Sony KDL-50W800C, KDL-55W805C Schematic

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

ORIGINAL MANUAL ISSUE DATE: 04/2015

Version Date Subject

1.0 04/2015 Original manual issue.

2.0 05/2015 Part Information Addition due to KDL-55W800C, 805C model addition (P. 20~24, P. 76, P. 77, P. 84~92)

GN1G CHASSIS

Segment: XM-A

LCD TV

9-888-172-A2

SERVICE MANUAL

GN1G CHASSIS

Segment: XM-A

LCD TV

9-888-172-A2

MODEL LIST

MODEL COLOR COMMANDER DEST.

KDL-50W800C Silver RMT-TX100U (LA1) MX Black RMT-TX100U (UC2) US, CND

KDL-50W805C Silver RMT-TX100B (BR6) BRAZIL (CR1) COSTA RICA (LA8) CHILE, PERU, VENEZUELA (AR4) ARGENTINA

KDL-50W807C Silver RMT-TX100B (CO1) COLOMBIA

KDL-50W809C Silver RMT-TX100B (ECU)

ECUADOR

MODEL COLOR COMMANDER DEST.

KDL-55W800C Silver RMT-TX100U (LA1) MX Black RMT-TX100U (UC2) US, CND

KDL-55W805C Silver RMT-TX100B (BR6) BRAZIL (LA8) CHILE, PERU, VENEZUELA

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

WARNINGS AND CAUTIONS - ENGLISH

CAUTION

These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.

The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV

Be sure to follow these guidelines to protect your property and avoid causing serious injury.

• Carry the TV with an adequate number of people; larger size TVs require two or more people.

• Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY

• Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

• Outer case broken battery should not contact to water.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

4 4

WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!

Ces instructions de service sont à l’usage du personnel de service qualifi é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!

Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR

Tenez compte de ce qui suit pendant l’installation du téléviseur :

• Débranchez tous les câbles avant de transporter le téléviseur.

• Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.

• Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!

Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

AVERTISSEMENT CONCERNANT LA BATTERIE AU LITHIUM

• Il existe un risque d’explosion si la batterie n’est pas correctement remplacée. Utilisez uniquement un type de batterie similaire ou équivalent.

• Lorsqu’il est endommagé, le boîtier externe de la batterie ne doit pas entrer en contact avec l’eau.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

5 5

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause a short circuit within the module.

6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)

7) Always clean the LCD panel with a soft cloth material.

8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

WARNINGS AND CAUTIONS

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

7 7

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’

instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The

“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all

battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot

side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

SAFETY CHECK-OUT

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

8 8

Lead Free Information

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF Logo

Figure 5: LF logo on circuit board

Handling the FLEXIBLE FLAT CABLE (FFC)

When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC

Please hold reinforcement board and plunge it to depths.

Main board

< Insertion>

SAFETY CHECK-OUT

Please pull out FFC while pushing the button of both ends at the same time.

Main board

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

Release Button

of Connector

FFC connector broken if pull out FFC without press and hold both Release Button of connector. Symptom 5X blinking will be appear due to improperly seated.

9 9

SELF DIAGNOSIS FUNCTION

White

LED

Side Amber

*1 power switch off (by side key)

Sleep Timer/On Timer/Reminder/REC

One shot -> Lit*2

After 5 minutes, side amber LED

( refer to

)

REC (SCART REC & HDD REC/LIVE

One shot -> Lit*2

OUTLINE OF SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

ABOUT ILLUMINAITION LED

( by power saving switch off and *1)

STBY/i.LINK STBY/PC STBY

( by remote control off only )

Device Connection White Cyan one shot Off

Power ON Animation White White one shot

Timer/Photo Frame

On Timer/Reminder/REC Timer

Software Updating white blinking white blinking off

Software Updating finish White Blue lit off

PAUSE) [AEP/J only]

Status

Power Off

Power On White Off Off

Picture Off White looping White one shot

( Power On )

( Deep Standby )

Self Diagnosis Off

Aging mode White Green Blinking Off Blinking:0.5sec On / 0.5sec Off

Test Reset White white blinking

Error of panel ID White

ePOP/

Shop Illumination

Center

Off Off Off

White

Off Off Amber

White

White Cyan loop Off

Side RGB LED

Amber

Red

Blinking

Green /Amber

Blinking

Red(Pink)

LED

Off

Off *2 One Shot is only user action.

