Sony ICB-U655 Service Manual

ICB-U655
SERVICE MANUAL
Ver 1.1 1999. 05
Photo: Yellow model
SPECIFICATIONS
US Model
MICROFILM
FRS TWO-WAY RADIO

TABLE OF CONTENTS

1. SERVICING NOTES ............................................... 3
2. GENERAL
Before You Begin ............................................................ 4
Features ........................................................................... 4
Precautions ...................................................................... 4
Power Sources ................................................................. 5
Operation ......................................................................... 5
Other features .................................................................. 5
3. DISASSEMBLY ......................................................... 6
4. ELECTRICAL ADJUSTMENTS......................... 7
5. DIAGRAMS
5-1. Block Diagram ................................................................ 9
5-2. Printed Wiring Boards .................................................... 12
5-3. Schematic Diagram ......................................................... 15
5-4. IC Pin Function Description ........................................... 22
6. EXPLODED VIEWS ................................................ 24
7. ELECTRICAL PARTS LIST ............................... 26
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
SECTION 1

SERVICING NOTES

About special screws
Special screws are used for this machine not to be remodeled the inside by any users. Therefore, repair should be done with the dri ver described below.
7-721-052-08 special driver
Drip-proof treatment
Always perform the following treatment when the Cabinet was removed, or the Contact Board (ANT) Assembly was removed during repair.
1. Apply SONY Grease SGL-505 (7-662-010-04) to entire sur­face of Cabinet Rear Assembly mark ed with using a swab. (See Fig. A)
2. Appl y Sealant TSE-392W (7-432-950-03) to entir e surface of Cabinet Rear Assembly mark ed with using a swab. (See Fig. A)
3. Apply SONY Grease SGL-505 (7-662-010-04) to entire sur­face of Cabinet Rear Assembly mark ed with using a swab. (See Fig. B)
cabinet (front) assy cabinet (rear) assy
Apply grease (SGL-505).
Apply grease (SGL-505).
(FIg. A)
Apply sealant (TSE-392W).
contact plate (ANT) assy
(FIg. B)
cabinet (rear) assy
SECTION 2

GENERAL

This section is extracted from instruction manual.
– 4 –
– 5 –
SECTION 3

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.
CABINET (FRONT) ASSY
4
special screw (2
×
8)
8
cabinet (front) assy
1
clip
3
lid battery case
7
cover (guard)
6
two screws (1.7 × 5)
2
Open the lock (battery).
RF BOARD
2
packing (jack)
1
knob (VOL)
5
RF board
5
four special screws (2
×
6)
MICRO COMPUTER BOARD
micro computer board
3
Open the packing (MIC/SP).
4
two screws (P1.7
×
2.5)
3
flexible board
– 6 –
1
Remove the solder of two speaker leads.
2
Remove the solder of two battery leads.
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