Sony KDL-22BX321, KDL-22BX320 User Manual

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

AZ2-UK Chassis

ORIGINAL MANUAL ISSUE DATE: 12/2010

Version Date Subject

1.0 12/21/2010 No revisions or updates are applicable at this time.

2.0 1/25/2011 Added KDL-22BX320 MX/LA models, and KDL-22BX321 Mexico models. Reissue entire manual.

3.0 7/26/2011 Corrected Ref. numbers for Main Board and Power Supply Board. Replaced page 16.

LCD Digital Color TV

9-883-850-03

SERVICE MANUAL

AZ2-UK Chassis

Self Diagnosis

Supported model

KDL-22BX320

LCD Digital Color TV

9-883-850-03

MODEL LIST

MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION

KDL-22BX320 RM-YD065 US/CND

KDL-22BX320 RM-YD065 MX/LA

KDL-22BX321 RM-YD065 MX

Warnings and Cautions ..................................................................................................................................................................1

Safety-Related Warning ..................................................................................................................................................................3

Safety Check-Out ............................................................................................................................................................................5

Self Diagnosis Functions ...............................................................................................................................................................7

Specications................................................................................................................................................................................11

Sec 1. Software Requirements ....................................................................................................................................................12

1-1. Overview ........................................................................................................................................................................12

1-2. Software Updates ..........................................................................................................................................................12

1-3. Software Update Responsibility.....................................................................................................................................13

1-3-1. Checking the Software Version ............................................................................................................................................... 13

1-3-2. Examples of Software Correctable Symptoms ........................................................................................................................ 13

Sec 2. Disassembly/Part Number Information ...........................................................................................................................14

2-1. Table-Top Stand Assembly Removal .............................................................................................................................14

2-2. Rear Cover, Speakers, Switch Unit, and H Board Removal .........................................................................................15

2-3. A Board, GD8 (Power) Board and Panel Removal .......................................................................................................16

2-4. Cleaning the LCD Panel Assembly................................................................................................................................17

2-5. Screw Legend................................................................................................................................................................17

2-6. Connectors ....................................................................................................................................................................17

2-7. Accessories and Packing ..............................................................................................................................................18

2-8. Remote Commander .....................................................................................................................................................18

2-9. Wire Dressing Diagram .................................................................................................................................................19

KDL-22BX320/22BX321 i

TABLE OF CONTENTS

Sec 3. Service Adjustments .........................................................................................................................................................20

3-1. Accessing Service Adjustment Mode ............................................................................................................................20

3-2. Accessing Factory Adjustment Mode ............................................................................................................................21

3-2-1. Selecting the Panel Code ........................................................................................................................................................ 21

3-2-2. Adjusting the Color Temperature ............................................................................................................................................. 22

Sec 4. Diagrams ............................................................................................................................................................................24

4-1. Circuit Boards Location .................................................................................................................................................24

4-2. Block Diagram ...............................................................................................................................................................25

KDL-22BX320/22BX321 ii

WARNINGS AND CAUTIONS

CAUTION

These servicing instructions are for use by qualied service personnel only. To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualied to do so.

CARRYING THE TV

•Disconnect all cables when carrying the TV.

•Carry the TV with the adequate number of people; larger size TVs require two or more people.

•Correct hand placement while carrying the TV is very important for safety and to avoid

damage.

KDL-22BX320

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the AC power line.

! SAFETY-RELATED COMPONENT WARNING!!

Components identied by shading and ! mark on the exploded views are critical for safe operation.

Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is

essential that all critical parts be replaced only with the part number specied in this manual to prevent electric shock, re, or other hazard. Circuit adjustments that are critical for safe operation are identied in this manual.

Follow these procedures whenever critical components are replaced or improper operation is suspected.

NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor guarantee.

KDL-22BX320/22BX321 1

Tenez compte de ce qui suit pendant l’installation du téléviseur :

WARNINGS AND CAUTIONS

ATTENTION!!

Ces instructions de service sont à l’usage du personnel de service qualié seulement. Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualié faire ainsi.

POUR TRANSPORTER LE TÉLÉVISEUR

•Débranchez tous les câbles avant de transporter le téléviseur.

•Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande

taille doit être transporté par au moins deux personnes.

•Lors du transport du téléviseur, le bon emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

KDL-22BX320

ALERTE!!

An d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identies par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la

securite du fonctionnement sont identies dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants

critiques, ou lorsqu’un mauvais fonctionnement suspecte.

