HCD-CP2 is the Amplifier, CD player,
Tape Deck and Tuner section in
CMT-CP2.
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol ; are trademarks of Dolby Laboratories Licensing Corporation.
CD
Section
Tape deck
Section
AEP Model
UK Model
E Model
Australian Model
Model Name Using Similar MechanismNEW
CD Mechanism TypeKSL-2130CCP/K1N
Optical Pick-up NameKSS-213C/K1N
Model Name Using Similar MechanismHCD-W550
Tape Transport Mechanism TypeTCM-220WR2E
7-16. Schematic Diagram – POWER AMP Section – ............. 35
7-17. Printed Wiring Board – CONTROL Board – ................. 36
7-18. Schematic Diagram – KEY CONTROL Section – ........ 37
7-19. Printed Wiring Board – POWER Board – ...................... 38
7-20. Schematic Diagram – POWER SUPPLY Section –....... 38
7-21. IC Pin Function Description ........................................... 44
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIA GRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANU AL OR IN SUPPLEMENTS PUBLISHED BY SONY.
9.ELECTRICAL PARTS LIST ............................... 54
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objecti ve lens.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
• MODEL IDENTIFICATION
– Rear Panel –
Power Voltage Indication
VOLTAGE SELECTOR
Switch
ModelPow er V oltage Indication
AEP, UK and
North European andAC: 230 V -50 Hz 70 W
Australian models
Saudi Arabia,AC: 110 – 120/
Singapore models220 – 240 V -50/60 Hz 70 W
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION :
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL :
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE
FOR STRÅLING.
VORSICHT :
ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VARO!:
TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING :
OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL :
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT! :
GÁRVESZÉLY! KERÜLJE A BESUGÁRZÁST!
INVISIBLE LASER RADIATION WHEN OPEN AND
USYNLIG LASERSTRÅLING VED ÅBNING NÅR
UNSICHTBARE LASERSTRAHLUNG, WENN
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT-
OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD
USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
A BURKOLAT NYITÁSAKOR LÁTHATATLAN LÉZERSU-
3
• LOCATION OF CONTROLS
– Front View –
3
wg
wf
– Rear View –
4
5
6
7
45217
6
wk
21
8
9
e;wlwh
0
ea
qa
SECTION 2
GENERAL
1 STANDBY ?/1 button and indicator
2 TAPE A m button
3 TAPE A Y button
qs
qd
qf
qg
qh
qj
qk
ql
w;
wa
ws
wd
eswj
eg
efed
4 TAPE A x button
5 TAPE A M button
6 HI-SPEED DUBBING button and indicator
7 CD button and indicator
8 TUNER button and indicator
9 DSG button and indicator
0 X button
qa CD SYNC button and indicator
qs REC z button
qd Liquid crystal display
qf TAPE B Y button
qg TAPE B x button
qh TAPE B M button
qj TAPE B m button
qk TUNER BAND button
ql TUNING +/– buttons
w; TUNING MODE button
wa EJECT Z button
ws CD u button
wd CD x button
wf Remote sensor
wg PHONES jack
wh VIDEO button and indicator
wj MD button and indicator
wk TAPE button and indicator
wl BASS switch
e; TREBLE switch
ea VOLUME knob
es CD . m button
ed PLAY MODE button
ef CD > M button
eg REPEAT button
1 AM ANTENNA terminals
2 FM ANTENNA jack or terminals
3 VOLTAGE SELECTOR switch
(Saudi Arabia, singapore models)
4 LINE OUT jacks
5 MD IN jacks
6 VIDEO IN jacks
7 DIGITAL OUT OPTICAL (CD) connector
8 SPEAKER terminals
8
4
3
This section is extracted from
instruction manual.
5
SECTION 3
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
COVER (UPPER)
3 cover (upper)
1 two case screws
FRONT PANEL ASSY
2 connector
(CN808)
2 six screws
(BTP3 × 8)
1 two case screws
2 connector
(CN805)
1 two flat cables
6 front panel assy
4 screw
(KTP3 × 6)
5 two bosses
3 two screws
(BTP3 × 8)
2 connector
(CN311)
(CN601, 1001)
(To page 8)
1 three flat cables
(CN801, 803, 806)
4 screws
(KTP3 × 6)
6
TAPE MECHANISM DECK (TCM-220WR2E)
)
4 Push these buttons.
1 five screws
(BTP3 × 8)
2 screws (DIA. 12
3 harness
AUDIO BOARD
4 four screws
5 AUDIO board
5 TCM-220WR2E
1 connector
(CN651)
2 two rivets
(BTP2.6 × 4)
3 Break the soldering of
two flexible flat cables.
