Sony HCD-DZ550 Service Manual

HCD-DZ550
SERVICE MANUAL
Ver. 1.2 2006.03
HCD-DZ550 is the amplifier, DVD/CD and tuner section in DAV-DZ550.
This system incorporates with Dolby*1 Digital and Dolby Pro Logic (II) adaptive matrix surround decoder and the DTS*2 Digital Surround System. *1 Manufactured under license from Dolby Laboratories.
“Dolby,” “Pro Logic,” and the double-D symbol are trademarks of Dolby Laboratories.
*2 Manufactured under license from Digital Theater
Systems, Inc. “DTS” and “DTS Digital Surround” are trademarks of Digital Theater Systems, Inc.
SPECIFICATIONS
Amplifier section
Stereo mode (rated) 55 W + 55 W (3 ohms at 1
Surround mod e (refer ence ) musi c po wer output
*Depending on the sound field settings and the source,
there may be no sound output.
Inputs
VIDEO,
SAT
AUDIO IN
Phones Accepts low-and high -
kHz, DIN)
Front: 120 W + 120 W (with SS -T S45) Center*: 120 W (with SS -CT45) Surround*: 120 W + 120 W (with SS -T S45B) Subwoofer*: 200 W (with SS -WS42)
Sensitivity: VIDEO 250 mV/SAT 450 mV Impedance: 50 kilohm s Sensitivity: 250/150 mV Impedance: 50 kilohm s
impedance headphones.
Super Audio CD/DVD system
Laser Semiconductor laser
(Super Audio CD/DVD: λ = 650 nm) (CD: λ = 790 nm) Emission duration:
continuous Signal format system NTSC/PAL Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22
kHz (±1.0 dB)
CD: 2 Hz to 20 kHz (±1.0
dB) Harmonic distortion Less than 0.03 %
Tuner section
System PLL quartz-locked digital
synthesizer system FM tuner section Tuning range 87.5 – 108.0 MHz (50 kHz
step) Antenna (aerial) FM wire antenna (ae r ial) Antenna (aerial) terminals 75 ohms, unbalanced Intermediate frequency 10.7 MHz AM tuner section
E Model
Australian Model
Model Name Using Similar Mechanism HCD-DZ300 Mechanism T ype CDM85-DVBU102 Optical Pick-up Name
Tuning range Middle Eastern models:
heOt r models: 31 – 1,602 kHz (with the
Antenna (aerial) AM loop antenna (aerial) Intermediate frequency 450 kHz
Video section
Outputs Video: 1 Vp-p 75 ohms
Input VIDEO, SAT: 1 Vp-p 75
KHM-310CAA/C2RP
31 – 1,602 kHz (with the
5 interval set at 9 kHz) 5 interval set at 9 kHz) 5
30 – 1,710 kHz (with the
interval set at 10 kHz)
S video: Y: 1 Vp-p 75 ohms C: 0.286 Vp-p 75 ohms COMPONENT: Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p 75 ohms
ohms
9-879-682-03
— Continued on next page —
SUPER AUDIO CD/DVD RECEIVER
Sony Corporation
Home Audio Division Published by Sony Techno Create Corporation
HCD-DZ550
General
Power requirements Other models: 220 – 240 V AC, 50/60 Hz Power consumption On: 160 W
Standby: 0.3 W (at the Power Saving mode)
Dimensions (approx.) 430 × 70 × 295 mm (w/h/d)
incl. projecting parts
Mass (approx.) 3.6 kg
Design and specifications are subject to change without notice.
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 °C during repairing.
Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering or unsoldering.
MODEL IDENTIFICATION – Rear Panel –
Parts No.
Model Part No.
E3 model 2-588-156-2[] SP model 2-588-156-3[] HK model 2-588-156-4[] AUS model 2-588-156-5[] KR model 2-588-156-6[]
•Abbreviation AUS: Australian model E3 : 240V AC area in E model HK : Hong Kong model KR : Korean model SP : Singapore model
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2

