Design and specifications are subject to change
without notice.
(US model only)
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
With 3.2-ohm loads, both channels driven
from 100 - 10,000 Hz; rated 1.5 W per
channel-minimum RMS power, with no
more than 10 % total harmonic distortion
in AC operation.
SERVICE MANUAL
Ver. 1.1 2005.05
Photo : CFD-E100
CD
Section
TAPE
Section
SPECIFICATIONS
US Model
Canadian Model
E Model
CFD-E100
AEP Model
UK Model
CFD-E100L
Model Name Using Similar MechanismNEW
Optical Pick-up Block NameKSM-900AAA
Model Name Using Similar MechanismNEW
Tape T ransport Mechanism T ypeMF-E100
Personal Audio Group
Published by Sony Engineering Corporation
CD RADIO CASSETTE-CORDER
CFD-E100/E100L
r
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
About CD-Rs/CD-RWs
This player can play CD-Rs/CD-RWs
recorded in the CD-DA format*, but
playback capability may vary depending on
the quality of the disc and the condition of
the recording device.
* CD-DA is the abbreviation for Compact
Disc Digital Audio. It is a recording
standard used for Audio CDs.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQ UE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
To Exposed Metal
Parts on Set
AC
0.15 µF
1.5 k
Ω
voltmete
(0.75 V)
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
8.ELECTRICAL PARTS LIST .................................. 55
3
CFD-E100/E100L
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the leadfree mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
4
[MODEL IDENTIFICATION]
CD RADIO CASSETTE-CORDER
CFD-E100L
CD RADIO CASSETTE-CORDER
CFD-E100
CD RADIO CASSETTE-CORDER
The CFD-E100/E100L are available with three types and four different color variations.
How to identify the destination, type, and color variation is shown below.
– CD LID Top View –
CFD-E100/E100L
Ver. 1.1
CD RADIO CASSETTE-CORDER
CFD-E100
ORIGINAL TYPE
(CFD-E100)
CD RADIO CASSETTE-CORDER
CFD-E100L
ORIGINAL TYPE
(CFD-E100L)
• COLOR V ARIA TION
ORIGINAL TYPELIV TYPE
WHITESILVERBLUEWHITE
USa——a
CNDa———
CFD-E100SP—aa—
TW—aa—
KR—aa—
AEP—aa—
CFD-E100L
•Abbreviation
UK—a——
EE, RU—a——
IT—a——
CND: Canadian model
EE: East European model
IT: Italian model
KR: Korean model
RU: Russian model
SP: Singapore model
TW: Taiw an model
CD RADIO CASSETTE-CORDER
LIV TYPE
(CFD-E100: US)
5
CFD-E100/E100L
Location of controls
SECTION 2
GENERAL
This section is extracted from
instruction manual.
Loading a CD
OPERATE
(POWER)
i
Remote sensor
With the labeled side up
u*
SLEEP
Inserting a cassette
With the side you want
to play facing out
*
PRESET +, –
x
Display
.,>
MODE
MEGA BASS
Z OPEN
VOLUME +*, –
TUNE +, –
RADIO•BAND
AUTO PRESET
Remote Control
OPERATE
(POWER)
FUNCTION
u
x
*The button has a tactile dot.
BAND
PRESET +, –
.,>
VOL +*, –
Display
D
Total track number
To turn on/off the power
CFD-E100L: Press OPERATE.
CFD-E100: Press POWER.
OPR/BATT
DISPLAY
ENTER/MEMORY
Total playing time
PUSH CLOSE
E
Programmed track
Playing order
6
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
SET
3-2. COVER (HANDLE)
(Page 8)
3-3. HANDLE BLOCK
(Page 8)
3-4. CABINET (REAR) BLOCK
(Page 9)
CFD-E100/E100L
SECTION 3
DISASSEMBLY
3-5. CD TRA Y BLOCK
(Page 10)
3-6. OPTICAL PICK-UP BLOCK
(Page 10)
3-7. OPTICAL PICK-UP
(KSM-900AAA)
(Page 11)
3-9. MD BLOCK
(Page 12)
3-12.TAPE MECHANISM
DECK
(MF-E100)
(Page 13)
3-13.RP HEAD (HRP301)
(Page 14)
3-14.MOTOR SUB ASSY
(CAPSTAN/REEL) (M901)
(Page 14)
3-8. PANEL (UPPER)
BLOCK
(Page 11)
3-10.MAIN BOARD
(Page 12)
3-11.POWER BOARD
(Page 13)
3-15.TU BOARD
(Page 15)
7
CFD-E100/E100L
s
Note: Follow the disassembly procedure in the numerical order given.
Open the cassette lid in the direction of arrow A,
and remove the MD block in the direction of arrow
6
two screws (B2.6)
B
.
