Sony CPD-G220 Service Manual

MODIFICATION
# No. DATA CONTENTS
#1 2001.8 Addition of NH, SH, EQ models. (P.5-1, 5-2,5-3)
HISTORY
MODEL NAME : CPD-G220 SERVICE MANUAL PARTS No. : 9-978-695-03
* Blue characters are linking.
#2 2001.8 Parts number clerical error correction .
(P.6-2, 6-5, 6-7, 6-9 ~ 6-24, 6-26 ~ 6-28, 6-30, 6-31, 6-33, 6-34, 6-35 ) #3 2001.9 Parts number clerical error correction .(D board T501) (P.6-27) #4 2001.9 Correction of Exploded views.(P.5-1, 5-2)
CPD-G220
CRT
0.24 mm aperture grille pitch(center) 17 inches measured diagonally 90-degree deflection FD Trinitron
Viewable image size Approx. 327 × 243 mm (w/h)
×
(12 9 inches)
Resolution
Maximum Horizontal: 1600 dots Vertical: 1200 lines Recommended Horizontal: 1024 dots Vertical: 768 lines
Standard image area Deflection frequency*
AC input voltage/current 100 to 240 V, 50/60 Hz, Max. 1.7A Power consumption Approx. 115 W
(without USB operation)
Dimensions
Approx. 402 ×
418 × 421mm (w/h/d)
(15
7
/8 × 16 1/2 ×16
Mass Approx. 19 kg (41.9 lb 1 oz) Plug and Play DDC2B/DDC2Bi
GTF**
Supplied accessories
Power cord(1) Macintosh G3/G4 adapter(1) USB cable(1) Warranty card(1) Notes on cleaning the screen's surface(1) Instruction manual(1)
*Recommended horizontal and vertical timing condition
•Horizontal sync width should be more than 1.0 µsec.
•Horizontal blanking width should be more than 3.0 µsec.
•Vertical blanking width should be more than 500 µsec.
**If the input signal is Generalized Timing Formula(GTF) compliant, the GTF feature of the monitor will automatically provide an optical image for the screen.
Design and specification are subject to change without notice.
Approx. 312 × 234 mm (w/h) (12
3
/8 × 9 1/4inches) Horizontal: 30 to 96 kHz Vertical: 48 to 170 Hz
viewing image Approx. 408 mm (16.0 inches)
5
/
8
inches)
7
/
8
5
/
8
SERVICE MANUAL
SPECIFICATIONS
AEP Model
NH Model
SH Model
EQ Model
Chassis No. SCC-L38A-A
17VC
CHASSIS
TORINITORON
®
COLOR GRAPHIC DISPLAY
1.5 k
0.15 µF
AC Voltmeter (0.75 V)
To Exposed Metal Parts on Set
Earth Ground

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly-soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or contact high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the B+ and HV to see if they are specified values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV.
8. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC Leakage. Check leakage as described right.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT­540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOMs that are suitable. Nearly all battery operated digital multimeters that have a 2 V AC range are suitable. (See Fig. A)
Fig. A. Using an AC voltmeter to check AC leakage.
CPD-G220(E) 2
WARNING!! NEVER TURN ON THE POWER IN A CONDITION IN WHICH THE DEGAUSS COIL HAS BEEN REMOVED.
AVERTISSEMENT!! NE JAMAIS METTRE SOUS TENSION QUAND LA BOBINE DE DEMAGNETISATION EST ENLEVÉE.
SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY SHADING AND MARK ! ON THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. CIRCUIT ADJUST­MENTS THAT ARE CRITICAL FOR SAFE OPERATION ARE IDENTIFIED IN THIS MANUAL. FOLLOW THESE PROCEDURES WHENEVER CRITICAL COMPONENTS ARE REPLACED OR IM­PROPER OPERATION IS SUSPECTED.
ATTENTION AUX COMPOSANTS RELATIFS À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS PAR UNE TRAME ET UNE MARQUE ! SONT CRITIQUES POUR LA SÉCURITÉ. NE LES REMPLACER QUE PAR UNE PIÈCE PORTANT LE NUMÉRO SPECIFIÉ. LES RÉGLAGES DE CIRCUIT DONT L’IMPORTANCE EST CRITIQUE POUR LA SÉCURITÉ DU FONCTIONNEMENT SONT IDENTIFIÉS DANS LE PRÉSENT MANUEL. SUIVRE CES PROCÉDURES LORS DE CHAQUE REMPLACEMENT DE COMPOSANTS CRITIQUES, OU LORSQU’UN MAUVAIS FONCTIONNEMENT EST SUSPECTÉ.
CPD-G220(E) 3

