SONY HCD-DZ3K Service Manual

HCD-DZ3K

SERVICE MANUAL

Ver. 1.1 2006.09

• HCD-DZ3K is the amplifier, DVD/CD
and tuner section in DAV-DZ3K.

This system incorporates with Dolby*1 Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS*2 Digital Surround
System.
*1 Manufactured under license from Dolby Laboratories.

“Dolby,” “Pro Logic,” and the double-D symbol are trademarks of
Dolby Laboratories.

*2 Manufactured under license from Digital Theater Systems, Inc.

“DTS” and “DTS Digital Surround” are trademarks of Digital
Theater Systems, Inc.

E Model

Australian Model

Model Name Using Similar Mechanism HCD-DZ520K
Mechanism T ype CDM85-DVBU102
Optical Pick-up Name

KHM-310CAA

Amplifier section

Latin American models:
Stereo mode (rated) 100 W + 100 W (3 ohms at

1 kHz, 1 % THD)

Surround mode (reference) RMS output power, 10 %

THD
Front: 133 W + 133 W
(with SS-TS59)
Center*: 133 W
(with SS-CT51C)
Surround*: 133 W + 133
W
(with SS-TS51C)
Subwoofer*: 135 W

(with SS-WS52)
Mexican and other models:
Stereo mode (rated) 108 W + 108 W (3 ohms at

1 kHz, 1 % THD)
Surround mode (reference) RMS output power, 10 %

THD

Front: 142 W + 142 W

(with SS-TS59)

Center*: 142 W

(with SS-CT51C)

Surround*: 142 W + 142

W

(with SS-TS51C)

Subwoofer*: 140 W

(with SS-WS52)

SPECIFICATIONS

*Depending on the sound field settings and the source,

there may be no sound output.

puts (Analog)

In
TV/VCR (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN/MIC 1 Sensitivity:

MIC 2 Sensitivity: 1 mV

DVD system

Laser miconductor laser

Signal format system
Mexican models: NTSC
Other models: NTSC/PAL

Tuner section

System PLL quartz-locked digital

FM tuner section
Tuning range 87.5-108.0 MHz (50 kHz

Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz

AUDIO IN 250/125 mV/
MIC 1 1 mV

Se
(DVD: λ = 650 nm)
(CD: λ = 790 nm)
Emission duration:
continuous

synthesizer system

step)

AM tuner section
Tuning range
Asian and other models: 531-1,602 kHz (with the

interval set at 9 kHz)
530-1,710 kHz (with the
interval set at 10 kHz)

Latin American models: 530-1,710 kHz (with the

interval set at 10 kHz)
531-1,710 kHz (with the

interval set at 9 kHz)
Antenna (aerial) AM loop antenna (aerial)
Intermediate frequency 450 kHz

Video section

Outputs VIDEO: 1 Vp-p 75 ohms

S VIDEO:

Y: 1 Vp-p 75 ohms

C: 0.286 Vp-p 75 ohms

COMPONENT:

Y: 1 Vp-p 75 ohms

PB/CB, PR/CR: 0.7 Vp-p

75 ohms

— Continued on next page —

9-887-276-02

2006I16-1
© 2006.09

DVD RECEIVER

Sony Corporation

Home Audio Division
Published by Sony Techno Create Corporation

HCD-DZ3K

General

Power requirements
Latin American models: 110 - 240 V AC, 50/60 Hz
Mexican models: 120 V AC, 60 Hz
Other models: 220 - 240 V AC, 50/60 Hz
Power consumption On:

Latin American models:
140 W
Mexican and other models:
150 W
Standby: 0.3 W (at the
Power Saving Mode)

Dimensions (approx.) 430 × 55 × 360 mm

(w/h/d) incl. projecting
parts

Mass (approx.) 3.8 kg

Design and specifications are subject to change
without notice.

Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.

This appliance is classified as
a CLASS 1 LASER product.
This marking is located on
the rear or bottom exterior.

CAUTION

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.

Notes on chip component replacement

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270 °C
during repairing.

• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering
or unsoldering.

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.

• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.

2

TABLE OF CONTENTS

HCD-DZ3K

1. SERVICING NOTE ................................................... 4

2. GENERAL ................................................................... 9

3. DISASSEMBLY

3-1. Disassembly Flo w ........................................................... 12

3-2. Case, Front Panel Assy .................................................... 13

3-3. FL Board.......................................................................... 14

3-4. JACK Board, SW Board .................................................. 14

3-5. I/O Board......................................................................... 15

3-6. MAIN Board.................................................................... 15

3-7. DC Fan, Tuner Unit ......................................................... 16

3-8. PO WER Board ................................................................ 16

3-9. DVD Mechanism Deck (CDM85-DVBU102) ................ 17

3-10. Tray.................................................................................. 17

3-11. Belt, MS-203 Board ........................................................ 18

