HCD-CP2A is the Amplifier, CD player,
Tape Deck and Tuner section in
CMT-CP2WA.
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol ; are trademarks of Dolby Laboratories Licensing Corporation.
CD
Section
TAPE
Section
AEP Model
UK Model
E Model
Australian Model
Model Name Using Similar Mechanism NEW
CD Mechanism TypeCDM55D-K5BD41
Base Unit NameBU-K5BD41
Optical Pick-up NameKSM-213CKP/K1N
Model Name Using Similar Mechanism NEW
Tape Transport Mechanism TypeCMBL6Z112
SPECIFICATIONS
Amplifier section
European and Australian models:
DIN power output (rated): 30 + 30 W
Continuous RMS power output (reference):
Music power output (reference):
Other models:
The following measured at 230 V AC, 60 Hz
DIN power output (rated): 30 + 30 W
Continuous RMS power output (reference):
The following measured at 220 V AC, 60 Hz
DIN power output (rated): 28 + 28 W
Continuous RMS power output (reference):
Inputs
MD IN (phono jacks):Sensitivity 500 mV, impedance
VIDEO IN (phono jacks): Sensitivity 250 mV, impedance
Outputs
LINE OUT (phono jacks): Sensitivity 250 mV, impedance
OPTICAL DIGITAL OUT CD:
PHONES (stereo phone jack):
SPEAKER:Active speaker system, 6 ohms
(6 ohms at 1 kHz, DIN)
35 + 35 W
(6 ohms at 1 kHz, 10% THD)
130 W
(6 ohms at 1 kHz, DIN)
35 + 35 W
(6 ohms at 1 kHz, 10% THD)
(6 ohms at 1 kHz, DIN)
33 + 33 W
(6 ohms at 1 kHz, 10% THD)
47 kilohms
47 kilohms
1 kilohm
Optical
Accepts headphones with an
impedance of 8 ohms or more
9.ELECTRICAL PARTS LIST ............................... 43
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
2
SECTION 1
SERVICING NOTES
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
• MODEL IDENTIFICATION
– Rear Panel –
Power Voltage Indication
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION :
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL :
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE
FOR STRÅLING.
VORSICHT :
ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VARO!:
TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING :
OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL :
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT! :
GÁRVESZÉLY! KERÜLJE A BESUGÁRZÁST!
INVISIBLE LASER RADIATION WHEN OPEN AND
USYNLIG LASERSTRÅLING VED ÅBNING NÅR
UNSICHTBARE LASERSTRAHLUNG, WENN
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT -
OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD
USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
A BURKOLAT NYITÁSAKOR LÁTHATATLAN LÉZERSU-
ModelPower V oltage Indication
AEP, UK,
North European and AC: 230 V -50/60 Hz 70 W
Australian models
Saudi Arabia
AC: 110 – 120/220 – 240 V
-50/60 Hz 70 W
3
• LOCATION OF CONTROLS
– Front View –
123
qf
qg
bB x
mM
qh
qj
qk
w;ql
Xz
bB x
mM
+
–
Z
x
u
.>
M
m
SECTION 2
GENERAL
4
5
6
7
8
9
q;
qa
qs
qd
1 TAPE A deck
2 TAPE B deck
3 Liquid crystal display
4 TAPE B Y button
5 TAPE B x button
6 TAPE B M button
7 TAPE B m button
8 VOLUME knob
9 TREBLE knob
0 BASS knob
qa CD EJECT Z button
qs CD REPEAT button
qd CD PLAY MODE button
qf TAPE A x button
qg TAPE A Y button
qh TAPE A m button
qj TAPE A M button
qk Remote control sensor
ql PHONES jack
w; CD disc tray
ed
wa ws wd wfwg
b B x
mM
wa HI-SPEED DUBBING AtB button and indicator
ws DSG button and indicator
wd X button (TAPE A/B)
wf CD SYNC button and indicator
wg REC button
wh TUNING MODE button
Xz
b B x
mM
wh
wj
+
–
wk
wj TUNER BAND button
wk TUNING +/– buttons
wl CD u button
e; CD x button
ea > M button
Z
x
u
.>
M
m
wl
e;
ea
es . m button
ed I/1 button and indicator
ef VIDEO button and indicator
eg MD button and indicator
es
ekejehegef
eh TAPE button and indicator
ej CD button and indicator
ek TUNER button and indicator
4
This section is extracted from
6
Step 2: Setting the time
Before you can use the system’s timer functions,
set the internal clock.
The clock uses a 24-hour system on the European
model, and a 12-hour system on other models.
The 24-hour system is used here for illustration
purposes.