POWER SAVING FUNCTION

This monitor meets the power-saving guidelines set by VESA, TCO’99, and ENERGY STAR. If no signal is input to the monitor from your computer, the monitor will automatically reduce power consumption as shown below.
Power mode Power consumption*
normal operation 115 W (without USB operation) green active off*
(deep sleep)*
power off 0 W (approximately) off
1
*
Figures reflect power consumption when no USB compatible peripherals are connected to the monitor.
*2When your computer enters power saving mode, NO SIGNAL appears
on the screen. After a few seconds, the monitor enters power saving mode.
3
“Deep sleep” is power saving mode defined by the Environmental
*
Protection Agency.
2
3
3 W orange
1
f (power) indicator
CPD-G220(E) 4

DIAGNOSIS

Failre
Horizontal / Vertical Deflection failure, (Included S-cap)
ABL protector
HV failure
Aging / Self Test
Out of scan range
Aging Mode (Video Aging) : During Power Save, press MENU button for longer than 2 second. Monitor Information and RGB bar : During Power Save, push CONT+ button for longer than 2 second. ALL White : During Power Save, push CONT- button for longer than 2 second.
Amber Off (1.5 sec) (0.5 sec)
Amber Off (0.5 sec) (1.5 sec)
Amber Off (0.5 sec) (0.5 sec)
Amber Off Green Off (0.5 sec) (0.5 sec) (0.5 sec) (0.5 sec)
Green (OSD indication)
Power LED
CPD-G220(E) 5

TIMING SPECIFICATION

MODE Primary Mode MODE AT PRODUCTION
RESOLUTION
MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6 MODE 7 MODE 8 MODE 9 MODE 10
640 X 480 800 X 600 832 X 624 1024 X 768 1280 X 1024 1024 X 768 720 X 400 640 X 480 1280 X 1024 1600 X 1200 CLOCK — HORIZONTAL — H-FREQ
H. TOTAL H. BLK H. FP 0.636 0.569 0.559 0.203 0.406 0.508 0.636 1.556 0.119 0.316 H. SYNC H. BP H. ACTIV — VERTICAL — V. FREQ (HZ)
V. TOTAL V. BLK V. FP V. SYNC V. BP
25.175 MHz 56.250 MHz 57.283 MHz 78.750 MHz 157.500 MHz 94.500 MHz 28.322 MHz 36.000 MHz 135.000 MHz 202.500 MHz
31.469 kHz 53.674 kHz 49.725 kHz 60.023 kHz 91.164 kHz 68.677 kHz 31.469 kHz 43.269 kHz 79.976 kHz 93.750 kHz usec usec usec usec usec usec usec usec usec usec
31.778 18.631 20.111 16.660 10.971 14.561 31.777 23.111 12.504 10.667
6.356 4.409 5.586 3.657 2.844 3.725 6.355 5.333 3.022 2.765
3.813 1.138 1.117 1.219 1.016 1.016 3.813 1.556 1.067 0.948
1.907 2.702 3.910 2.235 1.422 2.201 1.907 2.222 1.837 1.501
25.422 14.222 14.524 13.003 8.127 10.836 25.422 17.778 9.481 7.901
59.940 Hz 95.061 Hz 74.550 Hz 75.029 Hz 85.024 Hz 84.997 Hz 70.087 Hz 85.008 Hz 75.025 Hz 75.000 Hz lines lines lines lines lines lines lines lines lines lines
525 631 667 800 1072 808 449 509 1066 1250
45 31 43 32 48 40 49 29 42 59 10 1 1 1 1 1 12 1 1 1
2333332333
33 27 39 28 44 36 35 25 38 46 V. ACTIV — SYNC — INT(G) EXT (H/V) /POLARITY EXT (CS) /POLARITY INT/NON INT
480 600 624 768 1024 768 400 480 1024 1200
NO NO NO NO NO NO NO NO NO NO
YES N/N NO P/P YES N/N YES P/P YES P/P YES P/P YES N/P YES N/N YES P/P YES P/P
NO NO NO NO NO NO NO NO NO NO
NON INT NON INT NON INT NON INT NON INT NON INT NON INT NON INT NON INT NON INT
CPD-G220(E) 6