3-12. Optical Pick-up (KHM-310CAA) ................................... 19

4. TEST MODE ............................................................... 20

5. ELECTRICAL ADJUSTMENT ............................. 24

6. DIAGRAMS

6-1. Block Diagram – RF Section –....................................... 26

6-2. Block Diagram – AUDIO Section – ............................... 27

6-3. Block Diagram – AMP Section – ................................... 28

6-4. Block Diagram – VIDEO Section – ............................... 29

6-5. Block Diagram – POWER Section – .............................. 30

6-6. Printed Wiring Board – MAIN Board (Side A) –............ 31

6-7. Printed Wiring Board – MAIN Board (Side B) – ............ 32

6-8. Schematic Diagram – MAIN Board (1/10) – ................. 33

6-9. Schematic Diagram – MAIN Board (2/10) – ................. 34

6-10. Schematic Diagram – MAIN Board (3/10) – ................. 35

6-11. Schematic Diagram – MAIN Board (4/10) – ................. 36

6-12. Schematic Diagram – MAIN Board (5/10) – ................. 37

6-13. Schematic Diagram – MAIN Board (6/10) – ................. 38

6-14. Schematic Diagram – MAIN Board (7/10) – ................. 39

6-15. Schematic Diagram – MAIN Board (8/10) – ................. 40

6-16. Schematic Diagram – MAIN Board (9/10) – ................. 41

6-17. Schematic Diagram – MAIN Board (10/10) – ............... 42

6-18. Printed Wiring Board – I/O Board – .............................. 43

6-19. Schematic Diagram – I/O Board – ................................. 44

6-20. Printed Wiring Boards – PANEL Section –..................... 45

6-21. Schematic Diagram – PANEL Section – ........................ 46

6-22. Printed Wiring Board – SPEAKER Board – ................... 47

6-23. Schematic Diagram – SPEAKER Board – ..................... 47

6-24. Printed Wiring Board – MS-203 Board –........................ 48

6-25. Schematic Diagram – MS-203 Board – ......................... 48

6-26. Printed Wiring Board – POWER Board – ....................... 49

6-27. Schematic Diagram – POWER Board –......................... 50

7. EXPLODED VIEWS

7-1. Overall Section ................................................................ 64

7-2. Front Panel Section ......................................................... 65

7-3. Chassis Section................................................................ 66

7-4. DVD Mechanism Deck Section (CDM85-DVBU102) ... 67

8. ELECTRICAL PARTS LIST .................................. 68

3

HCD-DZ3K

SECTION 1

SERVICING NOTE

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.

DISC TRA Y LOCK

The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.

Setting Procedure :

1. Press the ?/1 button to turn the set on.

2. Press the [FUNCTION] button to set DVD function.

3. Insert a disc.

4. Press the

x button and the A button simultaneously for five

seconds.

5. The message “LOCKED” is displayed and the tray is locked.

Releasing Procedure :

1. Press the x button and the A button simultaneously for fiv e
seconds again.

2. The message “UNLOCKED” is displayed and the tray is
unlocked.

Note: When “LOCKED” is displayed, the tray lock is not released by

turning power on/off with the ?/1 button.

Note on MAIN board replacement

New part of EEP ROM (IC1103) on the MAIN board cannot be used.
Therefore, if the mounted MAIN board (A-1191-800-A, etc.) is replaced,

exchange new EEP ROM (IC1103) with that used before the replacement.

Self-diagnosis Function

(When letters/numbers appear in the
display)

When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5­character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.

C:13:50

First 3
characters of
the service
number

C 13 The disc is dirty.

C 31 The disc is not inserted correctly.

E XX
(xx is a number)

When displaying the version
number on the screen

When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.

Cause and/or corrective action

,Clean the disc with a soft cloth

,Restart the system, then re-insert

the disc correctly.

To prevent a malfunction, the
system has performed the self­diagnosis function.

,Contact your nearest Sony

dealer or local authorized Sony
service facility and give the 5­character service number.

Example: E 61 10

VER.X.XX

4

HOW TO OPEN THE DISC TABLE WHEN POWER SWITCH TURNS OFF

Insert a tapering driver into the aperture of the unit bottom, and slide it in the direction of the arrow.

tapering driver

loading panel

Discharge the charged electricity in capacitors to prevent electric shock as follows

When disassembling the machine, be sure to discharge the charged electricity in the following capacitors.
Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.

HCD-DZ3K

POWER board
C903 : 600V
C932, C933, C939, CN902 : 30V

MAIN board
CN3002 : 30 V

MAIN BOARD

(Parts face side)

*

Connect the specified resistor

between black and red leads

POWER BOARD

(Parts face side)

CN3002

BLACK

RED

CN902

C932

C933

C939

C903

5

HCD-DZ3K

Fix the capacitors with adhesive agent as follows

Fixing the capacitors with adhesive agent is required by the safety regulation.
Be sure to fix the capacitors with adhesive agent when part or circuit board is replaced.

POWER BOARD

C910

C924 IC921

C930

PRECAUTION WHEN INSTALLING A NEW OP UNIT /
PRECAUTION BEFORE UNSOLDERING THE STATIC ELECTRICITY
PREVENTION SOLDER BRIDGE

When installing a new OP unit, be sure to connect the flexible printed circuit board first of all before removing the static
electricity prevention solder bridge by unsoldering. Remove the static electricity prevention solder bridge by unsoldering
after the flexible printed circuit board has already been connected.
(Do not remove nor unsolder the solder bridge as long as the OP unit is kept standalone.)

