Sony KDL-40W3000, KDL-46W3000 Service Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION

KDL-40W3000 KDL-40W3000 KDL-46W3000 KDL-46W3000

RM-YD017 US/CANADA

RM-YD017 LATIN NORTH/LATIN SOUTH

RM-YD017 US/CANADA

RM-YD017 LATIN NORTH/LATIN SOUTH

FIX2

CHASSIS

ORIGINAL MANUAL ISSUE DATE: 7/2007

:UPDATED ITEM

☛

REVISION DATE SUBJECT

7/2007 No revisions or updates are applicable at this time. 9/2007 Updated Self Check illustration. Replaced page 11. Added PNs for LCD Panels and FB1 Boards for S/N 8,100,001 to 8,499,999 and 8,600,001 and up. Replaced page 77 & 80. 10/2007 Updated schematic diagrams to correct connector pins #s that were up side down. Replaced pages 27, 34, 37, 40, 43, 45, 60, 66, & 71. 1/2008 Added correct Balancer Boards (Inverter Boards) for LCD Panels. Replaced page 80. Added FB1 Board PN to Electrical Parts Lists for S/N 8,100,001 to 8,499,999 and 8,600,001 and up. Replaced page 99-137.

LCD DIGITAL COLOR TELEVISION

9-883-755-04

Self Diagnosis

Supported model

SERVICE MANUAL

MODEL NAME REMOTE COMMANDER DESTINATION

KDL-40W3000 KDL-40W3000 KDL-46W3000 KDL-46W3000

RM-YD017 US/CANADA

RM-YD017 LATIN NORTH/LATIN SOUTH

RM-YD017 US/CANADA

RM-YD017 LATIN NORTH/LATIN SOUTH

FIX2

CHASSIS

9-883-755-04

KDL-46W3000 RM-YD017

LCD DIGITAL COLOR TELEVISION

KDL-40W3000/46W3000

SPECIFICATIONS

y

KDL-40W3000/46W3000

Power Requirements

Power Consumption (W)

In Use (Max)

In Standby

120V-240V AC, 50/60Hz

220W (KDL-40W3000 Only) 260W (KDL-46W3000 Only)

Less than 0.4W

VIDEO (IN) 1/2/3: S Video (4-Pin Mini DIN (VIDEO 1 Only) Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative

C: 0.286 Vp-p (Burst signal), 75 ohms

Video

1.0 Vp-p, 75ohms unbalanced, sync negative

Audio

500 mVrms (100% modulation) Impedance:47 kilohms

COMPONENT IN 1/2: YP

Y:1.0 Vp-p, 75 ohms unbalanced, sync negative PB:0.7 Vp-p, 75 ohms PR:0.7 Vp-p, 75 ohms Signal format: 480i, 480p, 720p, 1080i, 1080p

AUDIO

500 mVrms (100% modulation) Impedance: 47 kilohms

(Component Video)

BPR

HDMI IN 1/2/3: HDMI: Video:480i, 480p, 720p, 1080i,1080p, 1080/24p

Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital AUDIO (for HDMI IN 8): 500 mVrms (100% modulation) (Fixed) Impedance: 47 kilohms

AUDIO OUT: 500 mVrms (100% modulation) (Fixed) 1 Vrms at the maximum volume setting (Variable)

DIGITAL OUT (OPTICAL): Optical Digital Audio Ouput (PCM/Dolby digital)

PC IN: D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive

PC AUDIO INPUT: Stereo mini jack, 500 mVrms 1kh

HEADPHONES: Stereo mini jack Impedance: 16 ohms

Trademark Information

Blu-ray Disc is a trademark.

“BRAVIA” and , BRAVIA ENGINE EX, “XMB” and “XrossMediaBar”, S-Force, BRAVIA Theatre Sync, , DM BRAVIA Internet Video Link Ready and “PS3” are trademarks or registered marks of Sony Corporation and/or Son

Computer Entertainment Inc.

KDL-40W3000/46W3000

As an ENERGY STAR® Partner, Sony Corporation has determined that this product meets the ENERGY STAR

®

guidelines for

energy efficiency. ENERGY STAR

®

is a U.S. registered mark.

This TV is manufactured under license from Dolby Laboratories. “Dolby” and the double-D symbol are trademarks of Dolby Laboratories.

This TV incorporates HighDefinition Multimedia Interface

(HDMI

™

) technology. HDMI, the HDMI logo and High-

Definition Multimedia Interface are trademarks or

x

registered trademarks of HDMI Licensing LLC.

,

Design and speciﬁ cations are subject to change without notice.

4

KDL-40W3000 KDL-46W3000

r

Speakers

Output

Dimensions (W x H)

5/8

1

7/8

x 5

inches 2

11W+11W

1/8

x 6

42 x 150 mm 55 x 155 mm

Tweete

Dimensions (H)

5/8

1

inches 1

5/8

inches

40 mm 40 mm

Dimensions (W x H x D)

with stand

39

x 27

1/8

x 10

1/2

inches 44

3/4

x 30

3/4

1/8

992 x 688 x 265 mm 1135 x 799 x 306 mm

without stand

39

x 25

7/8

x 4

inches 44

3/4

x 29 x 4

1/8

3/8

992 x 643 x 122 mm 1135 x 735 x 122 mm

wall-mount hole pattern 300 x 200 mm 300 x 200 mm

Mass

with stand 56 lbs. 71 lbs.

25.0 kg 32.0 kg

without stand 48 lbs. 62 lbs.

21.5 kg 28.0 kg

All measurements are approximations.

1/8 inches

x 12

7/8

1/8

inches

KDL-40W3000/46W3000

Television system

NTSC American TV Standard ATSC (8VSB terrestrial) ATSC compliant 8VSB QAM on cable ANSI/SCTE 07 2000

Channel coverage

Analog 2-69 Terrestrial 1-125 Cable Digital 2-69 Terrestrial 1-135 Cable

Antenna

75-ohm external terminal for VHF/UHF

Panel System

LCD (Liquid Crystal Display) Panel

Display Resolution (horizontal x vertical):

1,920 dots x 1,080 lines

Screen Size (measured diagonally)

KDL-40W3000 - ~40 inches KDL-46W3000 - ~46 inches

Supplied Accessories

Remote Commander RM-YD017 Two Size AA (R6) Batteries 75-ohm coaxial cable AC Power Cord HD15-HD15 Cable Suport Belt (Lock Assy, Rudder) Securing Screw, and Wood Screw (See Bag Assy, Rudder Lock in the Accessories and Packing section of the Electrical Parts List in this manual.) Cable Holder (1 attached to the TV) Operating Instructions Quick Setup Guide Warranty Card

Optional Accessories

Headphones Plug Adaptor Connecting Cables Wall-Mount Bracket SU-WL51 TV-Stand RHT-G800 SU-FL300M SU-FL300L (KDL-46W3000 Only)

KDL-40W3000/46W3000

5

KDL-40W3000/46W3000

WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by qualiﬁ ed service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualiﬁ ed to do so.

CARRYING THE TV

To avoid dropping the TV and causing serious injury, be sure to follow these guidelines:

s Before carrying the TV, disconnect all cables. s Carrying the large size TV requires two or more people. s When you carry the TV, place your hand as illustrated and hold it

securely. Do not put stress on the LCD panel.

KDL-40W3000/46W3000

s When lifting or moving the TV, hold it firmly from the bottom. Place

your palm directly under the panel.

s When carrying, do not subject the TV to shocks or vibration, or

excessive force.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identiﬁ ed by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identiﬁ ed in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

ATTENTION!!

Ces instructions de service sont à l’usage du personnel de service qualiﬁ é seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualiﬁ é faire ainsi.

POUR TRANSPORTER LE TÉLÉVISEUR

Assurez-vous de suivre ces consignes pour éviter de laisser tomber le téléviseur et de provoquer des blessures graves :

s Avant de transporter le téléviseur, débranchez tous les câbles. s Le transport du téléviseur doit être effectué par au moins deux

personnes.

s Lorsque vous le transportez, placez vos mains tel que cela est illustré

et tenez solidement l’appareil. N’appliquez pas de pression sur l’écran ACL.

KDL-40W3000/46W3000

s Lorsque vous levez ou déplacez le téléviseur, assurez-vous de tenir

solidement de la base. Placez la paume des mains directement sous le panneau.

s Lorsque vous transportez le téléviseur, ne le soumettez pas à des

chocs ou vibrations, ni à une force excessive.

Aﬁ n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identiﬁ es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identiﬁ es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

KDL-40W3000/46W3000

6

SAFETY-RELATED COMPONENT WARNING

KDL-40W3000/46W3000

There are critical components used in LCD color TVs that are important for safety. These components are identiﬁ ed with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number speciﬁ ed in the electrical parts list to prevent electric shock, ﬁ re, or other hazard.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

!

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

To avoid damaging the LCD panel:

 do not press on the panel or frame edge to avoid the risk of electric shock.  do not scratch or press on the panel with any sharp objects.  do not leave the module in high temperatures or in areas of high humidity for an extended period of time.  do not expose the LCD panel to direct sunlight.  avoid contact with water. It may cause a short circuit within the module.  disconnect the AC adapter when replacing the backlight (CCFL) or inverter circuit.

(High voltage occurs at the inverter circuit at 650Vrms.)

 always clean the LCD panel with a soft cloth material.  use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.  protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

LEAKAGE CURRENT HOT CHECK CIRCUIT

KDL-40W3000/46W3000

7

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.

KDL-40W3000/46W3000

example 1

It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is available under the following part numbers :

rebmuntraP retemaiD skrameR

91-500-046-7mm3.0gK52.0

02-500-046-7mm4.0gK05.0

12-500-046-7mm5.0gK05.0

22-500-046-7mm6.0gK52.0

32-500-046-7mm8.0gK00.1

42-500-046-7mm0.1gK00.1

52-500-046-7mm2.1gK00.1

62-500-046-7mm6.1gK00.1

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to

http://www.sony-training.com

KDL-40W3000/46W3000

8

SAFETY CHECK-OUT

KDL-40W3000/46W3000

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

Leakage Test

0.15 μF

Figure A. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

To Exposed Metal Parts on Set

Earth Ground

AC Voltmeter (0.75V)

Trouble Light

AC Outlet Box

Ohmmeter

Cold-water Pipe

KDL-40W3000/46W3000

9

KDL-40W3000/46W3000

Control Buttons

SELF-DIAGNOSTIC FUNCTION

PIC OFF/TIMER STANDBY POWER

Self Diagnosis

Supported model

Description of LED Indictors

LED LED Type Description

POWER LED

STANDBY LED

PIC OFF/ TIMER LED

Green LED

Red LED

Green or Orange

LED

* Light when the TV set is on

* Lights up in red when TV is in PC standby mode. * If LED blinks continuously, this may indicate that the TV needs servicing.

