Sony HBD-TZ630, HBD-TZ510, HBD-TZ230, HBD-TZ210, HBD-TZ710 User Manual

HBD-TZ210/TZ230/TZ510/

TZ630/TZ710

SERVICE MANUAL

Ver. 1.1 2010.05

Photo: HBD-TZ210

• HBD-TZ210/TZ230/TZ510/TZ630/TZ710 are the amplifi er,
DVD/CD and tuner section in DAV-TZ210/TZ230/TZ510/
TZ630/TZ710.

This system incorporates with Dolby* Digital and Dolby Pro Logic
(II) adaptive matrix surround decoder and the DTS** Digital Surround
System.
* Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, and the double-D symbol are trademarks of

Dolby Laboratories.
** Manufactured under license under U.S. Patent #’s:
5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other

U.S. and worldwide patents issued & pending. DTS and DTS

Digital Surround are registered trademarks and the DTS logos and

Symbol are trademarks of DTS, Inc. © 1996-2008 DTS, Inc. All

Rights Reserved.

Amplifi er Section
(DAV-TZ210/DAV-TZ510/DAV-TZ710)

POWER OUTPUT (rated):
Front L + Front R 65 W + 65 W (at 3 ohms, 1
kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
100 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 100 watts (at 3
ohms, 80 Hz)
Inputs (Analog)
Canadian model: TV/CABLE (AUDIO IN)
Sensitivity: 450/250 mV
Other models: TV (AUDIO IN)
Sensitivity: 450/250 mV

Amplifi er Section
(DAV-TZ230/DAV-TZ630)

POWER OUTPUT (rated):
Front L + Front R 65 W + 65 W (at 3 ohms, 1
kHz, 1% THD)
POWER OUTPUT (reference):
Front L/Front R/Center/
Surround L/Surround R:
100 watts (per channel at 3
ohms, 1 kHz)
Subwoofer: 100 watts (at 3
ohms, 80 Hz)
Inputs (Analog)
TV (AUDIO IN) Sensitivity: 450/250 mV

Super Audio CD/DVD System
(DAV-TZ210/DAV-TZ510/DAV-TZ710)

Laser Diode Properties Emission Duration:
Continuous
Laser Output: Less than

44.6 PW
* This output is the value measurement at a distance

of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.

Signal format system
Mexican and Latin American models:
NTSC
Other models: NTSC/PAL

Super Audio CD/DVD System
(DAV-TZ230/DAV-TZ630)

Laser Diode Properties Emission Duration:
Continuous
Laser Output: Less than

44.6 PW
* This output is the value measurement at a distance

of 200 mm from the objective lens surface on the
Optical Pick-up Block with 7 mm aperture.

Signal format system PAL/NTSC

USB Section

(USB) port:

Maximum current: 500 mA

Model Name Using Similar Mechanism
Mechanism Type CDM85MB-DVBU102

Optical Pick-up Name KHM-313CAA

SPECIFICATIONS

Canadian Model

HBD-TZ210/TZ510

AEP Model

HBD-TZ230/TZ630

UK Model

HBD-TZ230

E Model

HBD-TZ210/TZ510/TZ710

Australian Model

HBD-TZ210

Chinese Model

HBD-TZ710

Russian Model

HBD-TZ210/TZ710

HBD-DZ170/DZ171/DZ175/
DZ310/DZ510/DZ610/DZ810

Tuner Section

System PLL quartz-locked digital
synthesizer
Tuning range
Canadian model: 87.5 MHz - 108.0 MHz
(100 kHz step)
Other models: 87.5 MHz - 108.0 MHz (50
kHz step)
Antenna (aerial) FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency 10.7 MHz

Video Section
(DAV-TZ210/DAV-TZ510/DAV-TZ710)

Outputs VIDEO: 1 Vp-p 75 ohms
HDMI OUT: Type A (19
pin)

Video Section
(DAV-TZ230/DAV-TZ630)

Outputs VIDEO: 1 Vp-p 75 ohms
R/G/B: 0.7 Vp-p 75 ohms
HDMI OUT: Type A (19
pin)

– Continued on next page –

DVD RECEIVER

9-889-755-02

2010E04-1

2010.05

©

Sony Corporation

Audio&Video Business Group
Published by Sony Techno Create Corporation

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

Ver. 1.1

General
(DAV -TZ210/DAV -TZ510/DAV-TZ710)

Power requirements
North American and Mexican models:
120 V AC, 60 Hz
Taiwan models: 120 V AC, 50/60 Hz
Argentine models: 220 V - 240 V AC, 50/60 Hz
Latin American models: 110 V - 240 V AC, 50/60 Hz
Saudi Arabian models: 127 V - 240 V AC, 50/60 Hz
Other models: 220 V - 240 V AC, 50/60 Hz
Power consumption On: 105 W
Standby: 0.2 W*

* Valid when the system is in the following status:
– “DEMO” is set to “OFF.”
– [CONTROL FOR HDMI] is set to [OFF].

Dimensions (approx.) 430 mm u 67 mm u 335 mm
(17 in
incl. projecting parts
Mass (approx.) 3.6 kg (7 lb 15 oz)

General
(DAV -TZ230/DAV-TZ630)

Power requirements 220 V - 240 V AC, 50/60 Hz
Power consumption On: 105 W
Standby: 0.2 W*

* Valid when the system is in the following status:
– “DEMO” is set to “OFF.”
– [CONTROL FOR HDMI] is set to [OFF].