The number of LED blinking

Off

Amber

blinking

Off Blinking:0.5sec On / 0.5sec Off

Off *2 One Shot is only user action.

One shot Center White when

Remarks

indicates cause of failure

Led Error / Triage chart

feature change

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.

If there is more than one error, the LED will identify the first of the problem areas.

Result for all of the following diagnostic items are displayed on screen. If the screen displays a “0”, no error has occurred .

DISPLAY OF STANDBY LED FLASH COUNT

0.5

0.5 3

STANDBY

LED

blinking

count

6x LED driver [BACKLIGHT]  LED driver (LD) board

Main 19.5V overvoltage [MAIN_POWE] * This failure is not saved

Main 5.0V failure [DC_ALERT]  BMX Board Error

Audio amp. protection [AUD_ERR]

Panel ID EEPROM I2C No ACK (Also panel

power failure is a suspect) [P_ID_ERR]

- detect at startup sequence only

-FRC device I2C No ACK [FRCTC_I2C]

-FRC device Initialization failure [FRCTC_I2C]

-detect at startup sequence only

Over temperature protection [TEMP_ERR] Temp. sensor I2C NACK [TEMP_ERR]

Detection Items

Board Error Item

 Power Adapter  BMX Board Error

 BMX Board Error  Speaker

 Panel module

 Tcon board  BMX Board Error

 Tcon board

 BMX Board Error

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

Error Naming

Smart Core Red LED

blinking count

SELF DIAGNOSIS FUNCTION

Error count

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

Panel operation time by hour Boot count Total operation time by hour

Error timestamp for 3rd last recorded error Error timestamp for second last

recorded error

Error timestamp for last recorded error

Format of error timestamps YYMMDDhhmmss (in UTC) Example:120823132523 -> Aug 23 2012 13:25:23 UTC

* Only when time is set, an error timestamp is saved.

•Panel Operation Time is recorded every 30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

SEC 1. DISASSEMBLY AND PARTS LIST

• Items with no part number and no description are not stocked because they are seldom required for routine service.

• The construction parts of an assembled part are indicated with a collation number in the remark column.

• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

Note: About the procedure to disassemble under cover(standing position), please refer to “APPENDIX-1”.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

1-1. KDL-50W800C/805C/807C/809C

1-1-1. Disassembly, Exploded View

LCD PANEL

SHEET, THERMAL (SC)

WLAN/BT MODULE

DISASSEMBLY AND PARTS LIST

SMART CORE BLOCK

BRACKET, WIFI

COVER, TOP

UNDERCOVER

LABEL, UNDER TERMINAL (TU)

AC ADAPTOR

BRACKET, SP

SPEAKER BOX ASSY (R)

SHEET, THERMAL

BMX BOARD

POWER SUPPLY CORD

BRACKET UNDER, TU

BT ANTENNA

BRACKET UNDER

LABEL, SIDE TERMINAL

LABEL, UNDER TERMINAL

GASKET

BRACKET SIDE

BRACKET, SC

This part is not stocked. The purpose of indicated in this illustrator is just for reference only.

BRACKET, SP

SPEAKER BOX

ASSY (L)

SWITCH UNIT

LIGHT, GUIDE

HSC3_S M MOUNT

CASE, BOTTOM (L)

Stand exploded view are for reference purpose. (Child parts are UNSTOCKED unless specified at 1-1-2: Screws)

PANEL, ORNAMENT

STAND BLOCK

STAND NECK ASSY

STAND, SHAFT

STAND, NECK

ARM R

SCREW, M4 LOCK

STAND, SHAFT

FOOT, FRONT

ARM L

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

FOOT, REAR

SCREW, M4 LOCK

REF. No. PART No. DESCRIPTION MARK

1 1-493-003-12 AC ADAPTOR (120W) CO1/LA1/UC2/

LA8/CR1 1 1-493-004-11 AC ADAPTOR (120W) BR6 1 A-2077-271-A ACC-280 (AR) AR4 2 1-846-090-31 CORD SET, POWER-SUPPLY CO1/LA1/UC2

