HCD-DZ530/DZ630 are the amplifier, DVD/CD and
tuner section in DAV-DZ530/DZ630.
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of
Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks of DTS,
Inc.
Home Audio Division
Published by Sony Techno Create Corporation
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DVD RECEIVER
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HCD-DZ530/DZ630
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MODEL IDENTIFICATION
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– Rear Panel –
SPEAKER
CENTER WOOFER
DZ630 : AEP, UK models2-889-997-5[]
DZ530 : AEP model2-889-997-6[]
TEL 13942296513 QQ 376315150 892498299
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
P ART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
Special Component Notice
The components identified by mark 9 contain confidential
information.
Strictly follow the instructions whenever the components are repaired
and/or replaced.
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SPEAKER
FRONT R
FRONT L SUR R SUR L
ModelPart No.
SAFETY-RELATED COMPONENT WARNING!!
13942296513
OUT
(DVD ONLY)
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DMPORT
RLAUDIO IN
LINE
(DVD ONLY)
YPB/CBPR/C
COMPONENT VIDEO OUT
R
1
AM
EURO AV
OUTPUT(TO TV)
5
COAXIAL
FM75
Parts No.
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0
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 °C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
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(Caution: Some printed circuit boards may not come printed with
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the lead free mark due to their particular size)
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This appliance is classified as
a CLASS 1 LASER product.
This marking is located on
the rear exterior.
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: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
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Self-diagnosis Function
(When letters/numbers appear in the
display)
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
First 3
characters of
the service
number
C 13The disc is dirty.
C 31The disc is not inserted correctly.
E XX
(xx is a number)
13942296513
6
C:13:50
Cause and/or corrective action
,Clean the disc with a soft cloth
,Restart the system, then re-insert
the disc correctly.
To prevent a malfunction, the
system has performed the selfdiagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5character service number.
Example: E 61 10
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When displaying the version
number on the TV screen
When you turn on th e system, the versi on
number [VER.X.XX] (X is a number) may
appear on the TV screen. Although this is not a
malfunction an d for Sony service use only,
normal system operation will not be possible.
Turn off the system, an d then turn on th e system
again to operate.
7-4. DVD Mechanism Deck Section (CDM85-DVBU102) ... 71
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8.ELECTRICAL PARTS LIST .................................. 72
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SECTION 1
SERVICING NOTE
HCD-DZ530/DZ630
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NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
DISC TRA Y LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the
seconds again.
13942296513
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the ?/1 button.
On cleaning discs, disc/lens cleaners
•Do not use cleaning discs or disc/lens cleaners
(including wet or spray types). These may cause the apparatus
to malfunction.
IMPORTANT NOTICE
Caution: This system is capable of holding a still video image or
on-screen display image on your television screen indefinitely.
If you leave the still video image or on-screen display image
displayed on your TV for an extended period of time you risk
permanent damage to your television screen.
Projection televisions are especially susceptible to this.
Attention when transported
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the
2. Press the [FUNCTION] button to set the function “DVD”.
3. Remove all discs, and then press two buttons
simultaneously.
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the
on.
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x button and the A button simultaneously for fi v e
x button and the A button simultaneously for fi v e
?/1 button to turn the set on.
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H and ?/1
?/1 button to turn the set
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Note about CDs/DVDs
The system can play CD-ROMs/CD-Rs/CD-RWs recorded in the
following formats:
– audio CD format
– VIDEO CD format
– MP3 audio tracks, JPEG image files, and Di vX video files* of
The system can play DVD-ROMs/DVD+RWs/DVD-RWs/
DVD+Rs/DVD-Rs recorded in the following formats:
– MP3 audio tracks, JPEG image files, and Di vX video files* of
* Except for United Kingdom and North American models.
Example of discs that the system cannot play
The system cannot play the following discs:
• CD-ROMs/CD-Rs/CD-RWs other than those recorded in the
• CD-ROMs recorded in PHOTO CD format
• Data part of CD-Extras
• D VD Audios
• Super Audio CD
• DATA DVDs that do not contain MP3 audio tracks, JPEG
* Except for United Kingdom and North American models.
• DVD-RAMs
Also, the system cannot play the following discs:
• A DVD VIDEO with a different region code
• A disc that has a non-standard shape (e.g., card, heart)
• A disc with paper or stickers on it
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• A disc that has the adhesive of cellophane tape or a sticker
Notes about CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/
DVD+RW
In some cases, CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/
DVD+RW cannot be played on this system due to the recording
quality or physical condition of the disc, or the characteristics of
the recording device and authoring software.
The disc will not play if it has not been correctly finalized. For
more information, see the operating instructions for the recording
device.
