5-3. Rear Cover & Power Supply Cords ................... 37
6. ELECTRICAL PARTS LIST .................................. 38
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE W ORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ON
- 2 -
SECTION 1 GENERAL
SECTION 1 GENERAL
CAUTION
Lead Free Soldered Boards
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identif ied by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
EG1L
RM-ED011
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
- 3 -
Attachment of HIROSE MDF 61 connector
1. Insertion
(1) Hold the center
of a connector
CAUTION
(2) Press the center of
the connector to insert
it
EG1L
RM-ED011
(3) Slide the
slider to lock the
connector
Detachment of HIROSE MDF61 connector
2. Detachment
(1) Slide the slider to
release the slider lock
Lock
(2) Press the center
lock tab to release
the lock and pull the
connector up
Unlock
- 4 -
SPECIFICATIONS
EG1L
RM-ED011
Analogue:
Depending on your country/region
B/G/H, D/K, L, I
Approx 12.5kg (26 inches with stand)
Approx 10.0kg (26 inches without stand)
Approx 15.5kg (32 inches with stand)
Approx 13.0kg (32 inches without stand)
Approx 20.5kg (37 inches with stand)
Approx 17.5kg (37 inches without stand)
RM-ED011 Remote Commander (1)
IEC designated R06 battery (2)
Stand (1)
Screws for stand (3 for 26/32" & 4 for 37")
High Picture Quality, WXGA 1366x768,
AVC-HD decoder / Intergrated digital TV Tuner,
Dolby Virtual Surround, BBE VIVA, XMB,
USB Input, 3 HDMI inputs, PC input.
3V dc
2 batteries IEC designation
R06 (size AA)
- 5 -
21 Pin Connector (SCART)
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Standard level : 0.5V rms
Output impedence : More than 10kohm*
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
Standard level : 0.5V rms
Output impedence : More than 10kohm*
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
positive
0.3 +/- 3dB, 75 ohms, positive
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
(-3+10dB)
(-3+10dB)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
UK PLUG W ARNING
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIA TE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET .
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
ASA
T
mark.
- 6 -
ConnectedNot Connected (open) * at 20Hz - 20kHz
HDMI Connector
1
EG1L
RM-ED011
Pin NoSignal AssignmentPin NoSignal Assignment
1TMDS Data2+11TMDS Clock Shield
2TMDS Data2 Shield12TMDS Clock-
3TMDS Data2-13CEC
4TMDS Data1+14Reserved (N.C. on device)
5TMDS Data1 Shield15SCL
6TMDS Data1-16SDA
7TMDS Data0+17DDC/CEC Ground
8TMDS Data0 Shield18+5V Power
9TMDS Data0-19Hot Plug Detect
10TMDS Clock+
15 Pin D Sub Connector (PC)
Pin NoSignal AssignmentPin NoSignal Assignment
1Red Out9+5V DC
2Green Out10Sync Return (Ground)
3Blue Out11Monitor ID0 in Display
4Unused12DCC Serial Data
5Ground13Horizontal Sync
6Red Return14Vertical Sync
7Green Return (Ground)15DCC Ser ial Clock
8Blue Return (Ground)
Rear Connection PanelSide Connection Panel
USB Port
Pin NoSignal Assignment
1
2Data -
3Data +
4Ground
+5V
- 7 -
EG1L
RM-ED011
EG1L SELF DIAGNOSTIC SOFTWARE
The identification of errors within the EG1L chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will f irst try to release the bus if busy (Failure to do so will report with a continuous
flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant
device number will be displayed through the LED (Series of flashes which must be counted).
LED Error Codes and Descriptions
Number of LED
Flashes
02DC_DET (12V main voltage).VERDIn normal mode.Goes into standby and LED flashes.
06Panel Det error.VERDI n nor mal mode.Goes into standby and LED flashes.
07Internal temperature error.VERDIn normal mode.Goes into standby and LED flashes.
08Audio error (SP protection).VERDIn normal mode.Goes into standby and LED flashes.
10Digital error.VCTIn normal mode.Adds error to error menu.
11NVM error.VCTIn initialisation state.Adds error to error menu.
12I2C error VCT.VCTIn normal mode.Adds error to error menu.
13Balancer error.VERDIn normal mode.Goes into standby and LED flashes.
14HDMI error.VCTIn initialisation state.Adds error to error menu.
15Tuner ErrorVCTIn initialisation state.Adds error to error menu.
16I2C CH1 (VERD TAS).VERDFactory mode.LED error.
17I2C CH0 (VERD NVM/RTC).VERDFactory mode.LED error.
18Digital demod.EMMAIn normal mode.Adds error to error menu.
19USB errorEMMAIn normal mode.Adds error to error menu.
20CI errorEMMAIn normal mode.Adds error to error menu.
