CD block, tape dec k block and
tuner pack are supplied with
the assembled block.
HCD-CP1 is the Amplifier, CD pla yer,
Tape Deck and Tuner section in
CMT-CP1.
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol a are trademarks of Dolby Laboratories Licensing Corporation.
CD
Section
Tape deck
Section
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Model Name Using Similar MechanismNEW
CD Mechanism TypeKSL-2130CCP/K1N
Optical Pick-up NameKSS-213C/K1N
Model Name Using Similar MechanismHCD-ED1
Tape Transport Mechanism TypeCMAL1Z023A
SPECIFICATIONS
– Continued on next page –
9-928-809-12Sony Corporation
2001B0500-1Audio Entertainment Group
C 2001.2General Engineering Dept.
8.ELECTRICAL PARTS LIST ............................... 49
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
This appliance is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT MARKING is located on
the rear exterior.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
The following caution label is located inside the unit.
CAUTION : INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL : USYNLIG LASERSTRÅLING VED ÅBNING NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE
FOR STRÅLING.
VORSICHT : UNSICHTBARE LASERSTRAHLUNG, WENN
ABDECKUNG GEÖFFNET UND SICHEREITSVERRIEGELUNG
ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.
VARO
!
TIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
VARNING : OSYNLING LASERSTRÅLING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN.
ADVERSEL : USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES OG
SIKKERHEDSLÅS BRYTES. UNNGÅ EKSPONERING FOR STRÅLEN.
VIGYAZAT!: A BURKOLAT NYITÁSAKOR LÁTHATATLAN LÉZERSU-
GÁRVESZÉLY
: AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALT-
!
KERÜLJE A BESUGÁRZÁST!
– 3 –
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED
LINE WITH MARK ! ON THE SCHEMATIC DIA GRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MODEL IDENTIFICATION
– Back Panel –
Power Voltage Indication
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE !
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester , such as the Simpson 229 or RCA
WT -540A. Follo w the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate lowvoltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V A C range are suitable. (See Fig. A)
VOLTAGE SELECTOR
Switch
Model
Pow er V oltage
Incdication
US, Canadian modelsAC: 120 V 60 Hz 55 W
AEP, UK modelsAC: 230 V ⁄50 Hz 55 W
Malaysia, Singapore,
Hong Kong and
Thai models
AC: 110 – 120/
220 – 240 V ⁄50/60 Hz 55 W
To Exposed Metal
Parts on Set
1.5 k
0.15 µF
Fig. A. Using an AC voltmeter to check AC leakage.
Ω
Earth Ground
AC
voltmeter
(0.75 V)
– 4 –
LOCATION OF CONTROLS
• Front View
1 2 3 4 5 6
!ª
@º
@¡
@™
@£
@¢
@∞
@§@¶@• @ª#¡
#º
SECTION 2
GENERAL
1TAPE deck
2Liquid crystal display
3TAPE P button
7
8
9
!º
!¡
!™
!£
!¢
!∞
!§
!¶
!•
4TAPE 0 button
5TAPE œ button
6TAPE 6 button
7TAPE p button
8TAPE ) button
9TAPE REC r button
0CD SYNC button and indicator
!¡BAND button
!™TUNING + button
!£TUNING – button
!¢TUNING MODE button
!∞CD EJECT 6 button
!§CD p button
!¶CD + ) button
!•CD REPEAT button
!ªDSG button and indicator
@ºSTANDBY 1/u button and indicator
@¡MD/VIDEO button and indicator
@™TAPE button and indicator
@£CD button and indicator
@¢TUNER button and indicator
@∞Remote sensor
@§PHONES jack
@¶CD disc tray
@•VOLUME knob
@ªCD ^ button
#ºCD = 0 button
#¡CD PLAY MODE button
• Rear View
4
5
6
7
8
21
3
1AM ANTENNA terminals
2FM ANTENNA jack or terminals
3VOLTAGE SELECTOR switch
(Malaysia, singapore and Hong Kong)
4LINE OUT jacks
5MD IN jacks
6VIDEO IN jacks
7CD DIGITAL OUT OPTICAL connector
8SPEAKER terminals
– 5 –
This section is extracted from
instruction manual.
– 6 –
SECTION 3
)
DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.
COVER (UPPER)
3
cover (upper)
1
two screws
(case3 TP2)
2
four screws
(BTP3
1
×
8)
two screws
(case3 TP2
TAPE MECHANISM DECK
5
two screws
2
connector
4
tape
mechanism deck
1
flat wire (12 core)
3
two screws
(BTP3 × 8)
3
two screws
(BTP3 × 8)
9
claw
8
F/R belt
6
motor
7
main belt
– 7 –
0
pinch roller
FRONT PANEL SECTION
)
3 screw
(KTP3 × 6)
5 two claws
2 flat wire
(12 core)
1 connector
(CN809)
1 connector
2 two flat wires
(CN802, 804)
1 connector
(CN303)
6 connector (CN603
7 front panel section
4 two screws
(BTP3 × 8)
• FRONT PANEL SECTION INSTALLATION
Note: Follow the assembly procedure in the numerical order given.