6

HCD-DZ3K

Precaution when replacing the CAP

Please apply the adhesive agent to the BUTTON BASE (PLAY) when replacing the CAP (PLAY) or CAP (FUNC) or CAP (AMS).
Please apply the adhesive agent to the BUTTON BASE (POWER) when replacing the CAP (POWER).

CAP (POWER)

BUTTON BASE (POWER)

SW board

two screws
(+BVTP 2.6)

wire (flat type)
13core (CNP802)

CAP

(FUNC)

CAP

BUTTON BASE
(PLAY)

(AMS)

connector (CNP801)

six screws (+BVTP 2.6)

CAP (PLAY)

JACK board

7

HCD-DZ3K

Precaution on the connector processing of the POWER board.

MAIN BOARD

POWER BOARD

(Parts face side)

(Parts face side)

IC504

12

CN904

IC941

IC942

1

CN506

IC943

CN3002

AC IN

CN902

3

1

CN901

After twist the harness once,
install the connector.

MAIN board

POWER board

8

Front panel

SECTION 2

GENERAL

HCD-DZ3K

This section is extracted
from instruction manual.

A "/1 (on/standby) (22)
B Front panel display (88)
C A (open/close) (22)
D Disc operation (22)
E FUNCTION (22)

Rear panel

SPEAKER

FRONT R FRONT L SUR R SUR LCENTER WOOFER

A SPEAKER jacks (9)
B TV/VCR (AUDIO IN R/L) jacks (21)
C COMPONENT VIDEO OUT jacks (18)

F (remote sensor) (8)
G MIC 2 jack (54)

H VOLUME control (22)
I AUDIO IN/MIC 1/A.CAL MIC jack (23, 54)
J Disc tray (22)

RLAUDIO IN

TV/VCR

YPB/CBPR/C

(DVD ONLY)

COMPONENT VIDEO OUT

R

MONITOR OUT

S VIDEO

(DVD ONLY)

VIDEO

COAXIAL

FM

AM

75

D MONITOR OUT (S VIDEO/VIDEO) jacks

(18)

E AM terminal (9)
F COAXIAL FM 75Ω jack (9)

9

HCD-DZ3K

Front panel display

About the indications in the front panel display

A Lights up when the time information of

a title or chapter appears in the front
panel display. (DVD only) (38)

B Lights up when the color system is set

to NTSC. (Asian, Australian, and Middle
Eastern models only) (12)

C Lights up when a station is received.

(Radio only) (51)

D Monaural/Stereo effect (Radio only)

(51)

E Lights up when the sleep timer is set.

(58)

F Lights up when the music or movie

mode is selected. (25)

G Lights up when the karaoke mode is

on. (54)

H Lights up when the DYNAMIC BASS is

selected. (58)

I Lights up when CD is loaded.
J Lights up when the system outputs

progressive signals (DVD function
only). (19)

K Indicates the selected [SPEAKER

FORMATION]. (63)

L Current surround format (Except for

JPEG)

M Playing status (DVD function only)
N Displays systemís status such as

chapter, title, or track number, time
information, radio frequency, playing
status, sound field, etc.

10

Remote control

HCD-DZ3K

ALPHABETICAL ORDER

A – O

AMP MENU wg (16, 23, 53, 59,

94)
ANGLE 5 (40)
AUDIO 4 (35)
CLEAR ef (29, 51, 53, 68)
D.TUNING wf (51)
DISPLAY 3 (38, 52 )
DYNAMIC BASS wd (58)
ECHO qk (55)
ENTER qd (14, 16, 23, 29, 50,

60)
FUNCTION ws (19, 22, 23, 30,

50, 63)
KARAOKE MODE ej (54)
KARAOKE PON 2 (56)
KEYCON #/b wa (56)
MENU wh (35, 50)
MIC VOL +/– eh (55)
MOVIE/MUSIC qj (25)
MUTING 7 (22)
Number buttons* qg (29, 51, 53,

60)

P – Z

PICTURE NAVI 6 (30, 53)
PRESET +/– wk es (51)
PROGRESSIVE eg (19)
SLEEP ql (58)
SOUND FIELD qh (26)
SUBTITLE wf (41)
THEATRE SYNC w; (54)
TOP MENU qf (35)
TUNING +/– 0 qs (50)
TV e; (53)
TV CH +/– wk es (53)
TV VOL +/–* 8 (53)
TV/VIDEO ql (53)
VOLUME +/–* 8 (22, 51, 74)

BUTTON DESCRIPTIONS

[/1 (on/standby) 1 (14, 16, 22,

30, 51)
TV [/1 (on/standby) 1 (53)
C/X/x/c qd (14, 16, 23, 29, 50,

60)
REPLAY/

ADVANCE 9 (22)

./> es wk (22)
m/M qs 0 (28)

/SLOW qs 0 (28)

H (play)* ea (22, 30, 61)

STEP 9 (28)

x (stop) wl (22, 30, 60)
X (pause) qa (22)

DISPLAY wj (15, 29, 60, 89)

O RETURN ed (30)

-/-- ef (53)

*The H, number 5, and

VOLUME + (TV VOL +)
buttons have tactile dots. Use
the tactile dots as referenc es
when operating the system.

