Sony KDL22EX302, KDL32EX302, KDL26EX302 Schematic

SERVICE MANUAL

AZ1-N(3a-2) CHASSIS

MODEL DEST

KDL-22EX302 AEP / UK

KDL-26EX302 AEP / UK

MODEL DEST

KDL-32EX302 AEP / UK

- 1 -

RM-ED022

TABLE OF CONTENTS

Section Title Page Section Title Page

1. GENERAL

Caution ................................................................ 3

Specifications ...................................................... 4

Connectors .......................................................... 7

Self Diagnosis ..................................................... 8

2. DISASSEMBLY

2-1. Rear Cover Removal ............................................. 9

2-2. Stand Assy Removal ............................................. 9

2-3. Speaker Bracket Removal ...................................... 9

2-4. Loudspeaker Removal ........................................... 9

2-5. Under Cover Removal .......................................... 10

2-6. Static Converter Board Removal ........................... 10

2-7. BEN Board Removal ............................................ 10

2-8. HLR Board Removal ............................................. 10

3. SERVICE MENUS

3-1. How to enter the Service Mode .......................... 11

3-2. Service Menu Structure ...................................... 11

3-2-1. Service General Menu .................................. 11

3-2-2. White Balance Adjustment ........................... 11

3-2-3. OSD Service Menu ...................................... 12

3-2-4. Country Selection ......................................... 12

3-2-5. Factory Reset ............................................... 12

3-3. TT Mode ............................................................. 13

4. DIAGRAMS

4-1. Block Diagram ................................................... 14

4-2. Circuit Board Location ....................................... 15

5. EXPLODED VIEWS

5-1. Chassis ................................................................ 16

5-2. Bezel Assy & Stand Assy .................................... 18

5-3. Rear Cover Assy & Power Supply Cords ........... 19

6. PARTS LIST

............................................................... . 20

WARNING !!

AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.

SAFETY-RELATED COMPONENT WARNING !!

COMPONENTS IDENTIFIED BY SHADING AND MARKED ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

- 2 -

Partnumber Diameter Remarks

7-640-005-19 0.3mm 0.25Kg

7-640-005-20 0.4mm 0.50Kg

7-640-005-21 0.5mm 0.50Kg

7-640-005-22 0.6mm 0.25Kg

7-640-005-23 0.8mm 1.00Kg

7-640-005-24 1.0mm 1.00Kg

7-640-005-25 1.2mm 1.00Kg

7-640-005-26 1.6mm 1.00Kg

SECTION 1 GENERAL

How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.

FUSE

ASA

T

mark.

SECTION 1 GENERAL

CAUTION

Lead Free Soldered Boards

example

The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.

Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available
under the following part numbers :

Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This
requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.

For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com

UK PLUG WARNING

WARNING (UK Models only)

The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the

IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH

BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.

When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.

mark.

LCD PANEL CAUTION

Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems.
If it is necessary to power up the TV set when face down, the time should be minimised as much as possible.

- 3 -

SPECIFICATIONS

Model name KDL-

46EX4xx

KDL-40BX4/
EX4/NX5xx

KDL­37EX4xx

KDL-32BX3/
BX4/EX3/EX4/
NX5xx

KDL­26EX3xx

KDL­22EX3xx

System

Panel System

LCD (Liquid Crystal Display) Panel

TV System

Depending on your country/region selection
Analogue: B/G/H, D/K, L, I
Digital: DVB-T, DVB-C

Colour/Video System

Analogue: PAL, PAL60 (only video input), SECAM, NTSC3.58, NTSC4.43 (only video input)
Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC HP@L4.0, MP@L3.0

Channel Coverage

Analogue: 46.25 - 855.25 MHz
Digital: VHF/UHF

Sound Output

10 W + 10 W (RMS) 8 W + 8 W

(RMS)

5 W + 5 W
(RMS)

Input/Output jacks

Aerial

75 ohm external terminal for VHF/UHF

/ AV1*

1

21-pin scart connector including audio/video input, RGB input, S-Video input, and Analogue TV audio/video
output.

/ AV2*

2

21-pin scart connector including audio/video input, RGB input, S-Video input, and audio/video output.