TABLE OF CONTENTS

HCD-DZ550
1. SERVICING NOTE ................................................... 4
2. GENERAL ................................................................... 6
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 8
3-2. Case, Front Panel Assy .................................................... 9
3-3. FL Board, H/P Board....................................................... 10
3-4. STBY Board, IPOD Board, KEY Board ......................... 10
3-5. I/O Board, DC Fan .......................................................... 11
3-6. DMB10 Board ................................................................. 11
3-7. MAIN Board.................................................................... 12
3-8. DVD Mechanism Deck (CDM85-DVBU102) ................ 13
3-9. Tray.................................................................................. 13
3-10. Belt, MS-203 Board ........................................................ 14
3-11. Base Unit ......................................................................... 15
3-12. Optical Pick-up (KHM-310CAA) ................................... 15
4. TEST MODE ............................................................... 16
5. DIAGRAMS
5-1. Block Diagram – RF/SERVO Section –......................... 22
5-2. Block Diagram – VIDEO Section – ............................... 23
5-3. Block Diagram – AMP Section – ................................... 24
5-4. Block Diagram – AUDIO Section –............................... 25
5-5. Block Diagram – POWER Section –.............................. 26
5-6. Printed Wiring Board – DMB10 Board (Side A) – ......... 27
5-7. Printed Wiring Board – DMB10 Board (Side B) – ......... 28
5-8. Schematic Diagram – DMB10 Board (1/5) – ................. 29
5-9. Schematic Diagram – DMB10 Board (2/5) – ................. 30
5-10. Schematic Diagram – DMB10 Board (3/5) –................. 31
5-11. Schematic Diagram – DMB10 Board (4/5) –................. 32
5-12. Schematic Diagram – DMB10 Board (5/5) –................. 33
5-13. Printed Wiring Board – MAIN Board (Side A) –............ 34
5-14. Printed Wiring Board – MAIN Board (Side B) – ............ 35
5-15. Schematic Diagram – MAIN Board (1/7) – ................... 36
5-16. Schematic Diagram – MAIN Board (2/7) – ................... 37
5-17. Schematic Diagram – MAIN Board (3/7) – ................... 38
5-18. Schematic Diagram – MAIN Board (4/7) – ................... 39
5-19. Schematic Diagram – MAIN Board (5/7) – ................... 40
5-20. Schematic Diagram – MAIN Board (6/7) – ................... 41
5-21. Schematic Diagram – MAIN Board (7/7) – ................... 42
5-22. Printed Wiring Boards – PANEL Section –..................... 43
5-23. Schematic Diagram – PANEL Section – ....................... 44
5-24. Printed Wiring Board – I/O Board (Side A) – ................. 45
5-25. Printed Wiring Board – I/O Board (Side B) – ................. 46
5-26. Schematic Diagram – I/O Board (1/2) – ........................ 47
5-27. Schematic Diagram – I/O Board (2/2) – ........................ 48
5-28. Printed Wiring Boards – AUDIO IN/OUT Section – ...... 49
5-29. Schematic Diagram – AUDIO IN/OUT Section – ......... 50
5-30. Printed Wiring Board – MS-203 Board – ........................ 51
5-31. Schematic Diagram – MS-203 Board – ......................... 51
6. EXPLODED VIEWS
6-1. Overall Section ................................................................ 63
6-2. Front Panel Section ......................................................... 64
6-3. Chassis Section ................................................................ 65
6-4. DVD Mechanism Deck Section (CDM85-DVBU102) ... 66
7. ELECTRICAL PARTS LIST .................................. 67
3
HCD-DZ550
SECTION 1
SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
Carry out the “S curve check” in “CD section adjustment” and check that the S curve waveform is output several times.
DISC SLOT LOCK
The disc slot lock function for the antitheft of an demonstration disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the
x stick and the A button simultaneously for five
seconds.
5. The message “LOCKED” is displayed and the slot is locked.
Releasing Procedure :
1. Press the x stick and the A button simultaneously for five seconds again.
2. The message “UNLOCKED” is displayed and the slot is unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
Note 1: Regarding the notification symbol “R”
Note 2: Incorrect operations may be performed if the test mode ia not
Note 3: If the disc tray does not open and the message “LOCKED”
turning power on/off with the ?/1 button.
Because the number of the operating buttons of this product are limited, some operations require use of the operating buttons of the remote commander, When a specific operation requires use of the operating buttons of the remote commander, “R” is added to the specific operating procedure in this manual. Example MENU/NO “R” The MENU/NO button of remote commander.
entered properly. In this case, press the ?/1 button to turn the power off, and retry to enter the test mode.
appears, press the x stick and the A button simultaneously for seconds or longer. Then remove your fingers from the above stick and the button. The message “UNLOCKED” appears for 2 seconds and the disc tray opens.
Self-diagnosis Function
(When letters/numbers appear in the display)
When the s elf -diagnosis function is activated to prevent the system from malfunctioning, a 5­character service number (e.g., C 13 50) with a combination of a letter and 4 digits appears on the screen and the front pa nel display. In this case, check the following table.
C:13:50
First 3 characters of the service number
C 13 The disc is dirty.
C 31 The disc is not inserted correctly.
E XX (xx is a number)
Cause and/or corrective action
,Clean the disc with a soft cloth
,Restart the system, then re-insert
the disc correctly.
To prevent a malfunction, the system has performed the self­diagnosis function. ,Contact your nearest Sony
dealer or local authorized Sony service facility and giv e the 5­character service number. Example: E 61 10
Note on DMB10 board replacement
New part of EEP ROM (IC103) on the DMB10 board cannot be used. Therefore, if the mounted DMB10 board (A-1116-354-A, etc. ) is replaced, exchange new EEP ROM (IC103) with that used before the replacement.
4
• SERVICE POSITION (DMB10 BOARD)
When servicing side B of the DMB10 board
Remove the DMB10 board from bracket. (Refer to DISASSEMBLY 3-6. (page 11)). Set the DMB10 board facing the side B upward as shown. Connect the cable and make the repair work.
DMB10 board (side B)
HCD-DZ550
DMB bracket
5
HCD-DZ550
Front panel
SECTION 2
GENERAL
This section is extracted from instruction manual.
A "/1 (on /standb y) (31, 35, 76) B Disc tray (35) C A (ope n /close) (35, 76) D H (play) (35) E X (pause) (35) F x (stop) (35, 76) G ./> (35)
Rear panel
FRONT R FRONT L SURR R SURR L CENTER WOOFER
SPEAKER
H FUNCTION (35) I PHONES jack (35) J VOLUME (35) K (remote sensor) (13) L Front panel display (95) M AUDIO IN jack
Y
PB/CBPR/C
AUDIO IN VIDEO INRL
AUDIO IN VIDEO INRL
DVD ONLY
R
COMPONENT VIDEO OUT
VIDEO
SAT
S VIDEO (DVD ONLY)
VIDEO
MONITOR OUT
COAXIAL
FM
AM
75
A SPEAKER jacks (15) B COMPO NENT VI DEO OUT jacks (24) C MONITOR OUT (VIDEO / S VIDEO) jacks
(24)
D AM terminal (23)
6
E FM 75 COAXIAL jack (23) F VIDEO VI DEO /A UDIO IN jacks (26, 29) G SAT VIDEO/AUDIO IN jacks (26, 29)
HCD-DZ550
Remote
J CLEAR, - (32, 37, 70, 71) K TOP MENU (39) L C/X/x/c/ENTER (31, 37, 61, 66, 72, 76,
77)
M O RETURN (41) N REPLAY, STEP (35) O . PRESET –, TV CH – (32, 35, 70, 74) P m/ SLOW, TUNING – (51, 73) Q H (play) (35)
The H button has a tactile dot.*
R TV (70) S THEATRE SYNC (71) T "/1 (on/standby) (31, 35, 74) U AMP ME NU (31, 72, 76) V DSGX (64) W FUNCTION (25, 35, 63, 72) X SOUND FIELD (61) Y DISP LAY (74) Z PICTURE NAVI (45)
wj AUDIO (59)
A TV [/1 (on/standby) (70) B TV/VIDEO (70) C TUNER MEN U (73) D SLEE P (75) E SA-CD/CD (40) F PROGRESSIVE (25)
wk SUBTITLE (65) wl ANGLE (65) e; ALBUM –/+ (35, 71) ea MENU (39) es MUTING (35) ed VOLUME, TV VOL +/– (35, 70, 74)
The VOLUME, TV VOL + button has a tactile dot.*
ef DISPLAY (10, 32, 37, 66, 77) eg > PRESET +, TV CH + (32, 35, 70, 74) eh ADVANCE, STEP (35) ej M/ SLOW, TUNING + (51, 73) ek x (stop) (35, 66, 74) el X (pause) (35)
*Use the tactile dot as a ref erence when operat ing the
system.
G REPEAT/FM MODE (38, 74) H MULTI/2CH (40) I Number buttons (39, 66, 70)
The number 5 butt on has a tactile dot . *
7
HCD-DZ550
SECTION 3
DISASSEMBLY

