Sony HCD-DZ530,HCD-DZ630 Service Manual

HCD-DZ530/DZ630
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SERVICE MANUAL
Ver. 1.0 2007.03
TEL 13942296513 QQ 376315150 892498299
HCD-DZ530/DZ630 are the amplifier, DVD/CD and tuner section in DAV-DZ530/DZ630.
This system incorporates with Dolby* Digital and Dolby Pro Logic (II) adaptive matrix surround decoder and the DTS** Digital Surround System. * Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks of DTS, Inc.
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Amplifier section
Stereo mode (rated) 108 W + 108 W (at 3 ohms,
1 kHz, 1 % THD)
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*: 142 watts (per channel at 3 ohms, 1 kHz, 10 % THD) Subwoofer*: 140 watts (at 3 ohms, 80 Hz, 10 % THD)
* Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog) TV (AUDIO IN) Sensitivity: 450/250 mV LINE (AUDIO IN) Sensitivity: 450/250 mV AUDIO IN Sensitivity: 250/125 mV Outputs (Analog) Phones Accepts low-and high-
impedance headphones.
DVD system
Laser Semiconductor laser
(DVD: λ = 650 nm) (CD: λ = 790 nm) Emission duration: continuous
Signal format system PAL/NTSC
Photo : HCD-DZ530
SPECIFICATIONS
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Tuner section
System PLL quartz-locked digital
FM tuner section Tuning range
Antenna (aerial) FM wire antenna (aerial) Antenna (aerial) terminals 75 ohms, unbalanced Intermediate frequency 10.7 MHz AM tuner section Tuning range 531 – 1,602 kHz (with the
Antenna (aerial) AM loop antenna (ae ri a l) Intermediate frequency 450 kHz
Video section
Outputs VIDEO: 1 Vp-p 75 ohms
synthesizer
87.5-108.0 MHz (50 kHz step)
interval set at 9 kHz)
COMPONENT: Y: 1 Vp-p 75 ohms
PB/CB, PR/CR: 0.7 Vp-p 75 ohms
R/G/B: 0.7 Vp-p 75 ohms HDMI OUT: Type A (19 pin)
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AEP Model
HCD-DZ530/DZ630
UK Model
HCD-DZ630
Model Name Using Similar Mechanism HCD-DZ230 Mechanism T ype CDM85-DVBU102 Optical Pick-up Name
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General
Power requirements 220 – 240 V AC, 50/60 Hz Power output (DIGITAL MEDIA PORT)
Power consumption On: 150 W
Dimensions (approx.) 430 × 63 × 380 mm (w/h/d)
Mass (approx.) 4.2 kg
Design and specifications are subject to change without notice.
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KHM-313CAA
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DC OUT: 5 V, 700 mA
Standby: 0.3 W (at the Power Saving mode)
incl. projecting parts
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2007C16-1 © 2007.03
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Sony Corporation
Home Audio Division Published by Sony Techno Create Corporation
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HCD-DZ530/DZ630
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MODEL IDENTIFICATION
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– Rear Panel –
SPEAKER
CENTER WOOFER
DZ630 : AEP, UK models 2-889-997-5[] DZ530 : AEP model 2-889-997-6[]
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COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE P ART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
Special Component Notice
The components identified by mark 9 contain confidential information. Strictly follow the instructions whenever the components are repaired and/or replaced.
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SPEAKER
FRONT R
FRONT L SUR R SUR L
Model Part No.
SAFETY-RELATED COMPONENT WARNING!!
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OUT
(DVD ONLY)
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DMPORT
RLAUDIO IN
LINE
(DVD ONLY)
YPB/CBPR/C
COMPONENT VIDEO OUT
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1
AM
EURO AV
OUTPUT(TO TV)
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FM75
Parts No.
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Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 °C during repairing.
Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering or unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead.
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(Caution: Some printed circuit boards may not come printed with
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the lead free mark due to their particular size)
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This appliance is classified as a CLASS 1 LASER product. This marking is located on the rear exterior.
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: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
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Self-diagnosis Function
(When letters/numbers appear in the display)
When the self-diagnosis function is activated to prevent the system from malfunctioning, a 5­character service number (e.g., C 13 50) with a combination of a letter and 4 digits appears on the screen and the front panel display. In this case, check the following table.
First 3 characters of the service number
C 13 The disc is dirty.
C 31 The disc is not inserted correctly.
E XX (xx is a number)
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C:13:50
Cause and/or corrective action
,Clean the disc with a soft cloth
,Restart the system, then re-insert
the disc correctly.
To prevent a malfunction, the system has performed the self­diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony service facility and give the 5­character service number.
Example: E 61 10
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When displaying the version number on the TV screen
When you turn on th e system, the versi on number [VER.X.XX] (X is a number) may appear on the TV screen. Although this is not a malfunction an d for Sony service use only, normal system operation will not be possible. Turn off the system, an d then turn on th e system again to operate.