* Lights up in green when Picture Off is activated * Lights up in orange when the timer is set When timer is set, the LED remains lit even when the TV is turned off.

KDL-40W3000/46W3000

10

KDL-40W3000/46W3000

y

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED automatically begins to ﬂ ash. The number of times the LED ﬂ ashes translates to a probable source of the problem. A deﬁ nition of the STANDBY LED ﬂ ash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom is difﬁ cult to reproduce use the Remote Commander to display the record that is stored at the internal NVM to specify the cause.

- One flash is not used for self-diagnosis.

Example Diagnosis

Number of times LED Flash

LED OFF

3.0 sec

POW_ERR1 3 times

BACKLITE 6 times

LED ON : 0.3 sec LED OFF : 0.3sec

Diagnostic Indicators

When an error occurs, the STANDBY LED ﬂ ashes a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the ﬁ rst of the problem areas. If the errors occur simultaneously, the one that corresponds to the fewest ﬂ ashes is identiﬁ ed ﬁ rst. (Results for all of the following diagnostic items are displayed on screen. No error has occurred if the screen displays a “00”)

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY The Self Check list displays.

This differs from accessing Service Adjustments.

☛

Channel 5 Volume -

Information Indicator displays time of last 3 events

alpsiDDEL

KCEHC FLES

: 000

PVO_WOP: 200

1RRE_WOP: 300

NOC_T: 500

ETILKCAB: 600

PMETLNAP: 700

TORP_DUA: 800 RRE_NAF: 900 RRE_TTD:010

:110

RECNALAB:310

TDW_TTD: 101

TDW_MVT: 201 TDW_MEB: 301

(Not used in FIX2 models)

TV POWER

------------ ------------ ------------ ====

------------ ------------ ------------

------------ ------------ ------------ ====

------------ ------------ ------------

.

00

00 00

00

LED OFF

3.0 sec

stnetnoC

====

PVO rewoP00

rorrE rewoP00

rorrE NOC-T00

rorrE thgilkcaBdetceted saw rorre on setacidni 000

rorrE pmeT lenaPdetceted saw rorre na setacidni 110

rotcetorP oiduA00

sledom eseht ni desU toN00

====

rorrE lenaP00

sremiT goD hctaW -TDW

sremiT goD hctaW(00

kcart ot desu era 00

,srossecorp orcim

).srorre drocer ot tonemit noitarepo dna tnuoc tooB0000-35000-97200

Boot count

(max 65535) Operating Hours (max 65535)

Resetting the Diagnostic Indicators

After completing the repair of the set, reset the Self Check screen to set all the display results to “00”.

1. TV must be in standby mode. (Power off).

2. Press

3. Press Channel 8, then press Channel 0. To exit press

DISPLAY

Panel Hours (max 65535)

Channel 5 Volume -

TV POWER

.

KDL-40W3000/46W3000

11

1-1. REAR COVER REMOVAL

1

Remove 15 screws from Rear Cover, +BVTP2 4X16

(KDL-40W3000),

Remove 19 screws from Rear Cover, +BVTP2 4X16

(KDL-46W3000)

2

Remove 2 screws from Rear Cover arm positions, +PSW M5X12

3

Remove 2 screws from Terminals, +BVTP 3X12 TYPE2 IT-3

SECTION 1: DISASSEMBLY

1

2

KDL-40W3000/46W3000

3

1-2. ARM AND STAND REMOVAL

1

Remove 4 screws from Arms, +PSW M5X8

2

Remove 4 screws from lower stays and Stand, +PSW M5X12

1

Rear Cover

Arm (L)

Arm (R)

2

KDL-40W3000/46W3000

Stand Assembly

12

1-3. SPEAKER, HW3 BOARD, AND AC INLET REMOVAL

1

Remove 6 screws, +BVTP2 4X16

(KDL-46W3000 only)

2

Slide out Loudspeakers from Bezel

3

Remove 2 screws, +KTT 3X10

4

Disconnect one connector from HW3 Board

5

Release hook and remove HW3 Board

1

2

KDL-40W3000/46W3000

Speaker (Tweeter)

1-4. HW1 BOARD REMOVAL

1

Remove from bezel

2

Disconnect one connector

3

Release hooks and remove HW1 Board

Multi Button Assembly

Loud Speaker

3

AC Inlet

2

1

Speaker (Tweeter)

4

HW3 Board

5

HW1 Board

KDL-40W3000/46W3000

1

3

13

1-5. HW2 BOARD REMOVAL

KDL-40W3000/46W3000

1

Remove three screws, +BVTP 3X12 TYPE2 IT-3

2

Disconnect two connectors

3

Remove 2 screws, +PVST 3X8

(KDL-40W3000)

Remove 2 screws, +PSW M3X5

(KDL-46W3000)

Side Terminal Bracket

1

HW2 Board

2

3

1-6 AU BOARD AND FB1 BOARD REMOVAL

1

Slide out Card Bracket

2

Remove 2 screws, +PSW M3X5

3

Remove 2 screws, HEX

4

Remove 4 screws, +BVST 3X8

5

Remove 7 screws, +BVST 3X8

6

Disconnect 7 connectors

7

Disconnect 7 connectors

8

Remove 9 screws, +BVST 3X8

9

Remove 8 screws, +PSW M3X5

Card Bracket

1

4

5

9

2

6

FB Shield (Top)

3

FB1 Board

7

AU Board

8

Chassis Bracket

KDL-40W3000/46W3000

14

1-7. TUU2 BOARD REMOVAL

1

Remove 2 screws, +BVST 3X8

2

Remove one Hex. Nut from Tuner

3

Remove Tuner Bracket

4

Disconnect one connector

5

Remove 5 screws, +BVST 3X8

6

Remove 4 screws, +BVST 3X8

KDL-40W3000/46W3000

1

5

TUU Shield (Top)

4

2

3

Tuner Bracket

TUU2 Board

TUU Shield (Bottom)

6

Chassis Bracket

KDL-40W3000/46W3000

15

v

1-8. DF1, DF2, DF3, BOARD AND GF1 BOARD REMOVAL

1

Remove 5 screws, +PSW 3SG

(KDL-46W3000 only)

2

Disconnect 3 connectors

(KDL-46W3000 only)

3

Disconnect 4 connectors

(KDL-40W3000)

Disconnect 4 connectors

(KDL-46W3000)

4

Remove 4 screws, +PSW 3SG

5

Disconnect 7 connectors

6

Remove 4 screws, +PSW 3SG

DF3 Board(KDL-46W3000)

1

DF3 Bracket (KDL-46W3000)

DF1 Board(KDL-40W3000) DF2 Board(KDL-46W3000)

2

KDL-40W3000/46W3000

5

6

3

GF1 Board

4

G/D Bracket

1-8-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY

Use the following procedure to confirm that the connector is securely attached to the In

1

After inserting the connector into the Inverter board, push the middle section of the inverter connector to lock on the terminal.

Push the right section of

23

the inverter connector and confirm it is securely connected.

Push the left section of the inverter connector and confirm it is securely connected.

KDL-40W3000/46W3000

16

1-9. STAY (BRACKET) REMOVAL

1

Remove 2 screws, +PSW M5X8

2

Remove 2 screws, +BVTP2 4X16

3

Remove 4 screws, +PSW M5X8

4

Remove 4 screws, +BVTP2 4X16

5

Remove 4 screws, +BVTP 4X8

Upper Stay (Left)

KDL-40W3000/46W3000

3

Stand Holder

Lower Stay (Left)

1

2

Upper Stay (Right)

4

5

Stand Holder

3

Lower Stay (Right)

1-10. LCD PANEL REMOVAL

1

Remove 4 screws, +BVTP2 4X16

2

Remove 4 screws, +BVTP2 4X16

3

Pop off from Speaker Cover

1

LCD Panel

Bezel

2

Speaker Cover

KDL-40W3000/46W3000

LED Guide

3

17

1-11. ETC-INVERTER MT BOARD REMOVAL

CAUTION:

Be sure to identify the inverter cover screws before proceeding. DO NOT remove the screws securing the plastic strip holding the lamp sockets.

1

Remove screws securing the inverter cover.

2

Remove screws securing the inverter board

Plastic Strip holding Lamp Socket

DO NOT REMOVE BACKLIGHT SCREWS

KDL-40W3000/46W3000

2

REMOVE SCREWS

SECURING

SHIELD

1

Inverter Cover

WARNING

NEVER REMOVE THE SCREWS SECU RING THE PLASTIC STRIP HOLDING

THE LAMP SOCKETS

DAMAGE TO TH E

BACKLIGHT TUBES WILL

OCC UR!

!

.

Plastic Strip holding Lamp Socket

REMOVE

CONNECTOR AND

PULL BOARD TO

THE RIGHT

Inverter Board

KDL-40W3000/46W3000

SHIELD REMOVAL

END VIEW

SOCKET

BACKLIGHT

INVERTER BOARD REMOVAL Only remove the screws securing the inverter cover which may be metal or plastic. The remaining plastic strip contains sockets for the ﬂuorescent backlights and should never be loosened. The backlights will pop out of the sockets and/or break the backlight requiring a LCD panel replacement. The example shown is a 32” model but applies to all models.

18

SECTION 2: SERVICE ADJUSTMENTS

KDL-40W3000/46W3000

2-1. REMOTE ADJUSTMENT BUTTONS AND

INDICATORS

DISPLAY

5

VOLUME+

TV POWER

JUMP

Onscreen cursor and select button

2-2. ACCESSING SERVICE ADJUSTMENTS

To adjust various set features, use the Remote Commander to put the set into service mode to display the service menus.

