and for determining if an error is intermittent when the customer is
not sure what is causing the television to shut down. If the screen displays
a “0”, no error has occurred.
1. Press
2. Press the following buttons on the Remote Commander within 1
second of each other:
Info
NOTE: This differs from accessing Service Adjustments Mode (Volume +).
POWER
i +
Channel
to turn on the TV and then turn it off again.
5
Volume -
POWER
Blink Count
SELF CHECK
000 RESERVED --------------------- ------------------------------------------ 00
000 RESERVED --------------------- ------------------------------------------ 00
002MAIN_POWE --------------------- ------------------------------------------ 00
003 DC_ALERT --------------------- ------------------------------------------ 00
003 AUD_PROT --------------------- --------------------- ---------------------00
003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- ------------------------------------------ 00
004 VLED --------------------- ------------------------------------------00
004 LD_ERR --------------------- --------------------- ---------------------00
005 HFR_ERR --------------------- --------------------- ---------------------00
005 TCON_ERR120123132522 120123113645--------------------- 02
005 P_ID-ERR --------------------- --------------------- --------------------- 00
006 BACKLITE --------------------- ------------------------------------------00
007 TEMP_ERR --------------------- ------------------------------------------ 00
007 FAN_ERR --------------------- ------------------------------------------ 00
010 EMITTER --------------------- --------------------- ---------------------00
101 VPC_WDT --------------------- ------------------------------------------ 00
102 MEPS_WDT--------------------- ------------------------------------------ 00
103 HOST_WDT --------------------- ------------------------------------------00
104 STBY_WDT --------------------- ------------------------------------------ 00
00345 000333 06789
Diagnosis
Item
Date and Time Display*
Panel operation time by hour (MAX:65535)
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
Total operation time by hour (MAX:65535)
Error Count
(00-99)
Supported model
KDL-60W855B/70W855B 4
NOTE: date and time must be set for this to work
SAMPLE SELF CHECK DIAGNOSIS PAGE
SECTION 2 - TROUBLESHOOTING
3. Bring the primary component listed for that symptom.
5X
▲
▲ ▲
▲
▲ ▲ ▲
▲
4. Follow the associated flowcharts in the Training Manual to isolate the board.
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
1. Confirm the symptom from the customer. Red Dot: (Primary) Most likely defective part.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
5. Chart Color Code.
Symptoms - Shutdown. Power LED blinking
red diagnostics sequences
Board
Reference
2X 3X 4X
MAIN BOARD
TUNER BOARD
POWER SUPPLY
H BOARD
SPEAKERS
WIFI
BT BOARD
LD BOARD
LVDS FFC
TCON
LCD PANEL
Problem
*NOTE: REFER TO LCD PANELS SERVICE MANUAL IN REFERENCE LIBRARY DATABASE
FOR CORRECT REPLACEMENT PARTS BASED ON SERIAL NUMBER.