VER.X.XX
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HCD-DZ530/DZ630
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1. SERVICING NOTE
2. GENERAL ................................................................... 9
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 12
3-2. Case (DS), Front Panel Assy ........................................... 13
3-3. FL Board.......................................................................... 14
3-4. JACK Board, P-SW Board .............................................. 15
3-5. DMPORT Board,Tuner (FM/AM) .................................. 15
3-6. IO-SCART Board ............................................................ 16
3-7. POWER Board ................................................................ 16
3-8. SPEAKER Board, D.C. Fan ............................................ 17
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3-9. MAIN Board.................................................................... 18
3-10. DVD Mechanism Deck (CDM85-DVBU102) ................ 19
3-11. Tray.................................................................................. 19
3-12. Belt, MS-203 Board ........................................................ 20
3-13. Optical Pick-up (KHM-313CAA) ................................... 21
4. TEST MODE ............................................................... 22
5. ELECTRICAL ADJUSTMENT ............................. 27
6. DIAGRAMS
6-1. Block Diagram – RF Section –....................................... 30
6-2. Block Diagram – VIDEO Section – ............................... 31
6-3. Block Diagram – AUDIO Section – ............................... 32
6-4. Block Diagram – AMP Section – ................................... 33
6-5. Block Diagram – POWER Section –.............................. 34
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6-6. Printed Wiring Board – MAIN Board (Side A) –........... 35
6-7. Printed Wiring Board – MAIN Board (Side B) – ........... 36
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TABLE OF CONTENTS
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6-8. Schematic Diagram – MAIN Board (1/9) – ................... 37
6-9. Schematic Diagram – MAIN Board (2/9) – ................... 38
6-10. Schematic Diagram – MAIN Board (3/9) – ................... 39
6-11. Schematic Diagram – MAIN Board (4/9) – ................... 40
6-12. Schematic Diagram – MAIN Board (5/9) – ................... 41
6-13. Schematic Diagram – MAIN Board (6/9) – ................... 42
6-14. Schematic Diagram – MAIN Board (7/9) – ................... 43
6-15. Schematic Diagram – MAIN Board (8/9) – ................... 44
6-16. Schematic Diagram – MAIN Board (9/9) – ................... 45
6-17. Printed Wiring Board – MS-203 Board –....................... 46
6-18. Schematic Diagram – MS-203 Board – ......................... 46
6-19. Printed Wiring Board – IO-SCART Board –.................. 47
6-20. Schematic Diagram – IO-SCART Board – .................... 48
6-21. Printed Wiring Boards – FL, JACK Board – .................. 49
6-22. Schematic Diagram – FL Board – .................................. 50
6-23. Schematic Diagram – JACK Board – ............................. 51
6-24. Printed Wiring Board – DMPORT Board – ................... 52
6-25. Schematic Diagram – DMPORT Board – ...................... 52
6-26. Printed Wiring Boards – SPEAKER, P-SW Board – ..... 53
6-27. Schematic Diagram – SPEAKER, P-SW Board – ......... 53
6-28. Printed Wiring Board – POWER Board – ...................... 54
6-29. Schematic Diagram – POWER Board – ......................... 55
7. EXPLODED VIEWS
7-1. Overall Section ................................................................ 68
7-2. Front Panel Section ......................................................... 69
7-3. Chassis Section................................................................ 70
7-4. DVD Mechanism Deck Section (CDM85-DVBU102) ... 71
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SECTION 1
SERVICING NOTE
HCD-DZ530/DZ630
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NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
DISC TRA Y LOCK
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the set on.
2. Press the [FUNCTION] button to set DVD function.
3. Insert a disc.
4. Press the seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the seconds again.
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2. The message “UNLOCKED” is displayed and the tray is unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the ?/1 button.
On cleaning discs, disc/lens cleaners
Do not use cleaning discs or disc/lens cleaners (including wet or spray types). These may cause the apparatus to malfunction.
IMPORTANT NOTICE
Caution: This system is capable of holding a still video image or on-screen display image on your television screen indefinitely. If you leave the still video image or on-screen display image displayed on your TV for an extended period of time you risk permanent damage to your television screen. Projection televisions are especially susceptible to this.
Attention when transported
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the
2. Press the [FUNCTION] button to set the function “DVD”.
3. Remove all discs, and then press two buttons simultaneously.
4. After a message “MECHA LOCK” is displayed on the fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the on.
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x button and the A button simultaneously for fi v e
x button and the A button simultaneously for fi v e
?/1 button to turn the set on.
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?/1 button to turn the set
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Note about CDs/DVDs
The system can play CD-ROMs/CD-Rs/CD-RWs recorded in the following formats:
– audio CD format – VIDEO CD format – MP3 audio tracks, JPEG image files, and Di vX video files* of
The system can play DVD-ROMs/DVD+RWs/DVD-RWs/ DVD+Rs/DVD-Rs recorded in the following formats:
– MP3 audio tracks, JPEG image files, and Di vX video files* of
* Except for United Kingdom and North American models.
Example of discs that the system cannot play
The system cannot play the following discs:
• CD-ROMs/CD-Rs/CD-RWs other than those recorded in the
• CD-ROMs recorded in PHOTO CD format
• Data part of CD-Extras
• D VD Audios
• Super Audio CD
• DATA DVDs that do not contain MP3 audio tracks, JPEG
* Except for United Kingdom and North American models.
• DVD-RAMs
Also, the system cannot play the following discs:
• A DVD VIDEO with a different region code
• A disc that has a non-standard shape (e.g., card, heart)
• A disc with paper or stickers on it
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• A disc that has the adhesive of cellophane tape or a sticker
Notes about CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/ DVD+RW
In some cases, CD-R/CD-RW/DVD-R/DVD-RW/DVD+R/ DVD+RW cannot be played on this system due to the recording quality or physical condition of the disc, or the characteristics of the recording device and authoring software. The disc will not play if it has not been correctly finalized. For more information, see the operating instructions for the recording device. Note that some playback functions may not work with some DVD+R Ws/D VD+Rs, even if the y have been correctly finalized. In this case, view the disc by normal playback. Also some DATA CDs/ DATA DVDs created in Packet Write format cannot be played.
Copyrights
This product incorporates copyright protection technology that is protected by U.S. patents and other intellectual property rights. Use of this copyright protection technology must be authorized by Macrovision, and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision. Reverse engineering or disassembly is prohibited.