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

The ﬁ rst service menu (TV) displays.

3. To display the service menu that contains the category you want to adjust, press

Channel 5 Volume +

JUMP

on the Remote Commander.

DIGITAL 001 OP

M2.001C

Press JUMP

000 000 VERS

<SUB><DIGITAL> SMO.100W00AADM0. 159A00AA SD0.010W00AADD0.000A00LU SB1.000W00AA

<BE> BM0.050W00AU BD0.049A00LUW BB0.029W00AU

SERVICE

TV POWER

.

CHASSIS SERVICE 000 GR 000 GRMD 0

Press JUMP

SUB SERVICE 000 VERS

000 MODEL MODEL ID: XXXXXXXXXX

Press JUMP

BEM SERVICE

BOOT: 0. 026W00AU

RM-YD017

MAIN: 0. 050W00AU

DATA: 0. 049A00LUW

Press JUMP

KDL-40W3000/46W3000

19

The screen displays the ﬁ rst category in the selected service menu.

4. To change the category, press Note: Pressing 2 or 5 only changes the categories within the service menu displayed.

To change a category on one of the other service menus, press the correct service menu is displayed.

5. To change the adjustment item, press 1 or 4 on the Remote Commander.

6. To change the data value, press 3 or 6 on the Remote Commander.

7. To write into memory, press

8. To exit service mode, turn the power off.

2

or 5 on the Remote Commander.

MUTING

then 0 on the Remote Commander.

JUMP

button until the

TV POWER

Increase

Next item

1

3

Data value

KDL-40W3000/46W3000

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Restore User Control and Channel Memory

Read data from last saved NVM

2

4

8

0

MUTING

Write into memory

Decrease

6

Data value

3-1. CIRCUIT BOARDS LOCATION

KDL-40W3000/46W3000

SECTION 3: DIAGRAMS

DF3 (KDL-46W3000)

FB1

HW2

AU

TUU2

HW1

DF1 (KDL-40W3000) DF2 (KDL-46W3000)

GF1

HW3

3-2. PRINTED

WIRING BOARDS AND

SCHEMATIC DIAGRAMS INFORMATION

All capacitors are in μF unless otherwise noted. pF : μμF 50WV or less are not indicated except for electrolytics and tantalums.

All electrolytics are in 50V unless otherwise speciﬁ ed. All resistors are in ohms. kΩ=1000Ω, MΩ=1000kΩ Indication of resistance, which does not have one for rating

electrical power, is as follows: Pitch : 5mm Rating electrical power :

1

/

W in resistance, 1/

4

W and 1/

10

W in chip resistance.

16

: nonﬂ ammable resistor

: fusible resistor

: internal component

: panel designation and adjustment for repair : earth ground : earth-chassis

All variable and adjustable resistors have characteristic curve B, unless otherwise noted.

Readings are taken with a color-bar signal input. Readings are taken with a 10MΩ digital multimeter. Voltages are DC with respect to ground unless otherwise noted. Voltage variations may be noted due to normal production

tolerances.

1

/

W

4

All voltages are in V. S : Measurement impossibility.

: B+line.

: B-line. (Actual measured value may be different).

: signal path. (RF)

Circled numbers are waveform references.

The components identiﬁ ed by shading and ! symbol are critical for safety. Replace only with part number speciﬁ ed.

The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked.

!

Les composants identiﬁ es per un trame et une marque securite. Ne les remplacer que par une piece portant le numero speciﬁ e.

Le symbole indique une fusible a action rapide. Doit etre remplace par une fusible de meme yaleur, comme maque.

NOTE: The components identiﬁ ed by a red outline and a mark contain conﬁ dential information. Speciﬁ c instructions must be adhered to whenever these components are repaired and/or replaced. See Appendix A: Encryption Key Components in the back of this manual.

sont critiques pour la

KDL-40W3000/46W3000

22

KDL-40W3000/46W3000

REFERENCE INFORMATION

RESISTOR : RN METAL FILM : RC SOLID : FPRD NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT : ADJUSTMENT RESISTOR

COIL : LF-8L MICRO INDUCTOR

CAPACITOR : TA TANTALUM : PS STYROL : PP POLYPROPYLENE : PT MYLAR : MPS METALIZED POLYESTER : MPP METALIZED POLYPROPYLENE : ALB BIPOLAR : ALT HIGH TEMPERATURE : ALR HIGH RIPPLE

Terminal name of semiconductors in silk screen printed circuit ( )

Device Printed symbol Terminal name

Transistor

1

Transistor

2

3

Diode

4

Diode

5

Diode

6

Diode

7

8

Diode

9

Diode

0

Diode

!¡

Diode

!™

Transistor

!£

(FET)

Transistor

!¢

(FET)

Transistor

!?

(FET)

Transistor

!§

Transistor

!¶

Transistor

!•

Transistor

!ª

Transistor

@º

Transistor

@¡

Transistor

@™

Transistor

@£

Discrete semiconductot

–

(Chip semiconductors that are not actually used are included.)

*

Collector

Base

Collector

Base

Cathode

Anode

Cathode

Anode

Common

Anode

Common

Anode Cathode

Common

Anode

Common

Anode Anode

Common

Cathode

Common

Cathode

Anode Anode

Cathode

Drain

B1 E1

C2

B2 C1E2

B2 E2

C1

B1 C2

E1

B2 E2

C1

B1 C2E1

B2 E2

C1

B1 C2E1

E2

B1 E1

C2

(B2)

E1

B1

C1

(B2)

E1

E2

C2

Emitter

Anode

(NC)

Cathode

Anode

Cathode

Cathode Anode Anode

Source

Gate

Source

Gate

Source Drain Gate

Emitter Collector Base

C1(B2)

E2

C2

B1

C1

Circuit

D

G

D

S

B1

D

G

S

D

G

C1

E1

C1

E1

C1

E2

C1

G

S

C2

B2

E2

C2

B2

E2

B2

C2

C2C1(B2)

E2 E2E1(B2)

C2 C2E1(B2)

C2

Ver.1.6

KDL-40W3000/46W3000

23

3-3. BLOCK DIAGRAM

HDM I I N 1

HDM I I N 3

Audio IN

FB1

TMDS1 DDC1 CEC

TMDS3 DDC3 CEC

Audio L/ R

NVM2KB

EDID

NVM2KB

EDID

HDMI Equalizer CXB1444

TMDS

DDC

USB2.0

(HS)

uPD720101

KDL-40W3000/46W3000

MS D/L

Sub Chroma

CCP- XA

BE Micro

I2C

H/ V

EEP

SDRAM

64Mb

Flash

EPP

I2C

Bus

SW

I2C

I2S

SW(Buffer)

UART

PCI

I2C

UART

SN74LV4053

SPD IF

I2S(5.1ch)

SPI(D L)

HDMIRx

Sel.

DDC

X2

I2C

V1.3

10bitA DC

EMMA2TH

TS

Main Gfx

MS Service

D-

Sub15

RF- 1

Modem

AudioMini

Componennt1

Componennt2

SVide o1

AU

Analog RGB H/V

TUU2

Audio L/ R

Analog Y/Cb/ Cr Audio L/ R

Analog CVBS Y/C Audio L/ R

Demodulator

8VSB/64QAM

256QAM/QPSK

I2C GPIOFA T

Tuner(Main)

Demodulator NTSC/ BTSC

I2C

H_SYNC

Analog CVBS Audio L/ R

Local Bus

USB

2Mbit

NOR

NAND

64MB x2

32MB x2

DA

Video

SW1

CXA2239

14 Input

5Output

3-5

I2C I2C

I2C

CVBS/YC

CVBS/YC/ YCbCr

YCbCr/ RGB

DDR2

SDRAM

512Mbit x2

DDR2

SDRAM

256Mbit x2

HW1

KEYcontrol

SPI

(DL)

Sub Micro

Rigel

I2C

EEP

I2C

HW3

HW2

HDMI Equalizer CXB1443

LED control

Analog CVBS

NVM 2KB EDID

Audio L/ R

TMDS2

DDC2

CEC

Power Sw.

KEY

SIRCS

LED

HDMI IN2

Video2

HP OUT

T- Con

I2C

T-Con

KDL-40W3000/46W3000

Video3

USB

L/R OUT

Opt. OUT

RS232C

Analog CVBS Audio L/ R

Audio L/ R

SPD IF

Buff

UART

Audio DSP

TAS 3208

Power

AM

TEMP

Sensor

I2C

LB

Full HD

P

Micro

S-PVA

CCFL BackLight

40”, 46”, 52”

LCD-Panel

24

3-3-1. CONNECTOR DIAGRAM (KDL-40W3000 ONLY)

㪀

㪚㪥㪎㪇㪉㪉

㪛㪝㪈

㪞㪝㪈

㪟㪮㪊

㪟㪮㪈

㪟㪮㪉

㪪㪧

㪝㪙㪈

㩷㪝㪠㪯㪉㪄㪮㪋㪇

㪘㪬

㪫㪬㪬㪉

䇭㪙㪸㫃㪸㫅㪺㪼㫉㩷㪙㫆㪸㫉㪻

KDL-40W3000/46W3000

㪚㪥㪍㪎㪇㪎㩿㪋㫇㪀㪣㪭㪛㪪㪄㪌㪈㪧

㪚㪥㪍㪎㪇㪏

㪚㪥㪍㪍㪇㪇㪚㪥㪍㪎㪇㪍

㪚㪥㪍㪌㪇㪉㪚㪥㪍㪈㪌㪊㪝㪝㪚㪄㪋㪐㫇

㩿㪊㫇

㩷㪚㪥㪍㪎㪇㪈

㪚㪥㪎㪇㪇㪈

㪫㩷㪺㫆㫅

㩷

㪚㪥㪌㪍㪇㪈㪚㪥㪋㪊㪇㪉

㪚㪥㪉㪐㪇㪇

㪚㪥㪈㪍㪇㪉

㪝㪝㪚㪄㪋㪐㫇

㪚㪥㪌㪍㪇㪇

㩷㩷㩷㪚㪥㪉㪎㪇㪈

㪚㪥㪈㪇㪇㪊㪚㪥㪇㪇㪈

㪚㪥㪍㪈㪌㪇㪚㪥㪏㪇㪈

㩷㩷

㪚㪥㪍㪈㪌㪋㪚㪥㪇㪇㪉

㪚㪥㪍㪈㪌㪉㩷㩷㩷㪚㪥㪇㪇㪋

㩷

㪚㪥㪎㪈㪌㪉

㪣㪭㪛㪪㪄㪉㪈㫇

㩷㩷㩷㩷㪚㪥㪎㪇㪍㪈

㩷㪚

㩷㩷㩷㩷

㩷㩷㩷

KDL-40W3000/46W3000

25

3-3-2. CONNECTOR DIAGRAM (KDL-46W3000 ONLY)