Note that some playback functions may not work with some
DVD+R Ws/D VD+Rs, even if the y have been correctly finalized. In
this case, view the disc by normal playback. Also some DATA CDs/
DATA DVDs created in Packet Write format cannot be played.
Copyrights
This product incorporates copyright protection technology that is
protected by U.S. patents and other intellectual property rights. Use
of this copyright protection technology must be authorized by
Macrovision, and is intended for home and other limited viewing
uses only unless otherwise authorized by Macrovision. Reverse
engineering or disassembly is prohibited.
This system incorporates with Dolby* Digital and Dolby Pro Logic
(II) adaptive matrix surround decoder and the DTS** Digital
Surround System.
* Manufactured under license from Dolby Laboratories.
** Manufactured under license from DTS, Inc.
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format conforming to ISO 9660 Level 1/Lev el 2, or its extended
format, Joliet
format conforming to UDF (Universal Disc Format)
formats listed on “Note about CDs/DVDs”
image files, or DivX video files*
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still left on it
“Dolby”, “Pro Logic”, and the double-D symbol are
trademarks of Dolby Laboratories.
“DTS” and “DTS Digital Surround” are registered trademarks
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of DTS, Inc.
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HCD-DZ530/DZ630
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How to open the disc table when power switch turns off
Insert a tapering driver into the aperture of the unit bottom, and slide it in the direction of the arrow.
Peel off the seal and so the lever is moved
in the direction of the arrow with the thin rod.
disc tray
TEL 13942296513 QQ 376315150 892498299
Discharge the charged electricity in capacitors to prevent electric shock as follows
When disassembling the machine, be sure to discharge the charged electricity in the following capacitors.
Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.
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seal
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POWER board
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C903: 390 V
C932, C933, C934, CN904: 30 V
MAIN board
CN3002: 30 V
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Point of capacitor discharge for C932, C933, C934:
Connect to the red and black wire of CN904
800
Ω
/2W
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Point of capacitor discharge for C903:
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Connect to the foot of CN903
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MAIN board service position
Please take the above-mentioned position in the repair of MAIN board.
In that case, it is necessary the following extension cable during CN304 on IO-SCART board and CN4301 on MAIN board.
The following parts on the POWER board and on the MAIN board must be fixed b y using the adhesive agent (such as Sony Bond Master) as it
is specified by Safety Regulations. When any part or printed circuit board is replaced during repair work, be sure to confirm that the following
capacitors and resistors are fixed by using the adhesive agent (such as Sony Bond Master) without fail.
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CN304jig
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CN4301
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MAIN board :• C3081 and C3082 (C3081 is inclined to C3082 a little.)
POWER board: • C924 and R927 (refer to below fig.)
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13942296513
• C913 (Push down to C903 side and so fix.)
• C910 and C930 (refer to below fig.)
• EB905 side of C903
• EB905 side of C934
• C964 and C963 (refer to below fig.)
• Space between C933 and C932
• C908 and Q901 (Don’t touch IC901.)
POWER BOARD
OK:more than 8mm
NG:less than 8mm
Don't incline C924 to outside.
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OK:more than 8mm
NG:less than 8mm
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OK:more than 3.5mm
NG:less than 3.5mm
C964
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C963
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C910
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C930
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Attention of the direction at replacement
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Please defend and install the direction of the below fig in the following parts on the POWER board.
TEL 13942296513 QQ 376315150 892498299
OKNG
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R912R912
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POWER BOARD
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LF902 LF901
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L931
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mark this sid
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Precaution when installing a new OP unit /
Precaution before unsoldering the static electricity prevention solder bridge
When installing a new OP unit, be sure to connect the flexible printed circuit board first of all
before removing the static electricity prevention solder bridge by unsoldering.
Remove the static electricity prevention solder bridge by unsoldering after the flexible printed
circuit board has already been connected.
(Do not remove nor unsolder the solder bridge as long as the OP unit is kept standalone.)
13942296513
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SECTION 2
GENERAL
HCD-DZ530/DZ630
This section is extracted
from instruction manual.