3-1. DISASSEMBLY FLOW

•This set can be disassembled in the order shown below.
•The dotted square with arrow ( ) prompts you to move to the next job when all of the works within the dotted square ( ) are completed.
SET
3-2.CASE, FRONT PANEL ASSY
(Page 9)
3-3.FL BOARD, H/P BOARD
(Page 10)
3-4.STBY BOARD, IPOD BOARD,
KEY BOARD
(Page 10)
3-6.DMB10 BOARD
(Page 11)
3-8.DVD MECHANISM DECK
(CDM85-DVBU102)
(Page 13)
3-9.TRAY (Page 13)
3-11.BASE UNIT
(Page 15)
3-12.OPTICAL PICK-UP
(KHM-310CAA)
(Page 15)
3-5.I/O BOARD, DC FAN
(Page 11)
3-7.MAIN BOARD
(Page 12)
3-10.BELT, MS-203 BOARD
(Page 14)
8
Note: Follow the disassembly procedure in the numerical order given.

3-2. CASE, FRONT PANEL ASSY

4
screw (CASE3 TP2)
7
case
HCD-DZ550
6
five screws (+BVTP 3 × 8)
3
DVD lid
qa
connector
(CNP602)
qf
front panel assy
1
The lever is moved in the direction
of the arrow with the thin rod.
9
claw
qs
w
ire (flat type)
19core(CN509)
8
three screws (+BVTP 3 × 8)
0
claw
qd
connector
(CN309)
5
screw
(CASE3 TP2)
DVD lid
2
9
HCD-DZ550
s

3-3. FL BOARD, H/P BOARD

3
knob (vol)
4
nut
qa
FL board
9
screw
(+BVTP 2.6)
8
shield (front)
5
two
sheet
2
H/P board
1
screw
(+BVTP 2.6)
q;
wire (flat type)
19core(CN801)

3-4. STBY BOARD, IPOD BOARD, KEY BOARD

7
earth line
6
three
(+BVTP 2.6)
8
button (power)
7
STBY board
screws
0
IPOD board
6
(+BVTP 2.6)
9
froating screw
(PTPWHM 2.6)
5
two screws
(+BVTP 2.6)
two screws
10
4
button (play)
1
four screws
(+BVTP 2.6)
3
KEY board
2
four screws
(+BVTP 2.6)

3-5. I/O BOARD, DC FAN

)
)
2
connector
(CN300)
3
13core(CN201)
5
wire (flat type)
23core(CN601)
wire (flat type)
0
I/O board
9
wire (flat type)
9core(CN101)
qs
tuner
qa
two screws (+BVTP 3 × 8
8
three
(+BVTP 3
HCD-DZ550
screws
×
8)

3-6. DMB10 BOARD

2
5core(CN202)
1
11core(CN106)
1
connector
(CN901)
8
two screws (+BV 3)
3
(CN201)
wire (flat type)
wire (flat type)
connector
7
DC fan
back panel
4
wire (flat type)
24core(CN101)
4
5
wire (flat type)
13core(CN301)
6
wire (flat type)
7core(CN302)
0
two screws (+BV 3)
qa
DMB10 board
6
two screws (BVTT 4 × 8)
six
screws (+BVTP 3 × 8)
7
wire (flat type)
11core(CN4501
8
connector
(CN401)
11
HCD-DZ550