KDL-22BX320/22BX321 2

SAFETY-RELATED WARNING

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1) Do not press on the panel or frame edge to avoid the risk of electric shock.

2) Do not scratch or press on the panel with any sharp objects.

3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

4) Do not expose the LCD panel to direct sunlight.

5) Avoid contact with water. It may cause a short circuit within the module.

6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)

7) Always clean the LCD panel with a soft cloth material.

8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10) During the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a cloth.

KDL-22BX320/22BX321 3

SAFETY-RELATED WARNING

AVERTISSEMENTS DE SÉCURITÉ

FAITES ATTENTION LORS DE LA MANIPULATION DE L’ÉCRAN ACL

Au moment de réparer l’écran ACL, assurez-vous d’être mis à la terre à l’aide d’un bracelet à cet effet.

Au moment d’installer le panneau ACL sur un mur, il doit être maintenant en place à l’aide des 4 orices de xation présents au

couvercle arrière.

1) N’appuyez par sur le bord du panneau ou du cadre an d’éviter le risque de choc électrique.

2) Ne rayez pas ou n’appuyez pas sur le panneau avec des objets pointus.

3) Ne laissez pas le module exposé à des températures élevées ou dans des secteurs à haut niveau d’humidité pour une période prolongée.

4) N’exposez pas le panneau ACL à l’ensoleillement direct.

5) Évitez le contact avec l’eau, car elle peut causer un court-circuit dans le module.

6) Déconnectez l’alimentation c.a. au moment de remplacer le rétroéclairage ou le circuit inverseur (Un voltage élevé se produit dans le

circuit inverseur à 650Vrms).

7) Nettoyez toujours le panneau ACL avec un chiffon doux.

8) Faites attention lors de la manipulation des ls ou connecteurs du circuit inverseur. Le fait d’endommager les lms peut causer un court-

circuit.

9) Protégez le panneau des décharges électrostatiques an d’éviter d’endommager le circuit électronique (C-MOS).

10) Pendant la réparation, NE LAISSEZ PAS l’alimentation en fonction pendant plus de 1 heure pendant que l’écran du téléviseur repose sur

un tissu.

KDL-22BX320/22BX321 4

SAFETY CHECK-OUT

To Exposed Metal Parts on Set

0.15 µF

Earth Ground

AC Voltmete

(0.75V)

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

Figure A. Using an AC voltmeter to check AC leakage.

7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

KDL-22BX320/22BX321 5

SAFETY CHECK-OUT

Trouble Light

AC Outlet Box

Ohmmeter

Cold-water Pipe

LEAKAGE TEST

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA(500 microamperes). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.

The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs

that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

HOW TO FIND A GOOD EARTH GROUND

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.

Figure B. Checking for earth ground.

If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-22BX320/22BX321 6

SELF DIAGNOSIS FUNCTIONS

SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to ash. The number of times the LED ashes translates to a probable source of the problem. A denition of the STANDBY LED ash indicators is listed in the

instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will ash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the rst of the problem areas.

Result for all of the following diagnostic items are displayed on screen.

If the screen displays a “0”, no error has occurred .

Self Diagnosis

Supported model

Number of times

Standb

LED blinks

NA RGB_SEN RGB Sensor ACK Error NA

2 MAIN_POWER

4 BALANCER Panel Balancer Error NA

6 BACKLITE Backlight Error

7 TEMP_ERR Temperature Error A Board

Diagnostic Item Possible Causes Possible Location

Main Power

Over Voltage Protection

AUD_PROT Audio Error Detection

DC_ALERT DTT Error

TCON ERR TCON Error

HFR ERR HFR Error

P_ID_ERR Panel ID NVM Error

PANEL_POWE Panel Error

GD8 (Power) Board

A Board

TCON Control MT Board

LVDS Connection

LCD Panel

GD8 (Power) Board

KDL-22BX320/22BX321 7

STANDBY LED FLASH COUNT

SELF DIAGNOSIS FUNCTIONS

2 times

5 times

(IR) Infrared Receiver

Picture Off/ Timer LED

Standby LED

Power LED

LED ON 0.3 sec.

LED OFF 0.3 sec.

LED OFF

3 sec.

