eVehicle Division
Published by Sony Techno Create Corporation
1
CDX-V3800
Ver. 1.2
SERVICE NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.
Notes on Chip Component Replacement
•Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous
radiation exposure.
If the optical pick-up block is defective, please replace the whole
optical pick-up block.
Never turn the semi-fixed resistor located at the side of optical
pick-up block.
optical pick-up
semi-fixed resistor
TEST DISCS
This set can playback CD-R and CD-ROM discs. The following
test discs should be used to check the capability:
CD-R test disc TCD-R082LMT (Part No. J-2502-063-1)
CD-RW test disc TCD-W082L (Part No. J-2502-063-2)
E model
This label is located on the bottom of the chassis.
Chinese model
SAFETY-RELATED COMPONENT W ARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY P ARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
2
CDX-V3800
Notes on CD-Rs (recordable CDs)/CD-RWs (rewritable
CDs)
This unit can play the following discs:
Type of discsLabel on the disc
Audio CD
MP3 files
• Some CD-Rs/CD-RWs (depending on the equipment used for
its recording or the condition of the disc) may not play on this
unit.
• You cannot play a CD-R/CD-RW that is not finalized∗.
• You can play MP3 files recorded on CD-ROMs, CD-Rs, and
CD-RWs.
• A CD-R/CD-RW to which a session can be added can be played.
z
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
∗ A process necessary for a recorded CD-R/CD-RW disc to be
played on the audio CD player.
Notes on Video CDs
This unit can play the following discs:
Type of discsLabel on the disc
Video CD
VCD
A compact disc that contains moving pictures.
The picture data uses the MPEG 1 format (Video CD), worldwide
standards of digital compression technology.
Video CDs also contain compact audio data.
Sounds outside the range of human hearing are compressed while
the sounds we can hear are not compressed.
3
CDX-V3800
TABLE OF CONTENTS
1. GENERAL
Location of Controls................................................................ 5
bottom of the unit)
See “Frequency select switch” in the
Installation/Connections manual.
p SENS/ALBUM – button 12,16
q BTM/ALBUM + button 12,15
r SCRL (scroll) button 14
s Receptor for the card rem ote
commander
*1 Warning when installing in a car without an
ACC (accessory) position on the ignition switch
After turning off the ignition, be sure to press and
hold (OFF) on the unit until the display disappears.
Otherwise, the display does not turn off and this causes
battery drain.
–
ALBUM
EQ3
+
BTM SCRL
SEEK
CDX-V3800
Card remote commander RM-X158
1
OFF
2
SOURCE
3
4
5
6
7
The corresponding buttons of the card
remote commander control the same
functions as those on this unit.
a OFF button
b SOURCE button
c PBC button 14
d ENTER button 14
e < (.)/, (> ) buttons
f DSPL button
g VOL (+/–) button
h ATT button
i SEL button
j MODE button
k O (return) button 14
l M (+)/m (–) button s 1 4
m SCRL button
n Number buttons
Note
If the display disappears by pressing
be operated with the card remote commander unless
(SOURCE)
to activate the unit first.
Tip
For details on how to replace the battery, see
“Replacing the lithium battery” on page 20.
SEL MODE
PBC
+
ENTER
–
DSPL
REPSHUFSLOW
132
465
+
VOL
–
on the unit is pressed, or a disc is inserted
8
AT T
9
q;
qa
qs
SCRL
qd
PA US EOSDAUDIO
qf
(OFF)
, it cannot
Selecting an album with the card
remote commander
Album can be skipped using M (+)/m (–) on the
card remote commander.
ToPress
Skip albums*
–Album selection
*
Available only when an MP3 file is played.
Skipping tracks continuously
Press once < or , on the card remote
commander, then press again within 2 seconds
and hold.
M or m [once for each
album]
To con tinuously skip
albums, press and hold
either button.
4
CONNECTIONS
2
A
B
AUDIO OUT FRONT
VIDEO OUT
AUDIO
OUT REAR
5
5
CDX-V3800
6
SECTION 2
DISASSEMBLY
Note : This set can be disassemble according to the following sequence.