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Front panel
A "/1 (on/standby) (31)
B A (open/close) (31)
C Disc operation (31)
D FUNCTION (31)
E Front panel display (98)
F (remote sensor) (8)
3
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G VOLUME control (31)
H PHONES jack (31)
I AUDIO IN/A.CAL MIC jack (20, 29)
J Disc tray (31)
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Rear panel
SPEAKER
FRONT R
FRONT L SUR R SUR L
SPEAKER
CENTER WOOFER
A SPEAKER jacks (14)
B LINE (AUDIO IN R/L) jacks (29)
C DMPORT (DIGITAL MEDIA PORT) jack
(29, 66)
D AM terminal (14)
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DMPORT
RLAUDIO IN
LINE
OUT
(DVD ONLY)
E COAXIAL FM 75 jack (14)
F EURO AV T OUTPUT (TO TV) jack (14)
G COMPONENT VIDEO OUT jacks (25)
H HDMI OUT jack (25)
(DVD ONLY)
YPB/CBPR/C
COMPONENT VIDEO OUT
EURO AV
R
AM
OUTPUT(TO TV)
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COAXIAL
FM75
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Front panel display
About the indications in the front panel display
A Lights up when the HDMI OUT jack is
correctly connected to HDCP (highbandwidth digital content protection)
compliant device with HDMI or DVI
(digital visual interface) input. (25)
B Lights up when the time information of
a title or chapter appears in the front
panel display. (DVD only) (47)
C Lights up when an NTSC disc is
loaded.
D Lights up when a station is received.
(Radio only) (60)
E Stereo/Monaural effect (Radio only)
13942296513
(61)
F Lights up when the sleep timer is set.
(65)
G Lights up when the movie or music
mode is selected. (34)
H Playing status (DVD function only)
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I Current repeat mode (43)
J Lights up wh en t he child lock function
is set to on. (67)
K Lights up when the system outputs
progressive signals (DVD function
only). (27)
L Indicates the selected [SPEAKER
FORMATION]. (71)
M Current surround format (Except for
JPEG)
N Lights up when the DYNAMIC BASS is
selected. (64)
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O Displays system’s status such as
chapter, title, or track number, time
information, radio frequency, playing
status, sound field, etc.
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Remot e control
ALPHABETICAL ORDER
A – O
ANGLE 5
AUDIO 4
CLEAR ef
D.TUNING wf
DISC SKIP* eg
DISPLAY 2
DVD MENU wh
DVD TOP MENU qf
DYNAMIC BASS wd
ENTER wg
FUNCTION ws
MOVIE/MUSIC qj
MUTING 7
Number buttons** qg
3
1
5
1
5
0
P – Z
PICTURE NAVI 6
PRESET +/– wk es
SOUND FIELD qh
SUBTITLE wf
SYSTEM MENU wg
THEATRE SYNC w;
TUNING +/– 0 qs
TV e;
TV CH +/– wa
TV INPUT qk
TV VOL +/– eh
VIDEO FORMAT 3
VOLUME +/–** 8
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BUTTON DESCRIPTIONS
[/1 (on/standby) 1
TV [/1 (on/standby) ej
C/X/x/c/ qd
REPLAY/
ADVANCE 9
./> eswk
m/M qs0
/LSOW qs 0
H (play)** ea
x (stop) wl
X (pause) qa
Z (open/close) ql
DISPLAY wj
O RETURN ed
-/-- ef
* The DISC SKIP button is not
available for this model.
**The H, number 5, and
VOLUME + buttons have
tactile dot s. Use t he tact ile dot s
as references when operating
the system.
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STEP 9
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HCD-DZ530/DZ630
SECTION 3
DISASSEMBLY
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3-1. DISASSEMBLY FLOW
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• This set can be disassembled in the order shown below.
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3-3. FL BOARD
3-4. JACK BOARD,
P-SW BOARD
3
(Page 14)
(Page 15)
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SET
3-2. CASE (DS),
FRONT PANEL ASSY
(Page 13)
3-5. DMPORT BOARD,
TUNER (FM/AM)
(Page 15)
3-6. IO-SCART BOARD
(Page 16)
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3-10. DVD MECHANISM DECK
(CDM85-DVBU102)
(Page 19)
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3-8. SPEAKER BOARD,
D.C. FAN
(Page 17)
3-9. MAIN BOARD
(Page 18)
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3-11. TRAY
(Page 19)
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3-13. OPTICAL PICK-UP
(KHM-313CAA)
(Page 21)
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3-7. POWER BOARD
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MS-203 BOARD
(Page 16)
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3-12. BELT,
(Page 20)
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TEL 13942296513 QQ 376315150 892498299
Note: Follow the disassembly procedure in the numerical order given.
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3-2. CASE (DS), FRONT PANEL ASSY
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Route the harness as shown below.
lead pin
qf
two screws
(+BVTP
6
2.6 × 10)
1
3
harness
notch
rib
qa
connector 4P(CN302)
5
5
rib
1
5
two screws
(CASE3 TP2)
qh
two
claws
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case (DS)
unweaved
cloth
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9
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7
five screws
(+BVTP 3
6
two screws
(CASE3 TP2)
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9
×
8)
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loading panel
2
The lever is moved in the direction
of the arrow with the thin rod.