TABLE OF CONTENTS

Section Title Page Section Title Page
1. DISASSEMBLY
1-1. Cabinet Assembly Removal ................................. 1-1
1-2. US Board Removal .............................................. 1-2
1-3. A, M AND D Boards Removal ............................ 1-3
1-4. Service Position ................................................... 1-4
1-5. H1 Board Removal .............................................. 1-5
1-6. Picture Tube Removal........................................... 1-6
2. SAFETY RELATED ADJUSTMENT ................ 2-1
3. ADJUSTMENTS ...................................................... 3-1
4. DIAGRAMS
4-1. Block Diagrams .................................................... 4-1
(2) Schematic Diagrams of D (a, b, c, c ) Board
.............................................................................. 4-11
(3) Schematic Diagram of DP Board ......................... 4-16
(4) Schematic Diagram of H1 Board ......................... 4-18
(5) Schematic Diagram of M Board .......................... 4-20
(7) Schematic Diagram of US Board.......................... 4-22
4-5. Semiconductors .................................................... 4-24
5. EXPLODED VIEWS .............................................. 5-1
5-1. Chassis ................................................................. 5-2
5-2. Picture Tube ......................................................... 5-3
5-3. Packing Materials ................................................. 5-4
6. ELECTRICAL PARTS LIST ............................... 6-1
4-2. Frame Schematic Diagram.................................... 4-5
4-3. Circuit Boards Location........................................ 4-6
4-4. Schematic Diagrams and Printed Wiring
Boards ................................................................... 4-7
(1) Schematic Diagram of A Board ........................... 4-9
CPD-G220(E) 7

1-1. CABINET ASSEMBLY REMOVAL

3
Two claws
SECTION 1

DISASSEMBLY

6
Two screws (+BVTP 3x8)
5
One scerw (+BVTP 3x8)
Push driver into opening
and remove claws.
Cabinet
2
Two claws
Bezel
Release from
7
four claws
Push driver into opening and remove claws.
EMI shield
Base shassis
4
Cabnet
1
Two screws(+BVTP 4x6)
CPD-G220(E) 1-1

1-2. US BOARD REMOVAL

1
Screw(+BVTP 4x8)
3
Five screws(+BVTT 3x8)
4
US board
2
CPD-G220(E) 1-2

1-3. A, M AND D BOARDS REMOVAL

3
M board
6
A board
7
Eight screws (+BVTP 3x8)
8
D board
4
Two screws (+BVTP 3x8)
5
Cable holder
2
Screws (+BVTP 3x8)
1
Screw (+BVTP 3x8)
Cable assy
CPD-G220(E) 1-3

1-4. SERVICE POSITION

A board
1
3
2
D board
CPD-G220(E) 1-4

1-5. H1 BOARD REMOVAL

2
H1 board
1
Three screws (+BVTP 3x8)
3
Joystick
4
Input button
Picture tube
Bezel
Cushion
CPD-G220(E) 1-5

1-6. PICTURE TUBE REMOVAL

7
5
Four screws (Tapping screw 5)
Degaussing coil
9
Neck assembly
2
A board
10
Deflection yoke
8
Two extention spring
3
Two screws (+BVTP 4x16)
4
Base chassis assembly
1
Anode cap
Cushion
6
Picture tube
CPD-G220(E) 1-6

REMOVAL OF ANODE-CAP

NOTE: Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield or carbon painted on the CRT, after
removing the anode.

REMOVING PROCEDURES

b
a
1Turn up one side of the rubber cap in the
direction indicated by the arrow a.
2Using a thumb pull up the rubber cap
firmly in the direction indicated by the arrow b.

HOW TO HANDLE AN ANODE-CAP

1Don’t scratch the surface of anode-caps with sharp shaped
material!
2Don’t press the rubber hardly not to damage inside of anode-
caps! A material fitting called as shatter-hook terminal is built in the rubber.
3Don’t turn the foot of rubber over hardly!
The shatter-hook terminal will stick out or damage the rubber.
c
Anode Button
3When one side of the rubber cap is
separated from the anode button, the anode-cap can be removed by turning up the rubber cap and pulling up it in the direction of the arrow c.
CPD-G220(E) 1-7
SECTION 2

