SONY DSC-P8 SERVICE MANUAL L2 V1.2

DSC-P8
SERVICE MANUAL
Ver 1.2 2004.10
Revision History
Revision History
Link
Link
SPECIFICATIONS
SPECIFICATIONS
BLOCK DIAGRAMS
BLOCK DIAGRAMS
LEVEL 2
US Model
Canadian Model
AEP Model
UK Model
E Model
Hong Kong Model
Australian Model
Chinese Model
Korea Model
Tourist Model
Japanese Model
SERVICE NOTE
SERVICE NOTE
DISASSEMBLY
DISASSEMBLY
•For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (987622651.pdf).
•For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (987622641.pdf).
• This service manual contains information for Japanese model as well.
• Reference No. search on printed wiring boards is available.
• Note in Lens Frame Installation
• BARRIER OPERATION TEST METHOD
• HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.
On the JK-243, JK-244 and SY-83 boards
This service manual procides the information that is premised the circuit board replacement service and not intended repair inside the JK-243, JK-244 and SY-83 boards. Therefore, schematic diagram, printed wiring board and electrical parts list of the JK-243, JK-244 and SY-83 boards are not shown. The following pages are not shown.
FRAME SCHEMATIC DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
JK-243, JK-244 boards
Schematic diagram ......................... Pages 4-35 to 4-36
Printed wiring board ........................ Pages 4-51 to 4-52
Electrical parts list ........................... Pages 5-6
SY-83 board
Schematic diagram ......................... Pages 4-9 to 4-28
Printed wiring board ........................ Pages 4-43 to 4-46
Electrical parts list ........................... Pages 5-9 to 5-13
The above-described information is shown in service manual Level 3.
REPAIR PARTS LIST
REPAIR PARTS LIST
DIGITAL STILL CAMERA
DSC-P8
[Output connectors]
A/V OUT (MONO) (Monaural)
Minijack Video: 1 Vp-p, 75 Ω, unbalanced,
sync negative
Audio: 327 mV (at a 47 kΩ load)
Output impedance 2.2 k
USB jack mini-B
[LCD screen]
Used LCD panel
3.8 cm (1.5 type) TFT drive
Total number of dots
123 200 (560×220) dots
[General]
Used battery pack
NP-FC11
Power requirements
3.6 V
Power consumption (during shooting)
1.5 W
Operating temperature
0°C to 40°C (32°F to 104°F)
Storage temperature
–20°C to +60°C (–4°F to +140°F)
Dimensions
108×51.5×35.1 mm (4 3/8×2 1/8×1 7/16 inches) (W/H/D, excluding maximum protrusions)
Mass Approx. 200 g (7 oz) (including
battery pack NP-FC11, “Memory Stick” and wrist strap)
x AC-LS5 AC Adaptor
Rated input voltage
100 to 240 V AC, 50/60 Hz, 11 W,
0.16 to 0.09 A
Rated output vol tage
DC 4.2 V, 1.5 A in operating mode
Operating temperature
0°C to 40°C (32°F to 104°F)
Storage temperature
–20°C to +60°C (–4°F to +140°F)
Dimensions
Approx. 48×29×81 mm (1 15/16×1 3/16×3 1/4 inches) (W/H/D)
Mass Approx. 130 g (5 oz)
x NP-FC11 battery pack
Used battery
Lithium-ion battery
Maximum voltage
DC 4.2 V
Nominal voltage
DC 3.6 V
Capacity 2.8 Wh (780 mAh)
COVER
COVER
x Camera [System]
Image device
Total pixels number of came ra
Effective pixels number of camera
Lens 3× zoom lens
Exposure control
White balance
Data format (DCF compliant)
Recording media
Flash Recommended distance (ISO set to
6.67 mm (1/2.7 type) color CCD Primary color filter
Approx. 3 340 000 pixels
Approx. 3 210 000 pixels
f = 6.0 – 18.0 mm (1/4 – 23/32 inches) (39 – 117 mm (1 9/16 – 4 5/8 inches) when converted to a 35 mm still camera) F2.8 – 5.2
Automatic exposure, Scene selection (7 modes)
Flash, Automatic, Daylight, Cloudy, Fluorescent, Incandescent
Still images: Exif Ver. 2.2 JPEG compliant, GIF (for Clip Motion), DPOF compatible Audio with still image: MPEG1 compliant (Monaural) Moving images: MPEG1 compliant (Monaural)
“Memory Stick”
Auto): 0.5 m to 3.5 m (19 3/4 inches to 11 fe et 5 3/16 inches) (W)
0.5 m to 2.5 m (19 3/4 inches to 8 feet 27/16 inches) (T)