7
CAPSTAN MOTOR
)
r
1 Break the soldering of
motor lead.
3 capstan motor
2 two screws
(BTP2.6 × 8
CD MECHANISM DECK (KSL-2130CCP/K1N)
3 two screws
(BTP3 × 8)
3 two screws
(BTP3 × 8)
4 CD mechanism deck
(KSL-2130CCP/K1N)
1 flat cable
(CN301)
2 connecto
(CN900)
8
CD BOLCK ASSY
)
1 two screws
2 washer (2130)
3 coil spring
(front)
2 washer (2130)
(P2.6 × 10)
4 CD block assy
3 coil spring (front)
1 two screws
(P2.6 × 10)
2 washer (2130)
3 coil spring (front
2 washer (2130)
3 coil spring (front)
TRAY (2130)
4 Pull the tray (2130).
8 Remove the tray (2130).
1 two screws
(PTPWH2.6 × 7)
2 chucking yoke (K)
6 damper (S)
7 lock lever
A
5 claw
7 lock lever
3 Rotate the control cam
in the direction of arrow A.
9
• SUB CHASSIS (2130) INSTALLATION
Note: Follow the assembly procedure in the numerical order given.
2 Install the drive gear with gear
position as shown in figure.
gear
front side
5 two screws
(PTPWH2.6 × 7)
3 screw
(PTPWH2.6 × 16)
4 sub chassis (2130)
1 Install the control cam
with gear position as shown
in figure.
gear
front side
10
SECTION 4
TEST MODE
[MC Cold Reset]
• The cold reset clears all data including preset data stored in the
RAM to initial conditions. Execute this mode when returning
the set to the customer.
Procedure:
1. While pressing the ?/1 button, connect the power cord.
2. The set is reset.
[CD Aging Mode]
This mode can be used for operation check of CD section.
Procedure:
1. Load a CD disc.
2. Set to standby state.
3. Press three b uttons of x (TAPE B), x (CD), and [TUNER]
simultaneously.
4. The aging is executed in bellow sequence.
5. To release from the aging mode, press the ?/1 button to turn
the power OFF.
Aging mode sequence:
Start
Open the disc tray
Aging mode sequence:
FWD Play
REC pause for 3 seconds
FWD REC
Fast forward
REV Play
REC pause for 3 seconds
Start
Shut off
1 minute
Shut off
3 minutes
Shut off
1 minute
Close the disc tray
Play the last track
[Tape Deck Aging Mode]
This mode can be used for operation check of tape deck section.
Procedure:
1. Set a tape in the tape deck-B.
2. Set to standby state.
3. Press three buttons of x (TAPE B), x (CD), and [TAPE]
simultaneously.
4. The aging is executed in bellow sequence.
5. To release from the aging mode, press the ?/1 button to turn
the power OFF.
REV REC
3 minutes
Rewind
Shut off
[Liquid Crystal Display All Lit Check Mode]
Procedure:
1. Set to standby state.
2. Press three buttons of
x (TAPE B), x (CD), and [VIDEO]
simultaneously.
3. Liquid crystal display are all turned on.
4. To release from this mode, press the ?/1 button to turn the
power OFF.
[ROM Version Display Mode]
Procedure:
1. Set to standby state.
2. Press three buttons of x (TAPE B), x (CD), and [DSG] simultaneously.
3. The ROM version is displayed.
11
[CD TEST MODE]
)
In the CD test mode, the set works as following sequence.
CD test mode sequence:
1. Enter the CD test mode
2. STOP mode
Press the u (CD)
button.
3. FOCUS mode
Press the u (CD)
button.
4. ALL SERVO
ON mode
Press the u (CD)
button.
5. LPC OFF
Press the u (CD)
button.
6. TRACKING
GAIN UP mode
Press the u (CD)
button.
mode
Press the x (CD)
button.
Press the x (CD)
button.
Press the x (CD)
button.
Press the x (CD)
button.
2. STOP Mode
1. Press the [EJECT ] button twice to disc tray open and close.
Z
(All servo ON)
2. Press the
> and . button to move the optical pick-up
to position of the track where signal is recorded.
3. FOCUS Mode
1. Press the u button to enter the FOCUS mode and display
as below . (Focus servo ON. CLV-S , tacking and sled servo OFF)
Display
F
* * * *
2. Connect an oscilloscope to TP (TE) and TP (VC) on the CD
board.
Connection:
oscilloscope
(DC range)
BD board
TP (TE)
TP (VC)
+
–
3. Conf irm the traverse level and center values of waveform satisfy specified value as follows.
Traverse waveform
Center of the waveform
Note: TRACKING GAIN UP mode is not used in servicing.