This system incorporates with Dolby* Digital and Dolby Pro Logic (II) adaptive matrix surround decoder and the DTS** Digital Surround System.
* Manufactured under license from Dolby Laboratories.
** Manufactured under license from DTS, Inc.
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format conforming to ISO 9660 Level 1/Lev el 2, or its extended format, Joliet
format conforming to UDF (Universal Disc Format)
formats listed on “Note about CDs/DVDs”
image files, or DivX video files*
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still left on it
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of Dolby Laboratories.
“DTS” and “DTS Digital Surround” are registered trademarks
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How to open the disc table when power switch turns off
Insert a tapering driver into the aperture of the unit bottom, and slide it in the direction of the arrow.
Peel off the seal and so the lever is moved in the direction of the arrow with the thin rod.
disc tray
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Discharge the charged electricity in capacitors to prevent electric shock as follows
When disassembling the machine, be sure to discharge the charged electricity in the following capacitors. Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.
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POWER board
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C903: 390 V C932, C933, C934, CN904: 30 V
MAIN board CN3002: 30 V
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Point of capacitor discharge for C932, C933, C934:
Connect to the red and black wire of CN904
800
Ω
/2W
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Point of capacitor discharge for C903:
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Connect to the foot of CN903
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MAIN board service position
Please take the above-mentioned position in the repair of MAIN board. In that case, it is necessary the following extension cable during CN304 on IO-SCART board and CN4301 on MAIN board.
jig P/N: J-2501-102-A (pitch 1.00 mm/13p/length 300 mm)
Parts that require fixing using adhesive agent
The following parts on the POWER board and on the MAIN board must be fixed b y using the adhesive agent (such as Sony Bond Master) as it is specified by Safety Regulations. When any part or printed circuit board is replaced during repair work, be sure to confirm that the following capacitors and resistors are fixed by using the adhesive agent (such as Sony Bond Master) without fail.
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CN304jig
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MAIN board : • C3081 and C3082 (C3081 is inclined to C3082 a little.) POWER board: • C924 and R927 (refer to below fig.)
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• C913 (Push down to C903 side and so fix.)
• C910 and C930 (refer to below fig.)
• EB905 side of C903
• EB905 side of C934
• C964 and C963 (refer to below fig.)
• Space between C933 and C932
• C908 and Q901 (Don’t touch IC901.)
POWER BOARD
OK:more than 8mm NG:less than 8mm Don't incline C924 to outside.
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OK:more than 8mm NG:less than 8mm
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OK:more than 3.5mm NG:less than 3.5mm
C964
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C963
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C924 R927
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Attention of the direction at replacement
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Please defend and install the direction of the below fig in the following parts on the POWER board.
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OK NG
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R912 R912
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POWER BOARD
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LF902 LF901
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L931
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mark this sid
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Precaution when installing a new OP unit / Precaution before unsoldering the static electricity prevention solder bridge
When installing a new OP unit, be sure to connect the flexible printed circuit board first of all before removing the static electricity prevention solder bridge by unsoldering. Remove the static electricity prevention solder bridge by unsoldering after the flexible printed circuit board has already been connected. (Do not remove nor unsolder the solder bridge as long as the OP unit is kept standalone.)
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SECTION 2
GENERAL
HCD-DZ530/DZ630
This section is extracted from instruction manual.
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Front panel
A "/1 (on/standby) (31) B A (open/close) (31) C Disc operation (31) D FUNCTION (31) E Front panel display (98) F (remote sensor) (8)
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G VOLUME control (31) H PHONES jack (31) I AUDIO IN/A.CAL MIC jack (20, 29) J Disc tray (31)
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Rear panel
SPEAKER
FRONT R
FRONT L SUR R SUR L
SPEAKER
CENTER WOOFER
A SPEAKER jacks (14) B LINE (AUDIO IN R/L) jacks (29) C DMPORT (DIGITAL MEDIA PORT) jack
(29, 66)
D AM terminal (14)
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DMPORT
RLAUDIO IN
LINE
OUT
(DVD ONLY)
E COAXIAL FM 75 jack (14) F EURO AV T OUTPUT (TO TV) jack (14) G COMPONENT VIDEO OUT jacks (25) H HDMI OUT jack (25)
(DVD ONLY)
YPB/CBPR/C
COMPONENT VIDEO OUT
EURO AV
R
AM
OUTPUT(TO TV)
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FM75
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Front panel display
About the indications in the front panel display
A Lights up when the HDMI OUT jack is
correctly connected to HDCP (high­bandwidth digital content protection) compliant device with HDMI or DVI (digital visual interface) input. (25)
B Lights up when the time information of
a title or chapter appears in the front panel display. (DVD only) (47)
C Lights up when an NTSC disc is
loaded.
D Lights up when a station is received.
(Radio only) (60)
E Stereo/Monaural effect (Radio only)
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(61)
F Lights up when the sleep timer is set.
(65)
G Lights up when the movie or music
mode is selected. (34)
H Playing status (DVD function only)
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I Current repeat mode (43) J Lights up wh en t he child lock function
is set to on. (67)
K Lights up when the system outputs
progressive signals (DVD function only). (27)
L Indicates the selected [SPEAKER
FORMATION]. (71)
M Current surround format (Except for
JPEG)
N Lights up when the DYNAMIC BASS is
selected. (64)
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O Displays system’s status such as
chapter, title, or track number, time information, radio frequency, playing status, sound field, etc.