SPECIFICATIONS

Built-in microphone
Built-in speaker
Exif Print Compatible PRINT image matching II Compatible
Electret condenser microphone
Dynamic speaker
Accessories
•NP-FC11 battery pack
•AC-LS5 AC Adaptor
•Power cord (mains lead)
•A/V connecting cable
•USB cable
•Wrist strap
•“Memory Stick” (16 MB)
•CD-ROM (USB driver SPVD-010)
•Operating instructions
Design and specifications are subject to change without notice.
— 2 —
DSC-P8
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer.
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are "pinched" or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
4. Look for parts which, through functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
5. Check the B+ voltage to see it is at the values specified.
6. Flexible Circuit Board Repairing
•Keep the tempera ture of the soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350°C. Caution: The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
— 3 —
DSC-P8

TABLE OF CONTENTS

Section Title Page
1. SERVICE NOTE
1-1. Note for Repair ································································1-1 1-2. Discharging of the ST-81 Flexible Board’s Charging
Capacitor (C001) ·····························································1-1
1-3. Precaution on Replacing the Video Lens or the SY-83
Board ···············································································1-2 1-4. Note in Lens Frame Installation ······································1-2 1-5. Description on Self-diagnosis Display ····························1-3
2. DISASSEMBLY
2-1. Battery Lid·······································································2-3 2-2. Cabinet (Rear) Assembly················································· 2-3 2-3. LCD Module····································································2-4 2-4. Cabinet Front Assembly ·················································· 2-4 2-5. Control Switch Block ······················································2-5 2-6. Cabinet (Lower) Assembly ··············································2-6 2-7. Lens Block Assembly······················································2-6 2-8. ST-81 Board·····································································2-7 2-9. SY-83 Board ···································································· 2-7 2-10. MS-130 Board ·································································2-8 2-11. SW-386 Board ·································································2-8 2-12. JK-244 Board ··································································2-9 2-13. Barrier Unit····································································2-10 2-14. Circuit Boards Location ················································2-11
3. BLOCK DIAGRAMS
3-1. Overall Block Diagram (1/2)···········································3-1 3-2. Overall Block Diagram (2/2)···········································3-3 3-3. Power Block Diagram (1/2)·············································3-5 3-4. Power Block Diagram (2/2)·············································3-7
4. PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1. Frame Schematic Diagrams·············································4-1 4-2. Schematic Diagrams························································4-5
CD-432 (CCD IMAGER) ··············································· 4-7 SW-386 (1/2) (CONTROL SWITCH) ··························4-29 SW-386 (2/2) (LCD DRIVE, TIMING GENERATOR) ·····················4-31 ST-81 (FLASH DRIVE) ···············································4-33 MS-130 (MEMORY STICK CONNECTOR) ··············4-37 CONTROL SWITCH BLOCK·····································4-38
4-3. Printed Wiring Boards ···················································4-39
CD-432 ··········································································4-41
SW-386··········································································4-47
ST-81 ·············································································4-49
MS-130 ··········································································4-53 4-4. Waveforms····································································· 4-56 4-5. Mounted Parts Location ················································4-57
5. REPAIR PARTS LIST
5-1. Exploded Vie ws ······························································· 5-2 5-1-1.Cabinet Section································································5-2 5-1-2.Lens Section ····································································5-3 5-1-3.Battery Holder Section ····················································5-4 5-2. Electrical Parts List ·························································5-5
— 4 —
When installing a connector, don’t press down at wire of connector. It is possible that a wire is snapped.
Ver 1.2 2004.10
DSC-P8
COVER
COVER
SECTION 1