5 flat wire (12 core)
3 screw
(KTP3 × 6)
3 screw
(KTP3 × 6)
5 two flat wires
(CN802, 804)
6 connector
6 two connectors
(CN303, 809)
1 two claws
4 two screws
(BTP3 × 8)
– 8 –
3 screw
(KTP3 × 6)
2 connector
(CNP806)
Note: As CNP806 pin is bent easily,
treat is carefully.
CD MECHANISM DECK
3
two screws
(BTP3
×
8)
2
flat wire (19 core)
(CN805)
3
two screws
×
8)
(BTP3
1
connector
BU ASS’Y
Note: As 3 coil springs are missed easily, treat them carefully.
3
coil spring
(rear)
1
screw
(P2.6
×
10)
2
washer
3
coil spring
(front)
1
screw
×
10)
(P2.6
2
washer
1
two screws
(P2.6
3
4
CD mechanism deck
×
10)
2
washer
3
coil spring
(rear)
4
BU ass’y
2
washer
coil spring
(front)
– 9 –
TRAY
4
Pull the tray.
8
Remove the tray.
7
lock lever
1
two screws
(PTPWH2.6
×
7)
2
chucking yoke (K)
6
damper (S)
A
5
claw
• SUB CHASSIS INSTALLATION
Note: Follow the assembly procedure in the numerical order given.
2
Install the drive gear with gear
position as shown in figure.
gear
3
screw
(PTPWH2.6 × 16)
front side
3
Rotate the control cam
in the direction of arrow
7
lock lever
A
.
5
two screws
(PTPWH2.6 × 7)
4
sub chassis
– 10 –
1
Install the control cam
with gear position as shown
in figure.
gear
front side
SECTION 4
SERVICE MODE
[Liquid Crystal Display All Lit Check Mode]
Procedure:
1. Set to standby state.
2. Press three buttons of p (TAPE), p (CD), and [MD/VIDEO]
simultaneously.
3. Liquid crystal display are all turned on.
4. To e xit from this mode, press the 1/u button to turn the power
OFF .
[Tape Deck Aging Mode]
This mode can be used for operation check of tape deck section.
Procedure:
1. Set a tape in the tape deck.
2. Set to standby state.
3. Press three buttons of p (TAPE), p (CD), and [TAPE] simultaneously.
4. The aging is executed in bellow sequence.
5. T o exit from the aging mode, press the 1/u button to turn the
power OFF.
Aging mode sequence:
Start
[CD Aging Mode]
This mode can be used for operation check of CD section.
Procedure:
1. Load a CD disc.
2. Set to standby state.
3. Press three buttons of p (TAPE), p (CD), and [TUNER]
simultaneously.
4. The aging is executed in bellow sequence.
5. To e xit from the aging mode, press the 1/u button to turn the
power OFF.
Aging mode sequence:
Start
Open the disc tray
Close the disc tray
Play the last track
FWD Play
1 minute
REC pause for 3 seconds
FWD REC
3 minutes
Fast forward
REV Play
1 minute
REC pause for 3 seconds
REV REC
3 minutes
Shut off
Shut off
Shut off
Shut off
Rewind
– 11 –
SECTION 5
r
ELECTRICAL CONFIRMATIONS AND ADJUSTMENTS
DECK SECTION
Note: Confirm each contents of this section first of all. If the results are
not satisfied, do the adjustment.
0 dB=0.775 V
1. Demagnetize the record/playback head with a head demagnetizer.
2. Do not use a magnetized screwdriver for the adjustments.
3. After the adjustments, apply suitable locking compound to the
parts adjust.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
5. The adjustments should be performed in the order given in
this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording
circuit adjustment.)
6. The adjustments should be performed for both L-CH and RCH.
7. Switches and controls should be set as follows unless otherwise specified.
• Test Tape
TapeSignalUsed for
P-4-A10010 kHz, –10 dBAzimuth Adjustment
WS-48B3 kHz, 0 dBTape Speed Adjustment
P-4-L300315 Hz, 0 dBLevel Adjustment
Record/Playback Head Azimuth Adjustment
Procedure:
1. Mode: Playback
test tape
P-4-A100
(10 kHz, –10 dB)
MAIN board
LINE OUT jack (PJ301)
L-CH, R-CH
level mete
2. Turn the adjustment screw and check output peaks. If the peaks
do not match for L-CH and R-CH, turn the adjustment screw
so that outputs match within 1dB of peak.
