Sony KDL-52-S-5100, KDL-52-V-5100 Service manual
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
KDL-52S5100
KDL-52S5100
KDL-52V5100
KDL-52V5100
RM-YD028 US/CND
RM-YD028 MX/LATIN AMERICA
RM-YD028 US/CND
RM-YD028 MX/LATIN AMERICA
EX2R
CHASSIS
ORIGINAL MANUAL ISSUE DATE: 2/2009
:UPDATED ITEM
☛
REVISION DATE SUBJECT
2/2009 No revisions or updates are applicable at this time.
3/2009 (D6) Insulation Sheet added to Exploded View. Replaced page 82.
Added USB information to Specifi cations Section. Replaced page 4.
6/2009 Added Support Belt Kit contents to Miscellaneous Section of Parts List. Replaced page 102.
9/2009 Updated Exploded View Section to remove LCD Panel specifi c information. Replaced pages 82-83.
LCD DIGITAL COLOR TELEVISION
9-883-811-04
Self Diagnosis
Supported model
SERVICE MANUAL
MODEL NAME REMOTE COMMANDER DESTINATION
KDL-52S5100
KDL-52S5100
KDL-52V5100
KDL-52V5100
RM-YD028 US/CND
RM-YD028 MX/LATIN AMERICA
RM-YD028 US/CND
RM-YD028 MX/LATIN AMERICA
EX2R
CHASSIS
CCDISPLAY POWER
WIDE INPUT
TOOLS
KDL-52S5100 RM-YD028
9-883-811-04
LCD DIGITAL COLOR TELEVISION
KDL-52S5100/52V5100
TABLE OF CONTENTS
SECTION TITLE PAGE SECTION TITLE PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover Removal ............................................................ 13
1-2. Switch Unit Removal (Contains HSW3 Board) .................... 13
1-3. BM3 Board, G5N Board, D5N Board,
and D6N Board Removal ..................................................... 14
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 15
1-5. Brackets and Spine Removal ............................................... 16
1-5-1. KDL-52S5100 .......................................................... 16
1-5-2. KDL-52V5100 .......................................................... 17
1-6. Loudspeaker, Under Bar, IR Guide,
and LED Guide Removal ..................................................... 18
1-7. LCD Panel Removal ............................................................. 19
1-7-1. Cleaning the LCD Panel ............................................ 19
WIRE DRESSING ........................................................................ 20
KDL-52S5100 ONLY ............................................................ 20
KDL-5VS5100 ONLY ............................................................ 33
SECTION 2: SERVICE ADJUSTMENTS ............................................. 48
2-1. Viewing Service Adjustment Data ........................................ 48
2-2. Accessing Service Mode ...................................................... 48
2-2-1. Entering the Serial Number
After Changing the Main Board ............................... 48
2-2-2. Resetting to Factory Defaults .................................. 49
SECTION 3: DIAGRAMS ..................................................................... 50
3-1. Circuit Boards Location ........................................................ 50
3-2. Printed Wiring Boards
and Schematic Diagrams Information .................................. 50
3-3. Block Diagram ...................................................................... 52
3-4. Schematics and Supporting Information .............................. 53
BM3 Board Schematic Diagram (1 of 9) .............................. 53
BM3 Board Schematic Diagram (2 of 9) .............................. 54
BM3 Board Schematic Diagram (3 of 9) .............................. 55
BM3 Board Schematic Diagram (4 of 9) .............................. 56
BM3 Board Schematic Diagram (5 of 9) .............................. 57
BM3 Board Schematic Diagram (6 of 9) .............................. 58
BM3 Board Schematic Diagram (7 of 9) .............................. 59
BM3 Board Schematic Diagram (8 of 9) .............................. 60
BM3 Board Schematic Diagram (9 of 9) .............................. 61
D5N Board Schematic Diagram ........................................... 63
D6N Board Schematic Diagram ........................................... 66
G5N Board Schematic Diagram ........................................... 69
HLR1 Board Schematic Diagram (KDL-52S5100 Only) ....... 72
HLR4 Board Schematic Diagram (KDL-52V5100 Only) ....... 74