3-7. MAIN BOARD

9
five screws (+BV 3)
qa
MAIN board
2
screw (BVTP 3 × 12)
3
heat sink (AMP)
4
wire (flat type)
11core(CN505)
1
two screws (+BV 3)
5
wire (flat type)
7core(CN503)
6
wire (flat type)
23core(CN507)
7
wire (flat type)
11core(CN504)
0
four screws (+BV 3)
8
connector
(CN401)
12

3-8. DVD MECHANISM DECK (CDM85-DVBU102)

1
t
hree screws (+BV 3)
2
dmb bracket
3
three
screws (+BV 3)
5
DVD mechanism deck
(CDM85-DVBU102)
4
wire (flat type)
5core
HCD-DZ550

3-9. TRAY

1
Move the Chuck cam in the direction of the arrow.
2
bottom side
two claws
3
4
5
tray
13
HCD-DZ550

3-10. BELT, MS-203 BOARD

2
chuck cam
3
belt
6
DC motor
1
two claws
7
MS-203 board
5
three claws
4
screw
(M 1.7
×
2.5)
14

3-11. BASE UNIT

t
s
2
chuck cam
1
two claws
3
two claws
HCD-DZ550

3-12. OPTICAL PICK-UP (KHM-310CAA)

2
four insulator screws
4
base uni
3
two insulator
bu holder
1
two claws
4
two insulators
5
optical pick-up
(KHM-310CAA)
15
HCD-DZ550
SECTION 4
TEST MODE
Note 1: Regarding the notification symbol “R”
Because the number of the operating buttons of this product are limited, some operations require use of the operating buttons of the remote commander, When a specific operation requires use of the operating buttons of the remote commander, “R” is added to the specific operating procedure in this manual. Example MENU/NO “R” The MENU/NO button of remote commander.
Note 2: Incorrect operations may be performed if the test mode is
not entered properly. In this case, press the ?/1 button to turn the power off, and retry to enter the test mode.
1. Cold Reset
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customers.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons x , A and ?/1 simultaneously.
3. When this button is operated, display as “COLD RESET” for a while and all of the settings are reset.
2. Panel Test Mode
•This mode is used to check the software version, LCD, LED and keyboard.
2-1. DVD LED Test Mode
Procedure:
1. Press the ?/1 button to turn on the power.
2. Press three bottons X , . and A simultaneously.
3. When the display LED test mode is activated, all segments are turned on.
4. To exit from this mode, pull out the AC plug.
2-2. V ersion T est Mode
Procedure:
1. When the panal test mode is activated, press the . button and the message “DS6***” is displayed, the version test mode is activated.
2. Whenever press the . button, the v ersion is displayed in order of CC2, MC, SYS, UI, DVD, TA, TM and DS6.
3. Press the > button and the date of the softwafe production is displayed.
4. Press the > button again and the version is displayed.
5. To exit from this mode, pull out the AC plug.
2-3. Key Test Mode
Procedure:
1. When the panel test mode is activated, press the H button, to select the key test mode.
2. To enter the KEY test mode, the fluorecent indicator displays “K0 VO”. Each time a button is pressed, “KEY” value increases. However, once a button is pressed, it is no longer taken into account. When all keys are pressed correctly, “K8 VO” is displayed.
3. To exit from this mode, pull out the AC plug.
3. Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set DVD function.
3. Insert a disc.
4. Press the x button and the A button simultaneously for five seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for five seconds. again.
2. The message “UNLOCKED” is displayed and the tray is unlocked.
Note: When “LOCKED” is displayed, the slot lock is not released by
turning power on/off with the ?/1 button.
4. DVD Ship Mode
• Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set the function “DVD”.
3.
Press three buttons x
4. After a message “MECHA LOCK” is displayed on the fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set on.
5. DVD Debug In Mode
Procedure:
1. Press the ?/1 button to turn the set on.
2. Press the FUNCTION button to set the function “DVD”.
3. Press the three buttons . , A and > simultaneously.
4. To exit from this mode, press the ?/1 button to turn the set on.
6. AM Step Change
•A step of AM channels can be changed over between 9 kHz and 10 kHz.
Procedure:
1. Press ?/1 button to turn the set ON.
2. Select the function “TUNER”, and press FUNCTION button to select the BAND “AM”.
3. Press ?/1 button to turn the set OFF.
4. Press > and ?/1 buttons simultaneously, and the display of fluorescent indicator tube changes to “AM 9 k STEP” or “AM 10 k STEP”, and thus the channel step is changed over.
,
and
?/1
simultaneously.
16
HCD-DZ550
Ver. 1.1
DVD SECTION
[TEST DISC LIST]
Be sure to use the DVD disc that matches the signal standards of your region.
CD
YEDS-18 (Part No.: 3-702-101-01) PATD-012 (Part No.: 4-225-203-01)
• DVD SL (Single Layer) NTSC : HLX-503 (Part No.: J-6090-069-A)
HLX-504 (Part No.: J-6090-088-A)
PAL : HLX-506 (Part No.: J-6090-077-A)
• DVD DL (Dual Layer) NTSC : HLX-501 (Part No.: J-6090-071-A)
HLX-505 (Part No.: J-6090-089-A)
PAL : HLX-507 (Part No.: J-6090-078-A)
4-1. GENERAL DESCRIPTION
The Mirror Time and IOP measurement allows you to make diagnosis and adjustment simply by using the remote commander and monitor TV. The instructions, diagnosis results, etc. are given on the on screen display (OSD).
The Mirror Time and IOP measurement is required is such events where servicing a DVD-Player includes changing the Base Unit (BU). For each new BU to be used with a certain MV-044 board, Mirror Time and IOP measurement need to be carried out.
4-2. STARTING TEST MODE
Press three buttons x , A and VOLUME + simultaneously with the DVD player in standby mode. The Test Mode starts, then the menu shown below will be displayed on the TV screen.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
5. Video Level Adjustment
Model Name : DS6_XX IF-con : V Syscon : Ver.
The menu above is the Remocon Diagnosis Menu screen which consists of six main function. At the bottom of the menu screen, the model name and IF-con version. To enter Mirror Time Adjustment menu, press button 2 “R” on the remote commander to enter Drive Manual Operation menu. To exit from the T est Mode, press the power button on the remote commander.
4-3. DRIVE MANUAL OPERATION
The Drive Manual Operation menu consists of five main function. By pressing 2 “R” button on the remote commander in the Remocon Diagnosis Menu, the screen will appear as below.
er. xx.xx (xxxx)
x.xxx
4-4. MIRROR TIME ADJUSTMENT
To enter Mirror Time Adjustment, press 5 “R” button on the remote commander. The screen will appear as below.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold:
4. Save to EEPROM
5. Default set MIRR time
[Open] Tray open [Close] Tray close [0] Return to previous menu
There are five main commands in the Mirr time Adjust menu as shown in the figure above. The functions of each command are described in the following page.
1. CD MIRR time Check
This command checks the Mirror time value for CD disc.
2. DVD MIRR time Check
This command checks the Mirror time value for DVD disc.