SET
2-1.SUB PANEL (1) ASSY
(Page 8)
2-2.CD MECHANISM BLOCK
(Page 8)
CDX-V3800
2-3.MAIN BOARD
(Page 9)
2-7.OPTICAL PICK-UP
(Page 11)
2-4.CHASSIS (T) SUB ASSY
(Page 9)
2-5.ROLLER ARM ASSY
(Page 10)
2-6.CHASSIS (OP) ASSY
(Page 10)
2-8.SL MOTOR ASSY (M902)
(Page 11)
2-10. SERVO BOARD
(Page 12)
2-9.LE MOTOR ASSY (M903)
(Page 12)
7
CDX-V3800
s
)
Note : Follow the disassembly procedure in the numerical order given.
2-1. SUB PANEL (1) ASSY
3
two claws
1
two
screws
(+PTT 2.6
x
6)
2-2. CD MECHANISM BLOCK
6
CD mechanism block
SERVO board
3
4
sub panel (1) assy
8
bracket (CD)
2
7
two
screws
(+PTT 2.6
two claw
x
6)
5
4
CN751 (26core)
2
screw
(+PTT 2.6
x
6)
CN401
(2P)
1
screw
(+PTT 2.6
x
6
8
2-3. MAIN BOARD
d
1
three screws
(+BTT )
5
screw
(+PTT 2.6
4
insulating sheet
x
8)
3
MAIN board
6
connection (video out) cor
2
two
screws
x
(+PTT 2.6
8)
CDX-V3800
2-4. CHASSIS (T) SUB ASSY
2
two
screws
(+P 1.7
5
SENSOR board
3
claw
x
2.2)
4
claw
1
two
screws
x
(+P 1.7
6
2.2)
chassis (T) sub assy
9
CDX-V3800
2-5. ROLLER ARM ASSY
4
gear (RA1)
1
spring (RAL)
3
washer (1.1-2.5)
5
roller arm assy
2
spring (RAR)
2-6. CHASSIS (OP) ASSY
0
coil spring (damper)
4
washer
5
gear (LE1)
lever (D)
6
8
qa
chassis (OP) assy
1
CN500 (16P)
9
two coil springs (damper)
7
slider (R)
10
2
Remove the six solderings.
3
tension coil spring (KF60)
2-7. OPTICAL PICK-UP
)
5
claw
2
chucking arm sub assy
1
tension coil spring (CHKG
7
optical pick-up
CDX-V3800
2-8. SL MOTOR ASSY (M902)
6
main shaft
4
rack (SL)
3
screw
(+B 1.4
x
5)
2
SL motor assy (M902)
1
screw
(+P 1.4
x
1.8)
11
CDX-V3800
2-9. LE MOTOR ASSY (M903)
qf
two toothed lock
(+M 1.4
bracket (LEM-N)
qs
(+M 1.7
screw
x
)
screws
2.5)
6
screw
(+P 1.7
x
qa
(+M 1.7
qd
2.2)
screw
0
gear (LE) assy
x
2.5)
qg
LE motor assy
(M903)
7
leaf spring (LE)
8
screw
(+M 1.7
9
bearing (LEB-N)
2
washer
gear (LE1)
3
lever (D)
x
2.5)
4
5
slider (R)
2-10. SERVO BOARD
2
Remove the eight solderings.
1
Remove the two solderings.
1
shield sheet
7
SERVO board
3
Remove the three solderings.
5
precision
(+P 1.7
x
screw
2.2)
12
4
CN500 (16P)
6
claw
3-1. BLOCK DIAGRAM — CD SECTION —
CDX-V3800
SECTION 3
DIAGRAMS
DETECTOR
PD1
PD2
E
F
LASER DIODE
I-V AMP
PDLD
PD1
PD2
2
1
3
14
12
DIGITAL
MODULATOR
DIN
LRCK
BCKIN
SCKI
DEEMP
IC700
LOUT
ROUT
MUTE
FORMAT
45•25–18•
8–1•48•17
29•31•33•35
•38•30•42–44
9
6
10
13
16M SDROM
A18
DQ0
DQ7
IC200
A0
I
I
R-CH
28
29
15
14
9
17
I
24
VIDEO SIGNAL
PROCESSOR
VSYNC
HSYNC
CLK
MODEB
SLEEP
P0
I
P7
CD-L
IC400
MAIN
A
SECTION
(Page 14)
32
CVBS/Y
• R-ch is omitted due to same as L-ch.