HSR Board Schematic Diagram ........................................... 76
3-5. Semiconductors ................................................................... 78
SECTION 4: EXPLODED VIEWS ........................................................ 79
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 79
4-2. Chassis ............................................................................... 80
4-3. Connectors .......................................................................... 81
4-4. Bezel Assembly and LCD Panel (KDL-52S5100 Only) ....... 82
4-5. Bezel Assembly and LCD Panel (KDL-52V5100 Only) ........ 83
4-6. Screw Legend ...................................................................... 84
SECTION 5: ELECTRICAL PARTS LIST ............................................ 85
KDL-52S5100/52V5100
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
3
SPECIFICATIONS
KDL-52S5100/52V5100
Power Requirements
Power Consumption (W)
In Use (Max)
In Standby
120V AC, 60Hz
HDMI IN 1/2/3 (KDL-52S5100 ONLY)
HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits
295W
HDMI IN 1/2/3/4 (KDL-52V5100 ONLY)
Less than 1 W
HDMI: Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits
VIDEO (IN) 1/2:
S Video (4-Pin Mini DIN (VIDEO 2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
AUDIO
500 mVrms (Typical)
Impedance: 47 kilohms
Video
1 Vp-p, 75 ohms unbalanced, sync negative
Audio
AUDIO OUT:
500 mVrms (Typical)
500 mVrms (Typical)
Impedance:47 kilohms
DIGITAL AUDIO OUT (OPTICAL):
PCM optical signal
COMPONENT IN 1/2:
YP
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
(Component Video)
BPR
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PB:0.7 Vp-p, 75 ohms
PR:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance: 47 kilohms
500 mVrms (Typical)
Impedance: 47 kilohms
☛
USB:
USB input support mass storage device class (USB MSC) that may include
thumbdrives, hard disks and some MP3 players and cameras. This TV does
not support MTP or PTP protocols used by some MP3 players and cameras.
Supported JPG fi les include those that are compliant with ISO/IEC 10918-1
JPEG specifi cation (8 bit per component, Grayscale/Color, Y:Cb:Cr=4:2:2 or
Y:Cb:Cr=4:2:0, Base line DCT, Non-differential Huffman coding)
and EXIF 2.2. Supported MP3 fi les bit rates in kpbs include 40, 48, 56, 64, 80,
96, 112, 128,160, 192, 224, 256, 320 in both constant and variable rate. Scan
frequencies supported include 32, 44.1 and 48 Khz.
KDL-52S5100/52V5100
Licensing Information
Macintosh is a trademark of Apple Inc.,
registered in the U.S. and other countries.
HDMI, the HDMI logo and
High-Definition Multimedia Interface are
trademarks or registered trademarks of
HDMI Licensing, LLC.
Fergason Patent Properties, LLC:
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby
Laboratories. Dolby and the double-D
symbol are trademarks of Dolby
Laboratories.
TruSurround XT, SRS and (z) symbol are
trademarks of SRS Labs, Inc. TruSurround
XT technology is incorporated under
license from SRS Labs, Inc.
Blu-ray Disc is a trademark.
“BRAVIA”, , BRAVIA Sync
and are trademarks or registered
trademarks of Sony Corporation.
“PLAYSTATION” is a registered
trademark and “PS3” is a trademark of
Sony Computer Entertainment Inc.
Design and specifi cations are subject to change without notice.
4
KDL-52S5100/52V5100
3/4
1/4
3/8
3/4
3/8
3/8
KDL-52V5100KDL-52S5100
Speaker Output
Speaker/Full Range (2)
Dimensions (W x H x D)
with stand
without stand
wall-mount hole pattern (mm)
wall-mount screw size (mm)
Mass
with stand
without stand
Television system
NTSC American TV Standard
ATSC (8VSB terrestrial) ATSC compliant 8VSB
QAM on cable ANSI/SCTE 07 2000
Channel coverage
Analog
2-69 Terrestrial
1-135 Cable
Digital
2-69 Terrestrial
1-135 Cable
Antenna
75-ohm external terminal for RF inputs
10 W+ 10 W
mm
in
35 X 175
7/16
1
x 7
mm 1,262 x 869 x 362 mm 1,262 x 871 x 362 mm
in
x 34
x 14
in 49
x 34
x 14
in
49
mm 1,262 x 822 x 115 mm 1,262 x 823 x 115 mm
in
49
3/4
x 32
3/8
5/8
x 4
in 49
3/4
x 32
1/2
x 4
5/8
in
300 x 300
M6 x 8-12 mm
kg 34.5 kg 34.6 kg
lbs 76.0 lbs 76.3 lbs
kg 29.9 kg 30.0 kg
lbs 65.9 lbs 66.1 lbs
All measurements are approximations.