SERVICE NOTE

1-1. NOTE FOR REPAIR
Make sure that the flat cable and flexible board are not cracked of bent at the terminal. Do not insert the cable insufficiently nor crookedly.
Cut and remove the part of gilt which comes off at the point. (Be careful or some pieces of gilt may be left inside)
When remove a connector, don’t pull at wire of connector. It is possible that a wire is snapped.
1-2. DISCHARGING OF THE ST-81
FLEXIBLE BOARD’S CHARGING CAPACITOR (C001)
The charging capacitor (C001) of the ST -81 flexible board is char ged up to the maximum 300 V potential. There is a danger of electric shock by this high voltage when the capacitor is handled by hand. The electric shock is caused by the charged voltage which is kept without discharging when the main power of the unit is simply turned off. Therefore, the remaining voltage must be discharged as described below.
Preparing the Short Jig
To preparing the short jig, a small clip is attached to each end of a resistor of 1 k /1 W (1-215-869-11). Wrap insulating tape fully around the leads of the resistor to prevent electrical shock.
1 k/1 W
Wrap insulating tape.
Discharging the Capacitor
Short-circuit between the positive and the negative terminals of charged capacitor with the short jig about 10 seconds.
R:1 k/1 W (Part code:
Capacitor
1-215-869-11)
ST-81
1-1
DSC-P8
1-3. PRECAUTION ON REPLACING THE
VIDEO LENS OR THE SY-83 BOARD
The DSC-P8 uses the position sensor to detect the zoom position. Accordingly, the zoom position will vary if the position data changes due to the replacement of the video lens or the SY-83 board, thus causing the video lens to collide against the mechanism end when the power is turned off. Though the position data is calibrated at the “Flange Back Adjustment”, add the following work when making an adjustment at the replacement of video lens to prevent a collision of video lens.
When Replacing the Video Lens
1) With current video lens assembled, turn the power on, and set
the data of page: 6F , address: 3E to “FF”, then tur n the power off.
2) Replace the video lens with a new one, turn the power on, and
perform the “Flange Back Adjustment”. Thus, new position data will be written.
When Replacing the SY-83 Board
1) Replace the SY-83 board with a new one, set the mode dial to
“PLAY”, turn the power on, and set the data of page: 6F, address:3E to “FF”, then turn the power off.
2) Set the mode dial to “CAMERA”, turn the power on, and
perform the “Flange Back Adjustment”. Thus, new position data will be written.
1-4. NOTE IN LENS FRAME
INSTALLATION
When tightening a screw , have both sides of the lens b lock assemb ly so as not for the load to depend.
M1.7 × 4
Lens block assembly
Lens frame
M1.7 × 4
1-2
1-5. DESCRIPTION ON SELF-DIAGNOSIS DISPLAY
Self-diagnosis display
• C: ss: ss You can reverse the camera malfunction yourself. (However, contact your Sony dealer or local authorized Sony service facility when you cannot recover from the camera malfunction.)
• E: ss: ss Contact your Sony dealer or local authorized Sony service facility.
DSC-P8
Display Code
C:32:ss
C:13:ss
E:61:ss
E:91:ss
Countermeasure
Turn the power off and on again.
Format the “Memory stick”. Insert a new “Memory Stick”.
Checking of lens drive circuit.
Checking of flash unit or replacement of flash unit.
Cause
Trouble with hardware.
Unformatted memory stick is inserted. Memory stick is broken.
When failed in the focus and zoom initialization.
Abnormality when flash is being charged.
Caution Display During Error
SYSTEM ERROR
FORMAT ERROR MEMORY STICK ERROR
1-3E
DSC-P8
COVER
COVER
SECTION 2

DISASSEMBLY

The following flow chart shows the disassembly procedure.
DISASSEMBLY
HELP
HELP
DISASSEMBLY
DISASSEMBLY
HELP
DISASSEMBLY
DISASSEMBLY
HELP
DISASSEMBLY
DISASSEMBLY
HELP
DISASSEMBLY
DISASSEMBLY
Discharging the Capacitor
DISASSEMBLY
HELP
DISASSEMBLY
SERVICE POSITION
2-1
DISASSEMBLY
DISASSEMBLY
HELP
DSC-P8
[SERVICE POSITION]
SW-386 board
Color monitor
JK-244 board
SY-83 board
ST-81 board
SY-83
Control switch assembly
Lens block assembly

The procedure for a service position

1 2-2. CABINET (REAR) ASSEMBLY...................... (PAGE 2-3)
2 2-3. LCD MODULE ............................................... (PAGE 2-4)
3 2-4. CABINET FRONT ASSEMBLY...................... (PAGE 2-4)
4 2-5. CONTROL SWITCH BLOCK......................... (PAGE 2-5)
5 2-6. CABINET (LOWER) ASSEMBLY .................. (PAGE 2-6)
6 2-7. LENS BLOCK ASSEMBLY ............................ (PAGE 2-6)
7 2-8. ST-81 BOARD ............................................... (PAGE 2-7)
8 2-9. SY-83 BOARD ............................................... (PAGE 2-7)
9 2-10. MS-130 BOARD ............................................ (PAGE 2-8)
0 2-11. SW-386 BOARD............................................ (PAGE 2-8)
qa 2-12. JK-244 BOARD ............................................. (PAGE 2-9)
SW-386
LCD module
Back light unit
AC power adaptor
Memory stick connector
AC IN
2-2
Note: Follow the disassembly procedure in the numerical order given.
2-1. BATTERY LID
DSC-P8
4 Lid battery
2 Two claws
1 Open the BT lid.
2-2. CABINET (REAR) ASSEMBLY
3 BT stopper
2 Two screws
(M1.7)
2 Screw
(1.7 × 3)