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Remot e control
ALPHABETICAL ORDER
A – O
ANGLE 5 AUDIO 4 CLEAR ef D.TUNING wf DISC SKIP* eg DISPLAY 2 DVD MENU wh DVD TOP MENU qf DYNAMIC BASS wd ENTER wg FUNCTION ws
MOVIE/MUSIC qj MUTING 7 Number buttons** qg
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P – Z
PICTURE NAVI 6 PRESET +/– wk es SOUND FIELD qh SUBTITLE wf SYSTEM MENU wg
THEATRE SYNC w; TUNING +/– 0 qs TV e; TV CH +/– wa TV INPUT qk TV VOL +/– eh VIDEO FORMAT 3 VOLUME +/–** 8
Q
Q
3
7
6
8
3
9
1
4
2
BUTTON DESCRIPTIONS
[/1 (on/standby) 1 TV [/1 (on/standby) ej
C/X/x/c/ qd
REPLAY/
ADVANCE 9
./> es wk m/M qs 0
/LSOW qs 0
H (play)** ea
x (stop) wl X (pause) qa Z (open/close) ql
DISPLAY wj
O RETURN ed
-/-- ef
* The DISC SKIP button is not
available for this model.
**The H, number 5, and
VOLUME + buttons have tactile dot s. Use t he tact ile dot s as references when operating the system.
8
0
5
1
5
9
STEP 9
2
9
8
4
2
9
8
9
2
9
9
TEL 13942296513 QQ 376315150 892498299
9
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HCD-DZ530/DZ630
SECTION 3
DISASSEMBLY
7
3-1. DISASSEMBLY FLOW
Q
Q
• This set can be disassembled in the order shown below.
TEL 13942296513 QQ 376315150 892498299
3-3. FL BOARD
3-4. JACK BOARD,
P-SW BOARD
3
(Page 14)
(Page 15)
6
1
5
3
SET
3-2. CASE (DS),
FRONT PANEL ASSY
(Page 13)
3-5. DMPORT BOARD,
TUNER (FM/AM)
(Page 15)
3-6. IO-SCART BOARD
(Page 16)
1
5
0
3-10. DVD MECHANISM DECK
(CDM85-DVBU102)
(Page 19)
8
9
4
2
9
3-8. SPEAKER BOARD,
D.C. FAN
(Page 17)
3-9. MAIN BOARD
(Page 18)
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
3-11. TRAY
(Page 19)
3
6
7
3
Q
Q
3-13. OPTICAL PICK-UP
(KHM-313CAA)
(Page 21)
1
5
3-7. POWER BOARD
0
5
1
MS-203 BOARD
(Page 16)
2
9
8
3-12. BELT,
(Page 20)
4
9
8
2
9
9
12
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HCD-DZ530/DZ630
Q
TEL 13942296513 QQ 376315150 892498299
Note: Follow the disassembly procedure in the numerical order given.
Q
3-2. CASE (DS), FRONT PANEL ASSY
7
3
Route the harness as shown below.
lead pin
qf
two screws
(+BVTP
6
2.6 × 10)
1
3
harness
notch
rib
qa
connector 4P(CN302)
5
5
rib
1
5
two screws (CASE3 TP2)
qh
two claws
9
0
8
case (DS)
unweaved cloth
8
9
2
4
9
2
8
7
five screws
(+BVTP 3
6
two screws
(CASE3 TP2)
9
9
×
8)
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
4
loading panel
2
The lever is moved in the direction
of the arrow with the thin rod.
1
seal
3
qj
front panel assy
q;
w
ire (flat type)
21core (CN502)
Q
Q
qd
four screws (+BV 3
3
7
6
×
6)
3
0
5
1
5
1
qg
two claws
qs
connector 4P (CN3001)
Route the harness as shown below.
8
9
2
4
9
8
harness
9
2
rib
rib
rib rib
groove
9
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3
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13
HCD-DZ530/DZ630
)
7
3-3. FL BOARD
Q
Q
TEL 13942296513 QQ 376315150 892498299
front panel
3
6
wire (flat type)
13core (CN805)
wire (flat type) 13core
6
7
wire (flat type)
21core (CN801)
shield plate (FR)
3
1
5
1
5
0
8
FL board
5
9
8
two
screws
(+BVTP 2.6
4
4
2
×
10)
shield plate (FR)
3
8
9
five
screws
(+BVTP 2.6
2
retainer (DS
2
×
10)
9
9
TEL 13942296513 QQ 376315150 892498299
CN806
JACK
CN805
board
TEL
PRECAUTION DURING THE RETAINER (DS) INSTALLATION
13942296513
FL board
(2) Route the harness as shown below. (3) Route the harness as shown below.
Route the wire (flat type) 13core as shown in the figure.
retainer (DS)
Q
Q
rivet rivet
harness
0
5
1
5
1
3
6
7
3
(1) Assemble seven claws securely.
retainer (DS)
retainer (DS)
groove
harness
8
9
2
1
4
two rivets
9
8
2
9
9
14
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hole
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6
3
.
hole
c
groove
o
wire (flat type)
m
)
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-4. JACK BOARD, P-SW BOARD
Q
1
knob (vol)
Route the harness as shown below.
6
2
3
nut
1
(NG)(OK)
5
1
5
0
4
Route the harness as shown below.
9
8
9
button (base)
5
wire (flat type) 13core (CN806)
2
7
harness
4
9
button (base)
qa
(NG)(OK)
8
q;
P-
SW board
6
(+BVTP
8
JACK board
3
four
screws
(+BVTP
2
9
screw
2.6 × 10
Remove the solderings.