• Siganal Path
: CD PLAY
CN401
(VIDEO OUT)
DIGITAL SIGNAL PROCESSOR
IC100
77
AU DATA
78
AU LRCK
79
AU BCK
76
ROMA0
I
ROMA18
ROMD0
I
ROMD7
CLK27 OUT
AU XCK
103
DEEMP
56
VSYNC
55
HSYNC
69
70
PLA NTSC
54
V RST
64
YC0
I
57
YC7
29–32•34•38•40•42
•41•39•33•35•44•
43•45–49
27•25•23•21•22
•24•26•28
I
ROMA0-ROMA18
ROMD0-ROMD7
2
BD
3
E
F
LD
AUTOMATIC
POWER
CONTROL
Q501
5
E
6
F
13
LD
FEO
TZCRFM
TEO
LON
52
RF AMP,
DIGITAL SERVO,
IC500
9
46
48
24
12
PD
EQ0
AC
RFI
51
FEN
8
TEN
49
LASER ON
CONTROL
SWITCH
Q502
DOUTA
LRCK
WFCK
DCK
EFLAG
SUBSYQ
BUSY
RESETX
R/W
DIN/OUT
MCK
35
36
34
37
38
31
30
29
28
27
26
96
97
50
98
102
81
80
82
83
84
85
CD DATA
CD LRCK
BATTLOW
CD BCLK
CD XCK
SUBSYQ
BUSY
XRESET
R/W
DI/DO
MCK
PICK-UP BLOCK
(KSS1000E)
2-AXIS DEVICE
(FOCUS)
(TRACKING)
OPTICAL
MONOUT
FCS+
FCS–
TRK+
TRK–
M902
(SLED)
M901
(SPINDLE)
M903
(LOADING)
16M SDROM
XI
X541
16.934MHz
FOCUS/TRACKING COIL DRIVE,
SLED/SPINDLE/LOADING
MOTOR DRIVE
IC600
16
VO4(–)
15
VO4(+)
VO3(+)
17
VO3(-)
18
14
M
M
M
VO1(+)
13
VO1(-)
VO2(+)
12
VO2(-)
11
10
VOL(+)
9
VOL(-)
IN1(–)
OUT1
IN2(–)
OUT2
IN3(–)
OUT3
IN4(–)
OUT4
FWD
REV
3
4
6
7
23
22
26
25
1
28
42
43
20
22
17
18
19
21
XO
SD OUT
CLV OUT
JUMP0
TDOUT
SDIN
FD OUT
X401
27MHz
S901
(LIMIT)
65
CLKIN
DA0
17–20•16–12
66
CLKIO
LIMIT
92
DA10
DD0
DD15
I
•111•110
116–123•6–2
I
•126–124
DQMO
114
915
WE B
1016
CAS B
1117
RASO B
11219
BAO
12735
RAMCLK
SI
91
SO
93
SCK
99
RESET B
88
SP
89
MP
113
MUTE
RAMA0-RAMA10
RAMD0-RAMD15
MUTE
D701
21–24•
27–32•20
2•3•5•6•8•
9•11•12•39•
40•42•43•45
•46•48•49
MAIN
B
SECTION
(Page 14)
IC300
A0
I
A10
DQ0
I
DQ15
14
LDON
36
UDQM
WE
CAS
RAS
BA
CLK
SW1
(DOWN)
SW2
(SELF)
SW3
(DISC IN)
SYSTEM CONTROL
CD SO
1990
CD SI
18
CD SCK
20
CD XRST
98
SP
54
MP
90
CD DSW
95
CD SELFSW
55
CD INSW
92
CD LOAD
93
EJECT
94
IC801 (1/3)
CD ON
BU+3.3V
87
CD POWER
CONTROL
Q701,703
U COM+3.3V
CDX-V3800
1313
CDX-V3800
3-2. BLOCK DIAGRAM — MAIN SECTION —
ELECTRONIC VOLUME
PJ601
(ANTENNA)
CD
SECTION
(Page 13)
(TUNER UNIT)
1
ANT
TUX601
E2P VDD
S-METER
TU MUTE
E2P SCL
E2P SDA
A
VCC
TU VDD
TU-SCL
TU-SDA
CD-L
L
R
10
11
15
13
14
16
17
4
3
6
7
R-CH
AU+8V
TU+5V
U COM+3.3V
SCL
SDA
9
8
7
6
45
15
25
24
IC401
OUTS2
OUTS1
C2
C1
B2
B1
VSM
TU ATT
EEP SCK
EEP SIO
OUTF2
OUTR2
OUTF1
OUTR1
MUTE
SYSTEM CONTROL
IC801 (2/3)
IIC SCK