/ECU 2 1-846-420-11 CORD SET, POWER-SUPPLY LA8/CR1 2 1-846-607-11 POWER-SUPPLY CORD (SET) BR6 2 1-846-716-21 POWER SUPPLY CORD SET AR4 3 4-563-190-02 LABEL, UNDER TERMINAL (TU) LA1 3 4-563-190-12 LABEL, UNDER TERMINAL (TU) BR6/CO1/LA8/

CR1/AR4/ECU 3 4-563-190-22 LABEL, UNDER TERMINAL (TU) UC2 4 4-563-273-01 LABEL, UNDER TERMINAL UC2 4 4-563-273-11 LABEL, UNDER TERMINAL Except UC2 5 4-563-252-01 LABEL, SIDE TERMINAL 6 A-2077-616-B UNDER COVER (ML LAK) A AR4 6 4-558-774-62 UNDER COVER (ML LAK) A ECU 6 4-566-274-51 UNDER COVER (ML LAK) A UC2 6 4-566-274-61 UNDER COVER (ML LAK) A LA1/LA8/CR1 6 4-566-274-91 UNDER COVER (ML LAK) A CO1 6 A-2070-158-A UNDER COVER (ML LAK) A BR6 7 4-546-909-02 BRACKET, UNDER TU (MOLD) LA1 7 4-546-909-12 BRACKET, UNDER TU (MOLD) CO1/LA8/CR1 7 4-546-909-32 BRACKET, UNDER TU (MOLD) UC2 7 4-546-909-42 BRACKET, UNDER TU (MOLD) BR6 7 4-566-679-11 BRACKET, UNDER TU (MOLD) ECU 7 4-566-679-41 BRACKET, UNDER TU (MOLD) AR4 8 4-545-088-11 BRACKET, UNDER (MOLD) CO1/LA1/UC2/

LA8/CR1 8 4-545-088-41 BRACKET, UNDER (MOLD) BR6 8 4-566-678-11 BRACKET, UNDER (MOLD) ECU 8 4-566-678-41 BRACKET, UNDER (MOLD) AR4

1-1. KDL-50W800C/805C/807C/809C

REF. No. PART No. DESCRIPTION MARK

9 4-545-087-01 BRACKET, SIDE (MOLD) CO1/LA1/UC2/

LA8/CR1 9 4-545-087-11 BRACKET, SIDE (MOLD) BR6 9 4-566-677-01 BRACKET, SIDE (MOLD) ECU 9 4-566-677-11 BRACKET, SIDE (MOLD) AR4

10 1-754-950-11 BT ANTENNA CO1/LA1/UC2/

LA8/CR1

10 1-754-955-11 BT ANTENNA BR6/AR4 11 1-798-510-31 SWITCH UNIT (SM-G-WW) CO1/LA1/UC2/

LA8/CR1/ECU

11 1-798-510-41 SWITCH UNIT (SM-G-KIT) BR6 11 A-1993-236-A SWITCH UNIT (SM-WW) AR4 12 1-859-100-11 SPEAKER BOX ASSY 13 1-859-100-21 SPEAKER BOX ASSY 14 4-547-988-01 BRACKET, SP (LAK) 15 4-547-989-01 BRACKET, SC (LAK) 16 A-2069-652-A COMPL SVC BMX_XMA_BR GINGA BR6/CR1/ECU 16 A-2069-653-A COMPL SVC BMX_XMA_COL CO1 16 A-2069-654-A COMPL SVC BMX_XMA_UC UC2 16 A-2069-655-A COMPL SVC BMX_XMA_MX LA1 16 A-2073-260-A COMPL SVC BMX_XMA_BR LA8 16 A-2077-627-A COMPL SVC BMX_XMA_AR4 GINGA AR4 17 4-549-186-01 SHEET, THERMAL (BM) 18 4-569-179-01 GASKET (LAK) 19 1-812-086-11 LCD PANEL (W50HFWS) Except UC2 19 1-812-087-11 LCD PANEL (W50HFWB) UC2

1-1-1. Disassembly, Exploded View

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

DISASSEMBLY AND PARTS LIST

REF. No.