Supplied Accessories
Remote Commander RM-YD028
Two Size AA (R6) Batteries
Cable Holder (1 attached to the TV)
Operating Instructions
Quick Setup Guide
Warranty Card
Safety and Regulatory Booklet
Attaching the Table-Top Stand Flyer
Optional Accessories
Connecting Cables
Wall-Mount Bracket
SU-WL500
Panel System
Display Resolution (horizontal x vertical)
Screen Size (measured diagonally)
KDL-52S5100/52V5100
LCD (Liquid Crystal Display) Panel
1,920 dots x 1,080 lines
~ 52 inches
5
KDL-52S5100/52V5100
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualifi ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualifi ed to do so.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequqate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the ac power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identifi ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace
these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that
are critical for safe operation are identifi ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is
suspected.
KDL-52S5100/52V5100
6
KDL-52S5100/52V5100
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire
l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
POUR TRANSPORTER LE TÉLÉVISEUR
Tenez compte de ce qui suit pendant l’installation du téléviseur :
• Débranchez tous les câbles avant de transporter le téléviseur.
• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande
taille doit être transporté par au moins deux personnes.
• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre
sécurité, ainsi que pour éviter de causer des dommages.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le
chássis de ce récepteur est directement raccordé à l’alimentation du secteur.
! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une
importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le
present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement
sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais
fonctionnement suspecte.
KDL-52S5100/52V5100
7
SAFETY-RELATED COMPONENT WARNING
KDL-52S5100/52V5100
There are critical components used in LCD color TVs that are important for safety. These components are identifi ed with shading and
mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number
specifi ed in the electrical parts list to prevent electric shock, fi re, or other hazard.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and
labor guarantee.
!
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
To avoid damaging the LCD panel:
do not press on the panel or frame edge to avoid the risk of electric shock.
do not scratch or press on the panel with any sharp objects.
do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
do not expose the LCD panel to direct sunlight.
avoid contact with water. It may cause a short circuit within the module.
disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
always clean the LCD panel with a soft cloth material.
use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
LEAKAGE CURRENT HOT CHECK CIRCUIT
KDL-52S5100/52V5100
8
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
KDL-52S5100/52V5100
example 1
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints.
Lead Free Solder is available under the following part numbers :
rebmuntraP retemaiD skrameR
91-500-046-7mm3.0gK52.0
02-500-046-7mm4.0gK05.0
12-500-046-7mm5.0gK05.0
22-500-046-7mm6.0gK52.0
32-500-046-7mm8.0gK00.1
42-500-046-7mm0.1gK00.1
52-500-046-7mm2.1gK00.1
62-500-046-7mm6.1gK00.1
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade.
This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to
http://www.sony-training.com
KDL-52S5100/52V5100
9
SAFETY CHECK-OUT
KDL-52S5100/52V5100
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered
connections. Check the entire board surface for solder splashes and
bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or
touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and
mounting hardware have been replaced. Be absolutely certain that
you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to the
customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of
deterioration. Point them out to the customer and recommend their
replacement.
6. Check the line cords for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate
retaining screw on most AC outlet boxes is also at earth ground. If the
retaining screw is to be used as your earth ground, verify that it is at
ground by measuring the resistance between it and a cold-water pipe
with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt
trouble- light (not a neon lamp) between the hot side of the receptacle
and the retaining screw. Try both slots, if necessary, to locate the hot
side on the line; the lamp should light at normal brilliance if the screw
is at ground potential (see Figure B).
Leakage Test
0.15 μF
Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.
To Exposed Metal
Parts on Set
Earth Ground
AC
Voltmeter
(0.75V)
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
KDL-52S5100/52V5100
10
KDL-52S5100/52V5100
SELF-DIAGNOSTIC FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED indicator will automatically begin to fl ash. The number
of times the LED fl ashes translates to a probable source of the problem. A defi nition of the STANDBY LED fl ash indicators is listed in the instruction
manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure
occurrence data stored in memory to reveal past problems and how often these problems occur.
1. Diagnostic Test Indicators
When an error occurs, the STANDBY LED indicator will fl ash a set number of times to indicate the possible cause of the problem. If there is more than
one error, the indicator will identify the fi rst of the problem areas.
LED Indicators
PIC OFF / TIMER
STANDBY
POWER
Self Diagnosis
Supported model
Description of LED Indictors
LED LED Type Description
POWER LED
STANDBY LED
PIC OFF/
TIMER
LED
Green LED
Red LED
Green or Orange
LED
2 times
5 times
LED ON 0.3 sec.