2.6 × 10
)
9
)
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
3-5. DMPORT BOARD,TUNER (FM/AM)
JACK board JACK board
3
tuner (FM/AM)
4
connector 3p (CN203)
2
wire (flat type) 11core
Q
Q
0
5
1
5
1
3
6
7
3
JACK board JACK board
7
DMPORT board
5
wire (flat type) 9core (CN201
1
two
screws
(+BVTT
2.6 × 6
6
screw (+BV
3 × 6
9
9
2
8
9
4
2
9
8
)
)
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HCD-DZ530/DZ630
7
3-6. IO-SCART BOARD
Q
Q
TEL 13942296513 QQ 376315150 892498299
3
3
6
9
IO-SCART board
4
connector 4p (CN302)
wire (flat type) 5core (CN307)
3
6
1
three
(+BV
5
screws
3 × 6
)
1
5
0
8
wire (flat type) 11core (CN305)
7
wire (flat type) 9core (CN301)
5
four
(+BVTP
9
8
screws
3 × 8
2
wire (flat type) 21core (CN308)
1
wire (flat type) 13core (CN304)
)
2
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
3-7. POWER BOARD
Attach the heat radiation sheets on the chassis, and then install the POWER board.
Attention at assembling POWER board.
Because of Prevention of damage caused by creep of radiation sheets, outfit a power board with the set after fitting the cover (PWB) on the POWER board.
w
13942296513
radiation sheets
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6
eight
(+PWH
q;
POWER board
9
cover (PWB)
8
Remove the two claws in the direction of the
B
arrow
4
connector 3p (CN907)
3
connector 12p (CN906)
.
o
screws
3 × 8
y
5
)
screw (+BV
3 × 6
u
Q
Q
)
1
3
1
connector 4p (CN3002)
6
6
7
A
3
3
.
1
B
5
2
c
2
9
8
0
5
1
Clamp the harnesses with a lead pin or a similar tool so that they do not touch this screw and the heatsink (AMP).
heatsink (AMP) screw
harness
7
Remove the POWER board and the cover (PWB) in the direction of the arrow
connector 2p (CN901)
o
m
9
4
lead pin
8
A
2
.
9
9
16
)
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-8. SPEAKER BOARD, D.C. FAN
Q
6
3
1
connector 8p (CN303)
1
5
1
5
4
SPEAKER board
3
0
two
(+BV
2
screws
3 × 6
screw (+BVTP
)
3 × 8
)
8
9
2
4
7
9
D.C. fan
5
6
2
8
connector 2p (CN3000)
two screws (+BVTT
4 × 8
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
Q
Q
3
7
6
3
1
5
1
5
0
8
9
2
4
9
8
2
9
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HCD-DZ530/DZ630
7
3-9. MAIN BOARD
Q
Q
Attaching the two radiation sheets on the IC MAIN board first, and then attach the heatsink (AMP).
heatsink (AMP)
TEL 13942296513 QQ 376315150 892498299
Clamp the harnesses with a lead pin or a similar tool so that they do not touch this screw and the heatsink (AMP).
heatsink (AMP)
3
harness
radiation sheets
IC on the MAIN board
lead pin
6
harness
3
lead pin
1
5
1
connector 4p (CN3002)
screw
heatsink (AMP)
1
5
0
5
two screws (+BV 3 × 10)
2
2
9
8
6
screw (+BVTP 3 × 12)
7
8
3
4
Route the power code according to a white line on the INSURATOR board.
connector 2p (CN901)
4
heatsink (AMP), HEATSINK B board, HEATSINK A board
two radiation sheets
two
screws (+BV 3 × 6)
INSURATOR board
power cord
9
lead pin
lead pin
lead pin
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
Clamp the harness with a lead pin or a similar tool so that they do not touch the heatsink (AMP).
harness
13942296513
heatsink (AMP)
lead pin
qd
wire (flat type) 21core (CN605)
qf
wire (flat type) 13core (CN4301)
q;
connector 6p (CN1201)
qa
wire (flat type) 5core (CN1202)
w;
seven
(+BV 3
qs
connector 12p (CN906)
harness (D.C. fan)
screws
×
6)
Q
Q
3
7
0
5
1
5
1
3
6
INSURATOR board
Must not remove the power code from the part of A of the INSURATOR board.
9
wire (flat type) 24core (CN1101)
wa
MAIN board
ql
qk
9
8
screw
×
(+B 3
screw (+BVTP 3
6)
2
4
×
8)
9
9
9
2
8
A
18
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6
3
qg
wire (flat type) 21core (CN502)
.
c
qj
connector 4p (CN3001)
qh
wire (flat type) 5core (CN702)
o
m
HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-10. DVD MECHANISM DECK (CDM85-DVBU102)
Q
9
three
qa
three
qd
DVD mechanism deck
(CDM85-DVBU102)
qs
6
screws (+BV 3 × 6)
q;
screws (+BV 3 × 6)
wire (flat type) 5core
1
3
cover (MD)
5
1
5
0
4
unweaved cloth
2
9
8
2
unweaved cloth
5
wire (flat type) 24core
(CN1101)
6
wire (flat type) 5core
(CN1202)
4
9
8
Remove the wire and harness.
2
8
1
wire (flat type) 5core (CN307)
3
Remove the wire.
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
3-11. TRAY
13942296513
7
connector 6p (CN1201)
1
Move the chuck cam in the direction of the arrow.