Output
level
within
1dB
L-CH
peak
R-CH
peak
within
1dB
Screw
position
L-CH
peak
Screw
position
R-CH
peak
3. Mode: Playback
MAIN board
test tape
P-4-A100
(10 kHz, –10 dB)
L-CH
MAIN
board
CN301
set
R-CH
in phase 45°90°135°180
LINE OUT jack (PJ301)
L-CH
R-CH
waveform of oscilloscope
good
oscilloscope
wrong
H
V
°
set
+
–
4. Repeat step 1 to 3 in playback (REV) mode.
5. After the adjustments, apply suitable locking compound to the
pats adjusted.
Adjustment Location:
reverse
forward
– 12 –
Playback level Confirmation and Adjustment
set
MAIN board
MD IN jack (PJ301)
L-CH, R-CH
315 Hz, 50 mV (–23.8 dB)
blank tape
CS-123
600
Ω
attenuator
AF OSC
+
–
set
recorded
portion
MAIN board
LINE OUT jack (PJ301)
L-CH, R-CH
level meter
PJ301
Playback Level
REC Bias
REC Level
RV252 (R)
IC352
LINE OUT (L/R)
MD IN (L/R)
VIDEO IN (L/R)
RV152 (L)
RV251 (R)
RV151 (L)
RV253 (R)
RV153 (L)
Procedure:
Mode: Playback
test tape
WS-48B
(3 kHz, 0 dB)
frequency counter
REC Level Confirmation and Adjustment
Procedure:
1. Mode: Record
set
MAIN board
LINE OUT jack (PJ301)
L-CH, R-CH
+
–
Confirm playback level is within specification values as follows.
If these levels are out of specification values, adjust the RV151
(L-CH) and RV251 (R-CH) on the MAIN board so that the level
meter reading become within specification values.
Specification values:
PJ301 PB level: 301.5 to 338.3 mV (–8.2 to –7.2 dB) lev el diff erence between the channels: within ±0.5 dB
Adjustment Location: MAIN board
REC Bias Confirmation and Adjustment
Procedure:
1. Mode: Record
MAIN board
MD IN jack (PJ301)
L-CH, R-CH
50 mV (–23.8 dB)
600
Ω
set
blank tape
CN-123
AF OSC
1) 315 Hz
2) 10 kHz
attenuator
2. Mode: Playback
3. Confirm playback the signal recorded in step 1 become specification values as follows.
If these values are out of specification v alues, adjust the R V252
(R-CH) and R V152 (L-CH) on the MAIN board to repeat steps
1 and 2.
Specification values:
PJ301 PB level: 47.2 to 53.0 mV (– 24.3 to – 23.3 dB)
Adjustment Location: MAIN board
– MAIN BOARD (Conductor Side) –
2. Mode: Playback
3. Confirm playback the signal recorded in step 1 become specification values as follows.
If these values are out of specification v alues, adjust the R V153
(L-CH) and R V253 (R-CH) on the MAIN board to repeat steps
1and 2.
Specification values: Playback output of 315 Hz to playback out-
Adjustment Location: MAIN board
recorded
portion
level meter
set
MAIN board
LINE OUT jack (PJ301)
L-CH, R-CH
put of 10 kHz: ± 0.5 dB
+
–
– 13 –
6-1.BLOCK DIAGRAM – TAPE Section –
HCD-CP1
SECTION 6
DIAGRAMS
L-CH
(RECORD/PLAYBACK)
R-CH
(ERASE)
RV253
RECORD
BIAS (R)
R-CH
R-CH
RECORD
BIAS (L)
BIAS OSC
T351
RV153
79
8
PLAYBACK
R-CH
REC BIAS
Q359, 360