COMPONENT IN

Supported formats: 1080p, 1080i, 720p, 576p, 576i, 480p, 480i
Y: 1 Vp-p, 75 ohms, 0.3V negative sync/P

B/CB

: 0.7 Vp-p, 75 ohms/

P

R/CR

: 0.7 Vp-p, 75 ohms

COMPONENT IN

Audio input (phono jacks)

HDMI IN 1, 2, 3, 4

Video: 1080p, 1080p24, 1080i, 720p, 576p, 576i, 480p, 480i
Audio: Two channel linear PCM
32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital
PC (see page 6)
Analogue audio (minijack) (HDMI 1 only)

AV3

Video input (phono jack)

AV3

Audio input (phono jacks)

DIGITAL AUDIO

OUT (OPTICAL)

Digital optical jack (Two channel linear PCM, Dolby Digital)

Audio output (Left/Right) (phono jacks)

PC IN

PC Input (15 Dsub) (see page 6)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms, H/V Sync: TTL level

PC audio input (minijack)

i

Headphones jack

USB port

CAM (Conditional Access Module) slot

Power and others

Power Requirements

220–240 V AC, 50 Hz

Screen Size (measured
diagonally)

46 inches /
Approx. 117 cm

40 inches /
Approx. 102 cm

37 inches /
Approx. 94 cm

32 inches / Approx.
81 cm

26 inches /
Approx. 66 cm

22 inches /
Approx. 55 cm

Display Resolution

1,920 dots (horizontal) × 1,080 lines (vertical) (KDL-46EX4xx, KDL-40BX4/EX4/NX5xx, KDL-37EX4xx,
KDL-32BX4/EX4/NX5xx)
1,366 dots (horizontal) × 768 lines (vertical) (KDL-32BX3/EX3xx, KDL-26EX3xx, KDL-22EX3xx)

- 4 -

*1AV1 outputs available only for analogue TV.
*

2

AV2 outputs watching screen (except PC, HDMI, Component, USB).

*

3

Specied standby power is reached after the TV nishes necessary internal processes.

*

4

4 hours a day and 365 days a year.

Design and specications are subject to change without notice.

Power
consumption

in “Home”/
“Standard”
mode

142 W 110 W 95 W 74 W 52 W 39 W

in “Shop”/
“Vivid”
mode

183 W 144 W (KDL-

40NX5xx)
146 W (KDL­40EX4/BX4xx)

120 W 93 W (KDL-

32BX4/EX4/
NX5xx)
94 W (KDL­32BX3/EX3xx)

62 W 46 W

Standby Power
Consumption*

3

0.19 W

O mode Power
Consumption

0.18 W

Average anual energy
consumption*

4

207 kWh 161 kWh 139 kWh 108 kWh 76 kWh 57 kWh

Dimensions
(w × h × d)

(with stand)

112.7 x 71.1 x

29.4 cm

102.3 x 66.5 x

31.0 cm (KDL­40NX5xx)

99.6 x 63.5 x 25.0
cm (KDL­40BX4xx)

99.2 x 63.5 x 25.0
cm (KDL­40EX4xx)

92.1 x 59.9 x

25.1 cm

82.5 x 55.4 x 26.0
cm (KDL­32NX5xx)

80.4 x 53.2 x 22.0
cm (KDL-32BX3/
BX4xx)

80.0 x 53.2 x 22.0
cm (KDL-32EX3/
EX4xx)

67.2 x 45.9 x

22.0 cm

55.1 x 40.2 x

21.5 cm

(without
stand)

112.7 x 67.4 x

10.2 cm

102.3 x 62.8 x

10.0 cm (KDL­40NX5xx)

99.6 x 59.8 x 9.9
cm (KDL­40BX4xx)

99.2 x 59.8 x 10.0
cm (KDL­40EX4xx)

92.1 x 56.4 x 9.8 cm82.5 x 51.7 x 10.2
cm (KDL­32NX5xx)

80.4 x 49.7 x 9.6 cm
(KDL-32BX3/
BX4xx)

80.0 x 49.7 x 9.7 cm
(KDL-32EX3/
EX4xx)

67.2 x 42.3 x 9.9 cm55.1 x 36.7 x 8.2
cm

Mass (with stand)