1
seal
3
qj
front panel assy
q;
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ire (flat type)
21core (CN502)
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qd
four screws
(+BV 3
3
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6
×
6)
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1
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1
qg
two claws
qs
connector 4P (CN3001)
Route the harness as shown below.
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harness
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rib
rib
rib
rib
groove
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HCD-DZ530/DZ630
)
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3-3. FL BOARD
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front panel
3
6
wire (flat type)
13core (CN805)
wire (flat type) 13core
6
7
wire (flat type)
21core (CN801)
shield plate (FR)
3
1
5
1
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FL board
5
9
8
two
screws
(+BVTP 2.6
4
4
2
×
10)
shield plate (FR)
3
8
9
five
screws
(+BVTP 2.6
2
retainer (DS
2
×
10)
9
9
TEL 13942296513 QQ 376315150 892498299
CN806
JACK
CN805
board
TEL
PRECAUTION DURING THE RETAINER (DS) INSTALLATION
13942296513
FL board
(2) Route the harness as shown below.(3) Route the harness as shown below.
Route the wire
(flat type) 13core
as shown in the figure.
retainer (DS)
Q
Q
rivetrivet
harness
0
5
1
5
1
3
6
7
3
(1) Assemble seven claws securely.
retainer (DS)
retainer (DS)
groove
harness
8
9
2
1
4
two
rivets
9
8
2
9
9
14
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w
w
hole
.
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1
6
3
.
hole
c
groove
o
wire (flat type)
m
)
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-4. JACK BOARD, P-SW BOARD
Q
1
knob (vol)
Route the harness as shown below.
6
2
3
nut
1
(NG)(OK)
5
1
5
0
4
Route the harness as shown below.
9
8
9
button (base)
5
wire (flat type)
13core (CN806)
2
7
harness
4
9
button (base)
qa
(NG)(OK)
8
q;
P-
SW board
6
(+BVTP
8
JACK board
3
four
screws
(+BVTP
2
9
screw
2.6 × 10
Remove the
solderings.
2.6 × 10
)
9
)
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
3-5. DMPORT BOARD,TUNER (FM/AM)
JACK boardJACK board
3
tuner (FM/AM)
4
connector 3p (CN203)
2
wire (flat type) 11core
Q
Q
0
5
1
5
1
3
6
7
3
JACK boardJACK board
7
DMPORT board
5
wire (flat type) 9core (CN201
1
two
screws
(+BVTT
2.6 × 6
6
screw
(+BV
3 × 6
9
9
2
8
9
4
2
9
8
)
)
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HCD-DZ530/DZ630
7
3-6. IO-SCART BOARD
Q
Q
TEL 13942296513 QQ 376315150 892498299
3
3
6
9
IO-SCART board
4
connector
4p (CN302)
wire (flat type)
5core (CN307)
3
6
1
three
(+BV
5
screws
3 × 6
)
1
5
0
8
wire (flat type)
11core (CN305)
7
wire (flat type)
9core (CN301)
5
four
(+BVTP
9
8
screws
3 × 8
2
wire (flat type)
21core (CN308)
1
wire (flat type)
13core (CN304)
)
2
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
3-7. POWER BOARD
Attach the heat radiation sheets
on the chassis, and then install
the POWER board.
Attention at assembling
POWER board.
Because of Prevention of
damage caused by creep of
radiation sheets, outfit a power
board with the set after fitting
the cover (PWB) on the POWER
board.
w
13942296513
radiation sheets
w
w
.
xia
6
eight
(+PWH
q;
POWER board
9
cover (PWB)
8
Remove the two claws
in the direction of the
B
arrow
4
connector
3p (CN907)
3
connector
12p (CN906)
.
o
screws
3 × 8
y
5
)
screw
(+BV
3 × 6
u
Q
Q
)
1
3
1
connector
4p (CN3002)
6
6
7
A
3
3
.
1
B
5
2
c
2
9
8
0
5
1
Clamp the harnesses with a
lead pin or a similar tool so
that they do not touch this
screw and the heatsink (AMP).
heatsink (AMP)
screw
harness
7
Remove the POWER board
and the cover (PWB) in the
direction of the arrow
connector
2p (CN901)
o
m
9
4
lead pin
8
A
2
.