PART No. DESCRIPTION MARK

51 4-547-397-02 BRACKET, WIFI BR6/AR4/ECU 51 4-564-318-01 BRACKET, WIFI UC2/LA1/LA8/

CR1/CO1 52 1-458-854-11 WLAN/BT MODULE (11N) Except BR6 52 1-458-854-21 WLAN/BT MODULE (11N) BRZ BR6 53 4-549-528-11 SHEET, THERMAL (SC) 54 4-547-395-01 COVER, TOP BR6/AR4/ECU 54 4-564-317-01 COVER, TOP UC2/LA1/LA8/

CR1/CO1 55 4-547-389-01 PANEL, ORNAMENT BR6/AR4/ECU 55 4-564-312-01 PANEL, ORNAMENT UC2/LA1/LA8/

CR1/CO1 56 4-547-390-01 LIGHT, GUIDE BR6/AR4/ECU 56 4-564-313-02 LIGHT, GUIDE UC2/LA1/LA8/

CR1/CO1 57 A-2066-088-A HSC3_S_M MOUNT UC2/LA1/LA8/

CR1/CO1/BR6 57 A-2074-616-A HSC3_S_M MOUNT KIT AR4/ECU 58 4-547-392-01 CASE, BOTTOM (M) BR6/AR4/ECU 58 4-564-315-01 CASE, BOTTOM (M) UC2/LA1/LA8/

CR1/CO1 71 4-559-310-01 STAND NECK ASSY (LAK) UC2/LA1/LA8/

CR1/CO1/ECU 71 A-2070-161-A STAND, NECK ASSY (LAK) SBR BR6 71 A-2076-425-A STAND, NECK ASSY (LAK) AR4 72 4-559-316-01 STAND, SHAFT (ML LAK) A UC2/LA1/LA8/

CR1/CO1/ECU 72 A-2070-160-A STAND, SHAFT (ML LAK) A SBR BR6 72 A-2076-424-A STAND, SHAFT (ML LAK) A AR AR4

1-1. KDL-50W800C/805C/807C/809C

1-1-1. Disassembly, Exploded View

DISASSEMBLY AND PARTS LIST

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

1-1. KDL-50W800C/805C/807C/809C

Description

SCREW, +BVTP 4X12 TYPE2

SCREW

SCREW, +PSW M3X6

SCREW , +PWH

SCREW, +PSW M5X16

1-1-2. Screws

DISASSEMBLY AND PARTS LIST

Ref Part No

-580-639-

-990-421-

-256-393-

-452-935-

-449-743-

IT-3

(+PSW) (M3X6)

W12

M3X6

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

REF. No. PART No. DESCRIPTION MARK

81 1-910-805-05 CONNECTOR ASSY 30P CN9000 (BMX) -CN4001 (LDB3B) (1)

(UC2/LA1/LA8/CR1/CO1/BR6) 81 1-910-805-07 CONNECTOR ASSY 30P (ECU) CN9000 (BMX) -CN4001 (LDB3B) (1) 81 1-910-805-43 CONNECTOR ASSY 30P (AR4) CN9000 (BMX) -CN4001 (LDB3B) (1) 82 1-910-805-03 HARNESS ASSY CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1)

(UC2/LA1/LA8/CR1/CO1/BR6) 82 1-910-805-06 HARNESS ASSY (ECU) CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1) 82 1-910-805-42 HARNESS ASSY (AR4) CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1) 83 1-910-805-04 FLEXIBLE FLAT CABLE 51P CN8400 (BMX) -T-CON (1)

(UC2/LA1/LA8/CR1/CO1/BR6) 83 1-848-900-11 FLEXIBLE FLAT CABLE 51P CN8400 (BMX) -T-CON (1)

