Sony ICFJ-1 Service manual

ICF-J1
SERVICE MANUAL
Ver 1.0 2000. 12
SPECIFICATIONS
Frequency range:
FM: 87.5 – 108 MHz SW: 4.75 – 18.0 MHz MW: 530 – 1 605 kHz
Speaker
Approx. 9.2 cm (3
Output
v jack (ø 3.5 mm minijack)
Power output
350 mW (at 10 % harmonic distortion)
Power requirements
3 V DC, two R20 (size D) batteries
Dimensions
Approx. 233 × 119.2 × 56 mm (w/h/d)
1
3
/
× 4
(9 and controls
Mass
Approx. 815 g (29 oz) incl. batteries
/
4
5
/
inches) dia., 8
8
1
× 2
/4 in.) incl. projecting parts
4
E Model
Battery life (approx. hours)
When using FM SW/MW
Sony alkaline 240 250 LR20 (size D) batteries
Sony 120 130 R20 (size D) batteries
Features
• High power sound
• Long battery life with two R20 (size D) batteries
• High sensitivity
• Easy tuning with the tuning indicator
Supplied accessories (Middle Eastern model only)
Case (1) Hand strap (1)
Design and specifications are subject to change without notice.
FM/SW/MW 3 BAND RADIO
SECTION 1
3

GENERAL

TABLE OF CONTENTS

1. GENERAL ................................................................... 2
2. DISASSEMBLY ......................................................... 3
3. ASSEMBLY................................................................. 7
4. ELECTRICAL ADJUSTMENTS......................... 9
5. DIAGRAMS
5-1. Block Diagram ................................................................ 11
5-2. Printed Wiring Board ...................................................... 13
5-3. Schematic Diagram ......................................................... 15
6. EXPLODED VIEWS ................................................ 17
7. ELECTRICAL PARTS LIST ............................... 19
Telescopic antenna Antena telescópica
indicator indicador
Pass the strap through the buckle. Pase la correa a través de la hebilla.
This section is extracted from instruction manual.
Insert the # side of the battery first. Inserte en primer lugar la parte # de la pila.
R 20 (size D) × 2 pila R20 (tamaño D) × 2
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
HOW TO CHANGE THE CERAMIC FILTERS
This model is used two ceramic filters of CF1 and CF3. You must used same type of color marked ceramic filters in order to meet same specifications. Therefore, the ceramic filter must changed two pieces together since it's supply two pieces in one package as a spare parts.
Mark Center frequency
CF
mark
CF1
red 10.70 MHz
blue 10.67 MHz
orange 10.73 MHz
black 10.64 MHz
white 10.76 MHz
– 2 –
• This set can be disassemble in the order shown below.
e
)
SECTION 2

DISASSEMBLY

Set
Note: Follow the disassembly procedure in the numerical order given.
Lid, Battery Case
“Knob (Tuning)”, “Knob (Volume)”
Chassis Section Main Board Chassis
Antenna, Ferrite-Red (MW) (L1)
Speaker (9.2 cm) (SP1)
LID, BATTERY CASE
“Antenna, Telescopic (FM/SW) (ANT1)”, “Cabinet (Rear)”
“KNOB (TUNING)”, “KNOB (VOLUME)”
Note: Insert the knob (volume) into
the variable resistor (RV1), meeting both shapes of the hole in the knob and the shaft of RV1 as shown.
variable resistor (RV1)
2
boss
knob (volume)
1
Open the battery case lid.
2
boss
3
lid, battery cas
2
tuning, spring
3
knob (tuning
hole
– 3 –
5
O ring, P-9
1
4
6
knob (volume)
“ANTENNA, TELESCOPIC (FM/SW) (ANT1)”, “CABINET (REAR)”
6
antenna, telescopic (FM/SW) (ANT1)
2
claw
3
2
claw
4
screw (P2.6
5
lug, 3
×
8)
Note: Arrange the antenna,
wire to the 4 slots.
antenna, wire
1
7
cabinet (rear)
five screws (BTP3
×
12)
CHASSIS SECTION
Note: When mounting the battery terminals (+) and (–), engage the lead wires
to the hook on the cabinet (front) and route them as shown.
terminal (–), battery
hook
cabinet (front)
2
terminal (+), battery
terminal (+), battery
3
terminal (–), battery
1
Remove two solders of speaker lead wires.
LEAD WIRE COLOR INDICATION ON MAIN BOARD.
MAIN Board
speaker lead wire (RED)
speaker lead wire (WHT)
SP
3
SP
#
GND
+ B
– 4 –
4
chassis section
battery terminal (–) lead wire (WHT)
battery terminal (+) lead wire (WHT/RED)
Note: For the mounting position
of the antenna, ferrite-rod (MW) (L1), refer to the ANTENNA, FERRITE-ROD (MW) (L1) in DISASSEMBLY.
7
claw
slider
7
claw
8
MAIN board Note: On installation MAIN board
adjust the S1, S2 and slider, knob (POWER).
5
gear (tuning capacitor) Including spring (gear), gear (B), tuning capacitor.
Note: When the gear (tuning
capacity), spring (gear), and the turning capacitor gear(B) were removed and then, they are mounted on the main board, refer to the GEAR (TUNING CAPACITOR), SPRING (GEAR), GEAR (B), TUNING CAPA CIT OR” in ASSEMBLY on page 8.
6
Remove LED LN21RPL (TUNE) (D2) by raising in the arrow direction, not giving an excessive force.
knob (POWER)
S2
S1
2
screw (BTP3
×
12)
2
screw (BTP3
×
12)
1
Remove three solders of ferrite-rod (MW) antenna (L1) leads.
4
screw (B2.6
×
5)
3
holder (gear)
()
MAIN BOARD
2
Remove five portions bond SC-12N.
Note: When mounting the antenna,
ferrite-rod (MW) (L1), route the lead wires as shown and apply the bond SC-12N to the removed portion.
4
antenna, ferrite-rod (MW) (L1)
3
four claws
1
Remove three solders of ferrite-rod (MW) antenna (L1) lead wires.
FERRITE-ROD ANTENNA LEAD WIRE COLOR INDICATION ON MAIN BOARD.
black lead wire natural lead wire
red lead wire
MAIN board
BLK
NATURAL
RED
ANTENNA, FERRITE-ROD (MW) (L1)
– 5 –
SPEAKER (9.2 cm) (SP1)
y
3
Remove speaker (SP1) in the direction of arrow
2
claw
A
A
.
speaker lead wire (RED)
3
speaker lead wire (WHT)
#
cabinet (front)
1
speaker (9.2 cm) (SP1)
claw
Remove shaded portion bond SC-108. Note: When installing the speaker (SP1),
set it in the position as shown, and apply the bond SC-108 to the removed portion.
CHASSIS
Note: When assembling the chassis,
refer to the DIAL POINTER SETTING in ASSEMBLY.
qa
plate, back
qd
chassis
qs
3
slider
rack
2
two claws
1
knob (band)
2
two claws
7
two claws
8
6
shaft, tuning
gear, midwa
0
pointer
9
two claws
– 6 –
5
knob (power)
4
4
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