2
Q
bottom side
Q
3
7
6
3
1
1
5
two claws
3
5
0
8
9
2
4
9
8
2
9
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HCD-DZ530/DZ630
7
3-12. BELT, MS-203 BOARD
Q
Q
TEL 13942296513 QQ 376315150 892498299
3
6
2
chuck cam
3
3
belt
1
1
5
two claws
1
5
0
8
2
9
4
screw
(M 1.7 × 2.5)
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
7
13942296513
MS-203 board
6
DC motor
5
three claws
Q
Q
3
7
6
3
1
5
1
5
0
8
9
2
4
9
8
2
9
9
20
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3
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HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
3-13. OPTICAL PICK-UP (KHM-313CAA)
Q
6
3
2
1
5
chuck cam
1
1
two claws
5
0
8
3
two claws
9
2
4
base unit
4
9
8
2
9
9
TEL 13942296513 QQ 376315150 892498299
TEL
13942296513
6
four insulator screws
Q
Q
6
7
3
9
two insulators
3
1
5
1
8
0
5
8
two insulators
0
optical pick-up
(KHM-313CAA)
9
2
4
9
8
2
9
9
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bu holder
5
two claws
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6
3
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HCD-DZ530/DZ630
SECTION 4
TEST MODE
7
Q
Q
Note: Incorrect operations may be performed if the test mode is not
entered properly. In this case, press the ?/1 button to turn the power off, and retry to enter the test mode.
1. Cold Reset
• The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customers.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons x , A and ?/1 simultaneously.
3. When this button is operated, display as “COLD RESET” for a while and all of the settings are reset.
TEL 13942296513 QQ 376315150 892498299
2. Panel Test Mode
• This mode is used to check the software v ersion, FL and KEY.
2-1. Display Test Mode
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press three buttons X , . and A simultaneously.
3. When the display test mode is activated, all segments are turned on.
4. To e xit from this mode, press three b uttons X , . and A simultaneously.
2-2. V ersion T est Mode
Procedure:
1. When the display test mode is activated, press the . button and the message “DS4” (DZ530), “DS7” (DZ630) are displayed, the version test mode is activated.
TEL
2. Whenever the . button is pressed, the display changes in the following order.
“DS7” (Model name) t “CE2*1” (Destination) t MC
*1: CE2 changes depending on destination.
3. Press the > button and the date of the software production is displayed.
4. Press the > button again and the version is displayed.
5. To e xit from this mode, press three b uttons X , . and A simultaneously.
2-3. Key Test Mode
Procedure:
1. When the display test mode is activated, press the H button, to select the key test mode.
2. To enter the KEY test mode, the f luorescent indicator displays “K0 V0”. Each time an another button is pressed, “KEY” v alue increases. However, once a button is pressed, it is no longer taken into account. When all keys are pressed correctly, “K8 V0” is displayed.
3. When the V OLUME control is turned in the direction of (+), “V0” is changed to “V1”, then ... “V9”. When the V OLUME control is turned in the direction of (–), “V0” is changed to “V9”, then ... “V1”.
4. To e xit from this mode, press three b uttons X , . and A simultaneously.
3
13942296513
6
3
1
5
1
5
0
3. Disc Tray Lock
The disc tray lock function for the antitheft of an demonstration disc in the store is equipped.
Setting Procedure :
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set DVD function.
3. Insert a disc.
4. Press the x button and the A button simultaneously for fi ve seconds.
5. The message “LOCKED” is displayed and the tray is locked.
Releasing Procedure :
1. Press the x button and the A button simultaneously for fi ve seconds again.
2. The message “UNLOCKED” is displayed and the tray is unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by turning
power on/off with the ?/1 button.
4. DVD Ship Mode
Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3. Remove all discs, and then press two buttons H and ?/1 simultaneously.
4. After a message “MECHA LOCK” is displayed on the fluorescent indicator tube, pull out the AC plug.
5. To exit from this mode, press the ?/1 button to turn the set on.
5. Product Out
This mode moves the optical pick-up to the position durable to
Q
Q
vibration and clears all data including preset data stored in the RAM to initial conditions. Use this mode when returning the set to the customer after repair.
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3.
4. After the “ST ANDBY” blinking display finishes, the message
6. Demo Play Out
It is a mode to release the demonstration reproduct by the dedicated demonstration disc.
Setting Procedure:
1. Press the
2. Press the FUNCTION button to set the function “DVD”.
3. During playback the DEMO Disc, press the x and H
4. The message “DEMO OFF” is displayed, a mode to reproduct
7
3
Remove all discs, and then ?/1 simultaneously.
“MECHA LOCK” is displayed on the fluorescent indicator tube disconnect the A C po wer plug, then the ship mode is set.
buttons for five seconds simultaneously.
the demonstration is released.
4
2
9
8
0
5
1
5
1
3
6
press three buttons > , A and
?/1 button to turn the power on.
9
8
9
8
2
4
2
9
8
9
2
9
9
TEL 13942296513 QQ 376315150 892498299
9
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A
r,
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HCD-DZ530/DZ630
7
3
Q
TEL 13942296513 QQ 376315150 892498299
7. V olume Test
Q
Procedure:
1. Press the
2. Press three buttons . , H and > simultaneously.
3. The message “VOLUME MIN” is displayed.
4. When the V OLUME control is turned in the direction of (+), the message “VOLUME MAX” is displayed.
5. When the V OLUME control is turned in the direction of (–), the message “VOLUME MIN” is displayed.
6. To exit from this mode, press the off, the message “COLD RESET” is displayed.
Note: The segments of the frame of SPEAKER FORMATION are blinking
while test mode.
8. Protection Factor (SD Detection/DC Detection) Identification Test Mode
When an error is detected, the FL tube alternately displays “PROTECTOR h PUSH POWER”.