5 Cabinet (rear) assembly

4 Screw (M1.7)
1 Open the jack cover.
3 Screw (M1.7)
2-3
DSC-P8
2-3. LCD MODULE
HELP
2 Claw
3
1 TWO Screws
(special)
5 Flexible board (CN101)
4 Flexible board (CN103)
2-4. CABINET FRONT ASSEMBLY
1 Screw
(M1.7)
6 Two bosses
7 Two bosses

8 LCD module

2 Two screws
(M1.7)

3 Cabinet front assembly

2-4
2-5. CONTROL SWITCH BLOCK
HELP
Note: High-voltage cautions
Discharging the Capacitor
Short-circuit between the positive and the negative terminals of charged capacitor with the short jig about 10 seconds.
R:1 k/1 W (Part code:
Capacitor
1-215-869-11)
ST-81
DSC-P8
1 Claw
3
6 Flexible board
(CN804)
5 Connector
(CN803)
4 Tape (A)
2 Claw

7 Control switch block

2-5
DSC-P8
2-6. CABINET (LOWER) ASSEMBLY
3 Claw

4 Cabinet (lower) assembly

2 Claw
1 Insert the driver
for removing the claw.
Note: High-voltage cautions
(See page 2-5)
2-7. LENS BLOCK ASSEMBLY
HELP
Note: High-voltage cautions
Note: To disengage the claw, pass a flat headed
driver under the flexible cable. It may be a cause of breakage of the flexible cable to pass a flat headed driver above the flexible cable.
1 Flexible board (CN151)
2 Flexible board (CN301)
(See page 2-5)
3 Claw
SY insulating sheet
4 Claw

5 Lens block assembly

2-6
2-8. ST-81 BOARD
DSC-P8
Note: High-voltage cautions
(See page 2-5)

3 ST-81 board

1 Flexible board
(CN351)
2 Claw
2-9. SY-83 BOARD
HELP
4 Screw
1 Tape (A)
2 Flexible board
(CN805)
5 Claw
3 Flexible board
(CN801)

9 SY-83 board

7 SY retainer sheet
6
Note: As removing the flexible board
(removing the SY-83 board CN802 means removing the lithium 3V power supply (BT001), data such as date, time, user-set menus will be lost. After assembling, reset these data.
8 Flexible board
(CN802)
2-7
DSC-P8
2-10.MS-130 BOARD
2 Claw
2-11.SW-386 BOARD
HELP
4
JK-244 board
1 Screw
2 Two screws

3 MS-130 board

6 Two bosses

0 SW-386 board

8
1 Flexible board
(CN805)
3 Boss
Note: When you remove the sheet,
be careful not to remove a battery together.
9 Insulating sheet (LI)
7 boss
5 Two screws
2-8
2-12.JK-244 BOARD
DSC-P8

4 JK-244 board

1 Two claws
3 Claw
2 Boss
2-9
DSC-P8
2-13.BARRIER UNIT
5 Ornamental fixed plate (A)
1 Switch on a power supply. 2 Push zoom button and transform the lens
as shown below.
3 Switch off a power supply by taking out a battery
or cut off a power supply from AC daptor. (without using camera's power swich)
4 Pinch A portion with finger
and fit a driver over a hollow.
6 Two screws
(M1.4 × 4.5)

7 Barrier unit

A
[BARRIER OPERATION TEST METHOD]
After the barrier unit is replaced, check the following items with turning the power of the set ON/OFF.
• The lens moves out and the barrier shutters open completely when the power is turned on.
• The lens moves in and the barrier shutters close completely when the power is turned off. Checking condition is 1 downward 2 45° downward 3 horizontal 4 45° upward 5 upward; totally fiv e positions and check three times for each position.
3X
1 downward
The test needs to be performed only when the barrier unit is replaced. No performance of this test is needed when the lens is replaced.
2 45° downward
3X
3X
3 horizontal
3X
4 45° upward
5 upward
3X
2-10
2-14.CIRCUIT BOARDS LOCATION
SW-386
MS-130
SY-83
DSC-P8
ST-81
CD-432
JK-244 (including JK-243)
Board Name Function
CD-432 CCD IMAGER JK-244 JACK (including JK-243) MS-130 MEMORY STICK CONNECTOR ST-81 FLASH DRIVE SW-386 CONTROL SWITCH, LCD DRIVE, TIMING GENERATOR SY-83 CAMERA MODULE, CAMERA DSP, 128M SDRAM,
VIDEO AMP, LENS DRIVE, SH DSP, 16M FLASH MEMORY, CLOCK GENERATOR, FRONT CONTROL, AUDIO, FLASH CONTROL, DC/DC CONVERTER
2-11E
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