KDL-22BX320/22BX321 8

VIEWING THE SELF CHECK DIAGNOSTIC LIST

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be conrmed, it is possible to bring up past occurrences of a failure for conrmation on the Self Check diagnostic screen:

1. TV must be in standby mode. (Power off).

2. Press the following buttons on the Remote Commander within a second of each other:

SELF DIAGNOSIS FUNCTIONS

DISPLAY

* NOTE: This differs from accessing Service Adjustments Mode (Volume +)

Channel 5 Volume -

SELF CHECK

Back << 002 MAIN_POWE 001 001 indicates an error was detected 003 AUD_PORT 000 000 indicates no error was detected 003 DC_ALERT 000 004 BALANCE 005 TCON_ERR 000 005 HFR_ERR 000 005 P_ID_ER 005 PANEL_POWE 000 006 BACKLITE 000 007 TEMP_ERR 000

00000 00010 00000 [Menu] Exit

POWER

000

Panel Operation Time by Hour (max 99999)

Boot Count (max 99999)

Total Operation Time by Hour (max 99999)

KDL-22BX320/22BX321 9

SELF DIAGNOSIS FUNCTIONS

CLEARING THE SELF CHECK DIAGNOSTIC LIST

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen after you have completed the repairs to be sure you have cleared the result display to “0”.

1. To clear the Error history and Error count: Press the Channel 8 Channel 0.

2. To clear the Panel operation time: Press the Channel 7 Channel 0.

EXITING THE SELF CHECK DIAGNOSTIC SCREEN

1. To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-22BX320/22BX321 10

SPECIFICATIONS

Licensing Information

Macintosh is a trademark of Ap ot

HDM ar in

Fer U.S. U.S.

Manufa th

Blu-ray Disc

“BRAVIA” or

“PlayStati S

System

Te levision system NTSC: American TV standard

Channel coverage Analog terrestrial: 2 - 69 / Digital terrestrial: 2 - 69

Panel system LCD (L iquid Crystal Dis play) Panel

Speaker output 5 W + 5 W

Input/Output jacks

CABLE/ANTENNA 75-ohm external terminal for RF inputs VIDEO IN 1/2VID EO : 1 Vp- p, 75 ohms unbalanced, sync negative

COMPONENT IN YP

HDMI IN HDM I: Video: 480i, 480p, 720p, 1080i, 1080p, 1080/24p

AU DIO OUT 500 mVrms (typi cal) DIGITA L AUDIO OUT

(OPTICAL ) PC IN D- sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, posi tive

PC/HDMI IN 1 AUDIO INPUT Stereo mini jack, 500 mV rms, (Typical) / Im pedance: 47 kilohms

Power and others

Power requirement 110-240 V AC, 50/60 Hz (U .S.A./Canada/Mexico 120 V AC, 60 Hz) Power consumption

in use in standby Less than 0.28 W with 120 V AC and with 240 V

Screen size (inches measured diagonally)

Speaker/Full range (2) (mm)

Dimensions with stand (mm)

without stand (mm)

wall-mount hole pattern (mm) wall-mount screw size (mm) M4 (length: refer Operating Instruction manual)

Mass with stand (kg)

without stand (kg)

Supplied accessories Remote control RM-Y D065 (1)/Size AA batteries (2)/Operating Instructions (1)/Quick Setup Guide

common to all models

individual modelsScrew (7)

Optional accessories Connecting cables / Support Belt Kit / Wall-Mount Bracket: SU-WL100

•Optional accessories availability depends on its stock.

•Design and specications are subject to change without notice.

(inches)

ATSC (8VSB terr estrial): ATSC compli ant 8V SB QAM on cable: ANS I/SC TE 07 2000 (D oes not include CableCARD functionality)

Analog Cable: 1 - 135 / Di gital Ca ble: 1 - 135

AUDI O: 500 mVrms (Typical) / Impedance: 47 kilohms

BP R (Component Video): Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative / PB : 0.7 Vp- p, 75 ohms

: 0.7 Vp- p, 75 ohms / Signal format: 480i, 480p, 720p, 1080i, 1080p

AUDI O: 500 mVrms (Typical) / Impedance: 47 kilohms

Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24bits, Dolby Digital

PC Input (see Operating Instruction manual)

PCM/ Dolby Digital optical signal

See the PC Input Si gnal Reference Chart for PC and HDMI IN in Operating Instruction manual)

W 55

AC less than 0.40 W

40 × 100

/8 × 4)

22BX321: 551 × 393 × 190

21 3/4 × 15 1/2 × 7 1/2

22BX320: 551 × 393 × 215

/4 × 15 1/2 × 8 1/2

551 × 363 × 61

/4 × 14 3/8 × 2 1/2

001 × 001

(lb.)