1
flexible flat cable
(13 core) (CN303)
3-10. MAIN BOARD
B
3
screw
(B2.6)
4
5
two screws (B2.6)
ground
A
connector
2
(CN311)
12
5
MAIN board
1
2
screw
(B2.6)
4
connector
(CN331)
3
two flexible flat cables
(11 core: CN801, 14 core: CN803)
3-11. POWER BOARD
1
two harnesses
2
four screws
(B2.6)
3
POWER board
CFD-E100/E100L
3-12. TAPE MECHANISM DECK (MF-E100)
1
two buttons
3
two screws (B2.6)
2
four buttons
6
tape mechanism deck
(MF-E100)
4
screw (B2.6)
5
cassette lid block
13
CFD-E100/E100L
3-13. RP HEAD (HRP301)
7
RP head (HRP301)
6
two claws
4
four solders
3
2
hook
5
PRE board
1
screw
tape mechanism deck
3-14. MOTOR SUB ASSY (CAPSTAN/REEL) (M901)
3
claw
1
two solders
2
screw
tape mechanism deck
14
6
RF belt
5
main belt
4
motor sub assy
(CAPSTAN/REEL) (M901)
3-15. TU BOARD
CFD-E100/E100L
1
screw (B2.6)
2
4
TU board
3
flexible flat cable
(11 core) (CNP1)
15
CFD-E100/E100L
SECTION 4
MECHANICAL ADJUSTMENTS
SECTION 5
ELECTRICAL ADJUSTMENTS
PRECAUTION
1. Clean the following parts with a denatured-alcohol-moistened
swab :
record/playback headpinch roller
erase headrubber belts
capstanidlers
2. Demagnetize the record/playback head with a head demagnetizer. (Do not bring the head magnetizer close to the erase
head.)
3. Do not use a magnetized screwdriver for the adjustments.
4. The adjustments should be performed with the rated power
supply voltage unless otherwise noted.
•Torque Measurement
ModeTorque MeterMeter Reading
FWDCQ-102C(30 – 70 g•cm)
FWD
Back Tension
FFCQ-201B(more than 60 g•cm)
REWCQ-201B(more than 60 g•cm)
CQ-102C(1.5 – 5.5 g•cm)
•Tape Tension Measurement
ModeTension MeterMeter Reading
FWDCQ-403A
2.95 – 6.86 mN•m
(0.42 – 0.97 oz•inch)
0.15 – 5.39 mN•m
(0.021 – 0.076 oz•inch)
more than 5.89 mN•m
(more than 0.83 oz•inch)
more than 5.89 mN•m
(more than 0.83 oz•inch)
more than 100 g
(more than 3.53 oz)
PRECAUTION
1. Setting
MEGABASS control : OFF
TAPE DECK SECTION0 dB=0.775 V
Test tape
TypeSignalUsed for
WS-48B3 kHz, 0 dBTape Speed Adjustment
TAPE SPEED ADJUSTMENT
Setting:
Function: TAPE
HEADPHONE
TRANSLATION board
Test tape
WS-48B
(3 kHz, 0 dB)
CN361 pin
set
Procedure:
1. Playback WS-48B (tape center) in the FWD state.
2. Adjsut the volume in CAPST AN/REEL motor (M901) so that
the frequency counter reading becomes 3,000 Hz.
Specified Value: 2,910 to 3,090 Hz
3. Confirm that the frequency at the beginning and that at the
end of tape winding are between 2,940 to 3,060 Hz.
4
frequency counter
3.2
Ω
+
–
HEADPHONE
TRANSLATION board
CN361 pin
3
Adjustment Location:
– TAPE deck block –
CAPSTAN/REEL
motor (M901)
Tape speed
Adjustment
Sample Value of Wow and Flutter:03% or less W. RMS (JIS)
(WS-48B)
16
CFD-E100/E100L
Ver. 1.1
TUNER SECTION0 dB=1 µV
[AM]
Setting:
Function: RADIO
Band: AM
HEADPHONE
TRANSLATION board
AM RF signal
generator
30% amplitude
modulation by
400 Hz signal
Output level:
as low as possible
Put the lead-wire
antenna close to
the set.
set
CN361 pin
3.2
HEADPHONE
TRANSLATION board
CN361 pin
[FM]
Setting:
Function: RADIO
Band: FM
HEADPHONE
TRANSLATION board
FM RF signal
generator
75 kHz frequency
deviation by 1 kHz
signal
Output level:
as low as possible
TP (GND)
0.01 µF
TU board
TP (GND)
TU board
TP (VT)
TU board
TP (ANT)
set
digital voltmeter
100 k
CN361 pin
3.2
HEADPHONE
TRANSLATION board
CN361 pin
Ω
•Repeat the procedures in each adjustment several times, and
the tracking adjustments should be finally done by the trimmer
capacitors.
• Remove FM antenna in FM adjustment.