㪚㪥㪎㪇㪉㪉

㪛㪝㪈

㪞㪝㪈

㪟㪮㪊

㪟㪮㪉

㪪㪧

㪝㪙㪈

㩷㪝㪠㪯㪉㪄㪮㪋㪍

㪛㪝㪊

㪟㪮㪈

㪘㪬

㪫㪬㪬㪉

䇭㪙㪸㫃㪸㫅㪺㪼㫉㩷㪙㫆㪸㫉㪻

KDL-40W3000/46W3000

㪚㪥㪎㪇㪇㪈㩷㩷㪚㪥㪍㪐㪇㪇㪚㪥㪍㪐㪇㪊

㩷

㪚㪥㪍㪐㪇㪋

㩷㩷㩷㪚㪥㪍㪏㪇㪇

㩷㩷

㩿㪋㫇㪀

㩷㩷㪚㪥㪍㪎㪇㪈㩷㩷㩷㪚㪥㪌㪍㪇㪈

㩿㪊㫇㪀

㪚㪥㪍㪎㪇㪋

㪚㪥㪍㪎㪇㪎

㪚㪥㪍㪎㪇㪏

㪚㪥㪍㪍㪇㪇㪚㪥㪍㪎㪇㪍

㪚㪥㪍㪌㪇㪉㪚㪥㪍㪈㪌㪊

㪫㩷

㪣㪭㪛㪪㪄㪌㪈㪧㪚㪥㪋㪊㪇㪉

㪚㪥㪌㪍㪇㪇

㪚㪥㪉㪐㪇㪇

㩷㩷㪚㪥㪉㪎㪇㪈

㪝㪝㪚㪄㪋㪐㫇

㩷㩷㪚㪥㪍㪌㪇㪈㪚㪥㪈㪇㪇㪊㪚㪥㪈㪍㪇㪉

㪚㪥㪇㪇㪈

㪚㪥㪍㪈㪌㪇

㪚㪥㪍㪈㪌㪋

㪚㪥㪍㪈㪌㪉㪚㪥㪇㪇㪉㩷㩷㩷㩷㪚㪥㪇㪇㪋

㪚㪥㪏㪇㪈

㪣㪭㪛㪪㪄㪉㪈㫇

㩷㩷㩷㩷㪚㪥㪎㪇㪍㪈

KDL-40W3000/46W3000

㩷

㪚㪥㪎㪈㪌㪉

㩷㩷㩷㩷

㩷

㩷㪚

26

3-4. SCHEMATICS AND SUPPORTING INFORMATION

AU BOARD SCHEMATIC DIAGRAM (1 OF 6)

☛

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25

TO FB1 BOARD

CN4001

TO FB1 BOARD

CN4002

KDL-40W3000/46W3000

A

—

B

—

C

—

D

—

E

—

F

—

G

—

H

—

I

—

J

—

K

—

L

—

To G

BALLANCER_ERR

INV_ERR

BL_ON

DIMMER

GND

AC_RLY

PFC_DET(AC_DET)

PS_ERR

STBY_5V

GND

CN001

12P

WHT

TO GF1 BOARD

CN6154

CN005

50P BLK

X_MDM_RST

UART2_DCD

UART2_RST

UART2_CTS

UART2_TX

UART2_RX

GND

123456789

REC5V-BE

FL003

EMI

G

GND

REC5V

GND

C019

0.001

HDMI_STBY3.3V

STBY3.3V

AC_DET

GND

BL_ON

DIMMER

INV_FAIL1

BALLANCER_ERR

BL_IN

HP_DET

DSP_INT

DSP_MUTE2

DTT_PON

HDMI_WP

GND

SET_ON2

SET_ON

BE_WDT

BE_RST

DDC_DET2

X_WDTRST

HPG_CTL

DDC_DET1

FE_SCL1

GND

FE_SDA1

GND

FE_SPDIF

EMMA2_AOBCK

EMMA2_AOLRCK

EMMA2_AOMCK

EMMA2_AOD2

EMMA2_AOD0

EMMA2_AOD1

1011121314151617181920212223242526272829303132333435363738394041424344454647484950