(1)/Warranty Card (1)/Safety and Regulatory Booklet (1)/Software License (1)/Stand installatio n guide (1)/Table-Top Stand (1 set)

6.2

13.7

5.6

12.4

)lacitrev( senil 867 × )latnoziroh( stod 883,1 noituloser yalpsiD

her countries.

ple Inc., registered in the U.S. and

I, the HDMI logo, and High-Definition Multimedia Interface e trademarks or registered trademarks of HDMI Licensing, LLC the United States and other countries.

gason Patent Properties, LLC:

Patent No. 5,717,422 Patent No. 6,816,141

ctured under license from Dolby Laboratories. Dolby and

e double-D symbol are trademarks of Dolby Laboratories.

is a trademark.

and , BRAVIA Sync, and are trademarks

registered marks of Sony Corporation.

on” is a registered trademark and “PS3” is a trademark of

ony Computer Entertainment Inc.

Your BRAVIA TV is ENERGY STAR in the “Home” mode. It meets strict energy efficiency guidelines set by the U.S.

qualified

Environmental Protection Agency and Department of Energy. ENERGY STAR is a joint program of these government agencies, designed to promote energy efficient products and practices. Changes to certain features, settings, and functionalities of this TV (i.e. Picture/Sound, Power Savings) can increase or change the power consumption. Dependin g upon such changed settings, the power consumption may exceed the

limits required for the ENERGY STAR qualification in the “Home” mode.

KDL-22BX320/22BX321 11

SEC 1. SOFTWARE REQUIREMENTS

1-1. OVERVIEW

The models in this manual utilize a “generic” type main board. In the past, many different main boards needed to be stocked due to differences in software requirements. The software loaded on the

board was specic to the model and its features along with the type

of LCD panel installed during production.

Replacement main boards are now stocked with basic software. Once the replacement board is installed in the unit, the most current software needs to be installed using a USB thumb drive containing the necessary software downloaded.

This new method of supplying main boards signicantly reduces the

complexity of replacing LCD panels and main boards. Information about the LCD panel is stored on the TCON circuits. This information is automatically loaded onto the main board when the TV is powered up. With the correct software version the main board and/or the

TCON or LCD panel can be replaced more efciently. The software

update and procedures for the software installation are located on the Sony Authorized Servicer Portal at www.sony.com/asp.

In addition to software installation, service adjustment information

may need to be modied or veried to complete the service of the

TV. Service adjustment information is covered in Sec 3. Service

Adjustments on page 20.

1-2. SOFTWARE UPDATES

The subject of software updates is a very important. The televisions of today have advanced to the point where they are not simply a television anymore. They are evolving into devices that are designed to integrate with numerous other devices found in the home. Some examples are: Portable audio and video devices, still cameras, home computer networks and accessing the internet to name a few.

Communications with these varying devices requires that the television be compatible with varying communications protocols. Although standards are detailed for each of these protocols, the real world dictates that occasional errors may occur that could prevent devices from operating or communicating properly.

Keeping the software in the television up-to-date is a procedure that is normally handled by the owner of the television. Most customers who own computers and other digital devices are familiar with and are accustomed to updating the software in their products. If a customer contacts the Sony Customer Support Center and it is deemed to be correctable with a software update, the issue is handled at the customer level.

Software updates can be performed by:

• Customer Manual Downloads: Software updates can be accessed by the customer from the Sony Support Site at http://

esupport.sony.com where they can be downloaded and placed

on a USB thumb drive to be loaded onto the TV. The instructions

for downloading the software le vary from chassis to chassis

and sometimes from model to model. The customer is provided with the instructions to properly format the USB thumb drive,

unzip the le, and the procedures for loading the software into

the television.

KDL-22BX320/22BX321 12

SEC 1. SOFTWARE REQUIREMENTS

1-3. SOFTWARE UPDATE RESPONSIBILITY

Software updates are designed to be performed by the customer. Warranty repairs in which the issue can be resolved by a software update are not reimbursable. Most issues involving software updates are handled by the customer service center and should not be directed to an authorized service center. It is the responsibility of the servicer to prevent service calls for issues that involve software updates. Exceptions to this are certain cases whereby the customer is unable or unwilling to perform the task. In this situation,

the servicer will be notied and receive the proper authorization for

reimbursement.