SAFETY RELATED ADJUSTMENT

When replacing or repairing the shown below table, the following operational checks must be performed as a safety precaution against X-rays emissions from the unit.
Part Replaced ([)
HV ADJ
RV501
Part Replaced (])
HV Regulator Circuit Check
D board IC501, C532, C534,
C539, C553, C554, C555, C556, C558, C561, R540, R541, R542, R544, R564, R567, R568, RV501, T501 (FBT)
HV Protector Circuit Check
D board IC607, IC901, D515, D517, C540, C542, C544, C951, R510,
R543, R547, R549, R552, R595,
• HV Protector Circuit Check
Using an external DC Power Supply, apply the voltage shown below between cathode of D517 on D board and GND, and confirm that the HV HOLD DOWN circuite works. (TV Raster disappears)
+0.00
Standard voltage : 35.90
V DC
- 0.01
Check Condition
• Input voltage : 120 ± 2 V AC
• Input signal : Cross hatch (white lines on black) at 69kHz (Primary Mode)
• Beam control : CONT, BRT ; minimum "0 "
• Beam Current Protector Check
An ammeter in series between FBT 11 pin on D board and GND, then, decrease gradually the resistance of the variable resistor from maximum to minimum, and confirm that the Beam Current Protector Circuite works (TV Raster disappears). The current must be within the range shown below.
+0.00
• Standard current : 1.55
- 0.01
mA
T501 (FBT)
Beam Current Protector Circuit
Check
D board IC605,IC607,IC901, C535, C541,R545, R546, R548,R550, R596, R934,
T501 (FBT)
* Confirm one minute after turning on the power.
Check Condition
• Input voltage : 120 ± 2 V AC
• Input signal : Cross hatch (white lines on black) at 69kHz
• Beam control : CONT, BRT ; minimum "0"
CPD-G220(E) 2-1
B+ Voltage Check
Standard voltage : 179.0 ± 3.0 V DC
Check Condition
Input voltage : 120 V AC Note :Use NF power supply or make sure that distortion factor is 3% or less.
Input signal : Cross hatch (White lines on black) at 68.7 kHz
Beam control : CONT : 255 (max), BRT : 255 (max)
CPD-G220(E) 2-2
SECTION 3

ADJUSTMENTS

Landing Rough Adjustment
1. Enter the full white signal. (or the full black dots signal)
2. Set the contrast to “CONT”=MAX.
3. Make the screen monogreen. Note: Off the outputs from R ch and B ch of SG.
4. Reverse the DY, and adjust coarsely the purity magnet so that a green raster positions in the center of screen.
5. Adjust the "H.CENTER" with the H CENTER Volume .(RV502 on the D board)
6. Moving the DY forward, adjust so that an entire screen becomes monogreen.
7. Adjust the tilt of DY, and fix lightly with a clamp.
Note: “TILT” shall be set at 0
Landing Fine Adjustment
1. Put the set inside the Helmholtz coil.
5. Attach the wobbling coil to the designated part of the CRT neck.
6. Attach the sensor of the landing adjustment unit on the CRT surface.
Purity Magnet <<Zero Position>>
Purity magnet position
L/D control specification
± 5 ± 5 ± 5 ± 5 ± 5 ± 5
± 4
± 5 ± 5 ± 4
7. Adjust the DY position and purity, and the DY tilt.
8. Fasten DY with screw.
2. Set the TLH to the Zero position.
3. Receive the single green signal.
4. Demagnetize the CRT surface with the hand degausser , and perform
auto degaussing.
Note:Torque 22 ±2kgcm (2.2 ± 0.2 Nm)
Perform auto degaussing.
CPD-G220(E) 3-1
9. Adjust each top and bottom pins by two wedges and then not swing DY
13. If using the magnet, be sure to demagnetize with the degausser and neck right and left. (When fixing DY with wedges, insert wedges completely so that the DY does not shake.)