Dimensions (approx.) 430 mm u 67 mm u 335 mm (w/h/d)
incl. projecting parts
Mass (approx.) 3.6 kg

u

2

3/4

in u 13

1/4

in) (w/h/d)

Supported fi le format
MP3 (MPEG 1 Audio Layer-3)

File Extension: mp3
Bitrate: 32 kbps - 320 kbps
Sampling frequencies: 32/44.1/48 kHz

WMA (USB device only)

File Extension: wma
Bitrate: 48 kbps - 192 kbps
Sampling frequencies: 44.1 kHz

AAC (USB device only)

File Extension: m4a
Bitrate: 48 kbps - 320 kbps
Sampling frequencies: 44.1 kHz

DivX (except for Canadian, UK models)

File Extension: avi/divx
Video codec: DivX video
Bitrate: 10.08 Mbps (MAX)
Frame rate: 30 fps
Resolution: 720
Audio codec: MP3

MPEG4

File format: MP4 File Format
File Extension: mp4/m4v
Video codec: MPEG4 Simple Pro
(AVC is not compatible.)
Bitrate: 4 Mbps
Frame rate: 30 fps
Resolution: 720
Audio codec: AAC-LC (HE-AAC is not compatible.)
DRM: Not compatible

fi

Design and speci

cations are subject to change without notice.

u

u

576

576

fi

le

SAFETY-RELATED COMPONENT WARNING!

0

COMPONENTS IDENTIFIED BY MARK
WITH MARK

0

ON THE SCHEMATIC DIAGRAMS AND IN

OR DOTTED LINE

THE PARTS LIST ARE CRITICAL T O SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT A YANT RAPPORT

À LA SÉCURITÉ!

0

LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE

SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC­TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON­NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.

2

SPECIAL COMPONENT NOTICE

The components identifi ed by mark 9 contain confi dential infor­mation.
Strictly follow the instructions whenever the components are re­paired and/or replaced.

NOTICE POUR COMPOSANTS SPÉCIAUX

Les composants identifi és par la marque 9 contiennent des infor­mations con

fi

dentielles.
Suivre scrupuleusement les instructions chaque fois qu’un compo­sant est remplacé et / ou réparé.

Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.

This appliance is classifi ed as
a CLASS 1 LASER product.
This marking is located on the
rear or bottom exterior.

CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia­tion exposure.

NOTES ON CHIP COMPONENT REPLACEMENT

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.

FLEXIBLE CIRCUIT BOARD REPAIRING

• Keep the temperature of soldering iron around 270 °C during
repairing.

• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering
or unsoldering.

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

UNLEADED SOLDER

Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead.
(

Caution:

Some printed circuit boards may not come printed with

the lead free mark due to their particular size)

: LEAD FREE MARK

Unleaded solder has the following characteristics.

• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.

Ordinary soldering irons can be used but the iron tip has to be

applied to the solder joint for a slightly longer time.

Soldering irons using a temperature regulator should be set to

about 350 °C.

Caution:

The printed pattern (copper foil) may peel away if

the heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to

fl

ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.

• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may

also be added to ordinary solder.

3

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

Ver. 1.1

Self-diagnosis Function

(When letters/numbers appear in the
display)

When the self-dia g no sis function is activated to
prevent the system from malfunctioni ng , a 5­character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the TV screen or front panel display. In this case,
check the following table.

C:13:50

First 3
characters of
the service
number

C 13 The disc is dirty.

E XX
(XX is a
number)

When the version number
appears on the TV screen

When you turn on the sys t em , th e version
number [VER.X.XX] (X is a number) may
appear on the TV screen. A l th ough this is not a
malfunction and f o r S ony service use only,
normal system operat i on w i l l no t be possible.
Turn off the system, and then turn on the system
again to operate.

Cause and/or corrective action

,Clean the disc with a soft cloth

(page 63).

To prevent a malfunction, the
system has performed the self­diagnosis function.
,Contact your nearest Sony

dealer or local authorized Sony
service facility and give the 5­character service number.
Example: E 61 10

VER.X.XX

MODEL IDENTIFICA TION

– Back Panel –

Model Part No.
TZ210: CND model
TZ230: AEP, UK models
TZ210: E12 model
TZ210: E3, SAF models
TZ210: EA model
TZ210: SP model
TZ210: PH model
TZ210: HK model
TZ210: AUS model
TZ210: TH model
TZ210: RU model
TZ210: E32 model
TZ210: MX model
TZ210: AR model
TZ510: CND model
TZ510: SP model
TZ510: E32 model
TZ510: MX model
TZ510: SAF model
TZ630: AEP model
TZ710: E3 model
TZ710: RU model
TZ710: CH model
TZ710: HK model
TZ710: MX model
TZ710: TH model
TZ510: TH model
TZ510: TW model

Parts No.

4-161-835-0[]
4-161-835-1[]
4-161-835-2[]
4-161-835-3[]
4-161-835-4[]
4-161-835-5[]
4-161-835-6[]
4-161-835-7[]
4-161-835-8[]
4-161-835-9[]
4-161-836-0[]
4-161-836-1[]
4-161-836-2[]
4-161-836-4[]
4-161-836-5[]
4-161-836-6[]
4-161-836-7[]
4-161-836-8[]
4-161-836-9[]
4-161-837-0[]
4-161-837-1[]
4-161-837-2[]
4-161-837-3[]
4-161-837-5[]
4-161-837-6[]
4-161-837-7[]
4-161-837-8[]
4-161-837-9[]