LED OFF 0.3 sec.
* Lights up in green when the TV set is turned on.
* Lights up in red when TV is in PC standby mode.
* If LED blinks continuously, this may indicate
that the TV needs servicing.
* Lights up in green when Picture Off is activated.
* Lights up in orange when the timer is set.
When timer is set, this LED remains lit even
when the TV is turned off.
LED OFF
3 sec.
KDL-52S5100/52V5100
11
LED Indicators
p
s
KDL-52S5100/52V5100
Diagnostic Item
Descri
tion
Main Power 2 times
DC Alert1 3 times
TCON Error 4 times LCD Panel
HDMI 5 times BM3 (Main) Board
Backlight 6 times LCD Panel
Temp 7 times BM3 (Main) Board
HFR Error 8 times LCD Panel
Viewing the Self Check Diagnostic List
1. TV must be in standby mode. (Power off).
2. Press the following buttons on the Remote Commander within a second
of each other:
DISPLAY
The Self Check list displays.
NOTE: This is the same as accessing Service Adjustments.
The
displays.
Channel 5 Volume +
logo displays momentarily, then the Service Mode list
Number of times
STANDBY lamp flashe
TV POWER
.
3. To display the Self Diagnostic list, press
Service/ADC Auto Calibration
Version: ER2.6-C121 DTT: S255.P033.S077
Model: 52V5100
Serial : 8000016
Power on Time: 00000H
Diagnostic and Serial Update
ADC Auto Calibration
Clone User Setting
Direct Log to USB
Factory Default
Change Back Exit
RETURN
4. To exit Service Mode, press .
Possible Location
Power Supply Board
G5N Board
BM3 (Main) Board
Power Supply Board
G5N Board
.
Service Mode/Product Information
Version: ER2.6-C121 DTT: S255.P033.S077
Model: 52V5100
Power on Time: 00000H
Serial :
Diagnostic Information
2-MAIN POWER: 1
3-DC ALERT1: 0
8000016
1 indicates an error was detected
0 indicates no error was detected
4-TCON: 0
5-HDMI:
0
6-Backlight: 0
7-TEMP: 0
8-HFR: 0
101-WDT: 0
Change Back Exit
RETURN
KDL-52S5100/52V5100
12
1-1. REAR COVER REMOVAL
1
Remove 20 screws from Rear Cover
2
Remove 1 screw from Side Jack position
3
Remove 1 screw from Terminal position
4
Remove 4 screws from Rear Cover
5
Remove 4 screws from Rear Cover
NOTE: The Rear Cover is attached to the Bezel Assembly with three small tabs.
Use caution when removing the Rear Cover not to damage these tabs.
SECTION 1: DISASSEMBLY
Bezel
Tab Inserts
Rear Cover
1
Screw,
+BVTP2 4X16
KDL-52S5100/52V5100
5
Screw,
+PSW M5X16
1-2. SWITCH UNIT REMOVAL (CONTAINS HSW3 BOARD)
1
Lift up the bottom of Switch Unit from Bezel and unhook from Bezel
2
Disconnect 1 connector from HW3 Board
Bezel
2
Screw,
+BVTP 3X12 TYPE2 IT-3
Screw,
3
+BVTP 3X12 TYPE2 IT-3
4
Screw,
+PSW M4X12
KDL-52S5100/52V5100
1
2
Switch Unit (Contains HSW3 Board)
13
1-3. BM3 BOARD, G5N BOARD, D5N BOARD, AND D6N BOARD REMOVAL
1
Disconnect 3 connectors from D6N Board
2
Remove 4 screws from D6N Board
3
Unhook Side Jack from Main Bracket
4
Disconnect 5 connectors from BM3 Board
5
Remove 9 screws from BM3 Board
6
Disconnect 6 connectors from G5N Board
(KDL-52S5100 Only)
Disconnect 7 connectors from G5N Board
(KDL-52V5100 Only)
7
Remove 6 screws from G5N Board
8
Disconnect 5 connectors from D5N Board
9
Remove 4 screws from D5N Board
D6N Board
2 Screw,
+BVST 3X6
1
3
KDL-52S5100/52V5100
D5N Board
9 Screw,
+BVST 3X6
Main Bracket
8
4
7 Screw,
+BVST 3X6
Side Jack Cover
5 Screw,
+BVST 3X6
BM3 Board
6
G5N Board
KDL-52S5100/52V5100
14
1-4. TABLE-TOP STAND ASSEMBLY AND UNDER COVER REMOVAL
1
Remove 4 screws Table-Top Stand Assembly