21VCT errorVERDIn normal mode.LED error.
22MSP error.VCTIn initialisation state.Adds error to error menu.
Error DescriptionMicroCheckedAction
- 8 -
SECTION 2 DISASSEMBLY
EG1L
RM-ED011
2-1. Rear Cover Removal
1
=>
=>
1
=>
33
1
=>
1
=>
1
=>
3
=>
1
=>
1
=>
1
33
=>
=>
=>
1
Remove the rear cover fixing screws indicated (26” = 21 screws,
32” = 23 screws and 37” = 27 screws) and pull the rear cover gently
backwards away from the back of the TV set.
Screw Part number(s) and Description(s)
1) 2-580-640-01 SCREW, +BVTP2 4X16
2) 7-685-648-79 SCREW, +BVTP 3X12 TYPE2 IT-3
3) 2-580-608-01 SCREW, +PSW M5X16
1
=>
1
=>
=>
2
=>
3
=>
=>
=>
2
=>
2
=>
1
=>
1
2-2. Stand Removal
=>
1
=>
1
=>
1
=>
1
=>
1
Remove the three stand fixing screws as indicated.
Screw Part number(s) and Description(s)
2-580-608-01 SCREW, +PSW M5X16
=>
=>
=>
2-3. Loudspeaker Removal
Screws
T o remove the ‘Loudspeaker’ from its housing disconnect the speaker
cables, remove the four screws circled and then pull the loudspeaker
gently backwards away from the back of the TV set.
2-4. Side Jack Bracket Assy Removal
Clips
T o remove the ‘Side jack bra cket assy’ release the clips circled.
- 9 -
EG1L
RM-ED011
2-5. BE1 Board Removal
ScrewsScrews
T o remove the ‘BE1’ board disconnect all connectors and then r emove
the nine screws circled and ease the board gently away from the back of
the TV set.
Screw Part number(s) and Description(s)
2-580-629-01 SCREW, +BVST 3X8
2-6. H3E Board Removal
Clips
T o remove the ‘H3E’ board disconnect the connector and then release
the clips circled and gently ease the board towards you and away from
the back of the TV set.
2-7. H4 Board Removal2-8. G1D/G2D Board Removal
Clip
T o remove the ‘H4’ board disconnect the connector and then release the
clip circled and ease the board gently towards you and away from the
back of the TV set.
T o remove the ‘G1D’ board disconnect all connectors and then remo ve
the four screws circled and ease the board gently away from the bracket.
The procedure for the ‘G2D’ board removal is the same but has six
screws to remove.
Screws
Screw Part number(s) and Description(s)
2-674-965-31 SCREW, +PSW 3SG
- 10 -
SECTION 3 ADJUSTMENTS
EG1L
RM-ED011
3-1. How to enter the Service Mode
Service adjustments to this model can be performed using the
supplied Remote Commander RM-ED011.
1. Turn on the power to the TV set and enter into the stand-by
mode.
2. Press the following sequence of buttons on the Remote
Commander.
i+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)
3. The following menu appears on the screen (See Pic.1).
Pic.1
5
+
+
TV
I/
•T o take the Remote Commander out of ‘Service Mode’ press the
same buttons above together again for two seconds or remove
thebatteries from the Remote Commander.
•After carrying out the service adjustments, to prevent the
customer accessing the ‘Service Menu’ switch the TV set
OFF and then ON again.
3-2. Product V ersion
1. The following menu appears on the screen when you enter the
‘Product Version’ menu (See Pic.2). Be sure to check all pages.
Pic.2
4. Move to the corresponding adjustment item using the
‘ ’ or ‘ ’ arrow buttons on the Remote Commander.
5. Press the ‘ ’ arrow button to enter into the required menu
item.
6. Adjust the data value using the ‘ ’ or ‘ ’ arrow buttons on
on the Remote Commander.
7. To go back at any time press the ‘Return’ b utton on the Remote
Commander.
8. Press the ‘Menu’ button on the Remote Commander to quit
the Service Mode when all adjustments have been completed.
Note :
•T o place the Remote Commander in ‘Service Mode’ press the
following buttons together for two seconds.
i+
(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)
•T o use the Remote Commander in ‘Service Mode’ press the
rewind button on the Remote Commander twice.
Rewind
Button
5
+
3-3. Service Config
1. The following menu appears on the screen when you enter the
‘Service Config’ menu (See Pic.3).
Pic.3
TT will then appear in the bottom right hand corner of the TV.
- 11 -
3-3-1. Set-Up
EG1L
RM-ED011
3-3-3. IF Adjust
1. The following menu appears on the screen when you enter the
‘Set-up’ menu (See Pic.4). Be sure to check all pages.
Pic.4
3-3-2. Sound
1. The following menu appears on the screen when you enter the
‘Sound’ menu (See Pic.5).