3. Threshold
This command displays the threshold value between CD and DVD mirror time.
4. Save to EEPROM
This command saves an adjusted mirror time value to the EEPR OM.
5. Default set MIRR time
This command will set CD and DVD mirror time to fir mware default value.
[Open] / [Close] Pressing the A button controls the tray for disc change during mirror time adjustment. [0] Return to previous menu Press 0 “R” button to return to previous menu.
4-4-1. EXECUTING MIRROR TIME ADJUSTMENT
In order to execute mirror time adjustment, the following standard procedures must be followed.
(1) In standby mode, press three buttons x , A and
VOLUME + simultaneously.
(2) Select “2. Drive Manual Operation”.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History Check
4. Version information
5. Video Level Adjustment
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time Adjust
0. Return to Top Menu
Model : DS6_xx IF-con : Ver. xx.xx (xxxx) Syscon : Ver. x.xxx
17
HCD-DZ550
(3) Select “5. MIRR time Adjust”.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Mecha test mode
5. MIRR time Adjust
0. Return to Top Menu
(4) Select “5. Default set MIRR time”.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [Close] Tray close [0] Return to previous menu
(5) Select “3. Threshold”.
(6) Confirm the number. If it is 7D, go to next step. If it is any other value, return to step 4.
MIRR time Adjust Menu
(14) Confirm the same values are displayed. If it is not same, return to step 7.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check: XX XX
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [close] Tray close [0] Return to previous menu
(15) Push A button to eject tray.
(16) Take out HLX-504 and insert Test Disc YEDS-18 into tray.
(17) Push A button to close tray.
(18) Push “1. CD MIRR time check”.
(19) Wait for HEX number to display.
(20) Confirm the number, if YY is 5A ~ E8, proceed with next step. If no, return to 15.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check:
3. Threshold: 7D
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [Close] Tray close [0] Return to previous menu
(7) Push A button to eject tray.
(8) Insert Test Disc HLX-504 into tray.
(9) Push A button to close tray.
(10) Push “2. DVD MIRR time Check”.
(11) Wait for HEX number to display.
(12) Confirm the number, if XX is 28 ~ 70, proceed with next step. If no, return to 8.
MIRR time Adjust Menu
1. CD MIRR time Check:
2. DVD MIRR time Check: xx xx
3. Thereshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] tray open [close] Tray close [0] Return to previous menu
1. CD MIRR time Check: yy YY
2. DVD MIRR time Check: XX XX
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [close] Tray close [0] Return to previous menu
(21) Push “4. Save to EEPROM”.
(22) Confirm the same values are displayed. If it is not the same, return to step 15.
MIRR time Adjust Menu
1. CD MIRR time check: YY YY
2. DVD MIRR time check: XX XX
3. Threshold:
4. Save to EEPROM:
5. Default set MIRR time:
[Open] Tray open [close] Tray close [0] Return to previous menu
(23) Push A button to eject tray.
(24) Remove Test Disc YEDS-18 from tray.
(25) Push A button to close tray.
(26) Press 0 “R” button to the Drive Manual Operation menu.
(13) Push “4. Save to EEPROM”.
18
(27) Press 0 “R” button to return to the Remocon Diagnosis
Menu.
(28) Press the ?/1 button to switch OFF set.
HCD-DZ550
4-5. EXECUTING IOP MEASUREMENT
In order to execute mirror time adjustment, the following standard procedures must be followed.
(1) In standby mode, press three buttons x , A and
VOLUME + simultaneously.
Remocon Diagnosis Menu
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History Check
4. Version information
5. Video Level Adjustment
Model : DS6 XX IF-con Ver : XX.XX (XXXX) Syscon Ver : X.XX
(2) Select “2. Drive Manual Operation” by pressing the 2 “R”
button on the remote commander. The screen will appear as
below.
Drive Manual Operation
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time adjust
0. Return to top Menu
(5) Wait until a hexadecimal number appear.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop. 5B:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Change Value [0] Return to previous menu
(6) Convert each data from hexadecimal to decimal using conversion table.
(7) Substract between these two values.
(8) If the remainder is smaller than 93 (decimal), then it is OK. However if the value is higher than 93, then the BU is defective and need to be change.
(9) Press RETURN “R” button to return back to previous menu.
(10) Press 0 “R” button to return to Top Menu and power OFF
the DVD Player.
(3) Select “3. Manual Adjustment” by pressing the 3 “R” b utton
on the remote commander. The screen will appear as below.
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eg boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
o O Change Value [RETURN] Return to previous menu
(4) Select Iop by pressing 6 “R” button on the remote commander .
19
HCD-DZ550
C
B
These are omitted.
E
Q
d
SECTION 5
DIAGRAMS
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)
For Schematic Diagrams. Note:
• All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except f or electrolytics and tantalums.
• All resistors are in and 1/ specified.
f : internal component.
C : panel designation. Note: The components identified by mark 0 or dotted
line with mark 0 are critical for safety. Replace only with part number specified.
IC103 is a written in and settled EEPROM. Supply with
a single article has not been carried out. In case you exchange by DMB10 board, please put on IC103 currently used with the model again.
A : B+ Line.
B : B– Line.
•Voltages and wavef orms are dc with respect to ground un­der no-signal (detuned) conditions.
•Voltages and waveforms are dc with respect to ground in service mode.
•Waveforms are taken with a oscilloscope. Voltage v ariations ma y be noted due to normal production tolerances. no mark : DVD STOP
•Voltages are taken with VOM (Input impedance 10 MΩ).
• Circled numbers refer to waveforms.
• Signal path.
F : AUDIO J : CD PLAY c : DVD PLAY I : SACD PLAY d : TUNER L : VIDEO E : Y a : CHROMA r : COMPONENT VIDEO f : AUDIO IN
•Abbreviation AUS: Australian model E3 : 240V AC area in E model HK : Hong Kong model KR : Korean model SP : Singapore model
4
W or less unless otherwise
For Printed Wiring Boards. Note:
X : parts extracted from the component side.
a : Through hole.
: Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)
Caution: Pattern face side: Parts on the pattern face side seen from (SIDE A) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (SIDE B) the parts face are indicated.
• Indication of transistor.
CEB
These are omitte
20
HCD-DZ550
• Circuit Boards Location
IPOD board
DMB10 board
MEMO
TUNER UNIT
I/O board
MAIN board
STBY board
MS-203 board
FL board
KEY board
H/P board
HCD-DZ550
2121
HCD-DZ550