a
cd
b
"a" and "b" must be equal.
10. Adjust the top and bottom pins with the TB.PIN VR complettely. And ajust the V.Size simulation.
11. Adjust the V.key (=H.Trapxoid) with the H-Trp VR so that [a] become equol to the [b]
c
d
check.
14. Remove the sensor and wobbling coil.
15. Fix the purity magnet paisted on the DY with the white pen.Fix it with the RTV.
Convergence Rough Adjustment
1. Enter the white crosshatch signal (white lines on black).
2. Adjust roughly the horizontal and vertical convergence at four-pole magnet.
3. Adjust roughly HMC and VMC at six-pole magnet.
Convergence Adjustment
< Static convergence >
1. Change the "CONV SW" to 0.
2. Receive the crosshatch of R and B. (on black)
12. If the corner is not within the standards, adjust disc magnet to satisfy L/ D adjustment standards.
Note: (1) When necessary to paste magnets more than 2 pieces, be careful that the
convergence and the distortion would be alterable.
(2) Paste within 80 to 120 mm from the DY on the diagonal line of the
magnet.
3. Adjust H. STAT and V. STAT with 4 pole magnet.
4. Recieve the white crosshatch signal.(White line on black)
5. Adjust HMC and VMC with the 6 pole magnet.
6. Recieve the crosshatch of R and B. (on black) Note: Adjust H. STAT and V. STAT in the beggining by 4 pole magnet not
adjust them by register immediately.
CPD-G220(E) 3-2
7. If necessary, the 3-6 procedures.
8. Change the "CONV SW" to 6. then set the following registers to 0.
XCV YCH
[ Neck Assy's Zero Position ]
"YBH_T_HI", "TBH_T_LO" "YBH_B_HI", "YBH_B_LO" "VSTAT_T_HI", "VSTAT_T_LO" "VSTAT_B_HI""VSTAT_B_HI"
9. Adjust the H Static and V Static with the register "HSTAT_HI" and "VSTAT_HI". (These registers should be within the limit between -40 and +40.)
10. Insert to TLH correction board and correct H. TILT.
11. Adjust XCV with the XCV volume.
12 Adjust YCH with the YCH volume. 13 Adjust V. TILT with the TLV-VR.
14. If necessary, repeat the 1-13 procedures to get the most suitable conver­gence pattern.
15. Paint lock TLH corection board, neck assy 4, 6 pole magnet and XCV volume.
XCV
B
TLV
R
R B
B R
RB
TLH
R
B B
Convergence Specification
A
R
B
4 Pole 6 Pole
MODE All mode
0.20 mm
A
0.24 mm
B
Purity
Purity Mg
4-pole Mg
6-pole Mg
TLH
TB, Pin VI
VR
YCH
TLV
H-Trap
White Balance Adjustmen Specification
(1) 9300K
Part of shadow line for the right figure.
(2) 5000K
Part of shadow line for the right figure.
0.005
0.005
0.005
0.005
x = 0.283 y = 0.298
x = 0.346 y = 0.359
CPD-G220(E) 3-3
Connect the communication cable of the computer to the connector located on the D board. Run the service software and then follow the instruction.
IBM AT Computer
as a Jig
1-690-391-211A-1500-819-A
D-sub (9 Pin [female])
*The parts above ( ) are necessary for DAS adjustment.
mini Din (8Pin)
1
2
Interface Unit
3
• Vertical and Horizontal Position and Size Specification
A
b
MODE All mode
B
a
a 1.8 mm b 1.8 mm
312 mm
A
234 mm
B
3-702-691-01
3
Connector Attachment
To BUS CONNECTOR
4 Pin
4 Pin 4 Pin
• Focus rough adjustment
1. Receive the mE pattern signal. (black characters on green)
2. Adjust the H FOCUS of the screen corner with Fcous VR in the bottom of the FBT.
3. Receive the cross-hatch pattern signal .(green line on black)
4. Adjust the V FOCUS of the center and the y-axis with the FOCUS VR in the top of FBT.
FBT
Focus volume 1 (V)
Focus volume 2 (H)
G2 VR
CPD-G220(E) 3-4

