Sony CFD-F17CP Service Manual

CFD-F17CP
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous Laser output: Less than 44.6 µW (This output is the value measured at a distance of about 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm) (CLV)
Number of channels
2
Frequency response
20 - 20 000 Hz +1/–2 dB
Wow and flutter
Below measurable limit
Radio section
Frequency range
Taiwanese model
FM: 87.5 - 108 MHz
AM: 531 - 1 611 kHz (9kHz step)
Other models
FM: 87.5 - 108 MHz
AM: 530 - 1 710 kHz (10kHz step)
Antennas
FM: Telescopic antenna AM: Built-in ferrite bar antenna
Cassette-corder section
Recording system
4-track 2 channel stereo
Fast winding time
Approx. 110 s (sec.) with Sony cassette C-60
Frequency response
TYPE I (normal): 80 - 13 000 Hz
General
Speaker
Full range: 10 cm dia., 6 , cone type (2) Tweeter: 2 cm dia. (2) Passive Radiator: 10 cm dia. (1)
Input
LINE IN jack (stereo minijack): Minimum input level 330 mV
Outputs
Headphones jack (stereo minijack) For 16 - 68 impedance headphones
Power output
4.5 W + 4.5 W (at 6 , 10% harmonic distortion)
Power requirements
For CD radio cassette-corder: 120 V AC, 60 Hz 9 V DC, 6 size D (R20) batteries For remote control: 3 V DC, 2 size AAA (R03) batteries
Power consumption
AC 25 W
Battery life
For CD radio cassette-corder:
FM recording
Sony R20P: approx. 3.5 h
Sony alkaline LR20: approx. 10 h
Tape playback
Sony R20P: approx. 1.5 h
Sony alkaline LR20: approx. 5 h
CD playback
Sony R20P: approx. 1 h
Sony alkaline LR20: approx. 4 h
Dimensions
Approx. 515
×
201 × 287 mm (w/h/d)
(
20 3⁄8 × 8 × 11 3⁄
8
inches) (incl. projecting parts)
Mass
Approx. 5.1 kg (11 lb. 4 oz) (incl. batteries)
Supplied accessories
AC power cord (1) Remote control (1)
Design and specifications are subject to change without notice.
MPEG Layer-3 audio coding technology and patents licensed from Fraunhofer IIS and Thomson.
SERVICE MANUAL
Ver. 1.1 2005.09
CD Section
TAPE Section
Canadian Model
E Model
Model Name Using Similar Mechanism CFD-F15CP CD Mechanism Type KSM-213CDP Optical Pick-up Name KSS-213C Model Name Using Similar Mechanism NEW Tape T ransport Mechanism T ype MF-F15CP
9-879-774-02
SPECIFICATIONS
Sony Corporation
Personal Audio Group Published by Sony Engineering Corporation
CD RADIO CASSETTE-CORDER
CFD-F17CP
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of soldering iron around 270˚C during repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead­free mark (LF) indicating the solder contains no lead. (Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 °C higher than ordinary solder. Ordinary soldering irons can be used but the iron tip has to be applied to the solder joint for a slightly longer time. Soldering irons using a temperature regulator should be set to about 350 °C. Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity Unleaded solder is more viscou-s (sticky, less prone to flow) than ordinary solder so use caution not to let solder bridges occur such as on IC pins, etc.
Usable with ordinary solder It is best to use only unleaded solder but unleaded solder may also be added to ordinary solder.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick­up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY .
ATTENTION AU COMPOSANT AYANT RAPPORT
LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
À LA SÉCURITÉ!
2