(AR4/ECU)

1-1. KDL-50W800C/805C/807C/809C

1-1-3. Connectors

DISASSEMBLY AND PARTS LIST

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

1-2. KDL-55W800C/805C

1-2-1. Disassembly, Exploded View

LCD PANEL

SMART CORE BLOCK

HEAT SINK(SC) SHEET, THERMAL (SC)

WLAN/BT MODULE

BRACKET, WIFI

COVER, TOP

UNDERCOVER

LABEL, REAR TERMINAL

AC ADAPTOR

BMX BOARD

LABEL, UNDER TERMINAL (TU)

POWER SUPPLY CORD

BT ANTENNA

BRACKET,

SPEAKER BOX ASSY (R)

SHEET, THERMAL

BRACKET UNDER, TU

BRACKET UNDER

LABEL, SIDE

TERMINAL

5 LABEL, UNDER

TERMINAL

LIGHT, GUIDE

HSC3_S MOUNT

CASE, BOTTOM (M)

PANEL,

ORNAMENTAL

SWITCH UNIT

Stand exploded view are for reference purpose. (Child parts are

UNSTOCKED unless specified at 3-3-2: Screws & 3-3-4: Other

Parts )

STAND BLOCK

BRACKET SIDE

BRACKET, SC

This part is not stocked. The purpose of indicated in this illustrator is just for reference only.

BRACKET, SP

SPEAKER BOX

ASSY (L)

STAND, SHAFT

ARM R

SCREW, M4 LOCK

STAND NECK ASSY

STAND, NECK

ARM L

STAND, SHAFT

FOOT, FRONT

SCREW, M4 LOCK

FOOT, REAR

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

REF. No. PART No. DESCRIPTION MARK

1 1-493-003-12 AC ADAPTOR (120W) LA8/LA1/UC2 1 1-493-004-12 AC ADAPTOR (120W) BR6 2 1-846-090-31 CORD SET, POWER-SUPPLY LA1/UC2 2 1-846-420-11 CORD SET, POWER-SUPPLY LA8 2 1-846-607-12 POWER-SUPPLY CORD (SET) BR6 3 N/A LABEL, REAR TERMINAL 4 4-563-190-02 LABEL, UNDER TERMINAL (TU) LA1 4 4-563-190-12 LABEL, UNDER TERMINAL (TU) LA8/BR6 4 4-563-190-22 LABEL, UNDER TERMINAL (TU) UC2 5 4-563-273-01 LABEL, UNDER TERMINAL UC2 5 4-563-273-11 LABEL, UNDER TERMINAL LA8/LA1 5 4-563-273-41 LABEL, UNDER TERMINAL BR6 6 4-563-252-01 LABEL, SIDE TERMINAL 7 4-566-276-51 UNDER COVER (L LAK) A UC2 7 4-566-276-61 UNDER COVER (L LAK) A LA8/LA1 7 A-2074-370-A UNDER COVER (L LAK) A BR6 8 4-546-909-02 BRACKET, UNDER TU (MOLD) LA1 8 4-546-909-12 BRACKET, UNDER TU (MOLD) LA8 8 4-546-909-32 BRACKET, UNDER TU (MOLD) UC2 8 4-546-909-42 BRACKET, UNDER TU (MOLD) BR6 9 4-545-088-11 BRACKET, UNDER (MOLD) LA8/LA1/UC2

9 4-545-088-41 BRACKET, UNDER (MOLD) BR6 10 4-545-087-01 BRACKET, SIDE (MOLD) LA8/LA1/UC2 10 4-545-087-11 BRACKET, SIDE (MOLD) BR6 11 1-754-952-11 BT ANTENNA LA8/LA1/UC2 11 1-754-954-11 BT ANTENNA BR6 12 1-798-510-31 SWITCH UNIT (SM-G-WW) LA8/LA1/UC2 12 1-798-510-41 SWITCH UNIT (SM-G-KIT) BR6 13 1-859-100-11 SPEAKER BOX ASSY 14 1-859-100-21 SPEAKER BOX ASSY 15 4-547-988-01 BRACKET, SP (LAK) 16 4-547-989-01 BRACKET, SC (LAK)