It is the servicer’s responsibility, however, to make certain that any

TV requiring a legitimate service is running the latest software version and to install it if necessary.

1-3-1. CHECKING THE SOFTWARE VERSION

The easiest way to check the version of software that is currently on the TV is to access the Contact Sony screen by using the customer menu.

1-3-2. EXAMPLES OF SOFTWARE CORRECTABLE

SYMPTOMS

Always check the Sony Authorized Servicer Portal at www.sony.

com/asp site for any known and/or listed issues that are software

related. Most symptoms that are correctable by software updates involve communications issues with other devices or minor glitches

in the operation of a specic function. Below is a list of some of the

symptoms that may be corrected with a software update:

Î Fluctuations in picture brightness

Î Intermittent picture freezing or noise

Î Problems with certain inputs (especially HDMI)

Î Intermittent or distorted audio

Î Erratic remote control operation

Î Unit turns on and off by itself

Î Loss of color

Î Internet connectivity

Î Certain features not working correctly

(photo or video le viewing)

SAMPLE SOFTWARE VERSION ON THE CONTACT SONY SCREEN

KDL-22BX320/22BX321 13

SEC 2. DISASSEMBLY/PART NUMBER INFORMATION

2-1. TABLE-TOP STAND ASSEMBLY REMOVAL

Remove 3 screws from Table-Top Stand Assembly

Lift up TV set to detach from Table-Top Stand Assembly

Components not identied by a part number or

description are not stocked because they are seldom required for routine service.

NOTE: The components identied by shading

and ! mark are critical for safety. Replace only

with part number specied.

The component parts of an assembly are indicated by the reference numbers in the far right column of the parts list and within the dotted lines of the diagram.

NOTE: Les composants identies per un trame et

une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le

numero specie.

Items marked with an asterisk are not stocked since

they are seldom required for routine service. Expect

some delay when ordering these components.

NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever

these components are repaired and/or replaced.

See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Authorized Servicer Portal at www.sony.com/asp for any additional service related issues for this model.)

Gently place the TV set face down onto a soft cloth

Soft Cloth

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

1 X-2580-705-1 BASE (S3B) ASSY (KDL-22BX320 ONLY) 1 X-2580-706-1 BASE (S5B) ASSY (KDL-22BX321 ONLY) 2 4-266-619-01 COVER, NECK (S3B) 3 4-266-620-01 NECK (S5)

4 4-159-298-01 SCREW, +PSW M4X10 (SCREWS TO ATTACH NECK TO BASE ASSY)

5 2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV

CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets

2-580-608-01 SCREW, +PSW M5X16

KDL-22BX320/22BX321 14

SEC 2. DISASSEMBLY/PART NUMBER INFORMATION

2-2. REAR COVER, SPEAKERS, SWITCH UNIT, AND H BOARD REMOVAL

Remove 6 screws from Rear Cover

Remove 2 screws Terminal and Side Jack position

Lift up Rear Cover to detach from Bezel

Remove 1 screw to detach Vesa Bracket (GW22T) from Rear Cover

Remove 2 screws to detach Vesa Brackets (GW22B) from Rear Cover

Lift up AC Power Cord and disconnect 1 connector from GD8 Board to detach from Under Cover

Remove 2 screws to detach Under Cover from Bezel

Remove 8 screws from Speakers to detach from Under Cover

Release clips and disconnect 1 connector to detach H Board from LED Guide

Lift up Switch Unit and disconnect 1 connector to detach from Bezel

NOTE: The components identied by shading

and ! mark are critical for safety. Replace only

with part number specied.

NOTE: Les composants identies per un trame et

une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le

numero specie.

NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever

these components are repaired and/or replaced.

See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Authorized Servicer Portal at www.sony.com/asp for any additional service related issues for this model.)

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

51 4-270-687-01 REAR COVER (GW22) 52 4-270-698-01 BRACKET, VESA (GW22T) 53 4-266-623-01 BRACKET, VESA (GW22B) 54 4-264-687-01 COVER, UNDER (GW22) 55 1-858-339-21 LOUDSPEAKER (4X10CM)

56 1-857-898-21 H BOARD, MOUNTED 57 1-489-627-11 SWITCH UNIT

2-580-637-01 SCREW, +BVST 4X12 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3

KDL-22BX320/22BX321 15

SEC 2. DISASSEMBLY/PART NUMBER INFORMATION

2-3. A BOARD, GD8 (POWER) BOARD AND PANEL REMOVAL

Remove 4 screws and disconnect 5 connectors from A Board to detach from Panel Bracket

Release 2 clips and slide-out Side Jack Bracket to detach from A Board Remove 5 screws and disconnect 5 connectors from GD8 (Power) Board to detach from Panel Bracket

Remove 4 screws from Panel Bracket to detach from Panel

Remove 1 screw from Panel Bracket to detach from Bezel

Carefully Lift up Panel to remove from Bezel

NOTE: The components identied by shading

and ! mark are critical for safety. Replace only

with part number specied.