11

HCD-DZ3K

3-1. DISASSEMBLY FLOW

•This set can be disassembled in the order shown below.

SET

SECTION 3

DISASSEMBLY

3-2. CASE, FRONT PANEL ASSY

3-3. FL BOARD

(Page 14)

3-4. JACK BOARD, SW BOARD

(Page 14)

(Page 13)

3-9. DVD MECHANISM DECK

(CDM85-DVBU102)

(Page 17)

3-10. TRAY

(Page 17)

3-12. OPTICAL PICK-UP

(KHM-310CAA)

(Page 19)

3-5. I/O BOARD

(Page 15)

3-6. MAIN BOARD

(Page 15)

3-7. DC FAN, TUNER UNIT

(Page 16)

3-11. BELT, MS-203 BOARD

(Page 18)

3-8. POWER BOARD

(Page 16)

12

Note: Follow the disassembly procedure in the numerical order given.

)

3-2. CASE, FRONT PANEL ASSY

4

screw (CASE3 TP2)

7

case

HCD-DZ3K

6

five screws

(+BVTP 3 × 8)

5

screw

(CASE3 TP2

3

loading panel

9

connector (CN312)

qs

sheet

8

sheet

qg

claw

qd

wire (flat type)

23core (CN509)

qj

front panel assy

1

The lever is moved in the direction

of the arrow with the thin rod.

qf

three screws (+BV 3 × 6)

qh

claw

q;

two screws

(+BVTP 3 × 8)

qa

cover (top)

2

13

HCD-DZ3K

3-3. FL BOARD

6

wire (flat type)

13core (CN805)

7

connector (CN811)

8

wire (flat type)

23core (CN801)

9

FL board

4

shield plate (fs)

3

five screws (+BVTP 2.6 × 8)

5

screw (+BVTP 2.6 × 8)

3-4. JACK BOARD, SW BOARD

qh

cap (power)

qg

button base (power)

1

knob (vol)

2

nut

2

6

button base

assy (play)

retainer K

qf

assy (power)

4

wire (flat type)

13core (CNP802)

1

three rivets

button base

5

JACK board

qd

SW board

qa

connector (CNP801)

qs

two screws

(+BVTP 2.6

×

8)

7

14

four caps (FUNC)

9

8

cap (play)

q;

button base

(play)

two caps (AMS)

3

five screws (+BVTP 2.6 × 8)

3-5. I/O BOARD

7

PWB support

5

wire (flat type)

9core (CN203)

4

wire (flat type)

13core (CN201)

3

wire (flat type)

13core (CN311)

8

I/O board

qd

two screws (+BV 3 × 6)

qf

SPEAKER board

6

three screws

(+BVTP 3

qs

two screws

(+BVTP 3

×

8)

×

8)

HCD-DZ3K

When assembling,
clamp the three harnesses with
a lead pin or a similar tool so
that they do not touch this screw.

2

wire (flat type)

7core (CN202)

3-6. MAIN BOARD

1

wire (flat type) 13core (CN1301)

2

wire (flat type) 7core (CN1302)

3

wire (flat type) 24core (CN1101)

4

connector (CN1201)

5

wire (flat type) 5core (CN1202)

6

wire (flat type) 13core (CN507)

qk

four screws (+BV 3 × 6)

1

connector

(CN312)

qs

HEATSINK A board

qf

two screws

(+BV 3 × 10)

qa

two screws

(+BV 3 × 8)

qa

connector (CN301)

q;

connector (CN302)

9

connector (CN303)

qd

HEATSINK

B board

qh

heat sink (AMP)

qg

screw

(+BVTP 3 × 12)

qj

two radiation

sheets

ql

four screws (+BV 3 × 6)

lead pin

screw

three harnesses

When re-assembling, attaching the
two heat radiation sheets on the
IC MAIN board first, and then attach
the heat sink (AMP).

heat sink (AMP)

radiation
sheets

7

wire (flat type)

23core (CN509)

8

connector (CN515)

9

connector

(CN3002)

w;

clamp

wa

MAIN board

q;

connector

(CN3000)

IC on the
MAIN board

After twist the harness once,
install the connector.

MAIN board

POWER board

15

HCD-DZ3K

3-7. DC FAN, TUNER UNIT

3

2

wire (flat type)

9core

tuner unit

1

two screws (+BVTT 3 × 6)

6

two screws

(+BVTT 4

4

two screws

(+BVTP 3

×

8)

5

cover (fan)

×

8)

3-8. POWER BOARD

3

8

POWER board

6

(CN515)

When re-assembling, attach
the heat radiation sheets on
the chassis, and then install
the POWER board.

radiation sheets

cover (top)

connector

2

two screws

(+BVTP 3 × 8)

7

seven screws

(+BV 3 × 8)

7

DC fan

4

connector

(CN901)

5

connector

(CN3002)

After twist the harness once,
install the connector.