5-1. BLOCK DIAGRAM – RF/SERVO SECTION –

DETECTOR
OPTICAL PICK-UP
BLOCK
(KHM-310CAA)
LASER DIODE
(FOR CD)
LASER DIODE
(FOR DVD)
CD LD
DVD LD
WR650
VR780
RF
PD
DVDRFIP
6
OSP
252 253
A B C D
F
E
B
A
C
D
A B D C
DVDA
2
DVDB
3
DVDC
4
DVDD
5
19
TPI
18
TNI
8
NA
9
NB
10
MD
11
MC
OSN
IC102 (1/3)
CD/DVD RF AMP,
FOCUS/TRACKING ERROR AMP
DVD SYSTEM PROCESSOR
DIGITAL SERVO PROCESSOR
• Signal Path
: CD PLAY
176
Q102 (1/2)
AUTOMATIC POWER
CONTROL (FOR CD)
Q102 (2/2)
AUTOMATIC POWER
CONTROL (FOR DVD)
Q101, Q103
VOLUME CONTROL
23
20 21
22
187
LI M SW
LD01
MD12 MD11
LD02
MSW
PRST
IFCK
MAMUTE
IFSDO
IFSDI
XIFCS
110
99
51
98 101 100
43
33
25 32 31 39
: DVD PLAY : SACD PLAY
MTK_XRST
DVD_SCO/CLK1
MAMUTE DVD_SOD/RXD1 DVD_SID/TXD1 DVD_XIFCS
2AXIS DEVICE FOCUS/
TRACKING
COIL
FCS+ FCS–
TRK+ TRK–
(SLED MOTOR)
(SPINDLE MOTOR)
MM
MM
+3.3V
SP+ SP–
SL– SL+
FOCUS/TRACKING COIL DRIVER,
SPINDLE, SLED MOTOR DRIVER
42 41
36 48 37 1 32 35 3 34 4
VCC
32 31 30 29
27 28
47 46
IC201
BUFFER
FOCUS COIL
DRIVE
TRACKING COIL
DRIVE
SLED MOTOR
DRIVE
SLED MOTOR
DRIVE
SPINDLE MOTOR
DRIVE
BUFFER
177
OCSW
105
IFBSY
179
CKSW
15
43
10 13
16 17
40
45
19 20 22 21
25
22 24
V1P4
FOO
TRO
FMO
DMO
V1P4
FMO FOO
DMO TRO
39
TROPENPWN
38
FMO
42
FOO
37
DND
41
TRO
V REFO
30
186
FWD
185
REV
40
IOPMON
47
SPFG
184
MUTE123
183
MUTE
181
TSDM
42
SEN
34
DVD_IFBUSY/RST1
IC509 (1/4)
SYSTEM
CONTROLLER
(CHUCK/TRAY DETECT)
OCSW1 CKSW1
LDM+
LDM-
S001
MM
(LOADING MOTOR)
HCD-DZ550
2222