TABLE OF CONTENTS

1. SERVICING NOTES ............................................... 4
2. GENERAL ................................................................... 5
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 6
3-2. Cabinet Upper Assy ......................................................... 7
3-3. RELAY (1) Board, RELAY (2) Board ............................ 8
3-4. Cabinet Rear Assy ........................................................... 8
3-5. MAIN Board .................................................................... 9
3-6. BATT (1) Board, BATT (2) Board .................................. 10
3-7. LED (1) Board, LED (2) Board ....................................... 11
3-8. LCD Board ...................................................................... 11
3-9. LINE IN Board ................................................................ 12
3-10. Tape Mechanism Deck .................................................... 12
3-11. TC Board ......................................................................... 13
3-12. RF Belt, Sub Belt (B) ...................................................... 13
3-13. CD/MP3 Board, CD Mechanism (KSM-213CDP) ......... 14
3-14. Optical Pick-up (KSS-213C) ........................................... 14
CFD-F17CP
4. MECHANICAL ADJUSTMENTS......................... 15
5. ELECTRICAL ADJUSTMENTS .......................... 15
6. DIAGRAMS
6-1. Block Diagram – CD Section – ...................................... 20
6-2. Block Diagram – MAIN Section – ................................. 21
6-3. Printed Wiring Board – CD/MP3 Board – ..................... 22
6-4. Schematic Diagram – CD/MP3 Board – ........................ 23
6-5. Printed Wiring Board – TUNER Board –....................... 24
6-6. Schematic Diagram – TUNER Board – ......................... 25
6-7. Printed Wiring Board – MAIN Board – ......................... 26
6-8. Schematic Diagram – MAIN Board (1/2) – ................... 27
6-9. Schematic Diagram – MAIN Board (2/2) – ................... 28
6-10. Printed Wiring Board – TC Board – ............................... 29
6-11. Schematic Diagram – TC Board – ................................. 30
6-12. Printed Wiring Boards – LCD Section – ........................ 31
6-13. Schematic Diagram – LCD Section – ............................ 32
6-14. Printed Wiring Boards – POWER Section – .................. 33
6-15. Schematic Diagram – POWER Section – ...................... 34
7. EXPLODED VIEWS
7-1. MAIN Section ................................................................. 41
7-2. Cabinet Front Section ...................................................... 42
7-3. Cabinet Rear Section ....................................................... 43
7-4. Cabinet Upper Section-1 ................................................. 44
7-5. Cabinet Upper Section-2 ................................................. 45
7-6. Tape Mechanism Deck Section (MF-F15CP) ................. 46
7-7. CD Mechanism Deck Section (KSM-213CDP) .............. 47
8. ELECTRICAL PARTS LIST .................................. 48
3
CFD-F17CP
SECTION 1
SERVICING NOTES
CHUCK PLATE JIG ON REPAIRING
On repairing CD section, playing a disc without the lid (CD), use Chuck Plate Jig.
• Code number of Chuck Plate Jig: X-4918-255-1
LASER DIODE AND FOCUS SEARCH OPERATION CHECK
1. Turn on the [POWER] button and press [CD] button to CD position.
2. Open the CD lid.
3. Turn on S801 with screwdriver, etc. as following figure.
4. Press the N X (CD) button.
5. Confirm the laser diode emission while observing the objecting lens. When there is no emission, Auto Power Control circuit or Optical Pick-up is broken. Objective lens moves up and do wn three times for focus search.
S801
4
SECTION 2
GENERAL
CFD-F17CP
123456 789 101112131415
16 17 18 19 20 21 22
1
z button N button
2 3
m button
4
M button
5
xZ button
6
X button
7
SOUND button VOLUME button
8 9
MEGABASS button m button / — TUNE button
10
M button / + TUNE button
11
. button / — PRESET button
12 13
> button / + PRESET button
14
NX button
15
x button
26 27
24
23
16 17 18 19 20 21 22 23 24 25 26 27 28 29
25
REPEAT button
POWER button
SLEEP button DSPL/ENT/MEM button
MODE button
FOLDER — button
FOLDER + button i jack
LINE button TAPE button RADIO / BAND / AUTO PRESET button
CD button Z button
LINE IN jack
28
29
5
CFD-F17CP