4-1. BLOCK DIAGRAMS

SECTION 4

DIAGRAMS

7
B IN
IC001
RGB PRI AMP
IC004
RGB CUT - OFF AMP
CN302
GND1
2
BLUE
3
GND
4
GREEN
5
GND
6
RED
A
TO M BOARD CN803
D
TO D BOARD CN902
CN309 NC
IIC SDA
GND
IIC SCL BPCLP
CBLK VR TRC HR TRC
9
G IN
11
R IN
10
SYNC IN
12
CLAMP
18
BLK
1
SDA
2
SCL
8 7 6 5 4 3 2 1
IC003 OSD
7
SDA SCL
8
10
V FLB
OSD BLK
B BKG
G BKG
B OUT
G OUT
R OUT
R OSD
G OSD
3 4 5R BKG
27
24
20
13B OSD 14G OSD
15 R OSD
17 OSD BLK
12
15 14 13 B SOD
5
B IN
4
G IN
3
R IN
VIDEO OUTPUT
11
B IN
9
G IN
8
R IN
IC002
B OUT G OUT R OUT
B OUT
G OUT
R OUT
9 8 7
CN304
+180V1 2 3
J001
1
3
5
9
KB
8
KG
7
KR
G1
4
H
10
G2
3
4 5 6 7 8 9
1
1
NC
+80V GND
H1 +12V GND
+5V
STBY +5V
CN301
1.2KV
CN306
G1
C
H
E
TO D BOARD CN606
TO D BOARD CN512
TO D BOARD CN510
INV.
Q006
5
H FLB
(VIDEO OUTPUT, OSD)
A
CPD-G220(E) 4-1
1
3 4
CN801
B GND 1
G GND 1
2
BLUE 1
GREEN1
5
R GND 1
6
RED 1
7
GND
8
VD 1
9
HD 1
SIGNAL IN
HD15
(PIG-TAIL)
13
14
11
12
15
9
10
7
6
8
3
4
1
2
5
3
4
1
2
5
9
10
7
6
8
13
14
11
12
15
25
2
4
28
31
IC801INPUT SELECT
B1
R OUTPUT
G OUTPUT
B OUTPUT
G1
6
R1
7
11
13
V1
(INPUT SELECT)
M
8
H1
19
G.SYNC
21
18
CN802
1 2 3 4 5 6 7 8
9 10 11 12
13 14 15
B2
G2
R2
10
12
14
12 1 213
IC861(2/6)
INVERTER
+
­+
-
45 63
IC861(2/6)
INVERTER
5
7
6
V CLK
IC831
EEP ROM
SDA
SCL
2 3
BLUE
1
RED
CN803
G GND
4
GREEN
5
R GND
6
B GND
TO A BOARD CN302
2 3
DDC SDA1
1
HOST GND1
CN805
DDC SCL1
4
STAND-BY +5V
5
GND
6
HSYNC
7
YSYNC
8
CSYNC
9
HOST GND2
10
INPUT SEL SW
11
POWER SW
TO D BOARD CN903
H OUT V OUT
7
6 5
V CLK
IC802
EEP ROM
SCL SDA
1
3
CN804
HOST 5V1
DDC SDA1
2
DDC SCL1
4
HOST GND 1
V215
H2
16
A
B
POWER SAVE
SW
CPD-G220(E) 4-2
(USER CONTROL, LED)
H1
S1007,1003
KEY MATRIX
S1006
SELECT
TO A BOARD CN309
TO M BOARD CN805
TO A BOARD CN304
D1005
DGC
D505
15 48 47 14
38 39
25
26 46 22 36
37
34 35 33
12
13 28 24
5
54
9
7
6
PB4 PA5 PA6 PB5
RDI TDO
PD3
VSD CBLK CLP SCL
SDA
DDC SCL DDC SDA PC1
PB7
PB6 CSI PD4
DA4
RESET
DA8
DA6
DA5
1
14
9
8
11
4
3
IC901 CPU
IC601
SW REG CONT
V IN
DRIVER
OOB
I SENSE
VCRL
IREF
GND
IC603
V AUX
DEM
12 11 1013
DS
1
2
44
4
5
7 6
13
OSC OUT
OSC IN
IC908(2/2) INVERTER
OVP/OCP
3 1
X901 24MHz
45
HSO
27 26
23
ITA
32
HFB DA3
4
19
PFV
18
PB1
PA0
49
PA4
53
16
PB3
2
DA1
3
DA2
20
VSI1
30
HSI1
IC908(2/2) INVERTER
7
6
POWER
SWITCHING
Q602
Q604
IC604 ERROR AMP
5
4
D620
1
2
9
D605
IC902 DEF CONTR0L
29
X902
13 41
T601 SRT
D619
X5
3
SDA
4
SCL
H IN
28
V IN
D612
D611
10
D617
11 12
D618
13
D614
14
D622
15
16
17
18
D613
+5V REG
I O
4
I O
IC605
+12V REG
V DF
E/W
H OUT
H FLY
V SAW
V SIN V DIV
LOCK
REG SW
Q603
IC607
BUFF Q505
7 3
H DRIVE
Q501,502
IC401 V OUT
-IN +IN
DF AMP
Q504
D517
+180V
+80V +15V
Q605,612
STBY +5V
-15V
OUT
12
9
H AMP
17
Q903
14
8 1 5
10 27
2
I O
IC608
+5V REG
FB
+12V
+5V-4
T503 DFT
64
82
T504
OUT Q511
HDT
IC610
3
M
H DRIVE
H BLK BUFF Q508
SYNC LOCK
Q522, 524
H FLY BUFF Q525
S-CAP CHANGE
Q512-516
64
81
D
7
C
1
D629
H OUT
Q507
1 3