5-2. BLOCK DIAGRAM – VIDEO SECTION –

196
YUV2
194
YUV1
169
RGB
IC204
VIDEO SELECTOR
9
3B
OUT3
14
OUT2
2B
IC203
SELECTOR
HCD-DZ550
IC201
VIDEO AMP, 75 DRIVER
6
5
4
CIN
8
YIN
30
VOUT
COUT
32
1 2
J201
MONITOR
OUT
YUV3
YUV4
YUV5
YUV6
WIDE
VIDEO
J203 (1/3)
SAT
198
200
202
203
171
SCL
SDA
102
103
6 5
SCL
SPA
IC103
EEPROM
3
IN2
1
IN1
SW1
2
6
11
13
15
2
78, 89, 92, 93
CVBSIN
CYIN
CBIN
CRIN
SI
MUTE1
5
5
IN3
OUT
SW2
7
4
DVD SYSTEM PROCESSOR
HD0 – HD7 A0 – A21
IC102(2/3)
AB0 – AB7
81-84,86-88,91
DATA & ADDRESS BUS
HIGHA0-7 IOA0-7, IOA18-IOA20 A16, A17
53-61, 67-72, 74-76,
14
YOUT
CYOUT
CBOUT
CROUT
MUTE2
27
24
21
18
CYOUT
CBOUT
CROUT
AV SEL0 AV SEL1 AV SEL2
AV SEL3
77
CEWEOE
IOCS
IOWA
IOUE
79
66
125-123, 121, 120, 118,
117, 115, 135, 133-128, 126
2,4,5,7,8,10,11,13,42,44,45,47,48,50,51,53
RD0 – RD15
RD0 – RD15
PB/C
PR/C
Y
B
R
J203 (3/3)
COMPONENT
VIDEO OUT
RA0 – RA11
146, 147, 149-151,
158-160, 162, 164-166
22-26, 29-35
RA0 – RA11
IC104
SDRAM
RCLK
RCS
RWE
MRAS
BA0
BA1
143
142
145 156 113 137 157
38
20
21
BS0
BS1
DRCLK
CAS
138
140
139
19
16
18
17
CAS
RCS
RAS
RWE
MDQM0
15
DQM0
AV SEL0-3
MDQM1
CLE
39
37
DQM1
DRCLE
B
AMP
SECTION
(Page 24)
HCD-DZ550
DATA & ADDRESS BUS
HD0 – HD7
29,31,33,35,38,40,42,44 25-16, 9-1, 48
DQ0 – DQ7
A0
FLASH ROM
A0 – A19DQ15/A-1
IC101
A1-A20
• Signal Path
: AUDIO
CE
OE
WE
2645
28OE11
CE
WE
: VIDEO : Y : COMPONENT VIDEO : CHROMA
2323
HCD-DZ550

5-3. BLOCK DIAGRAM – AMP SECTION –

J203 (2/3)
COAXIAL
FM
75
AM
VIDEO
SECTION
(Page 23)
J603
AUDIO IN
VIDEO
SAT
B
L
R
L
R
FM/AM TUNER UNIT
FM ANT
GND
AM ANT
GND
AV SEL1–3
R-CH
R-CH
R-CH
L-CH
R-CH
TUNED
IC3601
A/D CONVERTER
DOUT
SCKI
BCK
AUDIO INPUT
SELECTOR
12
15
11 14
AV
SEL0
MUTE
IC602
X
X2
X3 X1
10 9
12
15 11
213
ALRCK
214
ABCK
215
209
SPDATA/SMSDI
229
X101
27MHz
IC603
13
X
A
B
AV
SEL2
AMP
Q604Q603
XTALI
228
XTALO
IC102(3/3)
DVD SYSTEM PROCESSOR
ACLK
ASDATA0 ASDATA1 ASDATA2
217 218 219
TUDO TUCLK TCE TUNED
AV SEL0 AV SEL1 AV SEL2
PLL_DO
78
PLL_DI
80
PLL_CLK
77
PLL_CE
79
TUNED
85
81
AV SEL0
82
AV SEL1
83
AV SEL2
IPOD/MICSW
91
1
LIN
R-CH
R-CH
DI
DO
CK CE
TUDI
TUDO
TUCLK
TCE
TUNED
5
7
6
2
RIN
Q601,605
CONTROL
IC4501
BUFFER
5 6 9 8 7
IC4502
BUFFER
2
A
IC509 (2/4)
SYSTEM CONTROLLER
D1 - D3, SCK, 15 14 11 12 13
Y
4
LRCKO
BCKO
SCK
100
D1 D2
D3
1
A
2
B
6
A/B
IC503
SELECTOR
5
Y
7
G
D2
BCKO, LRCKO
A
AUDIO
SECTION
(Page 25)
• R-CH is omitted due to same as L-CH.
M-ST WMUTE
• Signal Path : AUDIO
: AUDIO IN : TUNER
IC605
AMP
HCD-DZ550
2424