1-2. KDL-55W800C/805C

REF. No. PART No. DESCRIPTION MARK

17 A-2069-652-A COMPL SVC BMX_XMA_BR GINGA BR6 17 A-2069-654-A COMPL SVC BMX_XMA_UC UC2 17 A-2069-655-A COMPL SVC BMX_XMA_MX LA1 17 A-2073-260-A COMPL SVC BMX_XMA_BR LA8 18 4-549-186-01 SHEET, THERMAL (BM) 19 1-812-088-11 LCD PANEL (A55HVF6S) LA8/LA1/BR6 19 1-812-089-31 LCD PANEL (A55HVF6B) UC2 51 4-547-397-02 BRACKET, WIFI BR6 51 4-564-318-02 BRACKET, WIFI LA8/LA1/UC2 52 1-458-854-11 WLAN/BT MODULE (11N) LA8/LA1/UC2 52 1-458-854-21 WLAN/BT MODULE (11N) BRZ BR6 53 4-549-528-11 SHEET, THERMAL (SC) 54 4-547-207-01 HEAT SINK(SC) 55 4-547-395-01 COVER, TOP BR6 55 4-564-317-01 COVER, TOP LA8/LA1/UC2 56 4-547-389-01 PANEL, ORNAMENT BR6 56 4-564-312-01 PANEL, ORNAMENT LA8/LA1/UC2 57 4-547-390-02 LIGHT, GUIDE BR6 57 4-564-313-01 LIGHT, GUIDE LA8/LA1/UC2 58 A-2066-088-A HSC3_S_M MOUNT 59 4-547-392-01 CASE, BOTTOM (M) BR6 59 4-564-315-01 CASE, BOTTOM (M) LA8/LA1/UC2 71 4-559-310-01 STAND NECK ASSY (LAK) LA8/LA1/UC2 71 A-2070-161-A STAND, NECK ASSY (LAK) SBR BR6 72 4-559-320-01 STAND, SHAFT (L LAK) A LA8/LA1/UC2 72 A-2074-369-A STAND, SHAFT (L LAK) A SBR BR6

1-2-1. Disassembly, Exploded View

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

1-2. KDL-55W800C/805C

Description

SCREW, +BVTP 4X12 TYPE2

SCREW

SCREW, +PSW M3X6

SCREW , +PWH

SCREW, +PSW M5X16

1-2-2. Screws

Ref Part No

-580-639-

-990-421-

-256-393-

-452-935-

-449-743-

IT-3

(+PSW) (M3X6)

W12

M3X6

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

REF. No. PART No. DESCRIPTION MARK

81 1-910-805-37 CONNECTOR ASSY 30P CN9000 (BMX) -CN4001 (LDB3B) (1) 82 1-910-805-36 HARNESS ASSY (BR6) CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1) 82 1-910-805-48 HARNESS ASSY (Except BR6) CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1) 83 1-848-833-11 FLEXIBLE FLAT CABLE 51P (BR) CN8400 (BMX) -T-CON (1) 83 1-848-834-11 FLEXIBLE FLAT CABLE 51P CN8400 (BMX) -T-CON (1)

(Except BR6)

1-2. KDL-55W800C/805C

1-2-3. Connectors

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

PART No. DESCRIPTION MARK PART No. DESCRIPTION MARK

3-876-036-71 UNI-LABEL, BLANK Except BR6, ECU 1-492-975-21 REMOTE COMMANDER (RMT-TX100B) CO1/LA8/CR1/ 4-262-708-04 CLAMPER, CABLE ECU/AR4 4-298-004-01 SPACER (B) 1-492-975-31 REMOTE COMMANDER (RMT-TX100B) BR6 7-600-031-97 TAPE (3M 1350FB-1) 15MMX66M BLK Except 1-492-978-21 REMOTE COMMANDER (RMT-TX100U) LA1/UC2