BIAS OSC
Q357, 358
EQ AMP
IC351
REC/PB SWITCHING
IC350
SWITCH
RV151
PLAYBACK
LEVEL (L)
4
T150
BIAS
TRAP
+8V
Q351
(CrO
41
39
2 DET)
DECK A/B
SELECT
N/C/M
15
BIAS SWITCH
CIRCUIT
N
C
M
25 24 23
37
REC/PB
RV152
RECORD
LEVEL (L)
DOLBY NR
AMP
CIRCUIT
33, 34
DECK PROCESS,
DOLBY NR AMP
IC352
R/MUTE
NR-ON
32
(CAPSTAN/REEL)
(TRIGGER PLUNGER)
BIAS
L/M
R/P
REC-L
35
16
17
18
20
19
M
Q352
Q353
Q354
Q356
Q355
CAPSTAN/REEL
MOTOR DRIVE
Q657, 659
TRIGGER
PLUNGER DRIVE
Q656, 658
D817
REC-BIAS
86
REC-MUTE
87
DOLBY
88
L-MUTE
96
REC/PB
95
SYSTEM CONTROLLER
MOT-CON
4
SOL-CON
5
PB-L
REC/PB
IC801 (1/3)
A
B
C
(Page 18)
(Page 17)
(Page 19)
05
• SIGNAL PATH
: TAPE PLAY
: TAPE RECORD
(HEAD POSITION DET)
(HALF DET (SIDE-A))
(HALF DET (SIDE-B))
(CASSETTE IN DET)
TAPE END DETECT
SENSOR
1
6
32
TAPE-END
T-MODE
TC-SW
– 15 –– 16 –
HCD-CP1
6-2.BLOCK DIAGRAM – MAIN Section –
(Page 16)
MD IN
VIDEO IN
(Page 20)
(AEP, UK, E)
FM 75Ω
(US, Canadian)
FM
75Ω
AM
B
D
PJ301 (1/2)
L
R
L
R
ANTENNA
PB-L
CD ON
R-CH
R-CH
05
D302
TUNER PACK
FM ANT
ANT GND
ANT GND
AM ANT
CD BLOCK
CD-L-OUT
CD-R-OUT
D-OUT
CD-DATA
CD-CLK
CD-LATCH
CD-SENSE1
CD-SENSE2
CD-SQSO
CD-SQCK
CD-SCOR
CD-XRSTCD-XRST
CD-MUTE
L-CH
2
R-CH
3
DI
10
CK
9
11
CE
DO
8
FM-DET
TUNED
DET AMP
4
Q810
5
MUTING
Q102, 103
R-CH
R-CH
TRANSCEIVER
Q803
Q805
Q813
Q809
R-CH
Q808
Q806
Q812
MUTING
Q106
OPTICAL
IC308
MUX
4
R-CH
CD DIGITAL OUT
RDS DECODER
IC804
XIXO
1314
+
OPTICAL
Q803, 805, 809, 813
CD ON SWITCH
CD +5V
Q806, 808, 812
TUNER ON SWITCH
RDATA
2
16
RCLK
X803
4.332MHz
INPUT SELECT SWITCH,
TONE CONTROL,
ELECTRICAL VOLUME
LIN2
12
LIN1
11
LIN4
14
LIN3
13
RDS ON SWITCH
Q816
IC301
MOL
15
INPUT SELECT SWITCH
SDA
SCL
1 30
INL
16
SCK
28
CD-DATA/TU-DATA/
10
SDA
CD-CLK
8
CD-LATCH/TU-CE
19
CD-SENSE1
16
18
CD-SENSE2/TU-COUNT
CD-SQSO/RDS-DATA
12
CD-SQCK
11
CD-SCOR
100
17
CD-MUTE
14
SYSTEM CONTROLLER
29
TU-CLK
(AEP, UK)
RDS-CLK
2
9
TUNED
VOLUME
CONTROL
CIRCUIT
IC801 (2/3)
TONE
CONTROL
CIRCUIT
VIDEO-ON
LINE OUT-MUTE
AMP-STBY
AMP-MUTE
HP-CHK
TEX
XTAL1
EXTAL1
TRAY-SW
LOUT
ATT
24
97
23
22
31
92
TX
93
40
39
13
15610
33
6
5
ROUT
MUTING
CONTROL SWITCH
Q317, 318
MUTING
CONTROL SWITCH
Q303, 304
STANDBY ON/OFF
CONTROL SWITCH
Q305, 306
MUTING
CONTROL SWITCH
Q308, 320
X802
32.768kHz
X801
4.19MHz
DISC TRAY OPEN/CLOSE
MOTOR DRIVE
IC309
IN1TRAY-OPEN
52
IN2TRAY-CLOSE
LINE AMP
IC307
R-CH
D304
OUT1
OUT2
(DISC TRAY CLOSE DET)
(DISC TRAY OPEN DET)
M
M901
DISC TRAY
OPEN/CLOSE
S901
S902
MUTING
Q101
R-CH
HEADPHONE
AMP
IC303
MUTING
Q132
R-CH
LED DRIVE
Q853
D853
MD/VIDEO
3
POWER AMP
IC101
IN+
STBY
910
OUT
14
MUTE
R-CH
R-CH
• SIGNAL PATH
REC-L
L
R-CH
R-CH
USE 4⁄16Ω
SJ301
SPEAKER
IMPEDANCE
R
+
L
–
–
R-CH
: TUNER
: CD PLAY (ANALOG OUT)
: CD PLAY (OPTICAL OUT)
: TAPE PLAY
: TAPE RECORD