2
Remove 1 screw from Under Cover
KDL-52S5100/52V5100
Under Cover
2 Screw,
+PSW M4X12
1 Screw,
+PSW M5X12
Ta bl e -To p
Stand Assembly
Bottom Frame
KDL-52S5100/52V5100
15
1-5. BRACKETS AND SPINE REMOVAL
1-5-1. KDL-52S5100
1
Remove 2 screws from D Frame Support and D Frame
2
Gently peel off Insulation Sheet (D6) from LCD panel and Main Frame
3
Remove 1 screw from Main Frame and Bezel
4
Remove 2 screws from Main Frame and Main Frame Support
5
Remove 1 screw from bottom of Main Frame Support
6
Remove 1 screw from top of Main Frame Support
7
Unhook VESA Frame from Center Frame
8
Gently peel off Insulation Sheet (G5) from
LCD panel and Center Frame
9
Remove 2 screws from Center Frame
10
Remove 1 screw from G Frame
11
Remove 4 screws from Spine(L)
12
Remove 4 screws from Spine(R)
13
Remove 1 screw from Bottom Frame
14
Remove 3 screws from Bottom Frame
Main Frame
+BVTP 3X12
TYPE2 IT-3
Insulation
Sheet (D6)
3Screw,
2
+PSW M3X5
Main Frame
Support
1Screw,
D6 Frame
Support
4 Screw,
+BVST 3X8
D Frame
VESA Frame
Spine (L)
Insulating Sheet Detail
Double Sided Tape
6 Screw,
+PSW M5X8
11 Screw,
+PSW M5X8
Screw,
5
+PSW M4X8
7
KDL-52S5100/52V5100
Double Sided Tape
G5N D6N
KDL-52S5100 Only
Insulation Sheet (G5N)
9 Screw,
8
Center
Frame
+PSW M5X8
12 Screw,
+PSW M5X8
Spine (R)
10 Screw,
+BVST 3X6
G Frame
13 Screw,
+PSW M5X8
KDL-52S5100/52V5100
14 Screw,
+BVTP2 4X16
Bottom Frame
16
1-5-2. KDL-52V5100
1
Remove 1 screw from D Frame
2
Gently peel off Insulation Sheet (D6) from LCD panel and Main Frame
3
Remove 1 screw from Main Frame and Bezel
4
Remove 2 screws from Main Frame
5
Unhook VESA Frame from Center Frame
6
Remove 2 screws from Center Frame
7
Remove 1 screw from G Frame
8
Remove 4 screws from Spine(L)
9
Remove 4 screws from Spine(R)
10
Remove 3 screws from Bottom Frame
11
Remove 1 screw from Bottom Frame
KDL-52S5100/52V5100
Insulating Sheet Detail
Double Sided Tape
Screw,
+BVTP 3X12
TYPE2 IT-3
Insulation
Sheet (D6)
2
D Frame
Main Frame
3
1 Screw,
+BVST 3X6
VESA Frame
5
Center Frame
4 Screw,
+BVST 3X6
Spine (L)
D6
KDL-52V5100 Only
8 Screw,
+PSW M5X8
6 Screw,
+PSW M5X8
9 Screw,
+PSW M5X8
Spine (R)
7 Screw,
+BVST 3X6
G Frame
11 Screw,
+PSW M5X8
10 Screw,
+BVTP2 4X16
Bottom Frame
KDL-52S5100/52V5100
17
1-6. LOUDSPEAKER, UNDER BAR, IR GUIDE, AND LED GUIDE REMOVAL
1
Slide out both Speakers from Bezel
2
Remove 1 screw from Under Bar
3
Disconnect 1 connector from HSR Board and remove from IR Guide
(KDL-52S5100 Only)
4
Remove 1 screw from IR Guide from Bezel
(KDL-52S5100 Only)
5
Disconnect 1 connector from HLR1 Board and remove from LED Guide
(KDL-52S5100 Only)
6
Release hook and remove LED Guide from Bezel
(KDL-52S5100 Only)
7
Disconnect 1 connector from HSR Board and remove from IR Guide
(KDL-52V5100 Only)
8
Release hook and remove IR Guide from Bezel
(KDL-52V5100 Only)
9
Disconnect 1 connector from HLR4 Board and remove from LED Guide
(KDL-52V5100 Only)
10
Release hook and remove LED Guide from Bezel (KDL-52V5100 Only)
1
Speaker
2 Screw,
+BVTP2 4X16
Under Bar
KDL-52S5100/52V5100
DETAIL-A
HSR Board
3
4
Screw,
+BVTP 3X12
TYPE2 IT-3
IR Guide
HLR1 Board
5
DETAIL-A
7
HSR Board
8
Speaker
Bezel
IR Guide
1
HLR4 Board
9
KDL-52S5100 Only
KDL-52S5100/52V5100
Bezel
6
LED Guide
Bezel
KDL-52V5100 Only
10
LED Guide
18
1-7. LCD PANEL REMOVAL
CAUTION: The Heat Sink and Radiation Sheet are not included in the KDL-52V5100 model LCD Panel.