16

1

connector

(CN312)

MAIN board

POWER board

3-9. DVD MECHANISM DECK (CDM85-DVBU102)

1

two screws

(+BVTP 3

×

8)

qs

DVD mechanism deck

(CDM85-DVBU102)

9

cover (MD)

2

cover (top)

6

sheet

7

Remove the wire and harness.

q;

three screws (+BV 3 × 6)

8

three screws (+BV 3 × 6)

5

wire (flat type) 24core

(CN1101)

4

wire (flat type) 5core

(CN1202)

qa

wire (flat type) 5core

3

connector (CN1201)

HCD-DZ3K

3-10. TRAY

1

Move the chuck cam
in the direction of the arrow.

2

bottom side

two claws

3

4

5

tray

17

HCD-DZ3K

3-11. BELT, MS-203 BOARD

2

chuck cam

3

belt

7

MS-203 board

6

DC motor

1

two claws

5

three claws

4

screw

(M 1.7 × 2.5)

18

3-12. OPTICAL PICK-UP (KHM-310CAA)

2

chuck cam

1

two claws

3

two claws

HCD-DZ3K

6

four insulator screws

9

two insulators

4

base unit

0

(KHM-310CAA)

8

two insulators

optical pick-up

7

bu holder

5

two claws

19

HCD-DZ3K

Ver. 1.1

SECTION 4

TEST MODE

Note 1: Regarding the notification symbol “R”

Because the number of the operating buttons of this product
are limited, some operations require use of the operating
buttons of the remote commander, When a specific operation
requires use of the operating buttons of the remote
commander, “R” is added to the specific operating procedure
in this manual. Example MENU/NO “R” The MENU/NO
button of remote commander.

Note 2: Incorrect operations may be performed if the test mode is

not entered properly.
In this case, press the ?/1 button to turn the po wer of f, and
retry to enter the test mode.

1. Cold Reset

• The cold reset clears all data including preset data stored in
the RAM to initial conditions. Execute this mode when
returning the set to the customers.

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press three buttons x , A and ?/1 simultaneously.

3. When this button is operated, display as “COLD RESET” for
a while and all of the settings are reset.

2. Panel Test Mode

•This mode is used to check the software version, FL, LED
and KEY.

2-1. Display Test Mode

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press three buttons X , . and A simultaneously.

3. When the display test mode is activated, all segments and LEDs
are turned on.

4. To e xit from this mode, press three buttons X , . and A
simultaneously.

2-2. V ersion T est Mode

Procedure:

1. When the display test mode is activated, press the . button
and the message “DSXV” is displayed, the version test mode
is activated.

2. Whenever the . button is pressed, the display changes in
the following order.

“DSXV” (Model name) t “XX*1” (Destination) t MC

TM T DSP T TA T ST T DVD T UI T SYS

*1: Changes depending on destination.

3. Press the > button and the date of the software production
is displayed.

4. Press the > button again and the version is displayed.

5. To exit from this mode, press three b uttons X , . and A
simultaneously.

2-3. Key Test Mode

Procedure:

1. When the display test mode is activated, press the H button,
to select the key test mode.

2. To enter the KEY test mode, the fluorescent indicator displays
“K0 V0”. Each time a button is pressed, “KEY” value
increases. However, once a button is pressed, it is no longer
taken into account. When all keys are pressed correctly, “K8
V0” is displayed.

3. When the VOLUME control is turned in the direction of (+),
“V0” is changed to “V1”, then ... “V9”.
When the V OLUME control is turned in the direction of (–),
“V0” is changed to “V9”, then ... “V1”.

4. To e xit from this mode, press three buttons X , . and A
simultaneously.

3. Disc Tray Lock

The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.

Setting Procedure :

1. Press the ?/1 button to turn the set on.

2. Press the FUNCTION button to set DVD function.

3. Insert a disc.

4. Press the x button and the A button simultaneously for five
seconds.

5. The message “LOCKED” is displayed and the tray is locked.

Releasing Procedure :

1. Press the x button and the A button simultaneously for five
seconds again.

2. The message “UNLOCKED” is displayed and the tray is
unlocked.

Note: When “LOCKED” is displayed, the slot lock is not released by

turning power on/off with the ?/1 button.

4. DVD Ship Mode

• Use this mode when returning the set to the customer after
repair.

Procedure:

1. Press the ?/1 button to turn the set on.

2. Press the FUNCTION button to set the function “DVD”.

3.

Remove all discs, and then press two buttons x and
simultaneously.

4. After a message “MECHA LOCK” is displayed on the
fluorescent indicator tube, pull out the AC plug.

5. To exit from this mode, press the ?/1 button to turn the set on.

5. AM Step Change

•A step of AM channels can be changed over between 9 kHz
and 10 kHz.

Procedure:

1. Press the ?/1 button to turn the set ON.

2. Select the function “TUNER”, and press FUNCTION button
to select the BAND “AM”.

3. Press the ?/1 button to turn the set OFF.

4. Press two buttons > and ?/1 simultaneously, and the
display of fluorescent indicator tube changes to “AM 9 k
STEP” or “AM 10 k STEP”, and thus the channel step is
changed over.

6. V olume Test Mode

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press three buttons . , H and > simultaneously.

3. The message “VOLUME MAX” is displayed, when the
VOLUME control is turned in the dirction of (+).
The message “VOLUME MIN” is displayed, when the
VOLUME control is turned in the dirction of (–).