Press the
r
* Buttons other than the
“STANDBY” blinks three times on the FL tube.
r
The protection release state (POWER OFF) is established. (No FL tube display)
r Press the ?/1 button. The power to the system turns on, and the normal operation is established. (Restore)
TEL
13942296513
During the protection state:
1. If the AC plug is connected or disconnected during the protection state, the protection state is released, and the normal operation is established. (The protection state is not maintained.)
2. The protection factor is displayed by pressing the FUNCTION , A and > buttons at the same time during the protection state (during the “PRO TECTOR h PUSH POWER” display). k When SD is detected: Repeats
“SD DETECT h PUSH POWER”.
k When DC is detected: Repeats
“DC DETECT h PUSH POWER”.
PL: SD detection
When the “L” output from the SD (shutdown) port on the S­MASTER POWER Driv er is detected, the power system other than that of the FL tube is turned off, and the protection state is established.
DC detection
When the “L” output from the power/speaker error detection circuit (DC detection port) is detected for two seconds continually, the po wer system other than that of the FL tube is turned off, and the protection state is established.
6
?/1 button to turn the power on.
?/1 button.
1
3
5
?/1 button to turn the set
?/1 button are invalid.
1
5
0
Q
Q
9. Automatic Acoustic Field Calibration Microphone Test Mode
Procedure:
1. Press the ?/1 button to turn the power on.
2. Press the FUNCTION button to set the function “DVD”.
3. Insert ECM-AC2 supplied as an accessory into the AUDIO
4. While pressing the X and A buttons simultaneously, turn
5. Confirm that the following are shown on the display panel.
10. Digital Media Port Test
1. Connect the DMPORT CHECK JIG (P/N: J-2501-309-A) with
2. Press the
3. Confirm that both LEDs of the DMPORT confirmation JIG
7
3
4. Set the FUNCTION button with “DMPOR T” on this model.
5. Press the X , . buttons and turn the V OLUME control
6. It is confirmed that “DMPORT OK” is displayed on this set
7. To a pinjack of the DMPORT confirmation JIG input
8. Confirm the output of speakers and monitor TV. (Confirmation
9. To e xit from this mode, press the X , . buttons and turn
IDEO
UDIO
4
2
9
8
IN/MIC 1/A.CAL MIC jack.
the VOLUME control in the direction of (+) .
1 The JACK inserted/non-inserted detection display and the
STEREO/MONO detection display.
Content of display Discriminant state
NON Not detected
ST STEREO
MN MONO
2 Presence of DIGITAL voice input to the microcomputer.
(OK: input, NG: no input)
3 The value of the MIC input to the microcomputer. (shown
“0 – 255” (Changes in real time))
* * * * * * * *
123
the terminal DMPORT.
?/1 button to turn the power on.
lights. (Confirmation the power supply line.)
0
5
1
5
1
3
6
in the direction of (+) simultaneously, the DMPOR T test mode is activated.
display. (Confirmation of communication line)
information relevant to audio signal (sine-wa ve 1.0Vrms) and composite video signal (white 100% 1.0Vp-p, color bar, etc.)
of analog signal)
the VOLUME control in the direction of (+).
DMPORT
CHECK JIG
color pattern generator
AF oscillator
(P/N :
J-2501-309-A)
J001
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CN204
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DMPORT board
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IO-SCART
board
SPEAKER
board
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FL speake FR speake
TB301
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TV
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DVD SECTION
11. General Description
The IOP measurement allows you to make diagnosis and adjustment simply by using the remote commander and monitor TV. The instructions, diagnosis results, etc. are given on the on-screen display (OSD). Be sure to execute the IOP measurement when a BU (Base Unit) is replaced.
12. How To Enter Test Mode
While pressing the VOLUME control in the direction of (+) with the DVD player in power on.
TEL 13942296513 QQ 376315150 892498299
The Test Mode starts, displayed “SERVICE IN” on this model display then the menu shown below will be displayed on the TV screen. * The display of the “Model Name” of the “Remocon Diagnosis
Menu” change with the model and the destination. Refer to below on the model name.
DZ530 : DS4 DZ630 : DS7
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version Information
3
Remocon Diagnosis Menu
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x and A buttons simultaneously, turn
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(2) Select “2. Driv e Manual Operation” by pressing the 2 button
on the remote commander. The screen will appear as shown.
1. Servo Control
2. Track/Layer Jump
3. Manual Adjustment
4. Tray Aging Mode
5. MIRR time adjust
0. Return to Top Menu
(3) Select “3. Manual Adjustment” by pressing the 3 button on
the remote commander. The screen will appear as shown.
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Oo Change Value
[RETURN] Return to previous menu
(4)Select “6.IOP” by pressing the 6 button on the remote
commander.
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Manual Adjust
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Model Name IF-con : V Syscon : Ver.
*1: Changes depending on destination
The menu above is the Remocon Diagnosis Menu screen which consists of five main functions. At the bottom of the menu screen, the model name and IF-con version. To exit from the Test Mode, press the ?/1 button on the remote commander.
13. Executing IOP Measurement
In order to execute IOP measurement, the following standard procedures must be followed.
(1) In power on, while pressing the
simultaneously, turn the VOLUME control in the direction of (+).
0. External Chip Check
1. Servo Parameter Check
2. Drive Manual Operation
3. Emergency History
4. Version information
Model Name IF-con : Ver. XX.XX (XXXX) Syscon : Ver. X.XXX
*1: Changes depending on destination
13942296513
: DS7_ XX
Remocon Diagnosis Menu
: DS7_ XX
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er. XX.XX (XXXX)
X.XXX
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x and A buttons
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(5) Wait until a hexadecimal number appear.