9
9
16
)
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-8. SPEAKER BOARD, D.C. FAN
Q
6
3
1
connector
8p (CN303)
1
5
1
5
4
SPEAKER board
3
0
two
(+BV
2
screws
3 × 6
screw
(+BVTP
)
3 × 8
)
8
9
2
4
7
9
D.C. fan
5
6
2
8
connector
2p (CN3000)
two screws
(+BVTT
4 × 8
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
Q
Q
3
7
6
3
1
5
1
5
0
8
9
2
4
9
8
2
9
9
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HCD-DZ530/DZ630
7
3-9. MAIN BOARD
Q
Q
Attaching the two radiation sheets
on the IC MAIN board first, and then
attach the heatsink (AMP).
heatsink (AMP)
TEL 13942296513 QQ 376315150 892498299
Clamp the harnesses with a lead pin or a similar tool so that
they do not touch this screw and the heatsink (AMP).
heatsink
(AMP)
3
harness
radiation
sheets
IC on the
MAIN board
lead pin
6
harness
3
lead pin
1
5
1
connector
4p (CN3002)
screw
heatsink
(AMP)
1
5
0
5
two screws (+BV 3 × 10)
2
2
9
8
6
screw (+BVTP 3 × 12)
7
8
3
4
Route the power code according
to a white line on the
INSURATOR board.
connector
2p (CN901)
4
heatsink (AMP),
HEATSINK B board,
HEATSINK A board
two radiation sheets
two
screws (+BV 3 × 6)
INSURATOR
board
power cord
9
lead pin
lead pin
lead pin
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
Clamp the harness with a lead pin
or a similar tool so that they do not
touch the heatsink (AMP).
harness
13942296513
heatsink (AMP)
lead pin
qd
wire (flat type) 21core (CN605)
qf
wire (flat type) 13core (CN4301)
q;
connector
6p (CN1201)
qa
wire (flat type)
5core (CN1202)
w;
seven
(+BV 3
qs
connector
12p (CN906)
harness
(D.C. fan)
screws
×
6)
Q
Q
3
7
0
5
1
5
1
3
6
INSURATOR
board
Must not remove the power code
from the part of A of the
INSURATOR board.
9
wire (flat type) 24core (CN1101)
wa
MAIN board
ql
qk
9
8
screw
×
(+B 3
screw
(+BVTP 3
6)
2
4
×
8)
9
9
9
2
8
A
18
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6
3
qg
wire (flat type) 21core (CN502)
.
c
qj
connector 4p (CN3001)
qh
wire (flat type) 5core (CN702)
o
m
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-10. DVD MECHANISM DECK (CDM85-DVBU102)
Q
9
three
qa
three
qd
DVD mechanism deck
(CDM85-DVBU102)
qs
6
screws (+BV 3 × 6)
q;
screws (+BV 3 × 6)
wire (flat type) 5core
1
3
cover (MD)
5
1
5
0
4
unweaved
cloth
2
9
8
2
unweaved
cloth
5
wire (flat type) 24core
(CN1101)
6
wire (flat type) 5core
(CN1202)
4
9
8
Remove the wire and harness.
2
8
1
wire (flat type)
5core (CN307)
3
Remove the wire.
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
3-11. TRAY
13942296513
7
connector 6p (CN1201)
1
Move the chuck cam
in the direction of the arrow.
2
Q
bottom side
Q
3
7
6
3
1
1
5
two claws
3
5
0
8
9
2
4
9
8
2
9
9
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6
4
3
.
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5
o
tray
m
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HCD-DZ530/DZ630
7
3-12. BELT, MS-203 BOARD
Q
Q
TEL 13942296513 QQ 376315150 892498299
3
6
2
chuck cam
3
3
belt
1
1
5
two claws
1
5
0
8
2
9
4
screw
(M 1.7 × 2.5)
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
7
13942296513
MS-203 board
6
DC motor
5
three claws
Q
Q
3
7
6
3
1
5
1
5
0
8
9
2
4
9
8
2
9
9
20
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6
3
.
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HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-13. OPTICAL PICK-UP (KHM-313CAA)
Q
6
3
2
1
5
chuck cam
1
1
two claws
5
0
8
3
two claws
9
2
4
base unit
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
6
four insulator screws
Q
Q
6
7
3
9
two insulators
3
1
5
1
8
0
5
8
two insulators
0
optical pick-up
(KHM-313CAA)
9
2
4
9
8
2
9
9
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bu holder
5
two claws
o
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6
3
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HCD-DZ530/DZ630
SECTION 4
TEST MODE
7
Q
Q
Note: Incorrect operations may be performed if the test mode is not
entered properly.
In this case, press the ?/1 button to turn the power off, and retry
to enter the test mode.
1. Cold Reset
• The cold reset clears all data including preset data stored in
the RAM to initial conditions. Execute this mode when
returning the set to the customers.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons x , A and ?/1 simultaneously.
3. When this button is operated, display as “COLD RESET” for
a while and all of the settings are reset.