4. To exit from this mode, press the ?/1 button to turn the set off.

7. Product Out

This mode moves the optical pick-up to the position durable to
vibration and clears all data including preset data stored in the RAM
to initial conditions. Use this mode when returning the set to the
customer after repair.

Procedure:

1. Press the ?/1 button to turn the power on.

2. Press the FUNCTION button to set the function “DVD”.

3.

Remove all discs, and then
?/1 simultaneously.

4. After the “ST ANDBY” blinking display finishes, the message
“MECHA LOCK” is displayed on the fluorescent indicator
tube disconnect the A C po wer plug, then the ship mode is set.

press three buttons > , A and

.

20

HCD-DZ3K

Ver. 1.1

DVD SECTION

8-1. GENERAL DESCRIPTION

The IOP measurement allows you to make diagnosis and adjustment
simply by using the remote commander and monitor TV. The
instructions, diagnosis results, etc. are given on the on-screen display
(OSD).
Be sure to execute the IOP measurement when a BU (Base Unit) is
replaced.

8-2. HOW TO ENTER TEST MODE

While pressing the x and A buttons simultaneously, turn
VOLUME + with the DVD player in power on.
The T est Mode starts, then the menu shown belo w will be displayed
on the TV screen.

Remocon Diagnosis Menu

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History Check

4. Version Information

1

Model Name
IF-con : V
Syscon : Ver.

*1: Changes depending on destination

: DSXV_ XX

er. XX.XX (XXXX)

The menu above is the Remocon Diagnosis Menu screen which
consists of five main functions. At the bottom of the menu screen, the
model name and IF-con version. To exit from the Test Mode, press
the power button on the remote commander.

8-3. EXECUTING IOP MEASUREMENT

In order to execute IOP measurement, the following standard
procedures must be followed.

(1) In power on, while pressing the x and A buttons

simultaneously, turn VOLUME + .

Remocon Diagnosis Menu

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History Check

4. Version information

*

X.XXX

(2) Select “2. Drive Manual Operation” by pressing the 2 “R”

button on the remote commander. The screen will appear as

below.

Drive Manual Operation

1. Servo Control

2. Track/Layer Jump

3. Manual Adjustment

4. Tray Aging Mode

5. MIRR time adjust

0. Return to top Menu

(3) Select “3. Manual Adjustment” by pressing the 3 “R” button

on the remote commander. The screen will appear as below.

Manual Adjust

1. Track Balance Adjust:

2. Track Gain Adjust:

3. Focus Balance Adjust:

4. Focus Gain Adjust:

5. Eq boost Adjust:

6. Iop:

7. TRV. Level:

8. S curve(FE) Level:

9. RFL(PI) Level:

0. MIRR Time:

o O Change Value
[RETURN] Return to previous menu

(4) Select Iop by pressing the 6 “R” button on the remote

commander.

(5) Wait until a hexadecimal number appear.

Manual Adjust

1. Track Balance Adjust:

2. Track Gain Adjust:

3. Focus Balance Adjust:

4. Focus Gain Adjust:

5. Eq Boost Adjust:

6. Iop. 5B:

7. TRV. Level:

8. S curve(FE) Level:

9. RFL(PI) Level:

0. MIRR Time:

Change Value
[0] Return to previous menu

1

Model Name
IF-con : Ver. XX.XX (XXXX)
Syscon : Ver. X.XXX

*1: Changes depending on destination

: DSXV_ XX

*

(6) Convert each data from hexadecimal to decimal using

conversion table.

(7) Please find the label on the rear of the BU (Base Unit).

The default IOP value is written in the label.

(8) Subtract between these two values.

(9) If the remainder is smaller than 93 (decimal), then it is OK.

Ho wever if the v alue is higher than 93, then the BU is def ective
and need to be change.

(10) Press the RETURN “R” button to return back to previous

menu.

(11) Press the 0 “R” button to return to Top Menu and power

off the DVD Player.

21

HCD-DZ3K

Ver. 1.1

8-4. EMERGENCY HISTORY

To check the emergency history, please follow the following
procedure.

(1) From the Top Menu of Remocon Diagnosis Menu, select “3.

Emergency History Check” by pressing the 3 “R” button on
the remote commander. The following screen appears on the
on-screen display.

Emg.History Check

Laser Hours CD 999h 59min

1. 01 05 04 04
00 00 00 00 00 00 23 45

2. 02 02 01 01 00 A9 4B 00
00 00 00 00 00 00 23 45

Next Next Page Prev Prev Page

O Return to Top Menu

DVD 999h 59min

00 92 46 00

(2) Y ou can check the total time when the laser is turned on during

playback of DVD and CD from the above menu. The maximum
time, which can be displayed are 999h 59min.

(3) You can check the error code of latest 10 emergency history

from the above menu. To view the previous or next page of
emergency history , press . “R” or > “R” on the remote
commander. The error code consists of the following three
blocks. The first block indicates the error code. The second
block indicates the parameter and the third block indicates the
time of error code as shown below.