1. The following menu appears on the screen when you enter the
‘IF Adjust’ menu (See Pic.6).
Pic.6
3-3-4. White Balance
1. The following menu appears on the screen when you enter the
‘White balance’ menu (See Pic.7).
Pic.5
Pic.7
- 12 -
3-4. Error Menu
EG1L
RM-ED011
1. The following menu appears on the screen when you enter the
‘Error Menu’ menu (See Pic.8). Be sure to check all pages.
Pic.8
3-5. TT MODE
TT mode is available by setting the TV and Remote Commander for
operation in Service Mode [ As sho wn on P age 11 ]. The functions
described below are then available by selecting the tw o numbers. T o
release the ‘TT mode’ press 00. T o release the TT menu press the
menu key .
'TT' mode off
00
Set volume to 35%
03
Set volume to 50%
04
Set volume to 65%
05
06Set volume to 80%
Ageing mode on
07
Shipping Condition
08
09WB adj initial condition
Factory mode toggle (on/off)
19
26" WXGA (E4000)
21
32" FHD (E4000)
22
40" FHD (E4000)
23
32" FHD (W4000)
24
40" FHD (W4000)
25
46" FHD (W4000)
26
CBA mode toggle (ON/OFF)
27
ECS mode toggle (ON/OFF)
31
Set BCN channels preset
32
34HDMI log enable/disable
Hotel mode toggle
35
PC monitor mode toggle
37
OTRUM mode toggle
38
Enable digital test
39
Re-initialise NVM
41
Select Dual Sound A
43
Select Dual Sound B
44
Select Dual Sound Mono
45
Select Dual Sound Stereo
46
Set NVM as non-virgin
48
Set NVM as virgin
49
Hybrid / Alps tuner selection
51
Temperature sensor enable/disable
52
XV colour enable/disable
53
54Watchdog toggle
Set Bravia model enable/disable
56
Reset package version
58
Visual I2C toggle (VCT micro slave mode)
59
Set 52" FHD (W4000)
61
Set 26" WXGA (V4500)
62
Set 32" WXGA (V4500)
63
64Set 37" WXGA (V4500)
Set 37" FHD (Old trial models)
65
WXGA/FHD panel selection
69
Auto AGC
71
VESA/JEIDA panel selection
72
HDMI number of inputs (0 to 2)
73
DDC enable
74
75Set centred balance
Set volume to max
76
Set volume to min
77
Set balance full left
78
Set balance full right
79
Digital BER display
81
Digital Service menu
82
Digital colour bar output from DENC
83
TS CI path through
84
Digital tuner power down (Only one power cycle,
85
default is no power down)
Switch between two digital SW banks
• All capacitors are in µF unless otherwise noted.
• pF : µµF 50WV or less are not indicated except for
electrolytic types.
• Indication of resistance, which does not have one for
rating electrical power, is as follows.
Pitch : 5mm
Electrical power rating : 1/4W
• Chip resistors are 1/10W
• All resistors are in ohms.
k = 1000 ohms, M = 1000,000 ohms
•: nonflammable resistor.
•: fusible resistor.
•: internal component.
•: panel designation or adjustment for repair.
• All variable and adjustable resistors have
characteristic curve B, unless otherwise noted.
• All voltages are in Volts.
• Readings are taken with a 10Mohm digital mutimeter.
• Readings are taken with a color bar input signal.
• Voltage variations may be noted due to normal production
tolerences.
•: B + bus.
A
H4
A Board
H3E
D
S1 Board
G1D/G2D
D2
A
J
A1
A2
RESISTORRN
RC
FPRD
FUSE
RS
RB
RW
COILLF-8L
CAPACITOR TA
PS
PP
PT
MPS
MPP
ALB
ALT
ALR
Note :
The components identified by shading
and marked are critical for safety.
Replace only with the part numbers
specified in the parts list.
Note :
Les composants identifiés par une trame et
par une marque sont d'une importance
critique pour la sécurité. Ne les remplacer
que par des pièces de numéro spécifié.
specified.
Note :
The components identified by mark
confidential information.
Strictly follow the instructions whenever the
components are repaired and/or replaced.
: METAL FILM
: SOLID
: NON FLAMMABLE CARBON
: NON FLAMMABLE FUSIBLE
: NON FLAMMABLE METAL OXIDE
: NON FLAMMABLE CEMENT
: NON FLAMMABLE WIREWOUND
: ADJUSTMENT RESISTOR
: MICRO INDUCTOR
: TANTALUM
: STYROL
: POLYPROPYLENE
: MYLAR
: METALIZED POLYESTER
: METALIZED POLYPROPYLENE
: BIPOLAR
: HIGH TEMPERATURE
: HIGH RIPPLE
contain
•: B - bus.
•: RF signal path.
•: earth - ground.
•: earth - chassis.