3,5
1
2,4
1
Press TIMER SET.
The hour indication flashes.
000
2
Press l/L repeatedly to set the
hour.
1300
3
Press ENTER.
The minute indication flashes.
1300
4
Press l/L repeatedly to set the
minute.
1310
5
Press ENTER.
The clock starts working.
To reset the system clock
You can reset the system clock when the system is
on.
1 Press TIMER SET.
2 Press l/L repeatedly until
“SET CLOCK” appears, then press ENTER.
3 Repeat step 2 to 5 in “Step 2: Setting the time”.
Tip
If you make a mistake, start over from step 1.
33
Additional Information
Parts identification for
the remote
You can also operate the system with the supplied
remote.
Buttons marked with
“*” are provided only on the
remote.
TUNER
Remote
Button(s)
Function
TUNER/BAND
Selects FM or AM.
CD
Remote
Button(s)
Function
CD H
sStops playback.
SPauses playback.
l/LSelects a track (AMS: Automatic
Music Sensor).
j/JLocates a desired point in a
track.
CD REPEATRepeats playback.
TAPE
Remote
Button(s)
For operating
the
Function
TAPE A (or B)
nN
Deck A or BStarts playback.
Each time you
press this button,
the tape reverses
direction.
sDeck A or BStops playback.
SDeck A or BPauses playback.
j/JDeck A or BFast-forwards or
rewinds.
z RECDeck BRecords to tapes.
Remote
Button(s)
Function
?/1Turns on or off the system.
VOL +/–Adjusts the volume.
FUNCTIONSelects the source.
TUNING MODE Selects “AUTO”, “PRESET” or
“MANUAL”.
MEMORY*Presets a station.
STEREO/MONO* Selects “STEREO” or “MONO”.
l/LSelects a preset number.
j/JScans for a station or selects a
preset station.
Starts playback.
PLAY MODESelects Shuffle, Program or
Normal Play.
DISPLAY*Changes the front panel display.
DIR MODE* Deck A or BSelects “
”,
“
” or “R”.
DOLBY NR* Deck A or BTurns on or off the
Dolby NR system.
TIMER
Remote
Button(s)
Function
SLEEP*Selects a sleep time.
TIMER SET*Sets the time, Daily Timer or
REC Timer.
TIMER SELECT* Checks the settings and turns on
or off the timer.
OTHERS
DSGGenerates a more dynamic
sound.
instruction manual.
5
SECTION 3
s
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
COVER (UPPER)
3 cover (upper)
1 two case screws
2 six screws
(BTP3 × 8)
1 two case screw
FRONT PANEL ASS’Y
1 wire (flat type)(14 core)
(CN401)
6 front panel ass’y
4 screw
(KTP3 × 6)
5 two bosses
1 wire (flat type)(17 core)(22 cm)
2 connector
(CN311)
2 two connectors
(CN805, 808)
1 wire (flat type)(21 core)
(CN803)
1 wire (flat type)(23 core)
(CN806)
1 wire (flat type)(FFC)(17 core)
(23 cm)(CN801)
3 two screws
(BTP3 × 8)
4 screw
(KTP3 × 6)
6
TAPE MECHANISM DECK SECTION
)
2 Push these buttons.
1 six screws
(BTP3 × 8
CD MECHANISM DECK (CDM55D-K5BD41)
3 tape mechanism deck section
2 connector
(CN304)
3 screw
(BTP3 × 8)
1 wire (flat type)(19 core)
(CN301)
4 CD mechanism deck
(CDM55D-K5BD41)
7
BASE UNIT (BU-K5BD41)
2 base unit
(BU-K5BD41)
1 floating screw
(PTPWHM2.6)
TRAY, LOADING BOARD
3 Pull the tray pushing B.
2 belt (CDM55)
B
A
1 Rotate the gear(B) in
the direction of arrow A.
5 LOADING board
4 two screws
(BTP2.6 × 6)
8
CAM (CDM55)
3 spacer (55)
4 pulley (LDG)
2 lever (SW)
1 torsion spring
6 gear (B)
5 gear (A)
7 roller
8 cam (CDM55)
9
SECTION 4
TEST MODE
[MC Cold Reset]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. While pressing the I/1 and x (T APE A) button, connect the
power cord.
2. The set is reset.
[Liquid Crystal Display All Lit Check Mode]
Procedure:
1. Set to standby state.
2. Press thr ee buttons of x (TAPE B), x (CD), and [VIDEO]
(function) simultaneously.
3. Liquid crystal display are all turned on.
4. To release from this mode, press the I/1 button to turn the
power OFF.