20.4 kg 22.4 kg (KDL­40NX5xx)

15.6 kg (KDL­40BX4xx)

15.9 kg (KDL­40EX4xx)

13.6 kg 15.5 kg (KDL­32NX5xx)

10.7 kg (KDL­32BX3/BX4xx)

11.0 kg (KDL­32EX3/EX4xx)

8.8 kg 6.6 kg

(without
stand)

18.1 kg 19.2 kg (KDL­40NX5xx)

13.6 kg (KDL­40BX4xx)

13.9 kg (KDL­40EX4xx)

11.6 kg 13.0 kg (KDL­32NX5xx)

9.2 kg (KDL­32BX3/BX4xx)

9.5 kg (KDL­32EX3/EX4xx)

7.3 kg 6.0 kg

Model name KDL-

46EX4xx

KDL-40BX4/
EX4/NX5xx

KDL­37EX4xx

KDL-32BX3/
BX4/EX3/EX4/
NX5xx

KDL­26EX3xx

KDL­22EX3xx

- 5 -

PC Input Signal Reference Chart for PC IN

• This TV’s PC input does not support Sync on Green or Composite Sync.

• This TV’s PC input does not support interlaced signals.

• This TV’s PC input supports signals in the above chart with a 60 Hz vertical frequency.

PC Input Signal Reference Chart for HDMI IN 1, 2, 3 and 4

Signals Horizontal (Pixel) Vertical (Line)

Horizontal
frequency
(kHz)

Vertical
frequency (Hz)

Standard

VGA 640 480 31.5 60 VGA

SVGA 800 600 37.9 60 VESA Guidelines

XGA 1024 768 48.4 60 VESA Guidelines

WXGA 1280 768 47.4 60 VESA

WXGA 1280 768 47.8 60 VESA

WXGA 1360 768 47.7 60 VESA

SXGA 1280 1024 64 60 VESA

UXGA 1600 1200 75 60 VESA

HDTV 1920 1080 67.5 60 EIA

Signals Horizontal (Pixel) Vertical (Line)

Horizontal
frequency
(kHz)

Vertical
frequency (Hz)

Standard

VGA 640 480 31.5 60 VGA

SVGA 800 600 37.9 60 VESA Guidelines

XGA 1024 768 48.4 60 VESA Guidelines

WXGA 1280 768 47.4 60 VESA

WXGA 1280 768 47.8 60 VESA

WXGA 1360 768 47.7 60 VESA

SXGA 1280 1024 64 60 VESA

- 6 -

21 Pin Connector (SCART)

CONNECTORS

Pin No AV-1 AV-2 Signal Signal Level

1 • • Audio Output B

2 • • Audio Input B

3 • • Audio Output A

4 • • Ground (Audio)

5 • • Ground (Blue)

6 • • Audio Input A (Left) Standard Level: 0.5V rms

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

7 • • Blue Input 0.7V +/- 3dB, 75Ω, positive

8 • • Function Select

9 • • Ground (Green)

10 - • AV Link

11 • • Green Input 0.7V +/- 3dB, 75Ω, positive

12 - • Open

13 • • Ground (Red)

14 • • Ground (Blanking)

15

16 • • Blanking Input

17 • • Ground

18 • • Ground

19 • • Video Output 1V +/-3dB, positive sync 0.3V (-3+10dB)

20

21

• • Red Input 0.7V +/- 3dB, 75Ω, positive

• • S signal Chroma Input 0.3V +/-3dB, 75Ω, positive

• • Video Input 1V +/-3dB, positive sync 0.3V (-3+10dB)

• • Video Input Y

• • Common Ground

(Right)

(Right)

(Left)

(AV control)

(Y Signal)

(Video Output)

(Video Input)

(S Signal)

(Shield)

Standard Level: 0.5V rms
Impedance: less than 1KΩ*

Standard Level: 0.5V rms
Impedance: more than 10KΩ*

Standard Level: 0.5V rms
Impedance: less than 1KΩ*

Impedance: more than 10KΩ*

High State (9.5~12V): AV mode
Low State (0~2V): TV mode
Impedance: more than 10KΩ*
Capacitance: less than 2nF