When replacing the LCD Panel replacement, you must also replace the Radiation sheet. For part number information,
refer to the Exploded View section of this manual.
NOTE: Illustrations shown is KDL-52S5100 model.
1
Remove LVDS cable and holder from T-CON and LCD panel
(KDL-52S5100 Only)
Remove LVDS cable, 1 connector and holder from T-CON and LCD panel
(KDL-52V5100 Only)
2
Remove 2 screws and release LCD panel from Bezel
3
Disconnect 3 connectors from Inverter Boards
4
For KDL-52V5100 Only, remove 3 screws
and detach Heat Sink from LCD Panel
CAUTION: The LVDS cable can only be installed
one way
determine which side is attached to the TCON
and which side is attached to the BM3 Board.
. There is colored tape on the cable to
KDL-52S5100/52V5100
Insulating Sheet Detail
Double Sided Tape
4 Screw,
Heat Sink
Radiation
Sheet
+PSW M3X8
KDL-52S5100 Only
6
1
2 Screw,
+BVTP2 4X16
3
LCD Panel
1-7-1. CLEANING THE LCD PANEL
CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
→
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
→ If using a chemically pretreated cloth, please follow the instruction provided on the package.
→ Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
→ Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.
KDL-52S5100/52V5100
Bezel
19
KDL-52S5100 ONLY
KDL-52S5100/52V5100
WIRE DRESSING
OVERALL ASSEMBL
Y
NOTE: THE TAPE COLOR ON THE LVDS CONNECTOR IS TO HELP DETERMINE THE CORRECT
KDL-52S5100/52V5100
CONNECTION PLACEMENT
20
KDL-52S5100/52V5100
KDL-52S5100 ONLY
INSERT GASKET OVER THE BACK SIDE OF THE MAIN BRACKET
LEGEND
ytQ
4
2
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
72
mm
72
mm
KDL-52S5100/52V5100
21
KDL-52S5100/52V5100
KDL-52S5100 ONLY
LVDS Connector
LEGEND
ytQ
4
2
1
11
2019NC/3MB ot noC T morf
ot etacidnI epat neerG
decalp eb ot tsrif eht eb lliw elbac SDVL ehT
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
edis noC T lenap
LVDS Connector
: noitacidnI
1
elbac SDVL tcennoC-
1
2
- neerG dna noC T ot DI epat
.)3MB( 2019NC ot edis rehtO
1 1
dna pmalC elbaC tresnI-
sepat
elbac
KDL-52S5100/52V5100
epaT ddA- 2 ,1 dna
1
tnioP noituaC
htiw demmaj parT diovA
egde yna hcuot ro latem
elbac eht sserts oN
elbac esool peeK
1
IME yb detseuqer epat
dna srotcennoc neewteb
1
2019NC 3MB
eht revo talf sepaT peeK
22
KDL-52S5100/52V5100
KDL-52S5100 ONLY
e 1lbaC 3001NC/3MB ot 2026NC/5G morf
e 2lbaC 4001NC/3MB ot 4026NC/5G morf
LEGEND
ytQ
4
2
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
2026NC/5G
selbac tcennoC
epat ddA2- 3 ,selbac htob revo
hsad eht ecnerefer yb gnikat
mm 57
4026NC/5G
senil
3
KDL-52S5100/52V5100
2
4001NC3MB
1
3001NC 3MB
23
KDL-52S5100/52V5100
KDL-52S5100 ONLY
e 1lbaC SRH ot 4003NC/3MB morftinu hctiwS dna 1LRH ,
e 2lbaC ot 002NC/3MB morf
LEGEND
ytQ
4
2
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
lenap retneC
ecnerefer