NOTE: Les composants identies per un trame et

une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le

numero specie.

NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever

these components are repaired and/or replaced.

See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Authorized Servicer Portal at www.sony.com/asp for any additional service related issues for this model.)

101

102

103

104

Panel

Bracket

105

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

101 4-270-686-11 BEZEL (GW22) (FOR US/CND ONLY) 101 4-270-686-21 BEZEL (GW22) (FOR MX ONLY)

102 NA LCD PANEL FOR ALL LCD PANEL PART NUMBER INFORMATION REFER TO THE LCD PANELS SERVICE MANUAL

103 1-857-903-11 A BOARD, COMPLETE After replacing the Main Board or the LCD Panel, you must update

the software to the latest version. Instructions for updating the software are included with the software package on the Sony Authorized Servicer Portal at www.sony.com/asp website

104 4-264-318-01 BRACKET, SIDE (US) (GW) 105 1-857-895-11 GD8 (POWER) BOARD, COMPLETE

2-580-637-01 SCREW, +BVST 4X12 2-580-592-01 SCREW, +PSW M3X8 4-256-393-01 SCREW, +PSW M3X6 W12

KDL-22BX320/22BX321 16

SEC 2. DISASSEMBLY/PART NUMBER INFORMATION

SWITCH UNIT

2-4. CLEANING THE LCD PANEL ASSEMBLY

CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.

Clean the cabinet of the TV with a dry soft cloth. Wipe the LCD screen gently with a soft cloth. ® Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm

water.

® If using a chemically pretreated cloth, please follow the instruction provided on the package. ® Never use strong solvents such as a thinner, alcohol or benzine for cleaning. ® Periodic vacuuming of the ventilation openings is recommended to ensure the proper ventilation.

2-5. SCREW LEGEND

KDL-22BX320/22BX321

P/N DESCRIPTION REMARKS TOTAL

2-580-637-01 SCREW, +BVST 4X12 RC(6), UNDER COVER(2), PANEL BRKT to BEZEL(1) 9

■

7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3 TRMNL AREA(1), RC to SIDE JACK BRKT(1), LEFT SPKR(4), RIGHT SPKR(4) 10

□

4-159-298-01 SCREW, +PSW M4X10 NECK to BASE ASSY(3) 3

▼

2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(3) 3

▽

2-580-592-01 SCREW, +PSW M3X8 A BOARD(4), GD8 BOARD(5) 9

●

7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 VESA BRKTS to RC(3) 3

○

4-256-393-01 SCREW, +PSW M3X6 W12 PANEL BRKT to PANEL(4) 4

★

NOTE: The components identied by shading

and ! mark are critical for safety. Replace only

with part number specied.

NOTE: Les composants identies per un trame et

une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le

numero specie.

NOTE: The components identied by a red outline and a mark contain condential information. Specic instructions must be adhered to whenever

these components are repaired and/or replaced.

See Appendix A: Encryption Key Components in the back of this manual.

(Check the Sony Authorized Servicer Portal at www.sony.com/asp for any additional service related issues for this model.)

2-6. CONNECTORS

CN204

CN203

CN202

CN201

GD8

CN101

CN1

151

CN4151

CN8151

CN202

CN950

CN901

SPSP

CN9101

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

151 1-910-103-37 CONNECTOR ASSY 22 FFC 30P

KDL-22BX320/22BX321 17

SEC 2. DISASSEMBLY/PART NUMBER INFORMATION

2-7. ACCESSORIES AND PACKING

3-299-071-05 FLYER, SAFETY (SPANISH VERIONS) 4-275-988-11 GUIDE, QUICK SET UP (ENGLISH VERSION) 4-275-988-21 GUIDE, QUICK SET UP (FRENCH VERSION) 4-275-988-31 GUIDE, QUICK SET UP (SPANISH VERISON)