High State (1~3V)
Low State (0~0.4V)
Impedance: 75Ω

1V +/-3dB, positive sync 0.3V (-3+10dB)

HDMI Connector

19 17 15 13 11 9 7 5 3 1

18 16 14 12 10 8 6 4 2

15 Pin D Sub Connector (PC)

Pin No Signal Assignment Pin No Signal Assignment

1 TMDS Data2+ 11 TDMS Clock Shield

2 TMDS Data2 Shield 12 TMDS Clock-

3 TMDS Data2- 13 CEC

4 TMDS Data1+ 14 Reserved (N.C. on device)

5 TMDS Data1 Shield 15 SCL

6 TMDS Data1- 16 SDA

7 TMDS Data0+ 17 DDC/CEC Ground

8 TMDS Data0 Shield 18 +5V power

9 TMDS Data0- 19 Hot Plug Detect

10 TMDS Clock+

Pin No Signal Assignment Pin No Signal Assignment Pin No Signal Assignment

1 Red Output 6 Red Return 11 Monitor IDO in display

2 Green Output 7 Green Return (Ground) 12 DCC Serial Data

3 Blue Output 8 Blue Return (Ground) 13 Horizontal Sync

4 Unused 9 +5V DC 14 Vertical Sync

5 Ground 10 Sync Return (Ground) 15 DCC Serial Clock

5 4 3 2 1

10 9 8 7 6

15 14 13 12 11

- 7 -

AZ1-N SELF DIAGNOSTIC SOFTWARE

Number of LED

Flashes

Error Description Checked Action

02 Power Supply Protection error. In normal and factory mode. Goes into standby.

03 Audio error. In normal and factory mode. Goes into standby.

04 Balancer error. In normal and factory mode. Goes into standby.

05 Panel Error & Panel ID error In normal and factory mode. Goes into standby.

06 Inverter error. In normal and factory mode. Goes into standby.

13 NVM error. In initialisation state. Adds error to error menu.

14 I2C error. In normal and factory mode. Adds error to error menu.

15 Tuner error. In initialisation state. Adds error to error menu.

16 DVB-T/C Demod error. In initialisation state. Adds error to error menu.

18 USB error. In normal and factory mode. Adds error to error menu.

19 CI error. In normal and factory mode. Adds error to error menu.

The identification of errors within the AZ1-N chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous flash­ing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant device
number will be displayed through the LED (Series of flashes which must be counted).

LED Error Codes and Descriptions

Ver 4.0

Resetting Error Codes (OSD Service Menu)

1. If Software version of the set is older than M8R31 (M8.311), update to latest version.

2. Power Off / Power ON.

3. Apply TT19.

4. Apply TT08. TV switches off and then restarts.

5. Confirm error had disappears.

Note: TT19 is necessary if Factory mode is not enabled.
When Factory Mode is enabled “F” is shown on top right of the screen in TT mode.

- 8 -

SECTION 2 DISASSEMBLY

2-1. Rear Cover Removal 2-2. Stand Assy Removal

=>

1

=>

1

=>

1

Remove the rear cover fixing screws indicated and then
carefully pull the ‘Rear Cover’ away from the back of the
TV set.

Screw Part number(s) and Description(s)

1) 2-580-640-01 SCREW, +BVTP2 4X16 (22” = 8pcs, 26” = 10pcs
32” = 10pcs)

2) 7-685-648-79 SCREW, +BVTP 3X12 (22/26/32” = 2pcs)

3) 2-580-595-01 SCREW, +PSW M3X12 (26/32” = 2pcs)

=>

3

1

=>

1

=>

1

=>

1

=>

3

=>

2

2

=>

=>

1

=>

1

=>

1

=>

=>

=>

=>

=>

Remove the 4 stand fixing screws indicated and lift the TV set
up and away from the ‘Stand Assy’.

Screw Part number(s) and Description(s)

1) 2-580-608-01 SCREW, +PSW M5X16

Screw

To remove the ‘Speaker Bracket’ remove the 1 screw
circled. Then gently pull the ‘Speaker Bracket’ away from
the back of the TV set.

2-4. Loudspeaker Removal2-3. Speaker Bracket Removal

Screws

To remove the ‘Loudspeaker’ first disconnect the
loudspeaker connectors and then remove the 2 screws
circled. Finally gently pull the ‘Loudspeaker’ out of the
speaker bracket.