• Error Code

Emg.History Check

Laser Hours CD 999h 59min

*1*

2

1. 01 05 04 04
00 00 00 00 00 00 23 45

2. 02 02 01 01 00 A9 4B 00
00 00 00 00 00 00 23 45

Next Next Page Prev Prev Page

O Return to Top Menu

DVD 999h 59min

00 92 46 00

*

3

*1 : Error Code
*2 : Parameter of error code
*3 : Time of error code

The meaning of error code is as below:

01: Communication error (No reply from syscon)
02: Syscon hung up
03: Power OFF request when syscon hung up
19: Thermal shutdown
24: MoveSledHome error
25: Mechanical move error (5 Changer)
26: Mechanical move stack error
30: DC motor adjustment error
31: DPD offset adjustment error
32: TE balance adjustment error
33: TE sensor adjustment error
34: TE loop gain adjustment error
35: FE loop gain adjustment error
36: Bad jitter after adjustment
40: Focus NG
42: Focus layer jump NG
52: Open kick spindle error
51: Spindle stop error
60: Focus on error
61: Seek fail error
62: Read Q data/ID error
70: Lead in data read fail
71: TOC read time out (CD)
80: Can’t buffering
81: Unknown media type

8-4-1. Clear the Laser Hour

Press DISPLAY “R” button and then press CLEAR “R” button.
The data for both CD and DVD data are reset.

Emg.History Check

Laser Hours CD 0h 0min

1. 01 05 04 04
00 00 00 00 00 00 23 45

2. 02 02 01 01 00 A9 4B 00
00 00 00 00 00 00 23 45

Next Next Page Prev Prev Page

O Return to Top Menu

DVD 0h 0min

00 92 46 00

8-4-2. Clear the Emergency History

Press TOP MENU “R” button and then press CLEAR “R” button.
The error code for all emergency history would be reset.

Emg.History Check

22

Laser Hours CD 999h 59min

1. 00 00 00 00
00 00 00 00 00 00 00 00

2. 00 00 00 00 00 00 00 00
00 00 00 00 00 00 00 00

Next Next Page Prev Prev Page

O Return to Top Menu

DVD 999h 59min

00 00 00 00

8-4-3. Clear the Initialize Setup Data

Press MENU “R” button and then press CLEAR “R” button on
the remote commander.

8-4-4. Return to the Top Menu of Remocon Diagnosis

Menu

Press 0 “R” button on the remote commander.

• Check Version Information

To check the version information, please follow the following
procedure.

(1) From the Top Menu of Remocon Diagnosis Menu, select “4.

Version Information” by pressing the 4 “R” button on the
remote commander. The following screen appears on the on­screen display.

Version information

Firm (Main) : Ver. xxxxx
Firm (Sub) : xxxxx
RISC : xxxxx
8032 : xxxxx
Audio DSP : xxxxx
Servo DSP : xxxxx

HCD-DZ3K

Ver. 1.1

O Return to Top Menu

To return to the T op Menu of Remocon Diagnosis Menu, press
0 “R” on the remote commander.

23

HCD-DZ3K

)

Ver. 1.1

SECTION 5

ELECTRICAL ADJUSTMENT

DVD SECTION

When the base unit is replaced, perform the adjustment and the
measurement as shown below in this order.

EXECUTING IOP MEASUREMENT (See page 21)

[TEST DISC LIST]

Be sure to use the DVD disc that matches the signal standards of
your region.

• CD YEDS-18 (Part No.: 3-702-101-01)

PATD-012 (Part No.: 4-225-203-01)

• DVD SL (Single Layer)
NTSC : HLX-503 (Part No.: J-6090-069-A)

HLX-504 (Part No.: J-6090-088-A)

PAL : HLX-506 (Part No.: J-6090-077-A)

• DVD DL (Dual Layer)
NTSC : HLX-501 (Part No.: J-6090-071-A)

HLX-505 (Part No.: J-6090-089-A)

PAL : HLX-507 (Part No.: J-6090-078-A)

[RF Level Check]

Connection:

oscilloscope

MAIN board

CN1105 pin 6 (RFMON)

CN1105 pin 3 (GND)

+
–

Checking Location: MAIN board (Side A)

MAIN BOARD

CN1105 Pin 3 (GND)

CN1105 Pin 6 (RFMON)

(SIDE A)

CN1105

3

6

IC501

IC1103

Procedure:

1. Connect an oscilloscope to CN1105 pin 6 (RFMON) and
CN1105 pin 3 (GND) on the MAIN board.

2. Turn the power on.

3. Insert the CD test disc (refer to the TEST DISC LIST), and
press the H button to play the disc back.

4. Confirm that oscilloscope waveform is clear and check RF
signal level is correct or not.

Note: A clear RF signal waveform means that the shape “◊” can be

clearly distinguished at the center of the waveform.

5. Eject the CD disc, and insert the DVD SL test disc (refer to
the TEST DISC LIST), and press the H button to play the
disc back.

RF signal waveform

VOLT/DIV: 200 mV
TIME/DIV: 500 ns

level: 0.57 to 1.1 Vp-p (CD)

0.58 to 1.23 Vp-p (DVD

24

SECTION 6

DIAGRAMS

HCD-DZ3K

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed in each block.)

For Schematic Diagrams.
Note:

• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolytics and
tantalums.