4-270-476-11 MANUAL, INSTRUCTION (ENGLISH VERSION) 4-270-476-21 MANUAL, INSTRUCTION (FRENCH VERSION) 4-270-476-31 MANUAL, INSTRUCTION (SPANISH VERSION)

1-838-979-11 POWER SUPPLY CORD (WITH CORE)

* 4-275-368-11 SUPPLEMENT(STAND INSTALLATION) (SPANISH VERISON)

4-159-298-01 SCREW, +PSW M4X10 (SCREWS TO ATTACH NECK TO BASE ASSY)

2-580-608-01 SCREW, +PSW M5X16 (SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV) For product protection and safety reasons, Sony strongly recommends that you use the screws provided with the TV

CAUTION: These screws cannot be used to secure the TV to the Wall Mount Brackets

2-8. REMOTE COMMANDER

1-489-459-11 REMOTE COMMANDER (RM-YD065)

KDL-22BX320/22BX321 18

SEC 2. DISASSEMBLY/PART NUMBER INFORMATION

2-9. WIRE DRESSING DIAGRAM

KDL-22BX320/22BX321 19

SEC 3. SERVICE ADJUSTMENTS

3-1. ACCESSING SERVICE ADJUSTMENT MODE

This set does not use Service Mode for adjustments. To make adjustments, refer to 3-2. Accessing Factory Adjustment Mode on

page 21. You can access the Self diagnosis history page from Service

Mode.

1. TV must be in Standby mode. (Power On).

2. Press the following buttons on the Remote Commander within a second of each other:

DISPLAY

Channel 5 Volume +

POWER

DISPLAY

Onscreen cursor and select button

POWER

Service Mode Sound Adjust… >> Wide Band Tuning >> Range Scan… >> Self diagnosis history >> Status Information… >> LVDS Spectrum(%0) <[ 20 ]> DPMS <[ Off ]> Low of HPD <[ 5 ]> TVD_MCDONE_CNT <[ 20 ]> Demo Special >> Bypass AVI Info Detec Panel Selection <[ W-CM22 ]>

3. To exit service mode, turn the power off.

<[ Off ]>

[</>]Set [Menu] Exit

Sample Service Menu

VOLUME+

RM-YD065

KDL-22BX320/22BX321 20

SEC 3. SERVICE ADJUSTMENTS

3-2. ACCESSING FACTORY ADJUSTMENT MODE

1. TV must be ON.

2. Press the following buttons on the Remote Commander within a second of each other:

Input Source <[ TV ]>

Aging Mode <[ Off ]> Internal Pattern <[ Off ]> EDID WP Protection Site Air Channels <[ Off ]> Site Cable Channels <[ Off ]> Panel_ID Off Color Temp >>

ADC Calibration Off

Factory Reset (limited) <[ Off ]>

Auto Phase <[ Off ]>

Factory Reset (default) <[ Off ]>

System 0.07.200D Model Name KDL-22BX320 Serial Numbe Picture Quality PQ1.003 Audio Qualit Panel W_CM22 Panel Info MT0001.0025.00007V2

MUTING

Factory Mode

See rear or side of T

AQ4.0002

Sample Factory Menu

MUTING

[</>]Set [Menu] Exit

3-2-1. SELECTING THE PANEL CODE

After replacing the main Board or the LCD Panel, you must update the software to the latest version and then select the Panel ID from Factory Mode. Instructions for updating the software are included with the software package on the Sony Authorized Servicer Portal at:

www.sony.com/asp.

3. In Factory Mode, use the button to scroll down to select

Panel_ID.

Factory Mode

Input Source <[ TV ]> Aging Mode <[ Off ]> Internal Pattern <[ Off ]> EDID WP Protection Site Air Channels <[ Off ]> Site Cable Channels <[ Off ]>

Panel_ID Off

Color Temp >>

ADC Calibration Off

Factory Reset (limited) <[ Off ]>

Auto Phase <[ Off ]>

Factory Reset (default) <[ Off ]>

System 0.07.200D Model Name KDL-22BX320 Serial Numbe Picture Quality PQ1.003 Audio Qualit Panel W_CM22 Panel Info MT0001.0025.00007V2

4. Using the table below, press the or Onscreen cursor buttons to select the Panel_ID.

See rear or side of T

AQ4.0002

[</>]Set [Menu] Exit

Model Name Panel Code Panel ID

KDL-22BX320 C216B1-L03 W_CM22 KDL-22BX321 C216B1-L03 W_CM22

4. To exit Factory Mode, press the

RETURN

button.