• Abbreviation
AR : Argentina model
AUS : Australian model
CH : Chinese model
CND : Canadian model
E3 : 240V AC area in E model
E12 : 220 – 240V AC area in E model
E32 : 110 – 240V AC area in E model
EA : Saudi Arabia model
HK : Hong Kong model
MX : Mexican model
PH : Philippines model
RU : Russian model
SAF : South African model
SP : Singapore model
TH : Thai model
TW : Taiwan model

4

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

T ABLE OF CONTENTS

1. SERVICING NOTES

............................................. 6

2. DISASSEMBLY

2-1. Case (KZ) ....................................................................... 9

2-2. Loading Panel ................................................................. 10

2-3. Front Panel Section ......................................................... 10

2-4. FL Board, USB KEY Board, USB Board ....................... 11

2-5. KEY-SW Board, P-SW Board ........................................ 12

2-6. Back Panel Section (TZ230/TZ630) ............................... 13

2-7. Back Panel Section (TZ210/TZ510/TZ710) ................... 13

2-8. MAIN Board ................................................................... 14

2-9. POWER Board ................................................................ 15

2-10. DVD Mechanism Deck Section ...................................... 15

2-11. Tray ................................................................................. 16

2-12. Belt .................................................................................. 16

2-13. MS-203 Board ................................................................. 17

2-14. Base Unit ......................................................................... 17

2-15. Optical Pick-up ............................................................... 18

3. TEST MODE

4. ELECTRICAL ADJUSTMENTS

............................................................ 19

........................ 23

5. DIAGRAMS

5-1. Block Diagram –RF Section– ......................................... 25

5-2. Block Diagram –VIDEO Section– ................................. 26

5-3. Block Diagram –AUDIO Section– ................................. 27

5-4. Block Diagram –AMP Section– ..................................... 28

5-5. Block Diagram –POWER Section– ................................ 29

5-6. Printed Wiring Board –MAIN Section (1/2)– ................. 31

5-7. Printed Wiring Boards –MAIN Section (2/2)– ............... 32

5-8. Schematic Diagram –MAIN Section (1/8)– ................... 33

5-9. Schematic Diagram –MAIN Section (2/8)– ................... 34

5-10. Schematic Diagram –MAIN Section (3/8)– ................... 35

5-11. Schematic Diagram –MAIN Section (4/8)– ................... 36

5-12. Schematic Diagram –MAIN Section (5/8)– ................... 37

5-13. Schematic Diagram –MAIN Section (6/8)– ................... 38

5-14. Schematic Diagram –MAIN Section (7/8)– ................... 39

5-15. Schematic Diagram –MAIN Section (8/8)– ................... 40

5-16. Printed Wiring Board –SCART Section– ....................... 41

5-17. Schematic Diagram –SCART Section– .......................... 42

5-18. Printed Wiring Board –FL Section–................................ 43

5-19. Schematic Diagram –FL Section– .................................. 44

5-20. Printed Wiring Boards

–KEY-SW, P-SW, USB, USB KEY Section– ................. 45

5-21. Schematic Diagram –KEY-SW, P-SW Section– ............. 46

5-22. Schematic Diagram –USB, USB KEY Section– ............ 47

5-23. Printed Wiring Board –POWER Section– ...................... 48

5-24. Schematic Diagram –POWER Section– ......................... 49

6. EXPLODED VIEWS

6-1. Overall Section ............................................................... 61

6-2. Front Panel Section ......................................................... 62

6-3. Front Boards Section ...................................................... 63

6-4. Chassis Section ............................................................... 64

6-5. DVD Mechanism Deck Section

(CDM85MB-DVBU102) ................................................ 65

7. ELECTRICAL PARTS LIST

.............................. 66

5

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

SECTION 1

SERVICING NOTES

NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body .
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.

fl

exible board is easily damaged and should be handled with

The
care.

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused
on the disc re

fl

ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.

LASER DIODE AND FOCUS SEARCH

1. Open the case and turn POWER on with no disc inserted.

fi

rm that the following operation is performed while ob-

2. Con

serving the objecting lens from the clearance of DVD mecha­nism deck.

1) Con

fi

rm that laser beam is spread.

2) Up and down motion of the objective lens. (2 times)

DISC TRAY LOCK

The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.

Setting Procedure :

1. Press the [

] button to turn the set on.

?/1

2. Press the [FUNCTION] button to set DVD/CD function.

3. Insert a disc.

4. Press the [

] button and the [Z] button simultaneously for fi ve

x

seconds.

5. The message “LOCKED” is displayed and the tray is locked.

Releasing Procedure :

1. Press the [x] button and the [Z] button simultaneously for fi ve

seconds again.

2. The message “UNLOCKED” is displayed and the tray is un-

locked.

Note:

When “LOCKED” is displayed, the tray lock is not released by

turning power on/off with the [

?/1

] button.

How to open the disc table when power switch turns off

Insert a tapering driver into the aperture of the unit bottom, and
slide it in the direction of the arrow.

Insert a screwdriver from between the front panel and
the chassis and slide the rod in the direction of the arrow.

tray

Precaution when installing a new OP unit/
Precaution before unsoldering the static electricity
prevention solder bridge

On cleaning discs, disc/lens cleaners

• Do not use cleaning discs or disc/lens cleaners (including wet

or spray types). These may cause the apparatus to malfunction.