FB051

0uH

AC_DET

0uH

FB024

0uH

FB026

BL_ON

0uH

FB025

DIMMER

0uH

FB028

FB027

INV_FAIL

BALLANCER_ERR

BL_IN

0uH

FB029

0uH

FB030

HP_DET

0uH

FB032

FB031

DSP_INT

HDMI_DSP_MUTE2

0uH

FB035

REC_ON

0uH

FB033

HDMIPC_WP

0uH

FB037

BE_ON2

BE_ON

0uH

FB034

BE_WDT

R083

0

BE_RST

0uH

FB036

DDC5V_DET_1

R041

R078

0

DTT_WDT

HDMI_HOTPLUG_CTRL

R081

R076

0

DDC5V_DET_0

I2C_TAS_SCL_1

EMMA_SPDIF

I2C_TAS_SDA_1

R056

R060

0

EMMA2_AOBCK

EMMA2_AOLRCK

R062

R057

0

EMMA2_AOMCK

R061

R058

0

EMMA2_AOD0

EMMA2_AOD2

R059

0

EMMA2_AOD1

REC_Y

REC_C

GND

MAIN_COMP_OUT

MAIN_V_OUT

GND

123

M_YS

M_CB/B

4

M_CB/B

M_CV/Y

M_CR/R

M_C

56789

M_CR/R

M_Y/CV

M_Y/G

M_C

M_Y/G

GND

S_C

10

11

S_C

S_CR

GND

S_CV/Y

GND

PC_H_OUT

12131415161718

S_CR

S_Y/CV

PC_H_OUT

PC_V_OUT

19

PC_H_IN

PC_V_OUT

PC_H_IN

EPP(CCPM)_HS

DL_SI

GND

MAIN_H_SYNC

R098

0

SPI_SI

R046

0

SPI_SCK

DL_SCK

PC_V_IN

GND

20212223242526

PC_V_IN

DL_CS

GND

HDMI_INSEL2

27282930313233

R048

R050

0

DL_CS

R073

0

HDMI_SEL_2

HDMI_INSEL1

HDMI_INSEL4

R071

R077

0

HDMI_SEL_4

HDMI_SEL_1

HDMI_INSEL3

HDMI_SCL

HDMI_SDA

CEC_IN

34353637383940

R075

R080

0

CEC_IN

HDMI_SEL_3

CEC_OUT

R079

0

CEC_OUT

CEC_ON

1005

CEC_ON

R074

0

FAN_DRIVE1

FAN_ERR

R105

CHIP

0

BE_FAN_DRV1

FAN_DRIVE2

*R106

BE_FAN_DRV2

41424344454647

R104

0

GND

ASUB_R

ASUB_L

GND

REC_Y

REC_C

GND

To TUU2 CN1001

CN003

50P

GND

1

TV_S_L

3

GND

5

TV_S_R

7

GND

9

SUB_H

11

GND

004:7D

TV_M_LR_IN

TV_M_L

TV_M_R

TUHSYNC_MAIN

V_DET

FB016

0uH

1

2

3

4

5

6

7

8

9

10

11

18V

12

FB017

FB018

FB019

FB020

0uH

FB021

0uH

FB022

0uH

BALLANCER_ERR

0uH

INV_FAIL

0uH

BL_ON

0uH

DIMMER

AC_RLY

STBY5V

+B_OVP

FB045

0uH

C001

0.001 50V X7R

1005

13

TV_S_V

15

GND

17

TV_M_L

19

0

R012

0

R013

0

R014

0

R016

C002

220

6.3V

GND

21

TV_M_R

23

GND

25

MAIN_H

27

GND

29

TV_M_V

31

GND

33

TV_GR_V

35

GND

37

FE_XRST

39

EWS_ALERT

41

AGC_MON

43

REC_ON

45

EWS_ON

47

GND GND

BRN

GND

REC_3.3V

GND

REC_6.5V

GND

2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

32

34

36

38

12V

40

12V

42

12V

44

12V

46

48

5049

AC_DET

R026

0

CHIP

1005

PFC_DET

C017

0.001 50V X7R

1005

FL001

G

0uH

FB053

FB038

0uH

REC6.5V

EMI

12V

V2_V_IN

STBY3.3V

REC3.3V

1005

X7R 50V

0.001 C014

C010

0.001 50V X7R

1005

STBY5V

C009

1005

REC3.3V

FB006

0uH

0.1

16V

8765

IC001

ADT75ARZ-REEL

4321

22

RB005

BEM_SCL2

BEM_SDA2

BEM_I2C_2

GND

TV_EMMA_UART

FE_I2C_0

FE_SCL0

GND

TV_EMMA_TX

TV_EMMA_RX

FE_SDA0

48495051525354

R030

R027

R033

0

TV_EMMA_TX

TV_EMMA_RX

FE_SDA0

FE_SCL0

BEM_I2C_3

BEM_I2C_2

BEM_I2C_1

BEM_SDA3

BEM_SDA2

BEM_SCL3

56575859606162

55

R094

R034

R096

R093

0

BEM_SCL3

BEM_SCL2

GND

R091

0

FE_I2C_2

GND

BEM_SCL1

R092

0

FE_SDA2

R036

0

BEM_SDA1

BEM_TX3

BEM_SDA1

R090

0

EMMA_LOG_RX

FE_SCL2

EMMA_LOG_TX

63646566676869

R029

R039

R032

R088

0

EMMA_LOG_TX

EMMA_LOG_RX

BEM_TX3

BEM_RX3

R089

0

GND

FE_I2C_2

LBM_DPLS

LBM_DMNS

GND

LBM_VBUS

BEM_TX0

70717273747576

R108

R109

0

FE_SCL2

FE_SDA2

LBM_VBUS

TV_TXD

TV_RXD

TV_FLASH_M

JIG_RST

EMMA_LOG_RX

LBM_DPLS

LBM_DMNS

LBM_VBUS

BEM_RST

EMMA_LOG_TX

MODE_BEM

BEM_RX0

BEM_TX0

BEM_I2C_2

BEM_SCL3

BEM_SDA3

R110

0

BEM_TX0

BEM_I2C_1

BEM_SCL2

BEM_SDA2

0

LBM_DMNS

LBM_DPLS

BEM_I2C_3

R084

0

BEM_RST

R087

0

BEM_RST

BEM_RX0

777879

R086

0

MODE_BEM

BEM_RX0

FE_I2C_0

BEM_SCL1

BEM_SDA1

MODE_BEM

R085

0

GND

FE_SCL0

FE_SDA0

GND

80

RB001

RB002

22

R117

22

BEM_TX3

BEM_RX3

CN006

BLK

80P

STBY3.3V

R146

0

To JIG

GND

1

TV_TXD

2

TV_RXD

3

TV_FLASH_W

4

STBY3.3V

VD016

VD017

VD018

R115

22

RB004

VD019

VD020

RB003

22

VD021

VD026

VD022

VD027

VD023

VD028

VD024

VD029

VD025

VD030

5

TV_RST

6

DTT_LOG_RXD

7

LBM_UDP

8

LBM_UDM

9

LBM_VBUS

10

BEM_RST

11

DTT_LOG_TXD

12

NC

13

NC

14

BE_FLASH_W

15

BEM_RXD

16

BEM_TXD

17

GND

18

GND

1

AVC_LOG(TX)

2

AVC_LOG(RX)

3

BEM_LOG(TX)

4

BEM_LOG(RX)

5

E2TH_SCL_0(400)

6

E2TH_SDA_0(400)

7

BEM_SCL_1(400)

8

BEM_SDA_1(400)

9

BEM_SCL_2(100)

10

BEM_SCL_2(100)

11

BEM_SCL_3(400)

12

BEM_SDA_3(400)

13

E2TH_SCL_2_VSW

14

E2TH_SDA_2_VSW

15

GND

16

CN007

18P

CN008

16P BLK

STBY_LED

ON_TIMER_LED

REC_LED

PMUTE_LED

M

—

N

—

O

—

FB052

0uH

To G

FB001

C003

0uH

470 16V

1234567

12V

C018

0.001 50V X7R

1005

GND

TO GF1 BOARD

CN6152

POWER_LED

0uH

FB047

REC5V

FL002

EMI

G

BE_ON

AUDIO_VCC

F001

5A

C004

24V

470

16V

C005

0.001 50V X7R 1005

8

GND

8P

CN002

AUDIO_VCC

0uH

FB023

123456789

NC

GND

REC5V

BE_ON

CN7022

V2_L

0

R028

GND

V2_L

V2_V

V2_LR_IN

V2_R

HP_L

0

R031

0

R035

101112131415161718

GND

V2_R

HP_L

HP_LR_OUT

HP_R

001:8E

HP_DET

0uH

0

R037

FB044

GND

HP_R

HP_DET

0uH

0.001C013

0uH

FB046

GND

STBY3.3V

0uH

FB010

FB009

FB008

FB007

FB011

MAZ8056G0LS0D017

19202122232425

GND

LED_4(REC)

LED_1(STBY)

LED_2(PMUTE)

VED_5(POWER)

LED_3(TSUSHIN)

TO HW3 BOARD

CN7152

BL_IN

SIRCS

0uH

FB012

CHIP

R133 0

MAZ8056G0LS0

D018

VD031

27282930313233343536373839

26

SIRCS

BL_IN

REC_3.3V

TO HW1 BOARDTO HW2 BOARD

CN7001

0uH

FB014

VD032

NC

POWER_SW

0uH

POWER_SW

0uH

FB015

MAZ8056G0LS0

D019

VD033

KEY

GND

FB048

KEY1

STBY5V

LOGO

0uHFB002

AU 1/6

CONNECTORS

40

NC

GND

STBY3.3V

NC

IRO

GND

SET3.3V

40P

CN004

A-1231-638-A <FIX2>AU-P1

P

KDL-40W3000/46W3000 27

AU BOARD SCHEMATIC DIAGRAM (2 OF 6)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 | 25 |

A

—

B

—

KDL-40W3000/46W3000

C

—

D

—

E

—

F

—

G

—

H

—

I

—

REC_ON

R201

10k

1/16W

CHIP

RT3WLMM-TP-1F

Q214

12V

D201

MAZ8068G0LS0

R204

10k

1/16W

CHIP

3.15A

F201

3.15A 24V

R206

1/16W

CHIP

R207

10k

1/16W

CHIP

TAS3.3V

R306

R307

0

REC3.3V

CHIP

IC208

PQ200WNA1ZPH

REC3.3V

REC9V

Vin

Vc

Vo

Vadj

C202

4.7 25V X7R

3216

R233

1k

5%

JL202

GND_1

C208

25V X7R

3216

CHIP

0

R218

4.7

0

CHIP

R251

RSS040P03FD5TB

Q207

8765

5678

0

C223

C220

1

16V

1608

B

1234

4321

2012

25V

1

FB202

R237

8.2k 1/16W RN-CP

0.5%

0uH

BD9853AFV

Vcc

OUT1_1

OUT1_2

VB

RT

654321

FB1

-INE1

87

CSCP1 CSCP2

IC205

OUT2_1

OUT1_2

-INE2

1608

B

16V

16 15 14 13 12 11 1 0 9

VH

CTL

GND

FB2

1

C224

R246

10k

D205

MA24D5000BS0

C229 3300p

50V

B

1608

R252

1/10W RN-CP

1608

R249

0

R258

C228

10k

680p

1/16W

50V

RN-CP

B

0.5%

1005

C227

0.015 16V

B

1005

R262

0

L203 10uH

C230

R260

3300p

15

1/10W

50V

RN-CP

B

5%

1608

R259

15

1/10W RN-CP

5%

1608

R265

43k 1/16W RN-CP

0.5%

R266

270k 1/16W RN-CP

0.5%

C231

4.7 25V X7R

3216

JL212

JL213

R267

47k 1/16W RN-CP

0.5%

FB206

PTZ-TE25-6.8B

R268

56k

1/16W

RN-CP

0.5%

C233 22p 50V

CH

1005

D212

REC6.5V

1608

R300

1608

CHIP

R301

CHIP

REC_ON

TAS3.3V

PQ070XNA1ZPH

IC210

TAS3.3V

0

Vin

Vc

12345

C257

1

25V 2012

R302

1k

1/16W

CHIP

5%

R305

1k

1/16W

RN-CP

0.5%

Vo

R303

680

1/16W

RN-CP

0.5% R304

1/16W

RN-CP

0.5%

Vadj

GND

C259

10

10V

1k

X7R

3216

REC5V

12V

R281

10k

1/16W

CHIP

Q210

RT1N141C-TP-1

C248

25V

2012

12345

R287

R283

CHIP

10k

1/16W

CHIP

R289

0

CHIP

Q212

0

2SC3052EF-T1-LEF

1

GND

R291

4.7k 1/16W RN-CP

0.5%

R292

100 1/16W RN-CP

0.5%

R293

1k 1/16W RN-CP

0.5%

R294

1k 1/16W RN-CP

0.5%

C252

25V X7R

3216

REC9V

C254

C261

4.7

47

25V

16V

X7R 3216

4.7

R299

0

1005

SET9V

SET9V_2

J

—

K

—

L

—

M

—

N

—

1608

R269

1608

R270

R271

R272

PQ070XNA1ZPH

IC206

REC5V

Vin

Vc

Vo

Vadj

GND

12345

0

C240

R273

1k

1/16W

CHIP

5%

Vin

12345

C241

R274

1k

1/16W

CHIP

5%

1

25V 2012

R276

390 1/16W RN-CP

0.5%

R277

1k

1/16W RN-CP

0.5%

PQ070XNA1ZPH

Vc

1

25V 2012

R279

390 1/16W RN-CP

0.5%

R280

1k

1/16W RN-CP

0.5%

IC207

R275

1/16W RN-CP

0.5%

Vo

R278

2.7k 1/16W RN-CP

0.5%

2.7k

Vadj

C244

10V X7R

3216

C245

10V X7R

3216

10

REC5V-BE

REC5V-B

GND

10

E

AU 2/6

POWER REGS

*R308

0

O

—

CHIP

1608

A-1231-638-A

<FIX2>AU-P2

P

KDL-40W3000/46W3000 28

AU BOARD SCHEMATIC DIAGRAM (3 OF 6)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24

