Sony GTK XB7 Schematic

T
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GTK-XB7
SERVICE MANUAL
US Model
Canadian Model
Ver. 1.0 2016.01
SPECIFICATIONS
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION: (The United States model only)
Left/Right Channel:
With 3 ohms loads, both channels
driven, from 120
30 watts per channel minimum
RMS power, with no more than
0.7% total harmonic distortion from
250 milliwatts to rated output.
10,000 Hz; rated
Amplier section
he following are measured at
AC 120 V – 240 V, 50/60 Hz
Power Output (rated):
Left/Right Channel: 130 W + 130 W (at 3 ohms, 1 kHz, 1% THD)
RMS output power (reference):
Left/Right Channel: 235 W + 235 W (per channel at 3 ohms, 1 kHz, 30% THD)
Speaker section
Speaker system:
Tweeter + Woofer
weeter L/R:
50 mm (2 in) × 3, cone type
Woofer:
160 mm (6 in) × 2, cone type
Inputs
AUDIO/PARTY CHAIN IN L/R:
Voltage 2 V, impedance 10 kilohms
Outputs
AUDIO/PARTY CHAIN OUT L/R:
Voltage 2 V, impedance 600 ohms
USB section and supported audio formats
(USB) port:
Type A, maximum current 2.1 A
Supported bit rate:
MP3 (MPEG1 Audio Layer-3):
32 kbps
320 kbps, VBR
WMA: 32 kbps
Sampling frequencies:
MP3 (MPEG1 Audio Layer-3): 32/44.1/48 kHz WMA: 44.1 kHz
192 kbps, VBR
BLUETOOTH section
Communication system:
BLUETOOTH Standard version 3.0
Output:
BLUETOOTH Standard Power Class 2
Maximum communication range:
Line of sight approx. 10 m (33 feet)
Frequency band:
2.4 GHz band (2.4000 GHz –
2.4835 GHz)
Modulation method:
FHSS (Freq Hopping Spread Spectrum)
Compatible BLUETOOTH profiles
A2DP (Advanced Audio Distribution Profile) AVRCP (Audio Video Remote Control Profile) SPP (Serial Port Profile)
Supported codecs:
SBC (Sub Band Codec) AAC (Advanced Audio Coding) LDAC
1)
The actual range will vary depending
on factors such as obstacles between devices, magnetic fields around a microwave oven, static electricity, reception sensitivity, antenna’s performance, operating system, software application, etc.
2)
BLUETOOTH standard profiles indicate the
purpose of BLUETOOTH communication between devices.
2)
:
General
Power requirements:
AC 120 V, 60 Hz
Power consumption:
60 W
Standby power consumption:
When BLUETOOTH standby mode is
set to off: 0.5 W (eco mode)
When BLUETOOTH standby mode is
set to on: 2.8 W (all wireless network
ports on)
Dimensions (W/H/D) (Approx.):
330 mm × 650 mm × 340 mm (13 in × 25 in × 13 in)
Mass (Approx.):
12 kg (26 lb 16 oz)
Quantity of the system:
1 piece
Supplied accessories:
1)
Remote control (1) R03 (size AAA) batteries (2) AC power cord (1)
Design and specifications are subject to change without notice.
HOME AUDIO SYSTEM
9-896-261-01
2016A33-1
©
Sony Video & Sound Products Inc.
Published by Sony Techno Create Corporation
GTK-XB7
License and Trademark Notice
s MPEG Layer-3 audio cAoding
technology and patents licensed from Fraunhofer IIS and Thomson.
s Windows Media is either a registered
trademark or trademark of Microsoft Corporation in the United States and/or other countries.
s This product is protected by
certain intellectual property rights of Microsoft Corporation. Use or distribution of such technology outside of this product is prohibited without a license from Microsoft or an authorized Microsoft subsidiary.
s The BLUETOOTH® word mark and
logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by Sony Corporation is under license. Other trademarks and trade names are those of their respective owners.
s The N Mark is a trademark or
registered trademark of NFC Forum, Inc. in the United States and in other countries.
s Android™ is a trademark of Google
Inc.
s Google Play™ is a trademark of
Google Inc.
s LDAC™ and LDAC logo are
trademarks of Sony Corporation.
s Apple, the Apple logo, iPad, iPhone,
and iPod touch are trademarks of Apple Inc., registered in the U.S. and other countries. iPad Air and iPad mini are trademarks of Apple Inc. App Store is a service mark of Apple Inc.
s “Made for iPod,” “Made for
iPhone,” “Made for iPad” mean that an electronic accessory has been designed to connect specifically to iPod , iPhone, or iPad respectively, and has been certified by the developer to meet Apple performance standards. Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards. Please note that the use of this accessory with iPod, iPhone, or iPad may affect wireless performance.
s All other trademarks and registered
trademarks are of their respective holders. In this manual, marks are not specified.
TM
and
®
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow­ing safety check before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes.). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
AC
1.5 kΩ0.15 μF
Earth Ground
voltmeter (0.75 V)
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC­TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON­NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
À LA SÉCURITÉ!
2