IMPORTANT NOTICE

Caution: This system is capable of holding a still video image or on­screen display image on your television screen inde
the still video image or on-screen display image displayed on your TV
for an extended period of time you risk permanent damage to your tele­vision screen.
Projection televisions are especially susceptible to this.

fi

nitely. If you leave

6

When installing a new OP unit, be sure to connect the fl exible
printed circuit board

fi

rst of all before removing the static electric­ity prevention solder bridge by unsoldering.
Remove the static electricity prevention solder bridge by unsolder-

fl

ing after the

exible printed circuit board has already been con­nected.
(Do not remove nor unsolder the solder bridge as long as the OP
unit is kept standalone.)

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

Discharge the charged electricity in capacitors to prevent electric shock as follows

When disassembling the machine, be sure to discharge the charged electricity in the following capacitors.
Use a resistor of 800 ohms, 2 Watts for discharging the following capacitors.

POWER board
C903: 390V
C932, C933, C934, CN904: 30V

Point of capacitor discharge for C932, C933, C934:
Connect to the red and black wire of CN904.

800:/2W

Arranging the USB wire

Pass the wire from CN509 over the USB wire and insert it into CN906.

CN906

CN509

Point of capacitor discharge for C903:
Connect to the foot of C903.

USB wire

Tie up with LP3002.

Keep the wire tied up from lying on
the heat sink and the POWER board.

Keep a distance of more than 6.5 mm
between the wire and CN901.

CN901

Draw the USB wire through CN3000.

brack

red

Have the USB wire spread on the inside
of the claws of the chassis.

CN3000

USB wire

7

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

SECTION 2

DISASSEMBLY

• This set can be disassembled in the order shown below.

SET

2-1. CASE (KZ)
(Page 9)

2-2. LOADING PANEL
(Page 10)

2-9. POWER BOARD
(Page 15)

2-3. FRONT PANEL SECTION
(Page 10)

2-4. FL BOARD,
USB KEY BOARD,
USB BOARD
(Page 11)

2-6. BACK PANEL SECTION
(TZ230/TZ630)
(Page 13)

2-8. MAIN BOARD
(Page 14)

2-10. DVD MECHANISM DECK SECTION
(Page 15)

2-11. TRAY
(Page 16)

2-7. BACK PANEL SECTION
(TZ210/TZ510/TZ710)
(Page 13)

2-5. KEY-SW BOARD,
P-SW BOARD
(Page 12)

2-12. BELT
(Page 16)

2-13. MS-203 BOARD
(Page 17)

2-14. BASE UNIT
(Page 17)

2-15. OPTICAL PICK-UP
(Page 18)

8

Note:

Follow the disassembly procedure in the numerical order given.

2-1. CASE (KZ)

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

4 screw
(+BV3 (3-CR))

2 screw
(+BV3 (3-CR))

5

1 screw

(+BV3 (3-CR))

3 four screws
(+BV3 (3-CR))

8 case (KZ)

7

6 Raise one side of the case.

9

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

2-2. LOADING PANEL

3 loading panel

Insert a screwdriver from between the front panel
and the chassis and slide the rod in the direction
of the arrow.

2-3. FRONT PANEL SECTION

2 two ground plate (front)

8 claw

1

tray

2

1 two screws

(+BV3 (3-CR))

qa CN5000 (4P)

0

10

6 four claws

9 three claws

4 nut

3 VOL (KZ) knob

7 claw

qs front panel section

5 four screws

(+BV3 (3-CR))

2-4. FL BOARD, USB KEY BOARD, USB BOARD

4 FL board

2 screw

(+BV3 (3-CR))

3 screw
(+BV3 (3-CR))

1 wire (flat type) (11 core) (CN5005)

6 USB KEY board

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

7 CN2101 (5P)

5 claw

8 screw

(+BV3 (3-CR))

9 USB board

Arranging the USB wire

Pass the wire from CN509 over the USB wire and insert it into CN906.

CN906

CN509

USB wire

CN901

Tie up with LP3002.

Keep the wire tied up from lying on
the heat sink and the POWER board.

Keep a distance of more than 6.5 mm
between the wire and CN901.

Draw the USB wire through CN3000.

brack

red

Have the USB wire spread on the inside
of the claws of the chassis.

CN3000

USB wire

11

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

2-5. KEY-SW BOARD, P-SW BOARD

1 CN5301 (2P)

3 eight claws

escutcheon (KZ)

2 five screws
(+BTP 2 u6)

4

8 KEY-SW board

6 P-SW board

7 two claws

12

5 two claws

2-6. BACK PANEL SECTION (TZ230/TZ630)

8 back panel section

3 wire (flat type) (9 core)

(CN400)

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

4 screw
(+BV3 (3-CR))

5 screw
(+B 3 u6)

2 wire (flat type) (17 core)
(CN402)

6 screw
(+BV3 (3-CR))

7 two screws
(+BV3 (3-CR))

2-7. BACK PANEL SECTION (TZ210/TZ510/TZ710)

8 back panel section

2 wire (flat type) (9 core)

(CN400)

1 CN901 (2P)

3 screw

(+BV3 (3-CR))

4 screw
(+BV3 (3-CR))

5 screw
(+B 3 u6)

6 screw
(+BV3 (3-CR))

7 two screws
(+BV3 (3-CR))

1 CN901 (2P)

13

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

Ver. 1.1

2-8. MAIN BOARD

5 wire (flat type) (24 core) (CN1101)

6 CN1501 (6P)

qf two screws

(+BV3 (3-CR))

7 wire (flat type) (5 core)
(CN1502)

8 wire (flat type) (11 core)
(CN506)

9 CN906 (11P)

• Abbreviation
AUS : Australian model
CH : Chinese model

qa four screws
(+BV3 (3-CR))

qs heat sink section

qd holder (IC)

4 CN2101 (5P)

When the heat sink has been removed,
apply oil compound (G-747) to it.

qg three screws
(+BV3 (3-CR))

qh MAIN board

CND : Canadian model
EA : Saudi Arabia model
HK : Hong Kong model
RU : Russian model
SAF : South African model
TW : Taiwan model

1 two screws
(+BV3 (3-CR))

Arranging the USB wire

Pass the wire from CN509 over the USB wire and insert it into CN906.