[ROM Version Display Mode]
Procedure:
1. Set to standby state.
2. Press three buttons of x (TAPE B), x (CD), and [DSG] si-
multaneously.
3. The ROM version is displayed.
[Tape Deck Aging Mode]
This mode can be used for operation check of tape deck section.
Procedure:
1. Set tapes in the tape deck-A and B.
2. Set to standby state.
3. Press three buttons of x (TAPE B), x (CD), and [TAPE]
(function) simultaneously.
4. The aging is executed in bellow sequence.
5. To release from the aging mode, press the I/1 button to turn
the power OFF.
Aging mode sequence:
Start
FWD play for 2 minutes *1
Fast forward for
20 seconds or till shut off
TAPE A
REV play for 3 minutes
[CD Aging Mode]
This mode can be used for operation check of CD section.
Procedure:
1. Load a CD disc.
2. Set to standby state.
3. Press three buttons of x (TAPE B), x (CD), and [TUNER]
(function) simultaneously.
4. T he aging is executed in bellow sequence.
5. To release from the aging mode, press the I/1 button to turn
the power OFF.
Aging mode sequence:
Start
Open the disc tray
Close the disc tray
Play the last track
TAPE B
Rewind for 10 seconds
FWD Play
1 minute
REC pause for 3 seconds
FWD REC
3 minutes
Fast forward for
20 seconds or till shut off
REV play for 1 minute
REC pause for 3 seconds
REV REC for 3 minutes
Shut off
Shut off
10
Rewind for 30 seconds
or till shut off
*1) When it shuts off within 2 minutes, it
REV plays rest of the time then goes
to the next step.
SECTION 5
MECHANICAL ADJUSTMENTS
SECTION 6
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab:
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a ma gnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to
the parts adjusted.
5. T he adjustments should be performed with the rated power
supply voltage unless otherwise noted.
• Torque Measurement
• Tape Tension Measurement
• Tor que Measurement
ModeTorque MeterMeter Reading
ForwardCQ-102C36 to 61 g•cm
Forward
Back Tension
ReverseCQ-102RC36 to 61 g•cm
Reverse
Back Tension
FF, REWCQ-201B61 to 143 g•cm
CQ-102C2 to 6 g•cm
CQ-102RC2 to 6 g•cm
3.53 ~ 5.98 mN•m
(0.50 – 0.84 oz•inch)
0.20 ~ 0.58 mN•m
(0.026 – 0.082 oz•inch)
3.53 ~ 5.98 mN•m
(0.50 – 0.84 oz•inch)
0.20 ~ 0.58 mN•m
(0.026 – 0.082 oz•inch)
5.99 ~ 14.02 mN•m
(0.85 – 1.98 oz•inch)
• T ape Tension Measurement
ModeTension MeterMeter Reading
ForwardCQ-403A
ReverseCQ-403R
more than 9.8 N
more than 100 g (3.52 oz)
more than 9.8 N
more than 100 g (3.52 oz)
0 dB=0.775 VTAPE DECK SECTION
1. Demagnetize the record/playback head with a head demagnetizer. (Do not bring the head demagnetizer close to the erase
head)
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to
the parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in
this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording
circuit adjustment)
6. The adjustments should be performed for both L-CH and Rch.
7. Switches and controls should be set as follows unless otherwise specified.
• Test T ape
TapeSignalUsed for
P-4-A10010 kHz, –10 dBAzimuth Adjustment
WS-48B3 kHz, 0 dBTape Speed Check
P-4-L300315 Hz, 0 dBLevel Adjustment
Record/ Playback Head Azimuth Adjustment
DECK A DECK B
Note: Perform this adjustments for both decks
Procedure:
test tape
P-4-A100
(10 kHz, –10 dB)
set
MAIN board
IC306
Pin r; (L-CH)
Pin 3 (R-CH)
MAIN board
IC306
Pin rl
level meter
+
–
11
(
)
(
)
1. Mode: Playback (FWD)
e
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Tape Speed Check
Procedure:
Mode: Playback (FWD)
test tape
WS-48B
(3 kHz, 0 dB)
DECK A DECK B
frequency counter
within
output
level
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback (FWD)
test tape
P-4-A100
(10 kHz, –10 dB)
L-CH
MAIN
board
IC401
set
R-CH
waveform of oscilloscope
in phase 45 °
pin r;
pin rl
L
R
pin
3
90 ° 135 ° 180 °
good
oscilloscope
V
wrong
H
4. Repeat steps 1 to 3 in playback (REV) mode.
5. After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location: Record/Playback Head (Deck A and B)
and MAIN board.
set
MAIN board
IC306(Pin r; : L-CH)
Pin 3 : R-CH
+
–
1. Insert the WS-48B into the deck A and the blank tape into the
deck B.