S0-S4
D634
4
3
L654 AFT
OVP/OCP
Q607
T505 HST
RV502
D530
T602 SRT
D531
L510 HCC
5
1
2
S0-S4
18
2 3
4
PH601
9
8
52
31
STBY5V
D633
IC611
3 1
BUFF Q521
H REG
Q520
IC502 ROTATION DRIVE
+IN
1
+IN
2 4
1 2 3 4 5 6 7 8 9
10
OUT
CN603
GND GND
DRIVE I SENSE V SENSE
AC SENSE
L SENSE
VCC LVP OVP
1
3
3
23
2 8 4
L503 HOC
TO DP BOARD
BUFF
­+
G
CN1600
24 22
HV REG OUT
CHOPPER
D CONVERGENCE OUT
10
STBY +IN B
3
+IN A
IC701 CONVERGENCE CONTROL
16
SDA SCL
17 14
HD IN VS IN
2
V POS IN
3
V REF OUT
5
S CONVERGENCE OUT
4 3
+IN A
+IN B
IC501 PWM CONTROL
­+
+
-
REF
­+ AMP
Q510
Q503
D510
D515
IC702
OUT B
OUT A
V CONV OUT
H CONV OUT
H STATIC OUT
V STATIC OUT
IC703
-IN A
I OUT A
OUT A
-IN B
I OUT B
OUT B
-IN B
-IN A
20
19
18
13 14
­+
12
T501 FBT
2
1
7
6
4
10
1 2
6 54
6
7
8
9
1 2
76 9 8
CN1001 STBY 5V
1 2
GND
3
KEY
4
LED RED
5
LED GRN
6
INPUT SEL SW
CN902
1
HRTRC
2
VRTRC
CBLK
3 4
D
B
C
BPCLP IICSCL
GND IISDA
CSYNC
CN903
HOST GND1
DDC SDA1
HOST GND1
HOST 5V/STBY 5V
GND HSYNC VSYNC CSYNC
HOST GND2
INPUT SEL SW
POWER SW
CN601
DGC 2
NC NC
DGC 1
CN600
AC IN
CN602
THP600A
THP600
CN606
+180V
NC +80V GND
H1 +12V GND
+5V
SRBY +5V
5 6 7 8
1 2 3 4 5 6 7 8 9 10 11
+12V
1 2 3
4
TH601
F601
L43
G N
2 1
+180V
1 2
+80V
3 4 5
+12V
6 7
+5V-4
8
STBY +5V
9
CN904
6
STBY 5V
GND
5
KEY
4 3
LED RED
LED GREEN
2 1
INPUT SEL SW
CN901
1
D GND
2
STBY +5V
RXD
3 4
TXD
RY601
LF602
IC602
BUFF Q901
+12V
+5V
VCC
VADJ
IC904 RESET
5
VCC
IC905 EEPROM
8
VCC
5
SDA
6
SCL
RELAY
DRIVE Q601
S601
TH600
CTL
1
2
5
STBY
LFT
+5V
12
HEATER OUT
OUT
4
STBY 5V
STBY 5V
OUT
WC
4
7
D601
AC RECT
D609
D628
S602
L508/HLC
LF506
LCT
710
25
+12V
CHOPPER
Q509
D522
D523
HV
13 16
FV1 15
14
FV2
11 12
RV501
HV
ADJ
ABL
D
CONVERGENCE CONTROL, DEFLECTION, CPU, POWER SUPPLY
TO PICTURE TUBE
FOCUS
CN512
FOCUS
10
6 5 4 3 2 1
1 2 3 4 5 6 7 8 9
CN501 H DY+
NC
H DY-
NC V DY­V DY+
CN510
G11
CN701
ROTATION+ ROTATION-
CY1+
CY1-
CY2+
CY2-
CY3+
CY3-
CY4+
CY4-
H
E
TO A BOARD CN301
ROTATION
CY-DY
H -DY
V-DY
TO A BOARD CN306
CPD-G220(E) 4-3
TO D BOARD CN605
CN2601
6.5V
6.5V GND GND34
CN2901
V BUS D— D+
IC2901
DM0 DP0
USB CONT
DP1 DM1 DM2
DP2
OVR-1 OVR-2
POW-1
POW-2
42 43 3 2
FLG1 FLG2 VC1
VC2
IC2602
IC2602
V IN
VOUT1 VOUT2
18
4 8
31 32
10
11
POWER SW
Q2601
POWER SW
Q2602
4 OUTPUT VOLTAGE REGULATOR
2 6 1
5
1 2
1 2 3
1
I
2
VCOG
IC2601
5V-REG
3
5V
5
41 40
3 2 1
1 2 3
CN2902
D+1 D—1 V BUS1
CN2903
V BUS2 C—2 D+2
IC2902
RESET
US
5V
I
G
O
X2901
12MHz
37
RST
25
24
(USB CONTROL)
XOUT
XIN
OVR-3 OVR-4
POW-3
POW-4
DP3 DM3 DM4
DP4
FLG3 FLG4 VC1
VC2
IC2603
VOUT3
VOUT4
12
17
35 36
12
13
4 5 7 6
POWER SW
Q2603
POWER SW
Q2604
10 15
9
14
3 2 1
1 2 3
CN2904 D+3
D—3 V BUS3
CN2905
V BUS4 C—4 D+4
CN1600
IC1600
2
7
DRIVE
V SENSE
AC SENSE
I SENSE
L SENSE
8
VCC
1 3 4
5
3 4 5 6 7 8 9
GND1 GND
DRIVE
I SENSE
V SENSE
AC SENSE
L SENSE
VCC
LVP
G
TO D BOARD CN603
10 OVP
DP
(PFC CONTROL)
INV.
Q1600
INV.
Q1601
D1600
AMP
Q16031602
CPD-G220(E) 4-4