TABLE OF CONTENTS

GTK-XB7
1. SERVICING NOTES ............................................. 4
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................... 5
2-2. Top Cover Block ............................................................. 6
2-3. Fan Unit (M1) ................................................................. 7
2-4. PSU Board ...................................................................... 7
2-5. MAIN Board ................................................................... 8
2-6. USB + KEY Board .......................................................... 9
2-7. BT&NFC Board .............................................................. 9
2-8. CONTROL Board ........................................................... 10
2-9. Side Panel (R), Side Panel (L) ........................................ 11
2-10. Main Chassis Block ........................................................ 12
2-11. Bottom Cover + Plate ..................................................... 13
2-12. Front Panel Block ........................................................... 14
2-13. LB Board ......................................................................... 15
2-14. LA Board ......................................................................... 16
2-15. RGBF Board ................................................................... 17
2-16. RGBE Board ................................................................... 17
2-17. IR Board .......................................................................... 18
2-18. Tweeter (SP5).................................................................. 18
2-19. Tweeter (SP3, SP4) ......................................................... 19
2-20. Woofer (SP1, SP2) .......................................................... 20
3. TEST MODE ............................................................ 21
4. DIAGRAMS
4-1. Block Diagram - OVERALL Section - ........................... 23
4-2. Block Diagram - POWER SUPPLY Section - ................ 24
4-3. Printed Wiring Board - MAIN Board - ........................... 25
4-4. Schematic Diagram - MAIN Board (1/8) - ..................... 26
4-5. Schematic Diagram - MAIN Board (2/8) - ..................... 27
4-6. Schematic Diagram - MAIN Board (3/8) - ..................... 28
4-7. Schematic Diagram - MAIN Board (4/8) - ..................... 29
4-8. Schematic Diagram - MAIN Board (5/8) - ..................... 30
4-9. Schematic Diagram - MAIN Board (6/8) - ..................... 31
4-10. Schematic Diagram - MAIN Board (7/8) - ..................... 32
4-11. Schematic Diagram - MAIN Board (8/8) - ..................... 33
4-12. Printed Wiring Board - BT&NFC Board - ...................... 34
4-13. Schematic Diagram - BT&NFC Board - ........................ 34
4-14. Printed Wiring Board - USB + KEY Board - ................. 35
4-15. Schematic Diagram - USB + KEY Board - .................... 35
4-16. Printed Wiring Board - IR Board - .................................. 35
4-17. Schematic Diagram - IR Board - .................................... 35
4-18. Printed Wiring Board - CONTROL Board - ................... 36
4-19. Schematic Diagram - CONTROL Board - ...................... 37
4-20. Printed Wiring Board - LA Board - ................................ 38
4-21. Printed Wiring Board - RGBE Board - ........................... 38
4-22. Schematic Diagram - LA Board - ................................... 39
4-23. Schematic Diagram - RGBE Board - .............................. 39
4-24. Printed Wiring Board - LB Board - ................................ 40
4-25. Printed Wiring Board - RGBF Board - ........................... 40
4-26. Schematic Diagram - LB Board - ................................... 41
4-27. Schematic Diagram - RGBF Board - .............................. 41
4-28. Printed Wiring Board - PSU Board - .............................. 42
4-29. Schematic Diagram - PSU Board - ................................. 43
5. EXPLODED VIEWS
5-1. Side Panel Section .......................................................... 49
5-2. Cabinet Section ............................................................... 50
5-3. Top Cover Section........................................................... 51
5-4. MAIN Board Section ...................................................... 52
5-5. Front Panel Section ......................................................... 53
6. ACCESSORIES ....................................................... 54
3
GTK-XB7
SECTION 1

SERVICING NOTES

The SERVICING NOTES contains important information for servicing. Be sure to read this section before repairing the unit.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
REPAIRING THE BOARDS
When each boards installed in this unit are defective, replace the mounted board. Individual electrical parts that mounted on the each boards cannot be replaced. Printed wiring board and schematic diagram that have been de­scribed on this service manual are for reference.
4

DISASSEMBLY

• This set can be disassembled in the order shown below.