POWER
▲
▲
▲
AUDIO/
POWER
▲
LD TCON
6X 7X 8X 9X
▲
▲
▲ ▲
▲
BACKLIGHT
▲
TEMP
▲
SOFT-
WARE
10X
▲
EMITTER
No
Power
No White
Power
LED
▲
Steady
lines or
dots
▲ ▲
▲
▲
Video Network
No Video
One of
Inputs
No Video
All Inputs
Remote
No Remote
Wireless
can't
connect
▲
▲
▲
▲
Bluetooth
can't
connect
Audio
No Audio
▲
Smart
Core
No LED
KDL-60W855B/70W855B 5
FLOWCHARTS AND DIAGRAMS
OVERALL BLOCK DIAGRAM
SECTION 2 - TROUBLESHOOTING
MAIN BOARD
HDMI 1 / MHL
HDMI 2 /ARC
HDMI 3
HDMI 4
ETHERNET
CAMERA
VIDEO 1 CVBS
VIDEO 2 CVBS/COMP
CABLE
ANTENNA
USB
USB
MIC
TUNER
USB
HUB
TUNER BOARD
TUNER
SMART CORE
WIFI
HDMI
SWITCH
EQ
USB
HUB
IR RX
LED’s
A/V
DECODER
VIDEO
PROCESS
HIR
TUNER
SWITCH
DEMODULATOR
UNIT
ADC / DACAMP
BT
HSC2
AUDIO
AMP
BAX
SWITCH
UNIT
L
R
OPTICAL
AUDIO OUT
HEADPHONES
OUT
LVDS
LCD PANEL
HFR
TCON
LED BACKLIGHTS
LOCAL DIMMING
LD
AC IN
POWER SUPPLY
BOARD
G2B
KDL-60W855B/70W855B 6
POWER AND CONTROL BLOCK DIAGRAM
SECTION 2 - TROUBLESHOOTING
POWER SUPPLY BOARD
CN6101
1 AC-N
AC_IN
2 AC-L
CN6401
POWER_ON 28 11
AC_OFF_DET 27 12
STBY3.3V 23 14
REG12V 17 21
REG12V 16 20
REG12V 15 19
REG12V 14 18
REG12V 13 17
GND 12 30
GND 11 29
GND 10 25
GND 9 24
GND 8 23
GND 7 22
BL ON 5 27
BL_ERR 3 28
T-CON_ON 26 NC
NC 25 NC
GND 24 NC
GND 22 NC
GND 21 NC
T-CON_VCC12V 20 NC
T-CON_Vcc12V 19 NC
REG12V 18 NC
DIGITAL_STBY 6 NC
BLINKING 4 NC
PWM_DIMMER 2 NC
DC_DIMMER 1 NC
CN6601
VLED_VCC 1 14
VLED_VCC 2 13
VLED_VCC 3 12
VLED_VCC 4 11
VLED_GND 6 9
VLED_GND 7 8
VLED_GND 8 7
VLED_GND 9 6
SIGNAL_GND 10 5
LD_ERR 11 4
GL_CTRL 12 3
REG12V 14 1
NC 5 NC
NC 13 NC
G2B
LD BOARD
LD_PWM_3 6 5
LD_PWM_2
LD_PWM_1 3 3
LD_PWD_0 2 2
1 14 VLED_VCC
2 13 VLED_VCC
3 12 VLED_VCC
4 11 VLED_VCC
6 9 VLED_GND
7 8 VLED_GND
8 7 VLED_GND
9 6 VLED_GND
10 5 VLED_GND
11 4 LD_ERR
12 3 GL_CTRL
14 1 SET_12V
NC 10 NC
NC 2 NC
CN2001
GND 10 16
GND 9 15
FB_REF 7 7
IP_REF 4 8
LD_STDBY 8 NC
SA_MODE 1 NC
CN2002
5 4
LD
MAIN BOARD
12 30 GND
11 29 GND
3 28 BL_ERR
5 27 BL_ON
10 25 GND
9 24 GND
8 23 GND
7 22 GND
17 21 +19.5V(12V)
16 20 +19.5V(12V)
15 19 +19.5V_SS(12V)
14 18 +19.5V_HOLD(12V)
13 17 REG+12V
23 14 STBY+3.3V
27 12 AC_OFF_DET
28 11 POWER_ON
10 16 GND
9 15 GND
4 8 IP_REF
7 7 FB_REF
6 5 LD_PWM_3/SPI0_3(CLKF)
5 4 LD_PWM_2/SPI0_2(DATAF)
3 3 LD_PWM_1/SPI0_1(LATF)
2 2 LD_PWM_0/SPI0_0(EMIT IN)
NC 26 DIGITAL_STBY
NC 13 TCON_ON
NC 10 SA_MODE
NC 9 LD_STBY
NC 6 LD_PWR_4/SPI0_RDATA/BLU_TEMP
NC 1 LD_MODE_SW
CN9101
BAX
KDL-60W855B/70W855B 7
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