CN906

CN509

USB wire

CN901

3 plate shield (PC)

0 CN904 (5P)

Tie up with LP3002.

Keep the wire tied up from lying on
the heat sink and the POWER board.

Keep a distance of more than 6.5 mm
between the wire and CN901.

(TZ210: CND, AUS, EA, HK, RU, SAF/
TZ230/TZ510: CND, SAF, TW/
TZ630/TZ710: HK, CH, RU)

Draw the USB wire through CN3000.

2 insulated plate
(POW)

brack

14

red

Have the USB wire spread on the inside
of the claws of the chassis.

CN3000

USB wire

2-9. POWER BOARD

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

5 plate flow control (AMP)

7 four screws

(+BV3 (3-CR))

9 POWER board

4 screw

(+BV3 (3-CR))

3 CN906 (11P)

2 CN904 (5P)

1 CN901 (2P)

6 four screws

(+BV3 (3-CR))

8 holder PC board

2-10. DVD MECHANISM DECK SECTION

4 two screws
(+BV3 (3-CR))

6 DVD mechanism deck

5 screw

(+BV3 (3-CR))

3 wire (flat type) (5 core)
(CN1502)

2 CN1501 (6P)

1 wire (flat type) (24 core) (CN1101)

15

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

2-11. TRAY

1 Move the chuck cam
in the direction of the arrow.

bottom side

2

3 two claws

2-12. BELT

2

chuck cam

4

3

belt

5 tray

16

1 two claws

2-13. MS-203 BOARD

3

MS-203 board

4

DC motor

2 three claws

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

1 screw
(M 1.7 u 2.5)

2-14. BASE UNIT

2

chuck cam

3 two claws

1 two claws

4 base unit

17

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

2-15. OPTICAL PICK-UP

2 FFC holder

4 two insulator screws

3 two insulator screws

6 two insulators

5 two insulators

7 optical pick-up

(KHM-313CAA)

1 two claws

18

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

SECTION 3

TEST MODE

Note:

Incorrect operations may be performed if the test mode is not

entered properly.

In this case, press the [

retry to enter the test mode.

?/1

] button to turn the power off, and

1. Cold Reset

• The cold reset clears all data including preset data stored
in the RAM to initial conditions. Execute this mode when
returning the set to the customers.

Procedure:

1. Press the [

2. Press three buttons [

] button to turn the power on.

?/1

], [FUNCTION] and [

N

] simultane-

?/1

ously.

3. When this button is operated, display as “COLD RESET” for
a while and all of the settings are reset.

2. Panel Test Mode

• This mode is used to check the software version, FL and

KEY.

2-1. Display Test Mode
Procedure:

1. Press the [

2. While pressing the [

] button to turn the power on.

?/1

] and the [N] buttons simultaneously,

x

turn the [VOLUME] control in the direction of (+).

3. When the display test mode is activated, all segments are
turned on.

4. To exit from this mode, while pressing the [

] and the [N]

x

buttons simultaneously, turn the [VOLUME] control in the di­rection of (+).

2-2. Version Test Mode
Procedure:

1. When the display test mode is activated, press the [FUNC­TION] button and the message “KZ2” (TZ210/TZ230),
“KZ4L” (TZ510), “KZ5” (TZ630), “KZ8L” (TZ710) are dis­played, the version test mode is activated.

2. Whenever the [FUNCTION] button is pressed, the display
changes in the following order.

“KZ2” (Model name) t “NA*1” (Destination) t MC Version

*1: NA changes depending on destination.

3. Press the [REC TO USB] button when the MC version is on
display. The date of software production is displayed.

4. Press the [REC TO USB] button again and the version is dis­played.

5. To exit from this mode, while pressing the [x] and the [N]
buttons simultaneously, turn the [VOLUME] control in the di­rection of (+).

2-3. FL Pattern Test Mode
Procedure:

1. When the display test mode is activated, press the [Z] button,
to select the FL pattern test mode. When the FL pattern test
mode, half segments of FL display.

2. Press the [

3. Next press the [

] button, half segments of FL display.

Z

] button, all segments of FL display is turn

Z

on.

4. To exit from this mode, while pressing the [

] and the [N]

x

buttons simultaneously, turn the [VOLUME] control in the di­rection of (+).

2-4. Key Test Mode
Procedure:

1. When the display test mode is activated, press the [

?/1

] but-

ton, to select the key test mode.

2. To enter the KEY test mode, the

fl

uorescent indicator displays
“K0 V0”. Each time an another button is pressed, “KEY” value
increases. However, once a button is pressed, it is no longer
taken into account. When all keys are pressed correctly, “K6
V0” is displayed.

3. When the [VOLUME] control is turned in the direction of (+),
“V0” is changed to “V1”, then ... “V9”.

When the [VOLUME] control is turned in the direction of (–),

“V0” is changed to “V9”, then ... “V1”.

4. To exit from this mode, while pressing the [

] and the [N]

x

buttons simultaneously, turn the [VOLUME] control in the di­rection of (+).

3. Disc Tray Lock

• The disc tray lock function for the antitheft of an demonstra-

tion disc in the store is equipped.