TEL 13942296513 QQ 376315150 892498299
2. Panel Test Mode
• This mode is used to check the software v ersion, FL and KEY.
2-1. Display Test Mode
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons X , . and A simultaneously.
3. When the display test mode is activated, all segments are turned
on.
4. To e xit from this mode, press three b uttons X , . and A
simultaneously.
2-2. V ersion T est Mode
Procedure:
1. When the display test mode is activated, press the . button
and the message “DS4” (DZ530), “DS7” (DZ630) are
displayed, the version test mode is activated.
TEL
2. Whenever the . button is pressed, the display changes in
the following order.
“DS7” (Model name) t “CE2*1” (Destination) t MC
*1: CE2 changes depending on destination.
3. Press the > button and the date of the software production
is displayed.
4. Press the > button again and the version is displayed.
5. To e xit from this mode, press three b uttons X , . and A
simultaneously.
2-3. Key Test Mode
Procedure:
1. When the display test mode is activated, press the H button,
to select the key test mode.
2. To enter the KEY test mode, the f luorescent indicator displays
“K0 V0”. Each time an another button is pressed, “KEY” v alue
increases. However, once a button is pressed, it is no longer
taken into account. When all keys are pressed correctly, “K8
V0” is displayed.
3. When the V OLUME control is turned in the direction of (+),
“V0” is changed to “V1”, then ... “V9”.
When the V OLUME control is turned in the direction of (–),
“V0” is changed to “V9”, then ... “V1”.
4. To e xit from this mode, press three b uttons X , . and A
simultaneously.
3
13942296513
6
3
1
5
1
5
0
3. Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set DVD function.
3. Insert a disc.
4. Press the x button and the A button simultaneously for fi ve
seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for fi ve
seconds again.
2. The message “UNLOCKED” is displayed and the tray is
unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the ?/1 button.
4. DVD Ship Mode
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3. Remove all discs, and then press two buttons H and ?/1
simultaneously.
4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set
on.
5. Product Out
This mode moves the optical pick-up to the position durable to
Q
Q
vibration and clears all data including preset data stored in the RAM
to initial conditions. Use this mode when returning the set to the
customer after repair.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3.
4. After the “ST ANDBY” blinking display finishes, the message
6. Demo Play Out
It is a mode to release the demonstration reproduct by the dedicated
demonstration disc.
Setting Procedure:
1. Press the
2. Press the FUNCTION button to set the function “DVD”.
3. During playback the DEMO Disc, press the x and H
4. The message “DEMO OFF” is displayed, a mode to reproduct
7
3
Remove all discs, and then
?/1 simultaneously.
“MECHA LOCK” is displayed on the fluorescent indicator
tube disconnect the A C po wer plug, then the ship mode is set.
buttons for five seconds simultaneously.
the demonstration is released.
4
2
9
8
0
5
1
5
1
3
6
press three buttons > , A and
?/1 button to turn the power on.
9
8
9
8
2
4
2
9
8
9
2
9
9
TEL 13942296513 QQ 376315150 892498299
9
22
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r,
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HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
7. V olume Test
Q
Procedure:
1. Press the
2. Press three buttons . , H and > simultaneously.
3. The message “VOLUME MIN” is displayed.
4. When the V OLUME control is turned in the direction of (+),
the message “VOLUME MAX” is displayed.
5. When the V OLUME control is turned in the direction of (–),
the message “VOLUME MIN” is displayed.
6. To exit from this mode, press the
off, the message “COLD RESET” is displayed.
Note: The segments of the frame of SPEAKER FORMATION are blinking
while test mode.
8. Protection Factor (SD Detection/DC Detection)
Identification Test Mode
When an error is detected, the FL tube alternately displays
“PROTECTOR h PUSH POWER”.
Press the
r
* Buttons other than the
“STANDBY” blinks three times on the FL tube.
r
The protection release state (POWER OFF) is established.
(No FL tube display)
r Press the ?/1 button.
The power to the system turns on, and the normal operation is
established. (Restore)
TEL
13942296513
During the protection state:
1. If the AC plug is connected or disconnected during the
protection state, the protection state is released, and the normal
operation is established. (The protection state is not
maintained.)
2. The protection factor is displayed by pressing the
FUNCTION , A and > buttons at the same time during
the protection state
(during the “PRO TECTOR h PUSH POWER” display).
k When SD is detected: Repeats
“SD DETECT h PUSH POWER”.
k When DC is detected: Repeats
“DC DETECT h PUSH POWER”.
PL: SD detection
When the “L” output from the SD (shutdown) port on the SMASTER POWER Driv er is detected, the power system other
than that of the FL tube is turned off, and the protection state
is established.