A

V1_Y

—

B

—

C

—

D

—

VIDEO1

VIDEO3

S

12

V

L

R

V

L

R

6

34

4

3

12

5

V1

7

8

L1

R415

9

0

CHIP

10

R1

11 13 12

V2

14

15

L2

16

17

R416

0

R2

TB401

CHIP

18 20 19

VD443

VD444

R424

1M

1/16W

CHIP

5%

R425

1M

1/16W

CHIP

5%

R431

2.2k 1/10W RN-CP

0.5%

R432

2.2k 1/10W RN-CP

0.5%

C405

E

R433

—

VD446

VD447

R439

1/16W

CHIP

1/16W

1M

5%

R440

CHIP

1M

5%

2.2k 1/10W RN-CP

0.5%

R435

2.2k 1/10W RN-CP

0.5%

C413

C412

16V

10 16V

10

F

—

G

—

COMP1

GRN

BLU

RED

WHT

H

RED

J405

GRN

R436

2.2k 1/10W RN-CP

0.5%

R437

2.2k 1/10W RN-CP

0.5%

C406

C407

10

16V

10

16V

R427

BLU

RED

WHT

RED

VD454

VD455

1M

1/16W

CHIP

5%

R428

1M

1/16W

CHIP

5%

—

I

—

COMP2

J

—

K

—

L

VD462

VD463

1/16W

R430

1/16W

CHIP

R429

CHIP

1M

5%

R441

2.2k

1/10W

1M

RN-CP

0.5%

5%

R442

2.2k 1/10W RN-CP

0.5%

C408

C409

D2_L

10

16V

D2_R

10

16V

—

M

KDL-40W3000/46W3000

V1_IN

V1_Y

PC_LR_IN

Q423

HDMI_LR

PC_SYNC_IN

HDMI_L

HDMI_R

PC_AU_R

PC_AU_L

VSW_PW_CTRL

R599

0

CHIP

R600

0

CHIP

LINE_LR_OUT

R597

0

CHIP

R598

0

CHIP

LINE_L

LINE_R

C515

16V

C516

10

16V

C518

10

16V

OPT_OUT

10

C517

16V

VD466

VD464

HDMI

VD467

VD465

L

R

J402

VIN

VCC

GND

TB404

3P

BLK

L

R

J403

10

R443

2.2k 1/10W RN-CP

0.5%

R444

2.2k 1/10W RN-CP

0.5%

R604

R602

1M

1/16W

CHIP

5%

REC5V

C514

0.1 16V

1005

R617

0

CHIP

R618

0

CHIP

PC Audio

R445

2.2k 1/10W RN-CP

0.5%

R446

2.2k 1/10W RN-CP

0.5%

R601

1/16W

CHIP

VD468

VD469

R603

1M

1/16W

CHIP

5%

J404

600

RB401

600

RB402

D402

MAZ8100G0LS0

V1_V V1_V

600

RB403

V1_LR_IN

V1_L

C404

10

16V

10

16V

D1_L

D1_R

D2_LR_IN

V3_L

V3_R

600

V3_LR_IN

RB405

RB406

RB407

RB408

RB409

RB410

V1_R

600

RB404

D1_LR_IN

VD440

V1_CV1_C

VD441

D1_CB

D1_CR

D2_Y D2_Y

D2_CB D2_CB

D1_Y

V1_SSW

VD445

VD442

VD448VD453VD458

VD449

VD450

VD451VD456VD461

VD452VD457

VD459

VD460

V3_V

D1_CB

D1_CR

D2_CRD2_CR

D1_Y

D1_V_IN

D2_V_IN

MAIN_COMP_OUT

M_CB/B

M_CR/R

M_Y/G

R447

1/10W

R448

1/10W

R449

1/10W

68

R451

1/10W

RN-CP

0.5%

REC5V

L404 10uH

R542

270 1/10W RN-CP

5%

NC

CV/Y/G_OUT1_1

CV/CR/R_IN7

S1-3

3.6

1/16W100R541

1/16W

201216V2.2 X7R

5% RN-CP 1/10W

270

R637

R548

22

1/16W

CHIP

5%

Q416

ISA1235AC1TP-1EF

BUFFER

R546

22

1/16W

CHIP

5%

NC

VCC5_OUT

C/CR/R_OUT2

C/CB/B_OUT1_1

C/CB/B_IN6

Y/Y/G_IN6

CV/CR/R_IN6

MD2/S2-2

C464

1

25V

2012

C470

47

16V

C471

0.1

16V

1005

C/CB/B_OUT2

CV/Y/G_OUT2

CXA2240AR-TL

VIDEO SW

C/CB/B_IN5

Y/Y/G_IN5

Y_PH1

GND5_OUT

IC402

CV/CR/R_IN5

S1-2

C472

L405 10uH

1/16WR613 100

201216V2.2 X7R

REC9V

R552

68k

1/16W

CHIP

5%

Y_PH2

GND9_OUT

C/CB/B_IN4

Y/Y/G_IN4

3.6

1/16WR614 100

C466

220

6.3V

C473

0.1 25V X7R

1608

REC5V

C474

0.1 16V

1005

CV/Y_OUT3

CV/CR/R_IN4

3.6

201216V2.2 X7R

C475

VCC_9OUT

CV/Y_OUT4

S2-1

CV3

CHIP

R553

68k

1/16W

CHIP

CV_OUT5

CV2

5%

CV_SAG

CV1

C478

V_DET

NC

CV/Y_OUT5

S1-1

IN1_L3

C519

0.47 16V X7R 1608

R557

100

1/16W 1005

5%

160816V1B

NC

Y_SAG

IN1_V/L2

IN1_H/L1

1.0

CHIP

5%

C520

1.0

0.47 16V X7R

1608

R558

100

1/16W

R615

100

1/16W

CHIP

5%

C_OUT5

IN1_SW

4.7

0.5%

616263646566676869707172737475767778798081828384858687888990

ADR

DC_OUT

VCC5H_OUT

SELV_OUT2

SELH_OUT2

PC_ID

SELV_OUT1

SELH_OUT1

GND5H_OUT

PS_HVCS

EXT_CLK/X’tal

VCC_DEF

V_PH2

H_PH2

SYNC_IN2

SYNC_OUT2

V_PH1

H_PH1

SYNC_IN1

SYNC_OUT1

GND_DEF

IN4_H

IN4_V

IN3_SW

IN3_H/L1

IN3_V/L2

IN3_L3

IN2_SW

IN2_H/L1

IN2_L3

IN2_V/L2

C521

1.0

0.47 16V

X7R 1608

R587

100

1/16W

1005

4.0

RN-CP

SCL

SDA

IREF

1/16W

1005

Q424

2SC3052EF-T1-LEF

DATA_SLICER_MAIN

1k

R616

REC5V

L406 10uH

C499

0.1 16V

60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

CHIP

4.7

0.0

R572

0

R573

0

1.0

3.3

R575

2.9

C489 10V10X7R

1.0

C490 10

1.0

10V X7R

1.0

C492 0. 47 16V X7R

1608

1.0

5%

C522

0.47 16V X7R 1608

C498 220

R583

R584

PC_V_OUT

PC_H_OUT

0.5%

C486

0.01

1005

C487

1608

SIGN15050

5%

CHIP

6.3V

0

CHIP

0

CHIP

25V X7R

1 10V X7R

5%

R578

47

1/16W

CHIP

5%

R579

47

1/16W

CHIP

5%

1/16W

10kR574

RN-CP

1/16W

CHIP100

10V1X7RC485

1608

C494

0.1 100516V

X7RC488

1005

25V0.01

C495

0.1 16V

1005

R581

0.47 100

X7RC491

1/16W

160816V

CHIP

1005

R582 100

1/16W

CHIP

5%

1005

R586

100

1/16W

1005

FE_SCL2

FE_SDA2

PC_SYNC_OUT

PC_SYNC_INT

1005

FE_I2C_2

R589

0

CHIP

1005

X401 4MHz

C500

16V

R591

10k

1/16W

CHIP

5%

Q419

R590

1/16W

CHIP

C507

0.01 25V X7R 1005

10k

5%

L407 10uH

R592

10k

1/16W

CHIP

5%

RT1N141C-TP-1

Q420

SI2301BDS-T1

C508

1 10V X7R

1608

Q421

2SC3052EF-T1-LEF

D421

MC2838-T112-1

MA2J1110GLS0

2SC3052EF-T1-LEF

D422

MC2838-T112-1

MA2J1110GLS0

Q422

D423

D424

STBY5V

R594

10k

1/16W

CHIP

S

5%

R593

3.3k

1/16W

CHIP

5%

C509

10 10V X7R

3216

C510

10 10V X7R

3216

C512

47p 50V CH

1005

C511

1005

RT1N141C-TP-1

47p 50V CH

R595

1/16W

CHIP

R596

1/16W

CHIP

PC_H_IN

470

5%

PC_V_IN

470

5%

C502

0.1 16V

1005

C504

C503

16V

1005

0.1

16V

1005

C505

0.1

0.01 25V X7R

1005

C506

0.01 25V X7R 1005

47

3.6

100

1/16W

R509

201216V2.2 X7R

C449

R537

270 1/10W RN-CP

5%

Q408

BUFFER

FBLK_OUT

VCCFB_OUT

CV/CR/R_IN8

MD3/S2-3

100R522

3.6

C454

5% RN-CP 1/10W

270

R638

Q415

ISA1235AC1TP-1EF

BUFFER

R543

22

1/16W

CHIP

5%

VCC5_OUT1

C/CR/R_OUT1_1

C/CB/B_IN7

Y/Y/G_IN7

3.6

1/16W

100

1/16W

R530

R531

201216V2.2 X7R

C455

C456

5%

R532

RN-CP

270

1/10W

270

RN-CP

R639

5%

R511

330 1/10W RN-CP

5%

2SA1226-T1E3E4

BUFFER

100

1/16W

R493

1/16W

100

201216V2.2 X7RC439

201216V2.2 X7RC440

201216V2.2 X7RC443

Q407

160810V1X7RC432

160810V1X7RC433

160810V1X7RC434

R494

R495

1/16W

2.4

R475

1/16W

CHIP

1/16W100

S_Y/CV

22

3.6

100R498

S_C

S_CR

2.4

1.7

1/16W

C453

0.1 16V

1005

D1_V_IN

R527

39 1/10W RN-CP

0.5%

R528

39 1/10W RN-CP

0.5%

R529

39 1/10W RN-CP

0.5%

Q414

ISA1235AC1TP-1EF

R515

330 1/10W RN-CP

R516

1/16W

CHIP

R481

22

CHIP

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

BUFFER

5%

22

D1_CB

D1_Y

D1_CR

Q409

ISA1235AC1TP-1EF

BUFFER

1.7

R517

22

1/16W

CHIP

ISA1235AC1TP-1EF

R512

22

1/16W

CHIP

CV/Y

C_OUT1_2

NC

CV_OUT1_2

B_IN14

G_IN14

R_IN14

NC

CLP_CR2

CLP_CR1_1

CLP_CR1_2

FBLK_IN3

SC_B/C/CB/B_IN13

SC_G/Y/Y/G_IN13

SC_R/CV/CR/R_IN13

FBLK_IN2

3.6

SC_B/C/CB/B_IN12

3.6

SC_G/Y/YG_IN12

3.6

SC_R/CV/CR/R_IN12

VCC_IN

FBLK_IN1

SC_B/C/CB/B_IN11

SC_G/Y/Y/G_IN11

3.6

SC_R/CV/CR/R_IN11

MD4/S2-4

C/CB/B_IN10

Y/Y/G_IN10

CV/CR/R_IN10

S1-4

C/CB//B_IN9

Y/Y/G_IN9

CV/CR/R_IN9

GND_IN

C/CB/B_IN8

Y/Y/G_IN8

123456789101112131415161718192021222324252627282930

3.6

100

1/16W

R507

R508

2012

201216V2.2 X7R

16V2.2 X7R

C447

C448

D2_V_IN

D2_CB

D2_Y

D2_CR

SET9V

R453

0

CHIP

0.1

C419

47

16V

OP-AMP

ADA4861-3YRZ-RL7

IC401

PD1

OUT2

PD2

IN-2

PD3

IN+2

VCC

VEE

IN+1

IN+3

654321

IN-1

IN-3

7

OUT1 OUT3

R461

470 1/10W RN-CP

6.3V

C526

0.5%

MAIN_V_OUT

C426

1

25V

2012

R465

10

1/10W

RN-CP

0.5%

R466

10 1/10W RN-CP

0.5%

R467

10 1/10W RN-CP

0.5%

C425 1000

V1_IN

V1_C

V1_Y

V1_V

V1_SSW

V2_V_IN

6.3V

R471

R472

R473

1/16W330k

1608

220

B

16V

0.068 C527

14 13 12 11 10 9

8

R455

470 1/10W RN-CP

0.5%

C418

25V X7R 1608

470

R474

330 1/10W RN-CP

2.4

5%

Q403

2SA1226-T1E3E4

BUFFER

REC5V

L403

10uH

V3_V

REC5V

R510

CHIP

C450

100

10V

25V

C458

2012

M_C

M_Y/CV

R478

330

1/10W

RN-CP

5%

2SA1226-T1E3E4

1.7

X7R

25V0.1C438

0

1

R476

10 1/10W RN-CP

0.5%

R477

10 1/10W RN-CP

0.5%

2.4

Q406

BUFFER

1608

R486

330 1/10W RN-CP

5%

1.7

R492

201216V2.2 X7RC437

—

N

REC_C

—

R629

0.5% RN-CP

1/10W

R627

R631

0

75

C524

0

100 10V

R632

0

AU 3/6

VIDEO SWITCH

INPUTS

O

—

REC_Y

R630

0.5% RN-CP 1/10W

R628

R633

0

75

C525

0

100 10V

R634

0

P

A-1231-638-A

KDL-40W3000/46W3000 29

<FIX2>AU-P3

AU BOARD SCHEMATIC DIAGRAM (4 OF 6)