3-1. DISASSEMBLY FLOW

•This set can be disassembled in the order shown below.
SET
SECTION 3
DISASSEMBLY
3-2.CABINET UPPER ASSY
(Page 7)
3-4.CABINET REAR ASSY
(Page 8)
3-7.LED (1) BOARD,
LED (2) BOARD
(Page 11)
3-3.RELAY (1) BOARD,
RELAY (2) BOARD
(Page 8)
3-5.MAIN BOARD
(Page 9)
3-10.TAPE MECHANISM DECK
(Page 12)
3-11.TC BOARD
(Page 13)
3-9.LINE IN BOARD
(Page 12)
3-13.CD/MP3 BOARD, CD MECHANISM
(KSM-213CDP)
(Page 14)
3-14.OPTICAL PICK-UP (KSS-213C)
(Page 14)
3-12.RF BELT,
SUB BELT(B)
(Page 13)
3-8.LCD BOARD
(Page 11)
3-6.BATT (1) BOARD,
BATT (2) BOARD
(Page 10)
6
Note: Follow the disassembly procedure in the numerical order given.

3-2. CABINET UPPER ASSY

4
four screws (+BVTP)(B3)
handle
3
telescopic antenna
1
battery lid
CFD-F17CP
Caution
: In order to remove the cabinet upper assy, the telescopic antenna fixing screw that is located inside the battery lid should be removed.
5
Open the CD lid.
q;
wire (flat type) (4 core) (CN407)
8
two claws
9
connector (2p) (S801)
2
screw (+P)(M3)
7
three screws (+BVTP)(B3)
6
Open the cassette lid.
qg
cabinet upper assy
qd
connector (7p) (CN304)
qa
wire (flat type) (11 core) (CNP805)
qf
connector (4p) (CN302)
qs
wire (flat type) (20 core) (CNP806)
7
CFD-F17CP

3-3. RELAY (1) BOARD, RELAY (2) BOARD

6
two screws (+BVTP)(B2.6)
7
RELAY(2) board
5
wire (flat type) (4 core) (CN406)
1
two screws (+BVTP)(B2.6)
4
RELAY(1) board
2
connector (5p) (CN308)
3
connector (4p) (CN323)

3-4. CABINET REAR ASSY

4
2
wire (flat type) (11 core) (CNP801)
5
connector (3p) (CNP309)
connector (2p) (CN804)
3
connector (4p) (CN323)
1
handle
6
five screws (+BVTP )(B3)
7
8
cabinet rear assy
five screws (+BVTP )(B3)
8

3-5. MAIN BOARD

1
wire (flat type) (4 core) (CNP807)
2
wire (flat type) (11 core) (CNP802)
3
connector (4p) (CN901)
4
two screws (+BVTP)(B2.6)
5
connector (5p) (CN308)
6
MAIN board
CFD-F17CP
9
CFD-F17CP
)

3-6. BATT (1) BOARD, BATT (2) BOARD

1
connector (1p) (CN907)
2
connector (3p) (CN905)
3
connector (2p) (CN904
4
5
BATT (2) board
screw (+PWH )(B3)
6
screw (+PWH )(B3)
7
BATT (1) board
10

3-7. LED (1) BOARD, LED (2) BOARD

)
2
back light chassis section
3
CFD-F17CP
LED (1) board

3-8. LCD BOARD

6
power button
5
cover front sub assy
7
LCD board
4
LED (2) board
3
cover rear
2
four screws (+BVTP)(B2.6)
1
six screws (+BVTP)(B3
4
four screws (+BVTP)(B2.6)
1
four screws (+BVTP)(B2.6)
11
CFD-F17CP

3-9. LINE IN BOARD

2
two screws (+B2.6)
1
connector (3p) (CN331)
3
two claws

3-10. TAPE MECHANISM DECK

3
tape mechanism deck
3
claw
4
LINE IN board
5
line in holder
1
four screws (+BVTP)(B3)
12
2
stop/eject knob

3-11. TC BOARD

4
Remove solder from the four points.
1
screw
2
earth wire
5
TC board
yellow
red
CFD-F17CP
gray
black
TC board

3-12. RF BELT, SUB BELT (B)