DC detection
When the “L” output from the power/speaker error detection
circuit (DC detection port) is detected for two seconds
continually, the po wer system other than that of the FL tube is
turned off, and the protection state is established.
6
?/1 button to turn the power on.
?/1 button.
1
3
5
?/1 button to turn the set
?/1 button are invalid.
1
5
0
Q
Q
9. Automatic Acoustic Field Calibration Microphone
Test Mode
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3. Insert ECM-AC2 supplied as an accessory into the AUDIO
4. While pressing the X and A buttons simultaneously, turn
5. Confirm that the following are shown on the display panel.
10. Digital Media Port Test
1. Connect the DMPORT CHECK JIG (P/N: J-2501-309-A) with
2. Press the
3. Confirm that both LEDs of the DMPORT confirmation JIG
7
3
4. Set the FUNCTION button with “DMPOR T” on this model.
5. Press the X , . buttons and turn the V OLUME control
6. It is confirmed that “DMPORT OK” is displayed on this set
7. To a pinjack of the DMPORT confirmation JIG input
8. Confirm the output of speakers and monitor TV. (Confirmation
9. To e xit from this mode, press the X , . buttons and turn
IDEO
UDIO
4
2
9
8
IN/MIC 1/A.CAL MIC jack.
the VOLUME control in the direction of (+) .
1 The JACK inserted/non-inserted detection display and the
STEREO/MONO detection display.
Content of displayDiscriminant state
NONNot detected
STSTEREO
MNMONO
2 Presence of DIGITAL voice input to the microcomputer.
(OK: input, NG: no input)
3 The value of the MIC input to the microcomputer. (shown
“0 – 255” (Changes in real time))
* * * * * * * *
123
the terminal DMPORT.
?/1 button to turn the power on.
lights. (Confirmation the power supply line.)
0
5
1
5
1
3
6
in the direction of (+) simultaneously, the DMPOR T test mode
is activated.
display. (Confirmation of communication line)
information relevant to audio signal (sine-wa ve 1.0Vrms) and
composite video signal (white 100% 1.0Vp-p, color bar, etc.)
of analog signal)
the VOLUME control in the direction of (+).
DMPORT
CHECK JIG
color pattern
generator
AF oscillator
(P/N :
J-2501-309-A)
J001
V
9
8
CN204
2
9
DMPORT
board
2
8
9
4
SET
IO-SCART
board
SPEAKER
board
8
9
9
2
J203
FL speake
FR speake
TB301
9
9
TV
TEL 13942296513 QQ 376315150 892498299
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HCD-DZ530/DZ630
7
Q
Q
DVD SECTION
11. General Description
The IOP measurement allows you to make diagnosis and adjustment
simply by using the remote commander and monitor TV. The
instructions, diagnosis results, etc. are given on the on-screen display
(OSD).
Be sure to execute the IOP measurement when a BU (Base Unit) is
replaced.
12. How To Enter Test Mode
While pressing the
VOLUME control in the direction of (+) with the DVD player in
power on.
TEL 13942296513 QQ 376315150 892498299
The Test Mode starts, displayed “SERVICE IN” on this model
display then the menu shown below will be displayed on the TV
screen.
* The display of the “Model Name” of the “Remocon Diagnosis
Menu” change with the model and the destination. Refer to below
on the model name.
DZ530 : DS4
DZ630 : DS7
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
3
Remocon Diagnosis Menu
6
x and A buttons simultaneously, turn
3
1
5
1
5
0
(2) Select “2. Driv e Manual Operation” by pressing the 2 button
on the remote commander. The screen will appear as shown.
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time adjust
0. Return to Top Menu
(3) Select “3. Manual Adjustment” by pressing the 3 button on
the remote commander. The screen will appear as shown.
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Oo Change Value
[RETURN] Return to previous menu
(4)Select “6.IOP” by pressing the 6 button on the remote
commander.
4
2
9
8
Drive Manual Operation
Manual Adjust
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
1
TEL
Model Name
IF-con: V
Syscon: Ver.
*1: Changes depending on destination
The menu above is the Remocon Diagnosis Menu screen which
consists of five main functions. At the bottom of the menu screen, the
model name and IF-con version. To exit from the Test Mode, press
the ?/1 button on the remote commander.
13. Executing IOP Measurement
In order to execute IOP measurement, the following standard
procedures must be followed.
(1) In power on, while pressing the
simultaneously, turn the VOLUME control in the direction
of (+).
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version information
Model Name
IF-con: Ver. XX.XX (XXXX)
Syscon: Ver. X.XXX
*1: Changes depending on destination
13942296513
: DS7_ XX
Remocon Diagnosis Menu
: DS7_ XX
*
er. XX.XX (XXXX)
X.XXX
1
*
x and A buttons
9
4
2
9
8
0
5
1
5
1
3
6
7
3
(5) Wait until a hexadecimal number appear.