1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 |

KDL-40W3000/46W3000

A

—

B

—

C

—

D

—

E

—

F

—

G

—

H

OPT_OUT

003:16C

OPT_OUT

EMMA_SPDIF

001:8E

EMMA2_OPT_IN

001:8C

EMMA2_AOD2

001:8C

EMMA2_AOD1

001:8E

EMMA2_AOD0

001:8E

EMMA2_AOLRCK

001:8E

EMMA2_AOBCK

001:8C

EMMA2_AOMCK

EMMA2_Digital IN

ATT_SW_LINE

ATT_SW_HP

TAS3.3V

RB807

47

MAX 300mA

3

1

C804

2012

FB803

A_HP_OUT_R

A_HP_OUT_L

A_SP_OUT_R

A_SP_OUT_L

A_LINE_OUT_R

A_LINE_OUT_L

C812

24.576MHz

12p CH

1005

C938

47

C809

6.3V

4.7 10V

C807

X7R

0.001

2012

50V X7R

1005

C808

1 10V X7R

1608

R815

1 23456789 101112131415161718192021222324 25

DVSS1

/VREG_EN

STEST

LS_LRCKOUT

LS_SCLKOUT

LS_SDOUT

LS_SDIN

MCLKOUT

LRCLKOUT

SCLKOUT

SDOUT1

SDOUT2/SPDIF_OUT

R813

47

DVDD2

VR_DIG1

DVSS2

R816

47

SPDIF_IN

SDIN1A

LRCLKINA

SCLKINA

MCLKINA

SDIN3

SDIN2

SDIN1

LRCLKIN

SCLKIN

47

RB811

10k

4

2

10k

RB801

100

RB810

RB804

10k

1

C805

25V

0.001 50V

C806

X7R

4.7

1005

6.3V X6S

2012

RB803

10k

R824

47

R825

47

0uH

10V 100 C803

GND_1

50V

C811

6.3V X6S 1005

C810

0.001 50V X7R

1005

1

100

26

DVDD1

MCLKIN

C813

4.7

6.3V X6S 2012

99

AVDD_OSC

DVSS3

27

C814

0.001

X7R 1005

X801

1

R833

220

R834

1M

97

98

VR_ANA

XTAL_OUT

I2C_SDA2

DVDD3

29

28

0 R835

50V

96

XTAL_IN

I2C_SCL2

30

0 R837

2

16V0.1C816

95

AVSS_ESD

I2C_SDA1

31

0 R838

94

AVDD_HP

I2C_SCL1

32

0 R839

C815

12p CH

1005

50V

A_HP_OUT_R

0 R842

92

93

HPOUTR

AVSS_HP

GPIO1

CS

34

33

R84310k

R84610k

C820

0.001

1005

A_HP_OUT_L

0 R850

91

HPOUTL

GPIO2

35

100

RB805

R84910k

50V X7R

89

90

AVDD_HP

AUDIO DSP

CXD9890AQ

IC802

/MUTE

37

36

R854

10k

100 R853

AVDD_DAC

/RESET

R8551k

C821

6.3V

C831

2012

L803 10uH

4.7 10V X7R

MAX 155mA

C832

100 10V

1C834

1C835

24kR871

C840

0.001 50V X7R

C837

1005

47

C833

1005

0.1 16V

50V330pC846

PC_AU_R

PC_AU_L

50V330pC845

C839

6.3V

47

6.3V

D1_R

D1_L

R872 33k

R873 3 3k

6869707172737475

R874 33k

R875 33k

R878 33k

R879 33k

R880 33k

R881 33k

R882 33k

R883 3 3k

535455565758596061626364656667

5152

R884 33k

R885 33k

100516V0.1C838

D1_LR_IN

HDMI_R

D2_LR_IN

D2_R

D2_L

HDMI_L HDMI_L

C843

47

6.3V

C830

0.001 50V

D809

X7R

MAZ8056G0LS0

1005

47

R858 47

R859 47

R860 47

R861 47

76

77

78

79

80

81

82

83

84

85

86

87

88

AVSS_DAC

VR_DIG2

DVSS4

DVSS5

AVSS_ESD

DVDD4

42

41

40

39

38

C826

C823

C824

4.7

0.001

47

C955

6.3V

50V

6.3V 330p

X6S

X7R

50V

2012

1005

X7R

1005

LINEOUT1R

LINEIN1L

43

C956 330p

50V X7R

1005

LINEOUT1L

LINEIN1R

44

C828

4.7 10V X7R 2012

AVDD_LI

45

C829

0.001 50V

X7R

1005

LINEOUT2R

LINEIN2L

46

AVSS_LO

DACOUT1L

DACOUT1R

DACOUT2L

DACOUT2R

LINEOUT2L

LINEIN2R

47

R86633k

LINEOUT3R

AVSS_LI

48

R86833k

AVDD_REF

LINEOUT3L

V1P5_REF

BG_REF

BIAS_REF

AVSS_ADC/REF

AVDD_ADC

LINEIN10R

LINEIN10L

AVSS_LI

LINEIN9R

LINEIN9L

AVDD_LI

LINEIN8R

LINEIN8L

AVSS_LI

LINEIN7R

LINEIN7L

AVDD_LI

LINEIN6R

LINEIN6L

AVSS_LI

LINEIN5R

LINEIN5L

AVDD_LI

LINEIN4R

LINEIN4L

LINEIN3L

LINEIN3R

50

49

R87033k

R86933k

PC_LR_IN

C844

0.1

16V

C847

4.7 10V X7R

2012

C848

4.7 10V X7R 2012

D1/COMP1

D2/COMP2

HP_OUT

SP_OUT

LINE_OUT

HDMI_LR_IN

TV_M_LR_IN

TV_M_R

TV_M_L

V2_R

V2_L

V3_R

V3_L

HDMI ana

PC

V2_LR_IN

V1_LR_IN

V1_R

V1_L

V3_LR_IN

TV_M

VIDEO2

VIDEO1

VIDEO3

REC9V

A_SP_OUT_R

A_SP_OUT_L

10uH

L805

C856

C857

CHIP

1/16W

R892

1/16W

10k

R893

47 16V

CHIP

10k

R895

4.7k 1/16W RN-CP

0.5%

C860

0.001

X7R 1005

50V

R898

4.7k 1/16W RN-CP

0.5%

C861

0.001

1005

C858

47

16V

Audio_Vcc

JL802

MAZ8056G0LS0

D813

C888

C887

R910

6.8k

1/16W

RN-CP

16V

47

C864

R905

10k

1/16W

CHIP

5%

50V X7R

GND_1

4321

R907

15k 1/16W RN-CP

0.5%

CHIP

R911

15k 1/16W RN-CP

0.5%

V-

A+ IN

NJM4558V-TE2

IC805

B- IN

B+ IN

R908

10k

1/16W

5%

0.5%

C868 100p

50V

1005

AOUT

A- IN

BOUT

V+

8765

C867 100p

50V CH

1005

R909

6.8k 1/16W RN-CP

0.5%

AC_OFF_MUTE

CH

SP_MUTE

C875

1005

0.1

16V

MC2836

1/16W

D806

RT1N441C-TP-1

R979 10k

CHIP

5%

Q803

R982

10k

1/16W

CHIP

R923

1/16W

CHIP

5%

47k

C879

0.001 50V X7R

1005

C880

0.001

50V X7R

1005

R927

22k

1/16W

CHIP

R928

22k

1/16W

CHIP

R920

10k

1/16W

CHIP

RT3WLMM-TP-1F

Q806

C881

16V

C883

16V

C884

22

16V

C882

R930

1/16W

CHIP

22

16V

47k

C889

0.001

1005

R931

1/16W

CHIP

25V

1608

50V X7R

47k

5%

0.1 X7R

100 25V

123456789101112

P1

GND

P2

RINN

P3

RINP

P4

AGND

P5

LINP

P6

LINN

P7

GAIN0

P8

GAIN0

P9

GAIN1

P10

MSTR/SLV

P11

SYNC

P12

GND

D811

MAZ8056G0LS0

D812

MAZ8056G0LS0

GND_1

R935 100k

RN-CP

0.5%

C893

0.22 25V X7R

1608

P42

P43

P44

P45

P46

P47

P48

46

47

48

AVCC

FAULT

VREG

ROSC

GND

15

14

13

P13

P14

C890

0.01 25V X7R

1005

45

MUTE

TPA3100D2PHPR

VBYP

16

P15

P16

MAZ8056G0LS0

C891

47

16V

44

SHUTDOWN

AUDIO AMP

AGND

17

P17

43

IC808

18

D810

42

BSRP

ROUTP

BSLP

LOUTP

19

P18

P19

C894

0.22 25V X7R

1608

41

20

ROUTP

LOUTP

C895

0.22 25V X7R 1608

P37

P38

P39

P40

P41

37

38

39

40

GND