Setting Procedure :

1. Press the [

] button to turn the set on.

?/1

2. Press the [FUNCTION] button to set DVD/CD function.

3. Insert a disc.

4. Press the [

] button and the [Z] button simultaneously for fi ve

x

seconds.

5. The message “LOCKED” is displayed and the tray is locked.

Releasing Procedure :

1. Press the [x] button and the [Z] button simultaneously for fi ve
seconds again.

2. The message “UNLOCKED” is displayed and the tray is un­locked.

Note:

When “LOCKED” is displayed, the tray lock is not released by

turning power on/off with the [

?/1

] button.

4. DVD Version Display

• The STR and DVD microprocessor versions are displayed.

Procedure:

1. Press the [

2. Press the [

] button to turn the set on.

?/1

] button and the [

N

] button simultaneously for

?/1

three seconds. SC version display is presented.

3. Pressing the [FUNCTION] button presents a DV version dis­play. Pressing the [FUNCTION] button again returns to the SC
version display.

4. To exit from this mode, press any button other than the [FUNC­TION] button.

5. Product Out

• This mode moves the optical pick-up to the position durable

to vibration and clears all data including preset data stored
in the STR RAM to initial conditions. Use this mode when
returning the set to the customer after repair.

Procedure:

1. Press the [

] button to turn the power on.

?/1

2. Press the [FUNCTION] button to set the function “DVD/CD”.

3. Remove all discs.

4. While pressing the [

] and the [Z] buttons simultaneously,

x

turn the [VOLUME] control in the direction of (+).

5. Displayed to message “SERVICE IN” on the
cator tube when pressing in turn the [4]

fl

uorescent indi-

t

[DVD MENU] t

[CLEAR] buttons on the remote commander.

fi

6. After the “STANDBY” blinking display
“MECHA LOCK”

h

“UNPLUG” is displayed on the fl uo-

nishes, the message

rescent indicator tube disconnect the AC power plug, then the
product out mode is set.

The STR RAM initialization is executed upon a next power-on

after the power is turned off.

19

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

Ver. 1.1

6. Color System Change (EXCEPT CND, AEP, UK, E32,
CH, RU, AR, MX, TW models)

• Color system change to video signal format (NTSC/PAL).

Procedure:

1. Press the [

] button to turn the set on.

?/1

2. Press the [FUNCTION] button to set the function “DVD/CD”.

3. Press the [

4. Press two buttons [FUNCTION] and [
and the display of

] button to turn the set OFF.

?/1

fl

uorescent indicator tube changes to “COL-

?/1

] simultaneously,

OR PAL” or “COLOR NTSC”.

7. PROTECTION FACTOR (SD DETECTION/
DC DETECTION/TSD DETECTION) IDENTIFICATION
TEST MODE

When an error is detected, the FL tube alternately displays
“PROTECTOR”

Press the [

r

* Buttons other than the [

h

“PUSH POWER”.

] button.

?/1

] button are invalid.

?/1

“STANDBY” blinks three times on the FL tube.

r

The protection release state (POWER OFF) is established.
(No FL tube display)

r

Press the [

] button two times.

?/1

The power to the system turns on, and the normal operation is
established. (Restore)

During the protection state:

1. If the AC plug is connected or disconnected during the protec­tion state, the protection state is released, and the normal op­eration is established. (The protection state is not maintained.)

2. The protection factor is displayed by pressing the [RETURN]

t

[3] t [2] t [0] t [0] t [ANGLE] buttons of the re-

mote commander.

h

(during the “PROTECTOR”

k

When SD is detected: Repeats

“SD DETECT”

k

When DC is detected: Repeats

“DC DETECT”

k

When TSD is detected: Repeats

“TMP DETECT”

h

h

h

“PUSH POWER” display).

“PROTECTOR”.

“PROTECTOR”.

“PROTECTOR”.

PL: SD detection

When the “L” output from the SD (shutdown) port on the

S-MASTER POWER Driver Shutdown and voltage descent
(15V or less) of 26V power supply (PVDD) are detected.

DC detection

When the “L” output from the power/speaker error detection

circuit (DC detection port) is detected for two seconds con­tinually, the power system other than that of the FL tube is
turned off, and the protection state is established.

TSD detection

When the “L” output from the thermal shutdown port

(TSDM) on the motor driver is detected.

• Abbreviation

AR : Argentina model
CH : Chinese model
CND : Canadian model
E32 : 110 – 240V AC area in E model
MX : Mexican model
RU : Russian model
TW : Taiwan model

DVD SECTION

8-1. GENERAL DESCRIPTION

• The IOP measurement allows you to make diagnosis and ad­justment simply by using the remote commander and moni­tor TV. The instructions, diagnosis results, etc. are given on
the on-screen display (OSD).

Be sure to execute the IOP measurement when a BU (Base

Unit) is replaced.

8-2. HOW TO ENTER TEST MODE

While pressing the [
the [VOLUME] control in the direction of (+) with the DVD play­er in power on.
The Test Mode starts, displayed “SERVICE IN” on this model
display then the menu shown below will be displayed on the TV
screen.
* The display of the “Model Name” of the “Remocon Diagnosis

Menu” change with the model and the destination. Refer to

below on the model name.
TZ210 : KZ2
TZ230 : KZ2
TZ510 : KZ4L
TZ630 : KZ5
TZ710 : KZ8L

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History

4. Version Information

5. USB Test Mode Setting
Model Name

IF-con : Ver. XX.XX (XXXX)
Syscon : Ver. X.XXX

*1: Changes depending on destination

The menu above is the Remocon Diagnosis Menu screen which
consists of

fi

ve main functions. At the bottom of the menu screen,
the model name and IF-con version. To exit from the Test Mode,
press the [

?/1

8-3. EXECUTING IOP MEASUREMENT

In order to execute IOP measurement, the following standard pro­cedures must be followed.