2-1. DISASSEMBLY FLOW

SET
2-2. TOP COVER BLOCK (Page 6)
GTK-XB7
SECTION 2
2-9. SIDE PANEL (R), SIDE PANEL (L) (Page 11)
2-10. MAIN CHASSIS BLOCK (Page 12)
2-11. BOTTOM COVER + PLATE (Page 13)
2-12. FRONT PANEL BLOCK (Page 14)
2-13. LB BOARD (Page 15)
2-14. LA BOARD (Page 16)
2-3. FAN UNIT (M1) (Page 7)
2-4. PSU BOARD (Page 7)
2-5. MAIN BOARD (Page 8)
2-6. USB + KEY BOARD (Page 9)
2-17. IR BOARD (Page 18)
2-15. RGBF BOARD (Page 17)
2-7. BT&NFC BOARD (Page 9)
2-8. CONTROL BOARD (Page 10)
2-20. WOOFER (SP1, SP2) (Page 20)
2-18. TWEETER (SP5) (Page 18)
2-16. RGBE BOARD (Page 17)
JIG When disassembling the unit, use the following jig for speaker removal.
Part No. Description J-2501-238-A JIG FOR SPEAKER REMOVAL
2-19. TWEETER (SP3, SP4) (Page 19)
5
GTK-XB7
Note: Follow the disassembly procedure in the numerical order given.

2-2. TOP COVER BLOCK

5 two rubber (small circle)
6 two screws
8 two screws
7 two rubber (square)
2 two rubber (circle)
3 two screws
3 screw
4 three screws
3 screw
3 two screws
1 two rubber (large circle)
qa top cover block
9 Remove the top cover block
in the direction of the arrow.
)OH[LEOHIODWFDEOH))&WR0$,1VHWWLQJ
flexible flat cable (FFC (to MAIN))
The opposite side is the terminal side.
XP35
front side
0 flexible flat cable (FFC (to MAIN)) (XP35)
6

2-3. FAN UNIT (M1)

GTK-XB7
3 fan unit (M1)

2-4. PSU BOARD

1 connector (XP14)
2 screw
2 screw
hole
boss
1 two screws
3 connector (XP1)
2 reinforcement bracket
hole
boss
4 connector (CN501)
ditch
6 PSU board
boss
5 five screws
hole
boss
Rear view
7
GTK-XB7

2-5. MAIN BOARD

5 connector (XP10)
4 connector (XP21)
3 connector (XP14)
2 connector (XP7)
1 connector
(XP37)
6 connector (XP22)
7 flexible flat cable
(XP45)
8 connector (XP36)
9 connector
(XP25)
:LUHVHWWLQJ
front side
XP10 XP25
flexible flat cable
Rear view
MAIN board
rear side
qa four screws
qd MAIN board
XP21
XP22
XP37 XP7 XP14
XP36
XP45
The opposite side is the terminal side.
qs Remove the MAIN board in the direction of the arrow.
0 screw
8

2-6. USB + KEY BOARD

GTK-XB7
2 USB + KEY board
1 three screws

2-7. BT&NFC BOARD

4 flexible flat cable (FFC (to BT&NFC)) (XP8)
5 BT board adhesive sheet
front side
top side
6 BT&NFC board
1 connector
(XP34)
2 Peel off the adhesive sheet.
rear side
claw
3 flexible flat cable (to MAIN)
)OH[LEOHIODWFDEOHWR0$,1VHWWLQJ
Note:
to the BT&NFC board.
BT&NFC board
top cover block
Connect the side of short reinforcement plate
short
flexible flat cable (to MAIN)
XP34
The opposite side is the terminal side.
long
9
GTK-XB7

2-8. CONTROL BOARD

6 CONTROL board
4 Remove the CONTROL board block
in the direction of the arrow.
2 eight screws
3 plate
5 flexible flat cable (FFC (to BT&NFC))
(XP16)
The opposite side is the terminal side.
1 connector (XP8)
front side
top side
top cover block
rear side
10