4
level meter
Ω
+
–
3
4
level meter
Ω
+
–
3
AM IF ADJUSTMENT
Adjust for a maximum reading on level meter
T1450 kHz
( ): Singapore, Taiwan, Korean model
AM CV VOLTAGE ADJUSTMENT (CFD-E100 only)
Adjustment Part Frequency Display Reading on Digital Voltmeter
L4530 kHz (531 kHz)1.0 ± 0.05 V
Confirmation
LW CV VOLTAGE ADJUSTMENT (CFD-E100L only)
Adjustment Part Frequency Display Reading on Digital Voltmeter
L4153 kHz0.6 ± 0.05 V
Confirmation279 kHz5.3 ± 0.7 V
MW CV VOLTAGE ADJUSTMENT (CFD-E100L only)
Adjustment Part Frequency Display Reading on Digital Voltmeter
Confirmation531 kHz0.9 ± 0.4 V
Confirmation1,611 kHz5.2 ± 0.5 V
AM TRACKING ADJUSTMENT (CFD-E100 only)
Adjust for a maximum reading on level meter
L3620 kHz (621 kHz)
CT31,400 kHz (1,404 kHz)
MW TRACKING ADJUSTMENT (CFD-E100L only)
Adjust for a maximum reading on level meter
L3-1621 kHz
CT31,404 kHz
LW TRACKING ADJUSTMENT (CFD-E100L only)
Adjust for a maximum reading on level meter
L3-2162 kHz
CT5261 kHz
Adjust for a minimum reading on level meter
T210.7 MHz
Adjustment Part Frequency Display Reading on Digital Voltmeter
L2108 MHz3.0 ± 0.2 V
Confirmation87.5 MHz1.3 ± 0.3 V
1,710 kHz
(1,611 kHz)
FM IF ADJUSTMENT
FM CV VOLTAGE ADJUSTMENT
5.3 ± 0.7 V (4.8 ± 0.7 V)
( ): Singapore, Taiwan, Korean model
FM TRACKING ADJUSTMENT
Adjust for a maximum reading on level meter
L187.5 MHz
CT1108 MHz
Adjustment Location: TU board (See page 18)
17
CFD-E100/E100L
Adjustment Location:
– TU BOARD (Component Side) –
L4
AM CV Voltage Adjustment (CFD-E100)
LW CV Voltage Adjustment (CFD-E100L)
FM CV Voltage Adjustment
L2
T2 FM IF Adjustment
T1 AM IF Adjustment
L1
FM T rac king Adjustment
CT1
MW T rac king Adjustment
LW Tracking Adjustment
(CFD-E100L)
L3-1
CT3
CT5
L3-2
– TU BOARD (Conductor Side) –
TP (VT)
TP (GND)
L3
AM T rac king Adjustment
CT3
(CFD-E100)
TP (ANT)
18
CFD-E100/E100L
B
CD SECTION
Perform all CD section check in the test mode.
ENTERING THE CD TEST MODE
Procedure:
1. Insert the test disc (YEDS-18 (part No. 3-702-101-01)).
2. Press the [POWER] button to turn the power on.
3. While pressing the [DISPLAY, ENTER] and [VOLUME +] buttons,
open and close the CD lid, and release two buttons.
4. If the CD test mode is activated, all segments of the LCD light
up.
5. To release this mode, press the [POWER]] button to turn the
power off.
TRAVERSE CHECK
Procedure:
1. Connect an oscilloscope to TP (TE) and TP (VREF) on the
CD board.
2. Set the CD test mode.
3. Press the u button twice to display “FC”.
4. Confirm that the center of the oscilloscope waveform is at 0 V.
5. Confirm that the oscilloscope waveform Vp-p value is at 1 ±
0.5 V .
VOLT/DIV: 0.2 V (with the 10:1 probe in use)
TIME/DIV: 1 ms
A
B
A=B
Vp-p=A+
0 V
RF LEVEL CHECK
Procedure:
1. Connect the oscilloscope to TP (RF) and TP (VREF) on the
CD board.
2. Set the CD test mode.
3. Press the u button twice to display “A–”.
Note: If this check is performed continuously after the TRAVERSE
CHECK, press the u button once.
4. Confirm that the oscilloscope waveform is as shown in the
figure below. (eye pattern)
A good eye pattern means that the diamond shape (◊) in the
center of the waveform can be clearly distinguished.
• RF signal reference waveform (eye pattern)
VOLT/DIV: 0.2 V (with the 10: 1 probe in use.)
TIME/DIV: 500 ns
±
0.2 V
1.1
When observing the eye pattern, set the oscilloscope
for AC range and raise vertical sensitivity.
Connecting Location:
– CD BOARD (Conductor Side) –
TP
IC702
(RF)
TP
(VREF)
TP
(TE)
IC701
19
CFD-E100/E100L
MEMO
20
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