(1) In power on, while pressing the [

taneously, turn the [VOLUME] control in the direction of (+).

0. External Chip Check

1. Servo Parameter Check

2. Drive Manual Operation

3. Emergency History

4. Version Information

5. USB Test Mode Setting
Model Name : KZ2_XX

IF-con : Ver. XX.XX (XXXX)
Syscon : Ver. X.XXX

*1: Changes depending on destination

] and the [Z] buttons simultaneously, turn

x

Remocon Diagnosis Menu

1

: KZ2_XX

*

] button on the remote commander.

] and the [Z] buttons simul-

x

Remocon Diagnosis Menu

1

*

20

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

(2) Select “2. Drive Manual Operation” by pressing the [2] button

on the remote commander. The screen will appear as shown.

Drive Manual Operation

1. Servo Control

2. Track/Layer Jump

3. Manual Adjustment

4. Tray Aging Mode

5. MIRR time adjust

0. Return to Top Menu

(3) Select “3. Manual Adjustment” by pressing the [3] button on

the remote commander. The screen will appear as shown.

Manual Adjust

1. Track Balance Adjust:

2. Track Gain Adjust:

3. Focus Balance Adjust:

4. Focus Gain Adjust:

5. Eq Boost Adjust:

6. Iop:

7. TRV. Level:

8. S curve(FE) Level:

9. RFL(PI) Level:

0. MIRR Time:

Oo

Change Value

[RETURN] Return to previous menu

(4) Select “6. IOP” by pressing the [6] button on the remote com-

mander.

(5) Wait until a hexadecimal number appear.

Manual Adjust

1. Track Balance Adjust:

2. Track Gain Adjust:

3. Focus Balance Adjust:

4. Focus Gain Adjust:

5. Eq Boost Adjust:

6. Iop. 47:

7. TRV. Level:

8. S curve(FE) Level:

9. RFL(PI) Level:

0. MIRR Time:

Oo

Change Value

[RETURN] Return to previous menu

(6) Convert each data from hexadecimal to decimal using conver-

sion table.

fi

(7) Please

nd the label on the rear of the BU (Base Unit).

The default IOP value is written in the label.

(8) Subtract between these two values.

(9) If the remainder is smaller than 93 (decimal), then it is OK.

However if the value is higher than 93, then the BU is defec­tive and need to be change.

(10) Press the [RETURN] button on the remote commander to re-

turn back to previous menu.

(11) Press the [0] button on the remote commander to return to Top

Menu.

8-4. EMERGENCY HISTORY

To check the emergency history, please follow the following pro­cedure.

(1) From the Top Menu of Remocon Diagnosis Menu, select “3.

Emergency History Check” by pressing the [3] button on the
remote commander. The following screen appears on the on­screen display.

Emg. History Check

Laser Hours CD 999h 59min

01. 01 05 04 04
00 00 00 00 00 00 23 45

02. 02 02 01 01 00 A9 4B 00
00 00 00 00 00 00 23 45

[Next] Next Page [Prev] Prev Page

[O] Return to Top Menu

DVD 999h 59min

00 92 46 00

(2) You can check the total time when the laser is turned on during

playback of DVD and CD from the above menu. The maxi­mum time, which can be displayed are 999h 59min.

(3) You can check the error code of latest 10 emergency history

from the above menu. To view the previous or next page of
emergency history, press [.] or [>] button on the remote
commander. The error code consists of the following three
blocks. The

fi

rst block indicates the error code. The second
block indicates the parameter and the third block indicates the
time of error code as shown below.

• Error Code

Emg. History Check

Laser Hours CD 999h 59min

*1*

01. 01 05 04 04
00 00 00 00 00 00 23 45

02. 02 02 01 01 00 A9 4B 00
00 00 00 00 00 00 23 45

[Next] Next Page [Prev] Prev Page

[O] Return to Top Menu

DVD 999h 59min

2

00 92 46 00

*

3

*1 : Error Code
*2 : Parameter of error code
*3 : Time of error code

The meaning of error code is as below:

01: Communication error (No reply from syscon)
02: Syscon hung up
03: Power OFF request when syscon hung up
19: Thermal shutdown
24: MoveSledHome error
25: Mechanical move error (5 Changer)
26: Mechanical move stack error
30: DC motor adjustment error
31: DPD offset adjustment error
32: TE balance adjustment error
33: TE sensor adjustment error
34: TE loop gain adjustment error
35: FE loop gain adjustment error
36: Bad jitter after adjustment
40: Focus NG
42: Focus layer jump NG
51: Spindle stop error
52: Open kick spindle error

21

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

60: Focus on error
61: Seek fail error
62: Read Q data/ID error
70: Lead in data read fail
71: TOC read time out (CD)
80: Can’t buffering
81: Unknown media type

8-4-1. Clear the Laser Hour

DISPLA Y] button and then press [CLEAR] button on the

Press [
remote commander. The data for both CD and DVD data are reset.

Emg. History Check

Laser Hours CD 0h 0min

01. 01 05 04 04
00 00 00 00 00 00 23 45

02. 02 02 01 01 00 A9 4B 00
00 00 00 00 00 00 23 45

[Next] Next Page [Prev] Prev Page

[O] Return to Top Menu

DVD 0h 0min

00 92 46 00

8-4-2. Clear the Emergency History

Press [DVD TOP MENU] button and then press [CLEAR] button
on the remote commander. The error code for all emergency his­tory would be reset.