Q
Q
Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop. 58:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Oo Change Value
[RETURN] Return to previous menu
(6) Convert each data from hexadecimal to decimal using
conversion table.
(7) Please find the label on the rear of the BU (Base Unit).
The default IOP value is written in the label.
(8) Subtract between these two values.
(9) If the remainder is smaller than 93 (decimal), then it is OK.
However if the v alue is higher than 93, then the BU is defecti ve
and need to be change.
(10) Press the RETURN button on the remote commander to
return back to previous menu.
8
2
9
9
24
w
w
w
.
xia
(11) Press the 0 button on the remote commander to return to
o
y
u
1
Top Menu.
6
3
.
c
o
m
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
14. Emergency History
Q
To check the emergency history, please follow the following
procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “3.
Emergency History Check” by pressing the 3 button on the
remote commander. The following screen appears on the onscreen display.
Laser HoursCD999h59min
01. 01 05 04 04
02. 02 02 01 0100 A9 4B 00
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
(2) You can check the total time w hen the laser is turned on during
playback of DVD and CD from the abov e menu. The maximum
time, which can be displayed are 999h 59min.
(3) You can check the error code of latest 10 emergency history
from the above menu. To view the previous or next page of
emergency history , press . or > button on the remote
commander. The error code consists of the following three
blocks. The first block indicates the error code. The second
block indicates the parameter and the third block indicates the
time of error code as shown below.
TEL
13942296513
• Error Code
6
Emg. History Check
00 00 00 0000 00 23 45
00 00 00 0000 00 23 45
1
5
3
DVD999h59min
00 92 46 00
1
5
0
Q
Q
14-1. Clear the Laser Hour
Press
remote commander. The data for both CD and DVD data are reset.
14-2. Clear the Emergency History
Press DVD T OP MENU button and then press CLEAR button on
the remote commander. The error code for all emergency history
would be reset.
7
3
4
2
9
8
52: Open kick spindle error
51: Spindle stop error
60: Focus on error
61: Seek fail error
62: Read Q data/ID error
70: Lead in data read fail
71: TOC read time out (CD)
80: Can’t buffering
81: Unknown media type
DISPLAY button and then press CLEAR button on the
Emg. History Check
Laser HoursCD0h0min
01. 01 05 04 04
00 00 00 0000 00 23 45
02. 02 02 01 0100 A9 4B 00
00 00 00 0000 00 23 45
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
0
5
1
5
1
3
6
Emg. History Check
9
DVD0h0min
00 92 46 00
2
9
8
8
4
2
9
8
9
2
9
9
TEL 13942296513 QQ 376315150 892498299
9
w
w
Emg. History Check
Laser HoursCD999h59min
*1*
01. 01 05 04 04
02. 02 02 01 0100 A9 4B 00
[O] Return to Top Menu
*1 : Error Code
*2 : Parameter of error code
*3 : Time of error code
The meaning of error code is as below:
01: Communication error (No reply from syscon)
02: Syscon hung up
03: Power OFF request when syscon hung up
19: Thermal shutdown
24: MoveSledHome error
25: Mechanical move error (5 Changer)
26: Mechanical move stack error
30: DC motor adjustment error
31: DPD offset adjustment error
32: TE balance adjustment error
33: TE sensor adjustment error
34: TE loop gain adjustment error
35: FE loop gain adjustment error
36: Bad jitter after adjustment
w
40: Focus NG
42: Focus layer jump NG
2
00 00 00 0000 00 23 45
00 00 00 0000 00 23 45
[Next] Next Page [Prev] Prev Page
DVD999h59min
00 92 46 00
.
xia
o
*
3
y
u
1
Laser HoursCD999h59min
01. 00 00 00 00
00 00 00 0000 00 00 00
02. 00 00 00 0000 00 00 00
00 00 00 0000 00 00 00
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
14-3. Clear the Initialize Setup Data
Press DVD MENU button and then press CLEAR button on the
remote commander.
Laser HoursCD999h59min
Initialize setup data...
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
6
3
.
c
DVD999h59min
00 00 00 00
Emg. History Check
DVD999h59min
o
m
25
HCD-DZ530/DZ630
7
14-4. Return to the Top Menu of Remocon Diagnosis
Q
Q
Menu
Press 0 button on the remote commander.
• Check Version Information
To check the version information, please follow the following
procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “4.
Version Information” by pressing the 4 button on the remote
commander. The following screen appears on the on-screen
display.