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Manual Adjust
1. Track Balance Adjust:
2. Track Gain Adjust:
3. Focus Balance Adjust:
4. Focus Gain Adjust:
5. Eq Boost Adjust:
6. Iop. 58:
7. TRV. Level:
8. S curve(FE) Level:
9. RFL(PI) Level:
0. MIRR Time:
Oo Change Value
[RETURN] Return to previous menu
(6) Convert each data from hexadecimal to decimal using
conversion table.
(7) Please find the label on the rear of the BU (Base Unit).
The default IOP value is written in the label.
(8) Subtract between these two values.
(9) If the remainder is smaller than 93 (decimal), then it is OK.
However if the v alue is higher than 93, then the BU is defecti ve and need to be change.
(10) Press the RETURN button on the remote commander to
return back to previous menu.
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(11) Press the 0 button on the remote commander to return to
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14. Emergency History
Q
To check the emergency history, please follow the following procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “3.
Emergency History Check” by pressing the 3 button on the remote commander. The following screen appears on the on­screen display.
Laser Hours CD 999h 59min
01. 01 05 04 04
02. 02 02 01 01 00 A9 4B 00
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
(2) You can check the total time w hen the laser is turned on during
playback of DVD and CD from the abov e menu. The maximum time, which can be displayed are 999h 59min.
(3) You can check the error code of latest 10 emergency history
from the above menu. To view the previous or next page of emergency history , press . or > button on the remote commander. The error code consists of the following three blocks. The first block indicates the error code. The second block indicates the parameter and the third block indicates the time of error code as shown below.
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• Error Code
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Emg. History Check
00 00 00 00 00 00 23 45
00 00 00 00 00 00 23 45
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DVD 999h 59min
00 92 46 00
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14-1. Clear the Laser Hour
Press remote commander. The data for both CD and DVD data are reset.
14-2. Clear the Emergency History
Press DVD T OP MENU button and then press CLEAR button on the remote commander. The error code for all emergency history would be reset.
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52: Open kick spindle error 51: Spindle stop error 60: Focus on error 61: Seek fail error 62: Read Q data/ID error 70: Lead in data read fail 71: TOC read time out (CD) 80: Can’t buffering 81: Unknown media type
DISPLAY button and then press CLEAR button on the
Emg. History Check
Laser Hours CD 0h 0min
01. 01 05 04 04 00 00 00 00 00 00 23 45
02. 02 02 01 01 00 A9 4B 00 00 00 00 00 00 00 23 45
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
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Emg. History Check
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DVD 0h 0min
00 92 46 00
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Emg. History Check
Laser Hours CD 999h 59min
*1*
01. 01 05 04 04
02. 02 02 01 01 00 A9 4B 00
[O] Return to Top Menu
*1 : Error Code *2 : Parameter of error code *3 : Time of error code
The meaning of error code is as below:
01: Communication error (No reply from syscon) 02: Syscon hung up 03: Power OFF request when syscon hung up 19: Thermal shutdown 24: MoveSledHome error 25: Mechanical move error (5 Changer) 26: Mechanical move stack error 30: DC motor adjustment error 31: DPD offset adjustment error 32: TE balance adjustment error 33: TE sensor adjustment error 34: TE loop gain adjustment error 35: FE loop gain adjustment error 36: Bad jitter after adjustment
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40: Focus NG 42: Focus layer jump NG
2
00 00 00 00 00 00 23 45
00 00 00 00 00 00 23 45
[Next] Next Page [Prev] Prev Page
DVD 999h 59min
00 92 46 00
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Laser Hours CD 999h 59min
01. 00 00 00 00 00 00 00 00 00 00 00 00
02. 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
14-3. Clear the Initialize Setup Data
Press DVD MENU button and then press CLEAR button on the remote commander.
Laser Hours CD 999h 59min
Initialize setup data...
[Next] Next Page [Prev] Prev Page
[O] Return to Top Menu
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00 00 00 00
Emg. History Check
DVD 999h 59min
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14-4. Return to the Top Menu of Remocon Diagnosis
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Menu
Press 0 button on the remote commander.
• Check Version Information
To check the version information, please follow the following procedure.
(1) From the Top Menu of Remocon Diagnosis Menu, select “4.
Version Information” by pressing the 4 button on the remote commander. The following screen appears on the on-screen display.
TEL 13942296513 QQ 376315150 892498299
Firm (Main) : Ver. x.xxx Firm (Sub) : xx.xx RISC : xxxxxx 8032 : xxxxxx Audio DSP : xx.xx.xx.xx Servo DSP : xx.xx.xx.xx
[O] Return to Top Menu
T o return to the T op Menu of Remocon Diagnosis Menu, press 0 button on the remote commander.
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SECTION 5
ELECTRICAL ADJUSTMENT
HCD-DZ530/DZ630
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DVD SECTION
When the optical pick-up assy is replaced, perform the “Executing IOP Measurement”.
Executing IOP Measurement (See page 24)
TUNER SECTION
[FM Tune Level Check]
SET
Procedure:
1. Turn the power on.
2. Input the following signal from Signal Generator to FM antenna input directly.
* Carrier Freq: A = 87.5 MHz, B = 98 MHz, C = 108 MHz
Deviation : 75 kHz Modulation : 1 kHz ANT input : 35 dBu (EMF)
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Ω
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TEL 13942296513 QQ 376315150 892498299
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Note: Please use 75 ohm “coaxial cable” to connect SG and the set. You
cannot use video cable for checking. Please use SG whose output impedance is 75 ohm.
3. Set to FM tuner function and tune A, B and C signals.
4. Confirm “TUNED” is lit on the display for A, B and C signals.
The mark of “TUNED” means “The selected station signal is received in good condition.”
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