BR6, AR4, ECU 1-785-504-21

ADAPTOR, CONVERSION LA8/CR1/ECU

7-600-031-96 TAPE (3M 1350FW-1) 15MMX66M WHT Except

1-848-803-11 RCA CONVERSION CABLE 50": Except UC2/

BR6, AR4, ECU 55": LA1, LA8

4-450-388-02 TIE, HARNESS (S) 50"

4-562-065-13 REFERENCE GUIDE UC2

4-100-136-01 SHEET (CORE), C ECU

4-562-066-32 REFERENCE GUIDE LA1

4-562-067-32 REFERENCE GUIDE CO1/LA8

4-569-179-01 GASKET (LAK) 55"

4-562-068-12 REFERENCE GUIDE BR6

4-562-069-31 REFERENCE GUIDE AR4

4-569-675-31

REFERENCE GUIDE CR1/ECU

4-563-892-02 ATTACHMENT, WALL MOUNT A (LAK) 50":ECU/

55": UC2, LA1, LA8

A-2070-163-A ATTACHMENT, WALLMOUNT A (LAK) BR6 A-2076-427-A ATTACHMENT, WALLMOUNT A (LAK) AR4 A-2070-159-A STAND (ML LAK) A SBR 50": BR6 A-2074-368-A STAND (L LAK) A SBR 55": BR6 4-563-896-01 WALL MOUNT BKT ASSY (LAK) CO1/LA1/LA8/CR1/ECU

* A-2070-162-A WALL MOUNT BKT ASSY (LAK) SBR BR6

A-2076-426-A WALL MOUNT BKT ASSY (LAK) AR4 4-449-743-01 SCREW, +PSW M5X16 50": AR4, ECU/55" 4-563-195-01 SCREW, +PSW M8X12 50": Except UC2

55": LA1, LA8, BR6

4-479-543-01 SCREW, M4 LOCK 55"

DISASSEMBLY AND PARTS LIST

1-3. OTHER PARTS

1-3-1. MISCELLANEOUS 1-3-2. ACCESSORIES

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

SEC 2. ADJUSTMENT

>> >> >> >> >> >> >>

[</>] Set [Home]Exit

General Setting

Tuner

Wifi

Service Mode

Model

Self diagnosis History

Video / Audio

Panel / PQ

ACCESSING SERVICE MODE

1) Turn on the main power switch to place this set in standby mode.

2) Press the buttons on the remote commander as follows, and entering service mode.

3) Service mode display.

4) How to use the remote commander.

Function The flow of control

Service mode on

Service mode off <MENU>/<HOME>

Item up / down <↑>/ <↓>

Execute <OK>

<Test>+<TV>/

5) After entering service mode, then turn off the power switch.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

ACCESSING SOFTWARE VERSION

>> >> >> >> >> >> >>

[</>] Set [Home]Exit

General Setting

Tuner

Wifi

Service Mode

Model

Self diagnosis History

Video / Audio

Panel / PQ

Model Information

Model Number Setting

SERIAL NUMBER EDIT

[</>] Set [Home]Exit

Model

Status Inf ormati on

Main Micro

TM1.000 TD1.000 TB1.000 PQ1.000 AQ0.00X

<Ext>

89.AB.CD.EF 0x054C 0x0A92 0x2207

CameraVID:

CameraPIC:

CameraFW:

SW Version:

NVM Version:

Boot Version:

PQ Version:

AQ Version:

exFRC:

>> >> >> >> >> >> >>

[</>] Set [Home]Exit

General Setting

Tuner

Wifi

Service Mode

Model

Self diagnosis History

Video / Audio

Panel / PQ

1) In Service Mode, select “Model Information “ Press (Enter) or button on Remote to enter status information.

2) Press (Enter) or “Return” button on Remote to back to Service Mode.