3
pulley motor section
2
hook
4
RF belt
3
hook
1
two screws (+bind DT M2 × 6)
5
sub belt (B)
13
CFD-F17CP

3-13. CD/MP3 BOARD, CD MECHANISM (KSM-213CDP)

1
four screws
(+PWH 2.6 × 10)
6
3
Remove solder
from the four points.
CD/MP3 board
2
screw
4
wire (flat type) (20 core)(CNP702)
5
wire (flat type) (16 core) (CNP701)

3-14. OPTICAL PICK-UP (KSS-213C)

5
optical pick-up
(KSS-213C)
1
gear (A)
7
optical pick-up
(KSM-213CDP)
14
3
2
claw
4
sled shaft
SECTION 4
Tape speed adjustment control inside motor
MECHANICAL ADJUSTMENTS
CFD-F17CP
SECTION 5
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened swab : record/playback head pinch roller erase head rubber belts capstan idlers
2. Demagnetize the record/playback head with a head demagne­tizer. (Do not bring the head magnetizer close to the erase head.)
3. Do not use a magnetized screwdriver for the adjustments.
4. The adjustments should be performed with the rated power supply voltage (9V) unless otherwise noted.
•Torque Measurement
Mode Torque Meter Meter Reading
2.95 – 6.86 mN•m
FWD CQ-102C (30 – 70 g•cm)
(0.42 – 0.97 oz•inch)
FWD Back Tension
FF CQ-201B (more than 60 g•cm)
REW CQ-201B (more than 60 g•cm)
CQ-102C (1.5 – 5.5 g•cm)
•Tape Tension Measurement
Mode Tension Meter Meter Reading
FWD CQ-403A
0.15 – 0.53 mN•m
(0.021 – 0.076 oz•inch)
more than 5.88 mN•m
(more than 0.83 oz•inch)
more than 5.88 mN•m
(more than 0.83 oz•inch)
more than 100 g
(more than 3.53 oz)
TAPE SECTION 0 dB=0.775 V
• Standard Output Level
Output terminal HP OUT
load impedance 32
output signal level 0.25 V (–10 dB)
•Test tape
Type Signal Used for
WS-48A 3 kHz, 0 dB Tape Speed Adjustment
Tape Speed Adjustment
Procedure:
Mode: playback
test tape WS-48A (3 kHz, 0 dB)
set
i
jack (J321)
Adjust so that the value on the digital frequency counter is 3,000 Hz.
Specification V alue:
Digital frequency counter
2,940 to 3,060 Hz
Adjust so that the frequency at the beginning and that at the end of tape winding are between 2,940 to 3,060 Hz.
Adjustment Location:
digital frequency counter
32
15
CFD-F17CP
TUNER SECTION 0 dB=1 µV
• AM Section
Setting:
RADIO BAND•AUTO PRESET button: MW or LW
AM RF signal generator
30% amplitude modulation by 400 Hz signal
• FM Section
Setting:
RADIO BAND•AUTO PRESET button: FM
FM RF signal generator
75 kHz frequency deviation by 1 kHz signal output level : as low as possible
• Connecting Level Meter (FM, AM)
set
Put the lead-wire antenna close to the set.
µ
F
0.01
level meter (range: 0.5–5 V ac)
32
TP (ANT)
set
AM IF ADJUSTMENT
Adjust for a maximum reading on level meter.
T1
450 kHz
AM FREQUENCY COVERAGE CHECK
Frequency Display 531 kHz 1,611 kHz Reading on Digital voltmeter 1.0 ± 0.5 V 5.2 ± 0.6 V Adjustment Part <confirmation> <confirmation>
AM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L3 CT3
621 kHz 1,404 kHz
FM IF ADJUSTMENT
Adjust for a maximum reading on level meter.
T2
10.7 MHz
FM FREQUENCY COVERAGE ADJUSTMENT
Frequency Display 87.5 MHz 108 MHz Reading on Digital voltmeter 1.3 ± 0.3 V 3.0 ± 0.2 V Adjustment Part <confirmation> L2
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter.
L1 CT1
87.5 MHz 108 MHz
Adjustment Location: See page 17.
i
jack (J321)
• Connecting Digital Voltmeter (FM, AM)