5-4. BLOCK DIAGRAM – AUDIO SECTION –

HCD-DZ550
AMP
SECTION
(Page 24)
D1 – D3, SCK, BCKO, LRCKO
A
• Signal Path
: AUDIO
FL801
FLUORESCENT
INDICATOR TUBE
F1 F2
G1
S801 – S808
IC802
FL DRIVER
14 – 29
SG1 – SG16
47 – 31
GR2 – GR12
Q802
FL DRIVER
IC801
REMOTE CONTROL
RECEIVER
S800
VOLUME
ENCODER
VOLUME
CLK STB
DIN
42
GR1
R
R
L L
IC305
OSC
X450
49.152MHz
IC301
HEADPHONE
AMP
2 3
6 5
SR SR SL SL
C C
WF
WF
LPF LPF
+12V
Q101, 102
DC
DETECT
Q103, 104
DC
DETECT
Q105, 106
DC
DETECT
Q107, 108
DC
DETECT
Q109, 110
DC
DETECT
Q111, 112
Q302-304
HP-SW
DC
DETECT
FAN
DRIVE
SPEAKER
(+)
(–)
(+)
(–)
(+)
(–)
(+)
(–)
(+)
(–)
(+)
(–)
J801
PHONES
FRONT
R
FRONT
L
SURR
R
SURR
L
CENTER
WOOFER
FAN
J201
J202
1
7
HP-MUTE
CONTROL
IC101
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
IC102
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
IC103
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
IC104
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
IC105
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
IC106
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
Q301
PROTECT DETECT
IC107
POWER DRIVER
2
PWMBP
17
PWMAP RESET
4
Q507
MUTING
OUTB
OUTA
13
OUTB
OUTA
13
OUTB
OUTA
13
OUTB
OUTA
13
OUTB
OUTA
13
OUTB
OUTA
13
OUTB
OUTA
13
Q806 - 809
MUTING
29
LPF
30 25
LPF
26
SD
29
LPF
30 25
LPF
26
SD
29
LPF
30 25
LPF
26
SD
29
LPF
30 25
LPF
26
SD
29
LPF
30 25
LPF
26
SD
29 30
25 26
SD
29 30
25 26
SD
IC108
STREAM PROCESSOR
45
HPOUTL1
43
HPOUTL2
41
HPOUTR1
39
HPOUTR2
D1
SCK BCKO LRCKO
OVF2 SCDT SHIFT LAT1 INIT
IC509 (3/4)
SYSTEM CONTROLLER
7 8 9
30
VFL
KEY0
27 24 28
97,95,94
74
4
10
11
FL DATA FL CLK FL CS/STB
KEY0 – KEY2
KEY INT
SIRCS–IN
ENA
ENB
HP SW
HP MUTE
Xout
DAMP SCDT
DAMP SHIFT
DAMP LAT1 DAMP LAT2 DAMP LAT3
DAMP INIT
DAMP SOFT MUTE
OVERFLOW1 OVERFLOW2
DRIVE RST
DRIVE OCP
X502 5MHz
HP-SW
HP-MUTE
SCDT
SHIFT
LAT1 LAT2 LAT3
INIT
SOFTMUTE
OVF
OVF2
56 57
13
Xin
15
1
2 51 52 53 54 55 49 50
47
48
NSPMUTE SOFTMUTE
D2
SCK BCK LRCK
OVF2 SCDT SHIFT LAT2 INIT NSPMUTE
SOFTMUTE
D3
SCK BCKO LRCKO OVF SCDT SHIFT LAT3 INIT NSPMUTE SOFTMUTE OVF2
31
DATA
36
XFSIIN
30
BCK
29
LRCK
25
FLAGL OVF
24
OVF FLAGR
21
SCDT
22
SCSHIFT
23
SCLATCH
27
INIT
18
NSPMUTE
19
SOFTMUTE
IC109
STREAM PROCESSOR
31
DATA
36
XFSIIN
30
BCK
29
LRCK
25
FLAGL OVF
24
OVF FLAGR
21
SCDT
22
SCSHIFT
23
SCLATCH
27
INIT
18
NSPMUTE
19
SOFTMUTE
IC110
STREAM PROCESSOR
31
DATA
36
XFSIIN
30
BCK
29
LRCK
25
FLAGL OVF
21
SCDT
22
SCSHIFT
23
SCLATCH
27
INIT
18
NSPMUTE SOFTMUTE
19
OVF FLAGR
24
OUTR1
OUTR2
OUTL1
OUTL2
XFS0OUT
FS0I
XFS0IN
XFS0OUT
OUTR1
OUTR2
OUTL1
OUTL2
FS0I
XFS0IN
OUTR1
OUTR2
OUTL1
OUTL2
FS0I
FS0CKO
XFS0IN
6
4
11
9
14
38
48
14
6
4
11
9
38
48
6
4
11
9
38 37
48
HCD-DZ550
2525
HCD-DZ550

5-5. BLOCK DIAGRAM – POWER SECTION –

TO FLUORESCENT
INDICATOR TUBE
VFL
T901
TRANSFORMER(MAIN)
D931
DC/DC
CONVERTER
T801
F1 F2
RECT D801,802 D804,805
+5V
OSC
Q801
+31.5V
Q943,947
+9V
+5V
VOLTAGE
DETECT
IC515
+9V REG
IC516
+5V REG
+12V
M -8V
IC931
VOLTAGE
DETECT
E4V
PC901
PHOTO
COUPLER
PC903
PHOTO
COUPLER
IC941
+12V REG
Q945
MOTOR DRIVE
CONTROLLER
D905
T902
TRANSFORMER (SUB)
D941
D944
Q901
VOLTAGE
CONTROLLER
D922
Q921
REG
IC901
POWER
PROTECTION
IC921
POWER
PROTECTION
D901
AC IN
IC509 (4/4)
SYSTEM CONTROLLER
+5V
+3.3V
RF +3.3V
44P CONT2
40P CONT1
20AC_CUT
Q506
12RESET
IC511
RESET
+1.8V
+1.8V
IC105
+3.3V REG
IC107
+3.3V REG
+3.3V
IC106
+1.8V REG
IC303
+1.8V REG
IC942
+5V REG
IC943
+3.3V REG
+6V
D942
E 4V
D943
IC951
VOLTAGE
DETECT
PC902
PHOTO
COUPLER
HCD-DZ550
2626
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