8-5. CHECK VERSION INFORMATION

To check the version information, please follow the following pro­cedure.

(1) From the Top Menu of Remocon Diagnosis Menu, select “4.

Version Information” by pressing the [4] button on the remote
commander. The following screen appears on the on-screen
display.

Version information

Firm (Main) : Ver. xxxxx
Firm (Sub) : xxxxx
RISC : xxxxx
8032 : xxxxx
Audio DSP : xxxxx
Servo DSP : xxxxx

Phy,Adr, : F.F.F.F

[O] Return to Top Menu

To return to the Top Menu of Remocon Diagnosis Menu, press

[0] button on the remote commander.

Emg. History Check

Laser Hours CD 999h 59min

01. 00 00 00 00
00 00 00 00 00 00 00 00

02. 00 00 00 00 00 00 00 00
00 00 00 00 00 00 00 00

[Next] Next Page [Prev] Prev Page

[O] Return to Top Menu

DVD 999h 59min

00 00 00 00

8-4-3. Clear the Initialize Setup Data

Press [DVD MENU] button and then press [CLEAR] button on the
remote commander.

Emg. History Check

Laser Hours CD 999h 59min

[Next] Next Page [Prev] Prev Page

[O] Return to Top Menu

DVD 999h 59min

initialize setup data...

8-4-4. Return to the Top Menu of Remocon Diagnosis

Menu

Press [0] button on the remote commander.

22

SECTION 4

ELECTRICAL ADJUSTMENTS

DVD SECTION

When the optical pick-up assy is replaced, perform the “EXECUT ­ING IOP MEASUREMENT”.

EXECUTING IOP MEASUREMENT (See page 20)

TUNER SECTION

[FM Tune Level Check]

generator

SET

Procedure:

1. Turn the power on.

2. Input the following signal from Signal Generator to FM an­tenna input directly.

FM ANTENNA

OUT (75 :)

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

* Carrier Freq : A = 87.5 MHz, B = 98 MHz, C = 108 MHz
Deviation : 75 kHz
Modulation : 1 kHz
ANT input : 35 dBu (EMF)

Note:

Please use 75 ohm “coaxial cable” to connect SG and the set. You

cannot use video cable for checking.

Please use SG whose output impedance is 75 ohm.

3. Set to FM tuner function and tune A, B and C signals.

4. Con

fi

rm “TUNED” is lit on the display for A, B and C signals.

The mark of “TUNED” means “The selected station signal is re­ceived in good condition.”

23

HBD-TZ210/TZ230/TZ510/TZ630/TZ710

Ver. 1.1

SECTION 5

DIAGRAMS

THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed in each block.)

For Printed Wiring Boards.

Note:

• X : Parts extracted from the component side.

• a : Through hole.

•
(The other layers’ patterns are not indicated.)

• Indication of transistor.

• Abbreviation
AR : Argentina model
AUS : Australian model
CH : Chinese model
CND : Canadian model
E3 : 240V AC area in E model
E12 : 220 – 240V AC area in E model
E32 : 110 – 240V AC area in E model
EA : Saudi Arabia model
HK : Hong Kong model
MX : Mexican model
PH : Philippines model
RU : Russian model
SAF : South African model
SP : Singapore model
TH : Thai model
TW : Taiwan model

: Pattern from the side which enables seeing.

Caution:
Pattern face side:
(SIDE B)
Parts face side:
(SIDE A)

C
Q

B

E

CEB

These are omitted.

Parts on the pattern face side seen
from the pattern face are indicated.
Parts on the parts face side seen from
the parts face are indicated.

These are omitted.

• Circuit Boards Location

For Schematic Diagrams.

Note:

• All capacitors are in PF unless otherwise noted. (p: pF) 50
WV or less are not indicated except for electrolytics and
tantalums.

• All resistors are in : and 1/4 W or less unless otherwise
specifi ed.

• f : Internal component.

• C : Panel designation.

Note:
The components identi­fi ed by mark 0 or dotted
line with mark 0 are criti­cal for safety.
Replace only with part
number specifi ed.

• A : B+ Line.

• B : B– Line.

• Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.

• Voltages and waveforms are dc with respect to ground in
service mode.

• Waveforms are taken with a oscilloscope.

Voltage variations may be noted due to normal production

tolerances.
no mark : TUNER (FM)

< > : DVD PLAY

: Impossible to measure

*

• Voltages are taken with VOM (Input impedance 10 M:).

• Circled numbers refer to waveforms.

• Signal path.

F : TUNER
J : DVD PLAY
L : VIDEO
r : COMPONENT VIDEO

• Abbreviation

AR : Argentina model
AUS : Australian model
CH : Chinese model
CND : Canadian model
E3 : 240V AC area in E model
E12 : 220 – 240V AC area in E model
E32 : 110 – 240V AC area in E model
EA : Saudi Arabia model
HK : Hong Kong model
MX : Mexican model
PH : Philippines model
RU : Russian model
SAF : South African model
SP : Singapore model
TH : Thai model
TW : Taiwan model

Note:
Les composants identifi és
par une marque 0 sont
critiques pour la sécurité.
Ne les remplacer que par
une pièce portant le nu­méro spécifi é.

24

P-SW board

MS-203 board

FL board

KEY-SW board

USB KEY board

SCART board (TZ230/TZ630)

MAIN board

POWER board

USB board