Note: Schematic dia grams are for reference onl y . Please refer to the electrical parts list for
the correct value and part number of components.
- 15 -
ABCDEFGHJIKLMN
1608
0uH
FB7102
10kR7105
47kR7106
USB_GND
0.5%
1.6k
R7113
50V
C7109
0.001
25V
C7108
0.01
25V
C7107
0.01
0.5%39
R7110
15k
R7114
15k
R7115
FE_RXD1B
FE_TXD1B
FE_NMI
FE_JTRST
FE_JTDI
FE_JTMS
FE_JTCK
FE_JTDO
47R7108
0.5%39
R7111
47R7109
30MHz
X7101
VD7100
123
456
MIC2005-0.5YM6TR
IC7101
VIN
GND
EN
FAULT
CSLEW
VOUT
16V
0.1
C7103
43
12
PST3629UL
IC7100
GND
VccCD
OUT
MC2838-T112-1
D7100
100
R7104
1k
R7103
16V
0.1
C7101
FE_3.3V
FE_3.3V
5V_MAIN
FE_RSTB
RT3N11M-TP-1
Q7101
FE_DBG_RSTBFE_MASTER_RSTB
100
R7100
50V
0.001
C7100
RT3N11M-TP-1
Q7100
FE_USB_PPON
50V
C7115
0.001
PGB0010603NR
D7102
PGB0010603NR
D7101
10k
RB7100
2143658
7
47kR7101
47kR7102
47kR7116
47kR7117
47kR7118
47kR7119
1234
BLK
4P
CN7100
16V
C7114
0.1
16V
C7112
0.1
16080uH
16080uH
FB7101
10k
RB7103
FE_3.3V
FE_USB_OCIB
1
23
4
L7100
CL7108
CL7104
CL7100
CL7106
CL7103
CL7101
16V
0.47
C7102
1608
50V
C7104
9p
50V
C7105
9p
50V
C7106
18p
50V
C7110
15p
470R7107
470R7112
XX
R7120
10V
150
C7111
UPD61300F1-100-LU2-A
IC7000
SYS_XT1
AH8
SYS_XT2
AJ8
RSTSWB
AH9
RSTOUT
AJ9
RXD1B
R4
TXD1B
T5
JTCK
V20
JTMS
V19
JTDI
U20
JTDO
U19
JTRST
T20
NMI
T19
TEST
W20
TESTP1
AA19
TESTP2
AB19
TESTP3
AE19
TESTP4
AE18
TESTP5
AF18
TESTP6
V5
TESTP7
U5
USB_XT1
AJ11
USB_XT2
AH11
USB_RSDP1
AD16
USB_DP1
AE16
USB_DM1
AE15
USB_RSDM1
AD15
USB_VDD331
AF16
USB_AVDD
AF13
USB_PVDDFIL
AE13
USB_PVSS
AD12
USB_AVSS
AF12
USB_RREF
AD13
USB_COM
AE12
USB_GND1
AD17
USB_GND2
AD14
16V
220
C7113
1
2
18.432MHz
X7100
BE1
2/22
BE1 - EG1L
COMPONENTS MARKED AS XX REFER TO PARTS LIST, WILL ONLY BE LISTED IF FITTED
FB7100
FE_FOEB
FE_NWPB
FE_NRBB
FE_FWEB
FE_NALE
FE_NCLE
FE_FCS0B
10kR7300
10kR7306
XXR7309
XXR7311
10kR7315
R7321 10k
10kR7317
10kR7319
XXR7323
XXR7325
XXR7327
R7334 10k
XXR7336
XXR7301
XXR7335
10kR7310
XXR7316
R7333 10k
R7322 XX
R7337 10k
10kR7324
10kR7328
10kR7326
R7312 10k
XXR7307
XXR7318
XXR7320
FE_CI_TSD[0-7],FE_RDAT[0-7]
CL7303
2.5mm
CL7302
2.5mm
FE_FWEB
FE_FOEB
FE_CI_WAITB
XX
R7314
470
R7313
10kR7302
10kR7305
10kR7329
10kR7330
10kR7331
1608
10V
1
C7301
470
R7338
10k
R7308
R7303
XX
R7304
XX
FE_RSTB
FE_3.3V
FE_3.3V
FE_3.3V
1234567
4243444546474841
40 39 38 37 36 35 34 33
161514131211109
8
32 31 30 29 28 27 26
25
17 18 19 20 21 22 23
24
NAND256W3A2BN6F
IC7300
PWB LAYOUT NOTE:
Place NAND-FLASH with consideration
for changing from TSOP to FBGA package
N.C
N.C
N.C
N.C
N.C
N.C
RY_BY
RE
CE
N.C
N.C
VCC
GND
N.C
N.C
CLE
ALE
WE
WP
N.C
N.C
N.C
N.C
N.CN.C