4-2. FRAME SCHEMATIC DIAGRAM

432
1
HOST 5V1
DDC SCL1
DDC SDA1
HOST GND 1
CN804
4P
(INPUT SELECT)
CN802
SIGNAL IN HD-15
15
5
10
14
4
9
13
3
8
12
2
7
11
1
6
SIGNAL IN HD-15 (PIG-TAIL)
12
14
13
15
987654321
HD1
11
2
4
1
3
5
VD1
GND
RED1
R.GND1
G.GND1
GREEN1
CN801
9P
M
678910
BLUE1
B.GND1
CN805
11P
CN903
11P
POWER SW
INPUT SEL SW
HOST GND2
CSYNC
VSYNC
HSYNC
987654321
11
10
GND
STAND-BY 5V
CN803
6P
DDC SCL1
DDC SCA1
HOST GND1
B.GND
BLUE
G.GND
GREEN
R.GND
RED
6 5 4 3 2 1
1
B.GND
2
BLUE
3
G.GND
CN302 GREEN R.GND RED
6P
STBY 5V
+5V
987654321
CN304
WHT
GND
+12VH1GND
(
VIDEO OUTPUT, OSD
9P
+80VNC+180V
4 5 6
A
)
CN309
7P
NC
IICSDA
GND
IICSCL
BPCLP
8765432
CBLK
VRTRC
HRTRC 1
CN301
1P
1 1.2KV
CN306
HG H
1P
1 G1
RGB
PICTURE
TUBE
G2
G1
CN2601
4P
US
(
USB CONTROL
CN1600
10P
)
DP
(PFC CONTROL)
6.5V
6.5V GND GND
DVP LVP VCC
L SENSE
AC SENSE
V SNESE
I SENSE
DRIVE
GND GND
987654321
11
10
GND
VSYNC
CSYNC
HSYNC
DDC SCL1
CN502
40P
DDC SCA1
HOST GND1
HOST 5V/STBY 5V
1
1 2 3 4
6.5V
2
6.5V
3
GND
4
GND
CN605
4P
WHT
:S-MICRO
POWER SW
HOST GND2
INPUT SEL SW
987654321
H1
+5V
GND
GND
+12V
CN606
WHT
+80V
9P
STBY 5V
CN512
1
1P
G1
CN510
1P
8765432
NC
+180V
NC
IICSDA
GND
CN902
IICSCL
7P
BPCLP
CBLK
VRTRC
1
HRTRC
HV
CN701
10P
WHT
:S-MICRO
CN501
WHT
ROTATION+ ROTATION—
CY1+
CY1-
CY2+
CY2-
CY3+
CY3-
CY4+
CY4-
V DY+ V DY—
NC
6P
H DY—
:VH
NC
H DY+
ROTATION
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6
V DY
H DY
D
DEFLECTION,CPU,
10
10
TO ECS
9 8 7 6 5 4 3 2 1
1 2 3
1 2 3 4
DVP LVP VCC L SENSE AC SENSE V SNESE I SENSE DRIVE GND GND
D GND +5V RXD TXD
AC L NC AC N
CN603
CN901
S-MICRO
CN600
3P
10P
4P
9 8 7 6 5 4 3 2 1
AC IN
CONVERGENCE CONTROL, POWER SUPPLY
CN904
8P
STBY 5V
GND
KEY
65432
12345
KEY
GND
STBY 5V
CN1001
6P
LED RED
LED GRN
LED RED
LED GRN
INPUT SEL SW 1
6
INPUT SEL SW
DGC
1
DGC4
2
NC
CN601
3 4
NC DGC1
4P
(
H1
USER CONTROL, LED
)
B-SS3572<J..>-KESSENZU
CPD-G220(E) 4-5

4-3. CIRCUIT BOARDS LOCATION

H1
A
M
US
D
DP
CPD-G220(E) 4-6
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