- 9 -

2-5. Under Cover Removal

2-6. Static Converter Board Removal

Screws

To remove the ‘Under Cover’ first remove the ‘Rear Cover’
(See Sec 2-2-1) and then the ‘Stand Assy’ (See Sec 2-2-2).
The ‘Under Cover’ can then be gently pulled away from
the back of the TV set.

To remove the ‘Static Converter’ board disconnect all
connectors and then remove the 4 screws circled and ease the
board gently away from the back of the TV set.

Screw Part number(s) and Description(s)

2-580-629-01 SCREW, +BVST 3X8

2-8. HLR Board Removal2-7. BEN Board Removal

Clips

Screws

To remove the ‘BEN’ board disconnect all connectors and
then remove the 4 screws circled and ease the board gently
away from the back of the TV set.

Screw Part number(s) and Description(s)

2-580-629-01 SCREW, +BVST 3X8

To remove the ‘HLR’ board first remove the ‘Speaker Bracket’
(See 2-2-3), then disconnect the 1 connector on the ‘HLR’
board and release the 2 clips circled and ease the board gently
away from the back of the TV set.

- 10 -

SECTION 3 SERVICE MENUS

MIPS Version

White Balance Adjustment SBY Version

OSD Service Menu NVM Version

Country Selection Upgrader Version

Factory Reset Operation Hours

Model ID

Aging Mode

Aging Time Settings

Serial No

Software Upgrade

Set-up

Errors

Factory Service Menu

-------------------- Store -------------------- Exit

Service General Menu

M 8.017

SBY Version

NVM Version

Upgrader Version

Operation Hours

Model ID

Aging Mode

Serial No

Software Upgrade

Set-up

Errors

Service General Menu

MIPS Version

WB Adjustment Level

Red Value

Green Value

Blue Value

Save Level

End Adjustment

White Balance Adjustment

WB init

I/

TV

i+

5

+

(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)

(TV STANDBY)

(ON SCREEN
DISPLAY)

(DIGIT 5) (VOLUME +)

3-1. How to enter the Service Mode

Service adjustments to this model can be performed using the
supplied Remote Commander (See front cover).

1. Turn on the power to the TV set.

2. Press the following sequence of buttons on the Remote
Commander.

3. The following menu appears on the screen (See Pic.1).

Pic.1

3-2. Service Menu Structure

The following descriptions show the items that can be
viewed and/or adjusted using the Service Menu.

3-2-1. Service General Menu

The following menu appears on the screen when you enter
the ‘Service General Menu’ (See Pic.2). This menu allows
you to view the product information, set the TV into Aging
Mode and perform Software Upgrade to the TV set.

Pic.2

4. Move to the corresponding adjustment item using the
‘ ’ or ‘ ’ arrow buttons on the Remote Commander.

5. Press the ‘ ’ arrow button to enter into the required menu
item.

6. Adjust the data value using the ‘ ’ or ‘ ’ arrow buttons on
on the Remote Commander.

7. To go back at any time press the ‘Return’ button on the Remote
Commander.

Ensure you return to the top level menu, shown above in

8.

Pic 1, and press the Green button on the Remote
Commander to Store all the adjustments.

9. Press the Red button or ‘Menu’ button on the Remote
Commander to quit the Service Mode when all adjustments
have been completed.

 After carrying out the service adjustments, to prevent the
customer accessing the ‘Service Menu’ switch the TV set
OFF and then ON again.

3-2-2. White Balance Adjustment

The following menu appears on the screen when you enter
the ‘White Balance Adjustment’ menu (See Pic.3). This menu
allows adjustment of the TV picture levels. These adjustments
are set during manufacture and should not normally require
further adjustment.

Pic.3

- 11 -

3-2-3. OSD Service Menu

DVB Detail

Panel Backlight

Sound Status

OSD Service Menu

DVB Basic

Start Now:

White Balance Adjustment

OSD Service Menu

Country Selection

Factory Reset

Factory Service Menu

-------------------- Store -------------------- Exit

Service General Menu

Open

Ireland Close

Nederland

Belgie/Belgique

Luxembourg

France

Italia

Schweiz/Suisse/Svizzera

Deutschland

Osterreich

Country Selection

United Kingdom

3-2-4. Country Selection

The following menu appears on the screen when you enter
the ‘OSD Service Menu’ (See Pic.4). This menu allows
viewing and adjustment of the AGC and viewing of the
Sound Status.