tinu hctiwS dna sdraob s’H ot elbca eht tcennoC1-
lanimret srekaeps thgir dna tfel ot elbac eht tcennoC2-
)ecnerefer sa enil dehsad ekat ( lenap fo retnec ta epat wolley etacol 2: ssenrah retnec oT-
erutcip ni wohs sa )sepat kcalB( sepat htob etacol 1: ssenrah retnec oT-
sredils txen eht ni wohs sa sepat ecalP-
KDL-52S5100/52V5100
01
1
2
4
6
8
5
24
KDL-52S5100/52V5100
KDL-52S5100 ONLY
decalp gnieb
e 1lbaC SRH ot 4003NC/3MB morftinu hctiwS dna 1LRH ,
e 2lbaC srekaepS ot 002NC/3MB morf
eht sserts t’noD :tniop noituaC
si tinu hctiws eht elihw ,elbac
eht ot detcennoc eb llahs elbac ehT
tinu hctiws
LEGEND
ytQ
4
2
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
KDL-52S5100/52V5100
eht rednu ssorc llahs elbac ehT
egde lenap
2
6
tinu hctiwS
1
5
ot lanogaid ni epat ddA
egde lenap revoc
1RLH
25
KDL-52S5100/52V5100
KDL-52S5100 ONLY
e 1lbaC
e 2lbaC srekaepS ot 002NC/3MB morf
1
LEGEND
ytQ
4
2
s’H ot 4003NC/3MB morf
4003NC/3MB
epat ddA- 7 revo lanogaid ni
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
tekcarb niam dna lenap eht
segde prahs
epat tresnI- 8 fo retnec eht ni
yb ekat ,lenap elcric eht
enil tod eht ecnerefer
epat ddA- 9 ecnerefer yb gnikat
enil hsad eht fo edis tfel eht
epat tresnI- 01 fo pot no
01
enil hsad ecnerefer
KDL-52S5100/52V5100
002NC/3MB
9
8
2
7
26
KDL-52S5100/52V5100
KDL-52S5100 ONLY
e 1lbaC
5G
LEGEND
ytQ
4
2
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
draob 3MB fo wercs ot draob 5G fo wercS morf
KDL-52S5100/52V5100
1
3MB
9
27
KDL-52S5100/52V5100
KDL-52S5100 ONLY
epaTnolemiH- 1 eht neewteb
LEGEND
ytQ
4
2
1
11
e 1lbaC
1596NC/6D ot recnalaB morf
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
yb gnikat ,epat selbac eulb owt
enil hsad eht ecnerefer
1
KDL-52S5100/52V5100
1596NC/6D
eht hsup dekcol oT
1
eht erew pac kcalb
stniop worra
28
KDL-52S5100/52V5100
KDL-52S5100 ONLY
e 1lbaC 0076NC/5D ot recnalaB morf
e 2lbaC 0076NC/5D ot recnalaB morf
LEGEND
ytQ
4
2
1
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
epatnolemiH tresnI- 2 ni
recnalaB
2
yb gnikat yaw latnoziroh
.enil dettod eht ecnerefer
epat ddA- 11 mrof lacitrev ni
2
lenap eht ecnerefer yb gnikat
senil
esaelp dna S detrevni a ekaM epat eht
KDL-52S5100/52V5100
elddim eht ni
0076NC 5D
mm 021
1
11
recnalaB
11NC
1076NC 5D
29
KDL-52S5100/52V5100
KDL-52S5100 ONLY
e 1lbaC
e 2lbaC 2076NC/5D ot 1026NC/5G morf
LEGEND
ytQ
4
2
1
0066NC/5D ot 1056NC/5G morf
11
noitpircseD
pmalc T
pmalc T
rof pmalC wercS
SDVL
epatbafoC1
)5198.oN(epaT
mm06xmm52
nolemiH2
teksaG1
ni lobmyS
gnisserd
tnemucod
1 2 3
-1
0066NC5D
morf spmalC
draob 5G
1056NC5G
KDL-52S5100/52V5100
:snoitacidnI
2076NC5D
umts
3 eht hguort ssap 2 elbaC
na draob 5G morf spmalc eht ni spmalc 3 eht d
emarf latem
um 1 elbaC ehT eno rednu ssap ts
draob 5G morf redloh pmalc
30
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