2-9. SIDE PANEL (R), SIDE PANEL (L)

GTK-XB7
5 side panel (R)
Note: remove the used bond and use a new bond to fix the side panel (R).
1 rubber (large circle)
When installing t
3 four screws
2 screw
3 screw
he side panel (R),
bond
4 Remove the side panel (R) in the direction of the arrow.
1 rubber (large circle)
2 screw
4 Remove the side panel (L)
in the direction of the arrow.
bond
Rear view
5 side panel (L)
Note: remove the used bond and use a new bond to fix the side panel (L).
3 screw
When installing t
3 four screws
he side panel (L),
2 two screws
1 two rubber (circle)
11
GTK-XB7

2-10. MAIN CHASSIS BLOCK

2 connector (XP10)
1 connector (XP21)
3 connector (XP22)
4 flexible flat cable (XP45)
5 connector (XP36)
6 connector (XP25)
:LUHVHWWLQJ
front side
MAIN board
XP21
XP10 XP25
XP22
XP36
flexible flat cable
XP45
The opposite side is the terminal side.
Rear view
7 seven screws
8 main chassis block
12

2-11. BOTTOM COVER + PLATE

top side
GTK-XB7
1 two rubber (square)
2 two screws
4 two screws
3 two rubber (small circle)
bottom side
+RZWRUHPRYHWKHERWWRPFRYHUSODWH
Note 1:
cover + plate slowly and remove the bond as shown figure.
Note 2:
carefully so as not to damage the bosses.
When removing the bottom cover + plate, move the bottom
When removing the bottom cover + plate, please remove
two bosses
bond
7 Remove the bottom cover + plate in the direction of the arrow.
8 bottom cover + plate
Note 3: remove the used bond and use a new bond to fix the bottom cover + plate.
When installing the
6 four screws
5 four rubber (large circle)
bottom cover + plate,
13
GTK-XB7

2-12. FRONT PANEL BLOCK

total nine bosses
cushion
top side
5 All bosses are removed while moving jig in the direction of the arrow, and front panel block is removed.
4 Insert the jig into a space and raise front panel block.
Note 1: When using a jig, please work so as not to injure the cushion.
front panel block
cushion
5 All bosses are removed while moving jig in the direction of the arrow, and front panel block is removed.
4 Insert the jig into a space and raise front panel block.
Note 1: When using a jig, please work so as not to injure the cushion.
3 prop (bottom)
1 screw
2 four screws
bottom side
1 screw
speaker unit (TW) (SP4)
7 tweeter terminal (wide side)
7 tweeter terminal (narrow side)
8 front panel block
Note 2: remove the used bond and use a new bond to fix the front panel block.
When installing the
6 Remove the front panel block in the direction of the arrow.
front panel block
14

2-13. LB BOARD

3 connector (XP56)
GTK-XB7
front panel block
front side
4 connector (XP37)
bottom side
1 eight screws
2 Remove the LB board block
in the direction of the arrow.
5 connector (XP50)
6 LB board
15
GTK-XB7

2-14. LA BOARD

top side
1 four screws
:LUHVHWWLQJ
LA board
flexible flat cable
3 prop (upper)
XP55
XP54
XP38
The opposite side is
)URQWYLHZ
5 Remove the LA board block in the direction of the arrow.
the terminal side.
2 Draw two cables out from the hole.
cable
groove
front panel block
front side
:LUHVHWWLQJ
LA board
4 three screws
6 flexible flat
cable (XP38)
0 cable
8 connector (XP55)
7 connector (XP54)
groove
qa LA board
4 three screws
9 Remove two cables from four
grooves of the front panel.
two cables
groove
front panel block
16

2-15. RGBF BOARD

GTK-XB7
+RZWRLQVWDOOWKH5*%)ERDUG
Install the RGBF board into the slot.
1 two screws
mounting plate (bottom right)
Make sure that the projection of the RGBF board is out.
hole
hole
2 mounting plate (bottom right)
3 RGBF board
slot
front panel block
boss
front side
bottom side

2-16. RGBE BOARD

+RZWRLQVWDOOWKH5*%(ERDUG
Install the RGBE board into the slot.
Rear bottom view
Make sure that the projection of the RGBE board is out.
mounting plate (bottom left)
2 mounting plate (bottom left)
1 two screws
hole
3 RGBE board
slot
top side
boss
front panel block
front side
17
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