Pic.4

The following menu appears on the screen when you enter
the ‘Country Selection’ menu (See Pic.5). Using this menu
the destination country of the TV can be set.

Pic.5

3-2-5. Factory Reset

Selection of ‘Factory Reset’ (See Pic.6) allows the TV to be
reset to factory shipping condition. This will restore all
settings to those which were contained in the TV on first
shipment.

Pic.6

- 12 -

3-3. TT MODE

i+

5

+

(ON SCREEN (DIGIT 5) (VOLUME +) (TV)
DISPLAY)

00

'TT' mode off

03

Set volume to 35%

04

Set volume to 50%

05

Set volume to 65%

06

Set volume to 80%

07

Ageing mode on

08

Shipping Condition

09

WB Levels Check

11

Panel_id A

12

Panel_id B

15

Speaker_id A

16

Speaker_id B

19

Factory toggle mode (ON/OFF)

27

CBA mode toggle (ON/OFF)

31

ECS mode toggle (ON/OFF)

32

Set DVB-T channel table

33

Set DVB-C channel table

36

Full HD HDMI EDID Write

37

WXGA HDMI EDID Write

41

Re-initialise NVM

43

Select Dual Sound "A"

44

Select Dual Sound "B"

45

Select Dual Sound "Mono"

46

Select Dual Sound "Stereo"

48

Set NVM as non-virgin

49

Set NVM as virgin

51

Clear authenticated CAM History

52

Clear service shunning cache

53

Enable/Disable DVB-C manual tuning

75

Set Centred Balance

76

Set Volume to Max

77

Set Volume to Min

78

Set Balance Full Left

79

Set Balance Full Right

81

Digital BER Display

84

TS CI Path Through

87

Front Panel Button Test

89

LED Test

92

TS CI Path Through With Reed Solomon Off

The TT modes described below are available by selecting the two
relevant digits. You can exit the ‘TT Mode’ by entering 00, by
pressing the ‘Analog’ or the ‘Digital’ button, by switching the TV
set into stand-by mode, or by powering the TV set off.

Note :

 To place the Remote Commander in ‘TT Mode’ press the
following buttons together for approximately five seconds.

(EXTERNAL INPUT) (DIGIT 5) (VOLUME +)

(ON SCREEN
DISPLAY)

(DIGIT 5) (VOLUME +)

 To use the Remote Commander in ‘TT Mode’ press the
‘Rewind’ button on the Remote Commander twice.

Rewind Button

TT will then appear in the bottom right hand corner of the TV.

 To take the Remote Commander out of ‘TT Mode’ press the
same buttons together for approximately five seconds.

- 13 -

5-2. CIRCUIT BOARD LOCATION

5-3. SCHEMATIC DIAGRAMS AND
PRINTED WIRING BOARDS

Note :

• All capacitors are in µF unless otherwise noted.

• pF : µµF 50WV or less are not indicated except for
electrolytic types.

• Indication of resistance, which does not have one for
rating electrical power, is as follows.

Pitch : 5mm
Electrical power rating : 1/4W

• Chip resistors are 1/10W

• All resistors are in ohms.
k = 1000 ohms, M = 1000,000 ohms

• : nonflammable resistor.

• : fusible resistor.

• : internal component.

• : panel designation or adjustment for repair.

• All variable and adjustable resistors have
characteristic curve B, unless otherwise noted.

• All voltages are in Volts.

• Readings are taken with a 10Mohm digital mutimeter.

• Readings are taken with a color bar input signal.

• Voltage variations may be noted due to normal production
tolerences.

• : B + bus.

• : B - bus.

• : RF signal path.

• : earth - ground.

• : earth - chassis.