1. Entering the CD Test Mode
1. Press the ?/1 button to turn the power ON.
2. Press the [EJECT ] button to open the disc tray, and put a
Z
disc.
3. Press the
4. Press the
[EJECT ] button to close the disc tray.
?/1 button to turn the power OFF.
Z
5. While pressing the both x (TAPE B) and x (CD) buttons,
press the [CD] (function) button.
6. Enter the CD test mode, and display as below for a few seconds.
Display
AUTO
F
Note: Lights up “STEREO” indication:LPC ON
Does not light up “STEREO” indication :LPC OFF
*) LPC: Laser power control
* * * *
STEREO
7. Then display as below, and enter the STOP mode.
Display
STEREO
* * * *
0 V
Specified value:
traverse level A : more than 350 mVp-p
center values B : 0 ± 50 mV
A
B (DC
voltage
12
4. ALL SERVO ON Mode
V
1. Press the u button to enter the ALL SER VO ON mode and
display as below. (All servo ON)
Display
STEREO
P L
2. Connect an oscilloscope to TP (RF) and TP (VC) on the CD
board.
Connection:
BD board
* * * *
oscilloscope
(DC range)
Connecting Location:
– CD BOARD (Conductor Side) –
TP (GND)
TP (TE)
TP (VC)
IC701
IC703
TP (RF)
TP (RF)
TP (VC)
3. Confirm the RF level of waveform satisfy specified value as
follows.
RF signal waveform
Specified value:
RF level: 1 ± 0.3 Vp-p
5. LPC OFF Mode
1. Press the
as below. (LPC OFF)
x button to enter the LPC OFF mode and display
P L
* * * *
+
–
VOLT/DIV: 200 m
TIME/DIV: 500 ns
level:
1.2 ± 0.1 Vp-p
Display
2. Conf irm the RF le v el of w aveform is the same as the RF level
in “4. ALL SERVO ON mode”.
If the RF level is down from the RF level in “4. ALL SERVO
ON mode”, measure again after clean the object lens by an
applicator with lens cleaning liquid.
6. Releasing the CD Test Mode
1. Press the x (CD) button to stop rotate the disc.
2. Press the ?/1 button to release the CD test mode and turn the
power OFF.
13
SECTION 5
MECHANICAL ADJUSTMENTS
SECTION 6
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Clean the follo wing parts with a denatured-alcohol-moistened
swab:
2. Demagnetize the record/playback head with a head demagnetizer.
3. Do not use a magnetized screwdriver for the adjustments.
4. After the adjustments, apply suitable locking compound to
the parts adjusted.
5. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
• Torque Measurement
• Tape Tension Measurement
• T orque Measurement
ModeTorque MeterMeter Reading
ForwardCQ-102C
Forward
Back Tension(0.026 – 0.082 oz•inch)
ReverseCQ-102RC
Reverse
Back Tension(0.026 – 0.082 oz•inch)
FF, REWCQ-201B
CQ-102C
CQ-102RC
36 to 61 g•cm
(0.50 – 0.84 oz•inch)
2 to 6 g•cm
36 to 61 g•cm
(0.50 – 0.84 oz•inch)
2 to 6 g•cm
61 to 143 g•cm
(0.85 – 1.98 oz•inch)
0 dB=0.775 VTAPE DECK SECTION
1. Demagnetize the record/playback head with a head demagnetizer. (Do not bring the head demagnetizer close to the erase
head)
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to
the parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in
this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording
circuit adjustment)
6. The adjustments should be performed for both L-CH and Rch.
7. Switches and controls should be set as follows unless otherwise specified.
• Test T ape
TapeSignalUsed for
P-4-A10010 kHz, –10 dBAzimuth Adjustment
WS-48B3 kHz, 0 dBTape Speed Adjustment
P-4-L300315 Hz, 0 dBLevel Adjustment
Record/ Playback Head Azimuth Adjustment
DECK A DECK B
• Tape T ension Measurement
ModeTension MeterMeter Reading
ForwardCQ-403Amore than 100 g (3.52 oz)
ReverseCQ-403Rmore than 100 g (3.52 oz)
Note: Perform this adjustments for both decks
Procedure:
test tape
P-4-A100
(10 kHz, –10 dB)
MAIN board
IC401
Pin 8 (L-CH)
Pin eg (R-CH)
set
MAIN board
IC401
Pin rs
level meter
+
–
14
+
–
set
test tape
WS-48B
(3 kHz, 0 dB)
MAIN board
IC401(Pin 8 : L-CH)
(Pin eg : R-CH)
frequency counter
(
)
1. Mode: Playback (FWD)
e
2. T urn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
within
output
level
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback (FWD)
test tape
P-4-A100
(10 kHz, –10 dB)
L-CH
MAIN
board
IC401
set
R-CH
waveform of oscilloscope
pin 8
L
R
pin
pin rs
eg
oscilloscope
H
V
Tape Speed Adjustment DECK A
Procedure:
Turn the power switch on.