ADJUSTMENT

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

ACCESSING SERIAL NUMBER EDIT

<[ ]>

Model Number Setting

KDL-40X500B

Serial Numbe r Edit

_ _ _ _ _ _ _

Service Mode

Status Information

Model Information

>> >> >> >> >> >> >>

[</>] Set [Home]Exit

General Setting

Tuner

Wifi

Service Mode

Model

Self diagnosis History

Video / Audio

Panel / PQ

<[ ]>

Model Number Setting

KDL-40X500B

Serial Numbe r Edit

_ _ _ _ _ _ _

Service Mode

Status Information

Model Information

<[ ]>

Model Number Setting

KDL-40X500B

Serial Numbe r Edit

9 9 9 9 9 9 9

Service Mode

Status Information

Model Information

Yes No

Input Data correct?

1) In Service Mode, select “Model” pressing button. Select “Serial Number Edit” pressing button.

2) Press or button to select number. * The font color of “Yes” is change to black when it is selected.

ADJUSTMENT

3) Serial Number can be set ONLY ONCE.

 After user input data , press <Enter>.  Pop dialog will appear to inform user to confirm data.  Press or button to select “Yes” or “No” .  Select “Yes” if input data is correct.  Select “No” if input data is incorrect.  Press <Enter> to save answer.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

Note: * The font color of “Yes” is change to black when it is selected.

27 27

ADJUSTMENT

<[ ]>

Model Number Setting

KDL-40X500B

Serial Numbe r Edit

9 9 9 9 9 9 9

Service Mode

Status Information

Model Information

<[ ]>

Model Number Setting

KDL-40X500B

Serial Number Edit

9 9 9 9 9 9 9

Service Mode

Status Information

Model Information

Yes No

Input Data correct?

4) If “Yes” is selected, the input data is saved into EEPROM.  “Serial Number Edit” is grayed out and the serial number that has been input is displayed.  User will not able to edit anymore.

Note: * The font color of “Serial Number Edit” is change to orange after “Yes” is selected.

5) If “No” is selected, the input data is not saved into EEPROM.  The serial number that has been input is displayed.  User can still edit the Serial Number.

Note: * The font color of “No” is change to black when it is selected.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

Note: * The font color of “Serial Number Edit” is white after “No” is selected.

28 28

ACCESSING MODEL NUMBER SETTING

>> >> >> >> >> >> >>

[</>] Set [Home]Exit

General Setting

Tuner

Wifi

Service Mode

Model

Self diagnosis History

Video / Audio

Panel / PQ

<[ ]>

Model Number Setting

KDL-40X500B

Serial Numbe r Edit

_ _ _ _ _ _ _

Service Mode

Status Information

Model Information

_ _ _ _ _ _ _ _ _ _ _ _

[MODEL_NUMBER_SETTING]

1) In Service Mode, select “Model” pressing button. Select “Model Number Setting” pressing button.

ADJUSTMENT

2) Press or button on Remote to input numbers.

3) Press or arrow key to Product Name Candidate. (e.g. KDL-40X500B CO1, KDL-40X500C BR6)

4) Select one Product Name from the LIST, press (Enter) will pop dialog to inform user to confirm data.

5) Press “OK” button to select YES or No.

Select OK if input data is correct.

Select NO if input data is incorrect. Press <Enter> to save answer. Model dependent settings will be overwritten into EEPROM.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

W/B ADJUSTMENT VIA SERVICE MODE

[</>] Set [Home]Exit

Panel / PQ

Back

WB Adjus tment

WB/Mura /CUC data trans fer

Back

R WB Gai n

<[ 0 ]>

G WB Gai n

<[ 0 ]>

B WB Gai n

<[ 0 ]>

R WB Offs et

<[ 0 ]>

G WB Offs et

<[ 0 ]>

B WB Offs et

<[ 0 ]>

[</>] Set [Home]Exit

>> >> >> >> >> >> >>

Service Mode

[</>] Set [Home]Exit

Tuner

Wifi / BT

Model Information

Self diagnosis History

Video / Audio

Panel / PQ

General Setting

Apply when B* board or Panel is replaced.

ADJUSTMENT

1) In Service Mode, select “Panel/PQ” pressing button.

2) Go to “WB Adjustment”, category by or button. To select “WB Adjustment”, press button.

3) To change data, press or button.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

+ 68 hidden pages