Reference Information

RESISTOR RN

: METAL FILM

RC

: SOLID

FPRD

: NON FLAMMABLE CARBON

FUSE

: NON FLAMMABLE FUSIBLE

RS

: NON FLAMMABLE METAL OXIDE

RB

: NON FLAMMABLE CEMENT

RW

: NON FLAMMABLE WIREWOUND

: ADJUSTMENT RESISTOR

COIL LF-8L

: MICRO INDUCTOR

CAPACITOR TA

: TANTALUM

PS

: STYROL

PP

: POLYPROPYLENE

PT

: MYLAR

MPS

: METALIZED POLYESTER

MPP

: METALIZED POLYPROPYLENE

ALB

: BIPOLAR

ALT

: HIGH TEMPERATURE

ALR

: HIGH RIPPLE

Les composants identifiés par une trame et
par une marque sont d'une importance
critique pour la sécurité. Ne les remplacer
que par des pièces de numéro spécifié.
specified.

Note :

The components identified by shading
and marked are critical for safety.
Replace only with the part numbers
specified in the parts list.

Note :

CVM Board

A Board

S1 Board

VM

C

H

D1

A

J

A2

N

D

A1

D2

C

A

4-2. CIRCUIT BOARD LOCATION

STATIC CONVERTER

BEN

HLR

4-3. SCHEMATIC DIAGRAMS AND
PRINTED WIRING BOARDS

Note :

The components identified by mark
confidential information.

Strictly follow the instructions whenever the

components are repaired and/or replaced.

contain

- 15 -

NOTE :

SECTION 5

EXPLODED VIEWS

Non-serviceable items with no part number and no

description are not stocked because they are not
required for routine service.
The construction parts of an assembled part are indicated
with a collation number in the remarks column.

5-1. CHASSIS

1 2

Items marked “*” are not stocked

since they are seldom required for
routine service. Some delay should
be anticipated when ordering these
items.

3

4

6

10

9

Note : The components identified by mark

contain confidential information.
Strictly follow the instructions when
ever the components are repaired
and/or replaced.

8

REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK

1 £ 1-811-070-12 LCD PANEL (A216V3) 22 inches
£ 1-811-071-11 LCD PANEL (A26V0) 26 inches
£ 1-811-058-11 LCD PANEL (S32TSC) 32 inches
2 1-474-204-31 STATIC CONVERTER(TV) 22 inches
1-474-199-11 STATIC CONVERTER(TV) 26 inches
1-474-208-11 STATIC CONVERTER(TV) 32 inches
3 A-1763-565-A BEN BOARD, COMPLETE
4 4-164-508-01 BRACKET, SIDE JACK

7 4-164-517-01 BRACKET, SP (26L) 26 inches
4-164-507-01 BRACKET, SP (32L) 32 inches

8 A-1763-559-A HLR BOARD, COMPLETE
9 4-125-784-21 COVER, UNDER (22) 22 inches

4-164-515-01 COVER, UNDER (26) 26 inches
4-164-509-02 COVER, UNDER (32) 32 inches
10 4-164-516-01 BRACKET, SP (26R) 26 inches

4-164-506-01 BRACKET, SP (32R) 32 inches

5 8-597-735-00 UNIVERSAL SIL-TU SUT-AE102T

6 1-858-339-11 LOUDSPEAKER(4x10cm) 22 inches
1-858-341-11 LOUDSPEAKER(4x10cm) 26 inches
1-858-364-13 LOUDSPEAKER(4.5x12.5cm) 32 inches

5

6

7

- 16 -

5-1. CHASSIS Cont.

13

24

12

11

21

2223

20

19

REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK

11 1-487-752-11 SWITCH UNIT 22 inches
1-487-728-11 SWITCH UNIT 26/32 inches
12 1-857-634-11 INVERTER MT BOARD 32 inches
13 4-127-133-01 PLATE, VESA 22 inches
4-163-972-01 BRACKET, VESA (SS) 26 inches
4-163-973-01 BRACKET, VESA (S) 32 inches
14 1-821-834-12 USB CONNECTOR
15 1-822-637-11 HDMI CONNECTOR

16 1-822-579-31 CARD CONNECTOR (PCMCIA CARD)