2. Press the [HI-SPEED DUBBING] button and X button.
Then at HIGH speed dubbing.
3. Check that frequency counter reads 6,000 ± 180 Hz.
4. Press the x (TAPE A or B) button to stop the HIGH speed
dubbing.
5. Press the [REC ], X and Y button.
z
Then at NORMAL speed dubbing.
6. Check that frequency counter reads 3,000 ± 90 Hz.
7. Press the
x (T APE A or B) button to stop the NORMAL speed
dubbing.
8. Frequency difference between deck A and deck B the beginning of the tape should be within ± 1.5%.
Checking Location: MAIN board
Sample Value of Wow and flutter: 0.3% or less W. RMS (JIS)
(WS-48B)
Playback level Adjustment
DECK A DECK B
Procedure:
Mode: Playback (FWD)
test tape
P-4-L300
(315 Hz, 0 dB)
set
MAIN board
IC306 (Pin r; : L-CH)
level meter
+
–
Pin 3 : R-CH
12
forward
Deck A is RV401 (L-CH) and RV421 (R-CH), Deck B is RV402
(L-CH) and RV422 (R-CH) on the TC board so that adjustment
within adjustment level as follows.
Adjustment Level:
revers
IC306 PB level: 301.5 to 338.3 mV (–8.2 to –7.2 dB) level
difference between the channels: within ± 0.5 dB
Adjustment Location: TC and MAIN boards
Record bias Current Adjustment
(
)
(
)
Procedure:
1. Mode: Record
Pin rd (L-CH) of IC306 on the MAIN board.
Pin th (R-CH) of IC306 on the MAIN board.
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
Pin rl (GND) of IC306 on the MAIN
board.
50 mV (–23.8 dB)
600 Ω
2. Mode: Playback
recorded
portion
set
DECK B
set
level meter
+
–
blank tape
CN-123
Adjustment and Checking Location:
– MAIN BOARD (Conductor Side) –
Record Level (R)
Record Level (L)
49
RV201
3
RV101
40
IC306
IC306 (Pin r; : L-CH)
Pin 3 : R-CH
Confirm playback the signal recorded in step 1 become adjustable
limits as follows.
If these levels do not adjustable limits, adjustment the RV403 (LCH) and RV423 (R-CH) on the TC board to repeat steps 1 and 2.
Adjustable limits: Playback output of 315 Hz to playback output
of 10 kHz: 0 ± 0.5 dB
Adjustment Location: TC and MAIN boards
Record Level Adjustment
DECK B
Procedure:
1. Mode: Record
Pin rd (L-CH) of IC306 on the MAIN board.
Pin
th (R-CH) of IC306 on the MAIN board.
AF OSC
315 Hz, 50 mV (–23.8 dB)
attenuator
Pin
rl (GND) of IC306 on the MAIN board.
600 Ω
set
blank tape
CS-123
2. Mode: Playback
– TC BOARD (Component Side) –
Playback Level
(Deck-A)
LLLRRR
RV401 RV421RV402 RV422
Playback Level
(Deck-B)
Record Bias
Current
RV403
RV423
recorded
portion
set
IC306 (Pin r; : L-CH)
level meter
+
–
Pin 3 : R-CH
Confirm playback the signal recorded in step 1 become adjustable
limits as follows.
If these levels do not adjustable limits, adjustment the RV101 (LCH) and R V201 (R-CH) on the MAIN board to repeat steps 1 and
2.
Adjustable limits:
IC306 PB level: 36.7 to 41.1 mV (–26.5 to –25.5 dB)
Adjustment Location: MAIN board
13
CD SECTION
V
Note:
1. CD Block is basically constructed to operate without
adjustment.
2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.
3. Use an oscilloscope with more than 10 MΩ impedance.
4. Clean the object lens by an applicator with neutral detergent
when the signal level is low than specified value with the
following checks.
5. Check the focus bias check when optical block is replaced.
Focus Bias Check
oscilloscope
(DC range)
BD board
– CD BOARD (Conductor Side) –
TP (RF)
TP (VC)
+
–
Procedure :
1. Connect oscilloscope to TP (RF) and TP (VC) on the CD board.
2. Press the I/1 button to turn the power on, and press the Z
(CD) button to open the CD disc tray.
3. Put disc (YEDS-18) in and press the u (CD) button to playback.
4. Confirm that oscilloscope waveform is as shown in the figure
below. (eye pattern)
A good eye pattern means that the diamond shape ( ) in the
s
center of the waveform can be clearly distinguished.