Mode: Playback (FWD)
1. Insert the WS-48B into the deck A and the blank tape into the
deck B.
2. Press the [HI-SPEED DUBBING] button and X button.
Then at HIGH speed dubbing.
3. Adjust RV652 on the A UDIO board do that frequency counter
reads 6,000 ± 180 Hz.
4. Press the x (TAPE A or B) button to stop the HIGH speed
dubbing.
5. Press the [REC ], X and Y button.
z
Then at NORMAL speed dubbing.
6. Adjust RV651 on the A UDIO board so that frequency counter
reads 3,000 ± 90 Hz.
7. Press the
x (TAPE A or B) b utton to stop the NORMAL speed
dubbing.
8. Frequency diff erence between deck A and deck B the beginning of the tape should be within ± 1.5%.
Adjustment Location: AUDIO and MAIN boards
in phase 45 °
90 ° 135 ° 180 °
good
wrong
4. Repeat steps 1 to 3 in playback (REV) mode.
5. After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location: Record/Playback Head (Deck A and B)
and MAIN board.
revers
Sample Value of Wow and flutter: 0.3% or less W. RMS (JIS)
(WS-48B)
Playback level Adjustment
DECK A DECK B
Procedure:
Mode: Playback (FWD)
test tape
P-4-L300
(315 Hz, 0 dB)
set
MAIN board
IC401 (Pin 8 : L-CH)
level meter
+
–
Pin eg : R-CH
Deck A is RV311 (L-CH) and RV411 (R-CH), Deck B is RV301
(L-CH) and RV401 (R-CH) so that adjustment within adjustment
level as follows.
Adjustment Level:
IC401 PB level: 301.5 to 338.3 mV (–8.2 to –7.2 dB) level
difference between the channels: within ± 0.5 dB
Adjustment Location: AUDIO and MAIN boards
forward
15
Record bias Current Adjustment
(
)
r
(
)
r
Procedure:
1. Mode: Record
Pin 6 (L-CH) of IC401 on the MAIN board.
Pin ej (R-CH) of IC401 on the MAIN board.
1) 315 Hz
2) 10 kHz
AF OSC
attenuator
50 mV (–23.8 dB)
600 Ω
DECK B
set
Adjustment Location:
– MAIN BOARD (Component Side) –
blank tape
CN-123
Pin rs (GND) of IC401 on the MAIN
board.
2. Mode: Playback
recorded
portion
set
IC401 (Pin 8 : L-CH)
level mete
+
–
Pin eg : R-CH
Confirm playback the signal recorded in step 1 become adjustable
limits as follows.
If these levels do not adjustable limits, adjustment the RV341 (LCH) and RV441 (R-CH) on the AUDIO board to repeat steps 1
and 2.
Adjustable limits: Playback output of 315 Hz to playback output
of 10 kHz: 0 ± 0.5 dB
Adjustment Location: AUDIO and MAIN boards
Record Level Adjustment
DECK B
Procedure:
1. Mode: Record
Pin 6 (L-CH) of IC401 on the MAIN board.
Pin
ej (R-CH) of IC401 on the MAIN board.
AF OSC
315 Hz, 50 mV (–23.8 dB)
600 Ω
attenuator
blank tape
CS-123
set
RV351
RECORD
LEVEL
IC401
RV301
– AUDIO BOARD (Conductor Side) –
TAPE SPEED
(NORMAL) (HIGH)
RV651
PB
LEVEL
RV311 L
RV411 R
– DECK A –– DECK B –
RV652
RV301
L
R
RV401
RECORD
BIAS CURRENT
RL
RV341
RV441
PB LEVEL
* As the adjustment parts is mounted on the component side, ad-
just it through a hole in the AUDIO board form conductor side.
(Except RV431, 441)
Pin
rs (GND) of IC401 on the MAIN board.
2. Mode: Playback
recorded
portion
set
IC401 (Pin 8 : L-CH)
level mete
+
–
Pin eg : R-CH
Confirm playback the signal recorded in step 1 become adjustable
limits as follows.
If these levels do not adjustable limits, adjustment the RV301 (LCH) and R V351 (R-CH) on the MAIN board to repeat steps 1 and
2.
Adjustable limits:
IC401 PB level: 36.7 to 41.1 mV (–26.5 to –25.5 dB)
Adjustment Location: MAIN board
16
CD SECTION
V
Note:
1. CD Block is basically constructed to operate without
adjustment. Therefore, check each item in order given.