17 1-822-581-22 MULTIPLE PHONO JACK 4P

18 1-822-638-11 HDMI CONNECTOR

19 1-842-087-11 D SUB CONNECTOR

20 1-822-524-41 PHONO JACK 2P

21 1-822-954-11 PHONO BLOCK, OPTICAL OUT

22 1-822-523-11 PHONO JACK 5P

23 1-822-580-21 CONNECTOR DUAL SCART

24 Ver 3.0 4-164-512-01 SUPPORT, PANEL

14

15

16

17

18

- 17 -

5-2. BEZEL ASSY & STAND ASSY

51

52

53

55

54

REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK

51 X-2515-385-1 BEZEL (CY22) ASSY 22 inches
X-2541-764-1 BEZEL (CY26) ASSY 26 inches
X-2541-763-1 BEZEL (CY32) ASSY 32 inches
52 4-158-399-11 COVER, NECK (S3B) 22 inches
4-168-098-01 COVER, NECK (M3B) 26/32 inches

53 4-158-353-01 NECK (S3B) 22 inches

4-163-976-01 NECK (M3B) 26/32 inches

54 X-2541-849-1 BASE (S3B) ASSY 22 inches

X-2541-767-1 BASE (M3B) ASSY 26/32 inches

55 Ver 2.0 4-159-298-01 SCREW, +PSW M4X10

- 18 -

5-3. REAR COVER ASSY & POWER SUPPLY CORDS

101

UK MODELS ONLY

103

REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK

101 X-2541-796-2 REAR COVER (22) ASSY 22 inches
X-2541-766-1 REAR COVER (26) ASSY 26 inches
X-2541-765-1 REAR COVER (32) ASSY 32 inches

102 *3-299-466-31 ECS COVER

103 £ 1-837-454-11 POWER-SUPPLY CORD (AEP) 22/26/32 inches

104 £ 1-837-455-11 POWER-SUPPLY CORD (UK) 22/26/32 inches

104

102

- 19 -

SECTION 6

PARTS LIST

PARTS LISTING TABLE OF CONTENTS

Page

ACCESSORIES AND CONNECTORS : .................................................................................................... 21

REMOTE COMMANDER : ................................................................................................... 21

Note:

all boards are regarded as non service items for exchange only and are not indicated in the parts list of this

service manual.

To ensure safety and reliability it is Sony policy that boards should not be repaired in the field, as a result

Note : Items marked “*” are not stocked since they are seldom required for routine service.
Some delay should be anticipated when ordering these items.

- 20 -

REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK

ACCESSORIES AND CONNECTORS

22 INCHES

1-837-626-11 FLEXIBLE FLAT CABLE 30P (TCON-BEN(CN4300))
*1-910-060-70 MAIN MULTI HARNESS SPEAKER

26 INCHES

1-837-627-11 FLEXIBLE FLAT CABLE (TCON-BEN(CN4300))
*1-910-060-71 MAIN MULTI HARNESS SPEAKER (BEN-G1L-HLR­ SWITCH UNIT-SPEAKERS)
*1-910-060-72 CONNECTOR ASSY 14P (INVERTER-G1L)

32 INCHES

1-837-662-11 FLEXIBLE FLAT CABLE (TCON-BEN(CN4301))
*1-910-060-73 CONNECTOR ASSY 15P (G2L(CN6401-BEN(CN6006))
*1-910-060-74 MULTI HARNESS SPEAKER BEN(CN6007/7901)­ HLR-SWITCH UNIT-SPEAKERS)
*1-910-060-77 CONNECTOR ASSY 14P (G2L(CN6402)-INVERTER)

INSTRUCTION MANUALS

*4-168-148-12 INSTRUCTION MANUAL (U) ENGLISH
*4-168-148-22 INSTRUCTION MANUAL (E) GERMAN/SPANISH/
FRENCH/ITALIAN/DUTCH/PORTUGUESE
*4-168-148-32 INSTRUCTION MANUAL (K) BULGARIAN/CZECH/
DANISH/FINNISH/GREEK/HUNGARIAN/NORWEGIAN/POLISH/
ROMAINIAN/SWEDISH/SLOVAK/TURKISH

*4-168-148-43 INSTRUCTION MANUAL (R) RUSSIAN/UKRAINIAN

REMOTE COMMANDER

1-487-828-11 REMOTE COMMANDER (RM-ED022)

- 21 -