BSRN

ROUTN

LOUTN

21

P20

GND

PVCCR

PGNDR

VCLAMPR

VCLAMPL

PGNDL

PVCCL

GND

BSLN

LOUTN

GND

24

23

22

P21

P22

P23

P24

C896

0.22 25V X7R 1608

AUDIO_VCC

12

22uH L810

D803

C909 3300

25V

GND_1

L811 22uH

C914

0.22

C915

MPS

C912

MPS

0.22 50V

0.22

MPS

50V

C913

0.22 50V

MPS

RB802

100k

L812 22uH

P36

P35

P34

P33

C897

P32

0.001 50V X7R

P31

1005

P30

P29

P28

P27

P26

252627282930313233343536

C898

P25

0.001 50V

X7R

1005

L813 22uH

L814 22uH

C905

C899

0.1

1608

25V

X7R

C901

25V1

2012

C902

25V1

2012

C903

0.1

1608

X7R

25V

C906

220

35V

C907

0.22 50V

MPS

220 35V

C908

0.22 50V

MPS

GND_1

1/16W RN-CP

7

2143658

TO DETECT

R946 120k

0.5%

C926

4.7 25V X7R

3216

R947

120k 1/16W RN-CP

0.5%

C927

4.7 25V X7R

3216

R952

2012

R953

R955

2012

MAZ8082G0LS0

1/16W

R948 100k

1/16W

CHIP

RT3AMMM

0

20120

R954

0

2012

0

R951

6.8k

CHIP

Q809

Q810

Q811

RT1N141C-TP-1

C930

0.001 50V X7R

1005

C931

0.001 50V X7R

1005

REC9V

R958

10k

1/16W

CHIP

RT3N77M-TP-1

C934

0.1

25V

X7R

1608

C932

0.001 50V X7R

1005

C933

0.001 50V X7R

1005

Q828

C935

0.001 50V X7R

1005

R960 100k

1/16W

CHIP

1/16W

R961

CHIP

SP_PROT

C937

47k

0.1

25V

X7R

1608

GND_1

R-

1

R+

2

L+

3

L-

4

CN801

4P

—

I

—

J

—

K

—

L

—

M

—

N

I2C_TAS_SDA_2

I2C_TAS_SCL_2

REGEL I2C

I2C_TAS_SCL_1

001:7B

I2C_TAS_SDA_1

001:7B

EMMA2 I2C

DSP_RST

DSP_INT 001:7C

C952

1005

0.1

16V

R976

1/16W

CHIP

100

5%

REC3.3V

R977

1k

1/16W

CHIP

5%

RT1N141C-TP-1

GND_1

IC813

TC7SZ32FU(TE85R)

54

VCC

GND

Q824

321

GND_1

1/16W

R980 100

CHIP

R981 100

CHIP

1005

HDMI_MUTE

Q829

C870

X7R 2012

C871

X7R 2012

RT3N11M-TP-1

R918

2.2k

1/16W

RN-CP

0.5%

2.2 10V

R915

470k

1/16W

CHIP

5%

R919

2.2k

2.2 1/16W

10V

RN-CP

0.5%

R916 470k

1/16W

CHIP

5%

Q804

DTC614TUT106

Q805

DTC614TUT106

HDMI_MUTE

5%

DSP_MUTE

HDMI_DSP_MUTE2

5%

A_LINE_OUT_L

A_LINE_OUT_R

R998

CHIP

1005

R997

CHIP

1005

REC9V

R899

15k

L804

10uH

C849

10

R886

10V

5.6k

X7R

1/16W

3216

RN-CP

0

R887

5.6k 1/16W RN-CP

C850

0

10 10V X7R

3216

CHIP

1/16W

47k

R888

CHIP

1/16W

47k

R889

GND_1

C851

10 16V

R894

1/16W

CHIP

C854

2700p

1608

47k

5%

C855

2700p

50V

1608

16V

47

C859

50V

B

1/16W RN-CP

0.5%

RN-CP

1/16W

3.9k R900

C862 330p 50V

1005

B- IN

B+ IN

BOUT

IC804

NJM4558V-TE2

A- IN

A+ IN

V-

4321

R901

3.9k 1/16W RN-CP

0.5%

R904

15k 1/16W RN-CP

0.5%

R903

47k

1/16W

CHIP

5%

CH

8765

V+

C866

0.1

16V

1005

AOUT

C863 330p

50V CH

1005

F801

0.63A 32V

SHUTDOWN_MUTE

12V

GND_1

LINE_LR_OUT

LINE_L

LINE_R

OUT

R

123

R932 100k

1/16W

CHIP

5%

LINE_OUT

MA2J1110GLS0

456

GND

VCC

IN C

D807

RT8H225C

IC807

AC_OFF_MUTE

R933

3.3k

1/16W

CHIP

HDMI_MUTE

Q826

RT1N141C-TP-1

LINE_MUTE

A_HP_OUT_R

A_HP_OUT_L

R862

1005

R863

1005

CHIP

HEADPHONE OUTPUT

C919

2.2 10V X7R

2012

R938

R940

4.7k

10k

1/16W

RN-CP

R939

4.7k 1/16W RN-CP

0.5%

C920

0.001 50V X7R

1005

C921

0.001 50V X7R

1005

C922

1005

0.1 16V

R941

47k

1/16W

CHIP

5%

0

REC9V

L809 10uH

0

C911

3

47

16V

1

RB808

10k

GND_1

C917

4.7 10V X7R

2012

C918

4.7 10V X7R

4

2012

2

C916

10

16V

R942

47k

1/16W

CHIP

5%

4321

V-

A+ IN

IC810

NJM3414AV(TE2)

B+ IN

B- IN

R944

1/16W RN-CP

0.5%

R943

10k 1/16W RN-CP

0.5% C923

10V X7R 2012

C925 100p

50V CH

1005

R945

47k 1/16W RN-CP

0.5%

A- IN

AOUT

BOUT

V+

8765

47k

C924 100p

50V CH

1005

2.2

C929

16V

R949

R956

10k

220

1/16W

1/10W

CHIP

RN-CP

5%

R986

1/10W RN-CP

R950

1/16W

CHIP

R969

220

1/10W

RN-CP

5%

Q812

DTC614TUT106

R957

220 1/10W RN-CP

5%

220

5%

10k

5%

Q813

DTC614TUT106

R959 100k

1/16W

CHIP

5%

OUT

R

123

C936

1608

GND

VCC

0.1 25V X7R

D808

MA2J1110GLS0

456

IN C

C928

47

16V

47

IC811

RT8H225C

HP_OUT

HP_LR_OUT

HP_R

HP_L

AC_OFF_MUTE

R962

3.3k

1/16W

CHIP

HDMI_MUTE

Q827

RT1N141C-TP-1

HP_MUTE

—

AC_OFF_MUTE

O

—

OUT

R

123

R974 100k

1/16W

CHIP

5%

GND_1

456

GND

RT8H225C

VCC

IN C

IC812

R975

1/16W

10k

CHIP

PFC_DET

AU 4/6

AUDIO

P

A-1231-638-A

<FIX2>AU-P4

KDL-40W3000/46W3000 30

Sony KDL-40W3000, KDL-46W3000 Service Manual

TABLE OF CONTENTS

SPECIFICATIONS

WARNINGS AND CAUTIONS

SAFETY-RELATED COMPONENT WARNING

SAFETY CHECK-OUT

SELF-DIAGNOSTIC FUNCTION

1-1. REAR COVER REMOVAL

SECTION 1: DISASSEMBLY

1-2. ARM AND STAND REMOVAL

1-3. SPEAKER, HW3 BOARD, AND AC INLET REMOVAL

1-4. HW1 BOARD REMOVAL

1-5. HW2 BOARD REMOVAL

1-6 AU BOARD AND FB1 BOARD REMOVAL

1-7. TUU2 BOARD REMOVAL

1-8-1. REPLACING THE INVERTER CONNECTOR ASSEMBLY

1-9. STAY (BRACKET) REMOVAL

1-10. LCD PANEL REMOVAL

1-11. ETC-INVERTER MT BOARD REMOVAL

SECTION 2: SERVICE ADJUSTMENTS

2-2. ACCESSING SERVICE ADJUSTMENTS

3-1. CIRCUIT BOARDS LOCATION

SECTION 3: DIAGRAMS

3-3. BLOCK DIAGRAM

3-3-1. CONNECTOR DIAGRAM (KDL-40W3000 ONLY)

3-3-2. CONNECTOR DIAGRAM (KDL-46W3000 ONLY)

3-4. SCHEMATICS AND SUPPORTING INFORMATION

AU BOARD SCHEMATIC DIAGRAM (1 OF 6)

AU BOARD SCHEMATIC DIAGRAM (2 OF 6)

AU BOARD SCHEMATIC DIAGRAM (3 OF 6)

AU BOARD SCHEMATIC DIAGRAM (4 OF 6)