digital voltmeter
100 k
TP (VT)
•Repeat the procedures in each adjustment several times, and the frequency coverage and tracking adjustments should be finally done by the trimmer capacitors.
16
Adjustment Location:
)
– TUNER board (component side) –
CFD-F17CP
CT3, L3
AM
TRACKING
ADJUSTMENT
L3
CT1, L1
FM
TRACKING
ADJUSTMENT
L2
L2
FM
FREQUENCY
COVERAGE
ADJUSTMENT
TP (ANT)
(CONDUCTOR SIDE)
T1
AM
IF
ADJUSTMENT
ADJUSTMENT
T1
T2
FM
IF
T2
L1
CT1
IC1
CD SECTION
CD section adjustments are done automatically in this set. In case of operation check, confirm that focus bias.
CT3
L4
L4
AM
FREQUENCY
COVERAGE
ADJUSTMENT
Test Point:
– CD/MP3 board ( side B) –
TP (VT)
(CONDUCTOR SIDE)
IC2
FOCUS BIAS CHECK
1. Connect the oscilloscope between IC701 pin 4 and pin qa (or TP (RF) and TP (VC)).
2. Insert the disc (YEDS-18). (Part No. : 3-702-101-01)
3. Press the NX (CD) button.
4. Confirm that the oscilloscope waveform is as shown in the figure below. (eye pattern) A good eye pattern means that the diamond shape (◊) in the center of the waveform can be clearly distinguished.
• RF signal reference waveform (eye pattern)
VOLT/DIV : 50 mV (10 : 1 probe in use) TIME/DIV : 500 nS
RF level :
0.85
±
0.2 Vp-p
When observing the eye pattern, set the oscilloscope for AC range and raise vertical sensitivity.
IC701
TP
(FE)
TP
(RF)
(TE)
TP
TP
(VC
17
CFD-F17CP
SECTION 6
DIAGRAMS
Note for Printed Wiring Boards and Schematic Diagrams
Note on Printed Wiring Board:
X : parts extracted from the component side.
Y : parts extracted from the conductor side.
f
: Pattern from the side which enables seeing.
Indication of transistor
: internal component.
Caution: Pattern face side: P arts on the pattern face side seen from (Side A) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (Side B) the parts face are indicated.
C Q
B
E
These are omitted.
Note on Schematic Diagram:
All capacitors are in µF unless otherwise noted. (p: pF) 50 WV or less are not indicated except for electrolytics and tantalums.
All resistors are in and 1/ specified.
f : internal component.
C : panel designation.
H : adjustment for repair.
Note:
The components identi­fied by mark 0 or dot­ted line with mark 0 are critical for safety. Replace only with part number specified.
A : B+ Line.
Total current is measured with no cassette installed.
Power voltage is dc 9V and fed with regulated dc power
supply from battery terminal.
Voltages are taken with a V OM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances.
Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. – CD/MP3 board, LCD board – No mark : CD PLAY – TUNER board – No mark : FM () : AM – MAIN board, TC board – No mark : FM () : PB < >: REC [] : CD PLAY
: Inpossible to measure
*
Circled numbers refer to waveforms.
Signal path.
F : FM f : AM E : PLAY a : REC J : CD d : LINE IN
•Abbreviation CND : Canadian model E41 : 230V AC area in E model E92 : 120V AC area in E model MX : Mexican model SP : Singapore model TH : Thai model TW : Taiwan model
4
W or less unless otherwise
Note:
Les composants identifiés par une marque 0 sont cri­tiques pour la sécurité. Ne les remplacer que par une piéce portant le numéro spécifié.
18
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