KDL-22BX320/22BX321 21

SEC 3. SERVICE ADJUSTMENTS

3-2-2. ADJUSTING THE COLOR TEMPERATURE

The default White Balance data values are set for optimal viewing. The following instructions are for technicians who have been requested to customize calibrations for their customers.

1. TV must be ON.

2. Press the following buttons on the Remote Commander within a second of each other:

Input Source <[ TV ]>

Aging Mode <[ Off ]> Internal Pattern <[ Off ]> EDID WP Protection Site Air Channels <[ Off ]> Site Cable Channels <[ Off ]> Panel_ID Off Color Temp >>

ADC Calibration Off

Factory Reset (limited) <[ Off ]>

Auto Phase <[ Off ]>

Factory Reset (default) <[ Off ]>

System 0.07.200D Model Name KDL-22BX320 Serial Numbe Picture Quality PQ1.003 Audio Qualit Panel W_CM22 Panel Info MT0001.0025.00007V2

MUTING

Factory Mode

See rear or side of T

AQ4.0002

MUTING

Factory Mode

Input Source <[ TV ]> Aging Mode <[ Off ]> Internal Pattern <[ Off ]> EDID WP Protection Site Air Channels <[ Off ]> Site Cable Channels <[ Off ]> Panel_ID Off

Color Temp >>

ADC Calibration Off

Factory Reset (limited) <[ Off ]>

Auto Phase <[ Off ]>

Factory Reset (default) <[ Off ]>

System 0.07.200D Model Name KDL-22BX320 Serial Numbe Picture Quality PQ1.003 Audio Qualit Panel W_CM22 Panel Info MT0001.0025.00007V2

See rear or side of T

AQ4.0002

[</>]Set [Menu] Exit

4. Press to access Color Temp adjustments.

[</>]Set [Menu] Exit

3. Using the button, scroll down to select Color Temp.

KDL-22BX320/22BX321 22

SEC 3. SERVICE ADJUSTMENTS

Factory Mode

--Color Temperature--

Back >>

Color Temp <[ Cool ]>

R Gain <[ 443 ]> G Gain <[ 443 ]> B Gain <[ 443 ]> R Offset <[ 512 ]> G Offset <[ 512 ]> B Offset <[ 512 ]> Recall Data <[ Off ]> Data Backup <[ Off ]>

[</>]Set [Menu] Exit

5. Press the or buttons to select the Color Temp type. (Cool, Neutral, Warm1, or Warm2.)

6. After the correct Color Temperature is selected, press the

to select the Temperature type that needs to be modied.

7. After the correct Temperature type is selected, press the to increase the data value, or press to decrease the data value.

8. Complete the data value adjustments to the remaining temperature items within the selected temperature type.

NOTE: Changes to the data value must be saved within the

Temperature type selected before making changes to one of the other Temperature types.

9. To save the changes, press the to select Data Backup, then press .

Factory Mode

--Color Temperature--

Back >> Color Temp <[ Cool ]> R Gain <[ 443 ]> G Gain <[ 443 ]> B Gain <[ 443 ]> R Offset <[ 512 ]> G Offset <[ 512 ]> B Offset <[ 512 ]> Recall Data <[ Off ]>

Data Backup <[ W/B ]>

[</>]Set [Menu] Exit

10. Do one of the following: a. To make changes to one of the other Temperature types,

repeat steps 5 through 9.

b. To exit Factory mode, press

POWER

NOTE: The other categories listed in the Factory Mode menu

will be covered in the training manual for these models.

KDL-22BX320/22BX321 23

SEC 4. DIAGRAMS

4-1. CIRCUIT BOARDS LOCATION

GD8

SWITCH UNIT

KDL-22BX320/22BX321 24

4-2. BLOCK DIAGRAM

SEC 4. DIAGRAMS

COMPOSITE OR

COMPONENT 1

COMPONENT 2

HDMI 1

HDMI 2

PC HD15

USB2.0

TUNER

MT5388

A/V DECODER

A/V PROCESS

CPU

CLASS D

AUDIO

AMP

ANALOG AUDIO OUT

OPTICAL AUDIO OUT

LVDS

INVERTER

LCD PANEL

SWITCH

UNIT

AC IN

LED

IR RX

POWER SUPPLY

24V B+

AND CTL

GD8

KDL-22BX320/22BX321 25

+ 137 hidden pages