• All resistors are in Ω and 1/
specified.

• f : internal component.

• C : panel designation.

Note: The components identified by mark 0 or dotted

line with mark 0 are critical for safety.
Replace only with part number specified.

✩ New part of EEP ROM (IC1103) on the MAIN board

cannot be used. Therefore, if the mounted MAIN board
(A-1191-800-A, etc.) is replaced, exchange new EEP
ROM (IC1103) with that used before the replacement.

• A : B+ Line.

•Voltages and wavef orms are dc with respect to ground un­der no-signal (detuned) conditions.

•Voltages and waveforms are dc with respect to ground in
service mode.

•Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production
tolerances.
no mark : DVD STOP
* : Impossible to measure

•Voltages are taken with VOM (Input impedance 10 MΩ).

• Circled numbers refer to waveforms.

• Signal path.

F : AUDIO
J : CD PLAY
c : DVD PLAY
d : TUNER
L : VIDEO
E : Y
a : CHROMA
r : COMPONENT VIDEO
f : AUDIO IN
N : MIC

• Abbreviation
AUS : Australian model
E32 : 110-240V AC area in E model
MX : Mexican model
SP : Singapore model

4

W or less unless otherwise

For Printed Wiring Boards.
Note:

• X : parts extracted from the component side.

• a : Through hole.

•
(The other layers' patterns are not indicated.)

• Indication of transistor.

: Pattern from the side which enables seeing.

Caution:
Parts face side: Parts on the parts face side seen from
(SIDE A) the parts face are indicated.
Pattern face side: Parts on the pattern face side seen from
(SIDE B) the pattern face are indicated.

C

CEB

These are omitted

Q

B

E

These are omitted.

• Circuit Boards Location

MS-203 board

SW board

TUNER UNIT

DDCON board

I/O board

SPEAKER board

MAIN board

HEATSINK B board

HEATSINK A board

POWER board

FL board

JACK board

HCD-DZ3K

2525

HCD-DZ3K

6-1. BLOCK DIAGRAM – RF SECTION –

RF

A

VC

LIMIT

CD LD

B
C
D

F

E

C

B

D

AUTOMATIC POWER
CONTROL (FOR CD)

A

Q1102 (1/2)

A
B
D
C

DETECTOR

OPTICAL PICK-UP

BLOCK

(KHM-310CAA)

LASER

DIODE

(FOR CD)

6

2
3
4
5

19

18

8

9
10
11

29

176

23

DVDRFIP

DVDA
DVDB
DVDC
DVDD

TPI

TNI

NA
NB
MD
MC

V2O

LI M SW

LD01

OSP

252 253

OSN

IC1101 (1/3)

CD/DVD RF AMP,

FOCUS/TRACKING ERROR AMP

DVD SYSTEM PROCESSOR

DIGITAL SERVO PROCESSOR

V2REFO

RXD

TXD

28

106

107

• Signal Path

IC501 (1/4)

SYSTEM

CONTROLLER

CN1105

6
5
2
1

: CD PLAY

: DVD PLAY

RFMON
V2REFO
RXD
TXD

TO DIAG JIG

LASER

DIODE

(FOR DVD)

2AXIS
DEVICE
FOCUS/

TRACKING

COIL

PD

DVD LD

VR650

VR780

MSW

FCS+
FCS–

TRK+
TRK–

(SLED MOTOR)

(SPINDLE MOTOR)

Q1102 (2/2)

AUTOMATIC POWER

CONTROL (FOR DVD)

Q1101, Q1103

VOLUME CONTROL

+3.6V

+2.5V

MM

MM

SL–
SL+

SP+
SP–

20

MD12
MD11

21

LD02

22

MSW

50

FOCUS/TRACKING COIL DRIVER,
SPINDLE, SLED MOTOR DRIVER

IOP

42
41

36 48
37 1

35 3
34 4

32
31
30
29

27
28

47
46

IC1201

BUFFER

FOCUS COIL

DRIVE

TRACKING COIL

DRIVE

SLED MOTOR

DRIVE

SLED MOTOR

DRIVE

SPINDLE MOTOR

DRIVE

BUFFER

110

PRST

99

IFCK

98

IFSDO

101

IFSDI

100

XIFCS

177

OCSW

105

IFBSY

179

CKSW

15

43

10
13

16
17

40

45

19
20
22
21

25

22
24

VREFO

FOO

TRO

FMO

DMO

FMO
FOO

DMO
TRO

39

TROPENPWN

38

FMO

42

FOO

37

DND

41

TRO

V REFO

30

174

FWD

178

REV

40

IOPMON

47

SPFG

211

MUTE123

210

MUTE

170

TSDM

MIC

KRMOD

205
207

SYSRST

SCO

SCD
SID

38

MTK_RST

33

DVD_SCO

32

DVD_SOD

31

DVD_SID

37

DVD_XIFCS

27

CDM_OPEN_SW

34

DVD_XIFBUSY

35

MIC_DET

36

KARAOKE_MODE

OCSW1

OCSW/CKSW

LDM+

LDM-

S001

(CHUCK/TRAY DETECT)

(LOADING MOTOR)

MM

HCD-DZ3K

2626