IIC SIO
VOL ATT
LINE ATT
AP2
AP1
SCL
SDA
BEEP
STB
DIAG
5
3
17
18
23
22
25
24
29
30
31
33
34
6
1
5
31
56
R-CH
R-CH
R-CH (FRONT)
R-CH (REAR)
SCL
SDA
SCL
SDA
D702
MUTE
Q407
MUTE DRIVE
Q400,401
MUTE
MUTE
Q405
D400
B
MUTE
Q404
BATT
CD
SECTION
SDA
SCL
(Page 13)
BATT
12
11
2
4
16
22
25
35
POWER AMP
IN RR(FL)
IN RF(RL)
SDA
SCL
ACGND
STB
DIAG
VP
IC100
RF+
RF-
SW1
SW2
REG1
REG2
REG3
REG4
REG5
LF+
LF-
29
27
30
37
31
33
34
5
3
9
7
AU+8V
U-COM+3.3V
SERVO+3.3V
MECHA+6V
DISP+B
BATT
R-CH
R-CH
R-CH
R-CH
F900
CNP901
1
9
2
10
4
12
3
11
5
6
16
L
R
L
R
L
R
FL+
FL-
RL+
RL-
FR+
FRRR+
RR-
AMP-REM
ANT-REM
BATT
AUX IN
REAR
AUDIO OUT
FRONT
AUDIO OUT
PJ401
• R-CH is omitted due to same as L-CH.
• Signal Path
: CD PLAY
: FM
: AM
ACC IN
PAK BK
BU IN
UNI SI
UNI SO
15
7
ACC
PAK BK
Q601
ACC CHECK
Q900
AU+8V
D912
BATT
64
67
TU+5V
53
58
59
BACK-UP
DETECT
Q906,907
D915
TU+5V REG
BATTERY CHECK
Q902
BATT
CDX-V3800
1414
CDX-V3800
)
3-3. BLOCK DIAGRAM — DISPLAY SECTION —
SYSTEM CONTROL
26
38
39
47
75
46
46
77
72
IC801 (3/3)
SHUT SW
KEYIN0
KEYIN1
KEY ACK
XKEY ON
DST SEL
DST SEL
RESET
DOOR SW
LCD SO
LCD SCK
LCD CE
SIRCS
U COM+3.3V
KEY MATRIX
S501-521,523
S800
FREQUENCY
SELECT
9K
10K
2
IN
DISPLAY
BOARD
RESET
IC802
OUT
D801
1
S522
(OPEN)
ACK ON
SWITCH
Q800
S802
RESET
3-4. CIRCUIT BOARDS LOCATION
LCD DRIVER
IC501
SEG3
3
|
I
28
64
DI
CL
29
27
65
CLK
63
CE
CE
62
IR RECEIVER
IC502
OUT
2
SEG50
COM4
|
COM1
DIMMER
DIMMER
50
•
51
I
54
1
IR
LCD501
LIQUID
CRYSTAL
DISPLAY
PANEL
LED
CONTROL
Q502
DISP+B
LED501,502
LCD
BACK LIGHT
()
LED504-518,
520-522,524,525
SENSOR board
DISPLAY board
SERVO board
SPEAKER board
tuner unit
(TUX601
MAIN board
X801
32.768kHz
X1A
79
X0A
80
82
X0
X1
83
X800
18.432MHz
CDX-V3800
1515
CDX-V3800
Ver. 1.3
• NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
THIS NOTE IS COMMON FOR PRINTED WIRING
BOARDS AND SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed
in each block.)
For schematic diagrams.
Note:
• All capacitors are in µF unless otherwise noted. (p: pF)
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/
specified.
f
•
• C : panel designation.
Note: The components identified by mark 0 or dotted line
• A : B+ Line.
•Voltages and waveforms are dc with respect to ground
• CD mechanism section (1/2, 2/2)
no mark : CD PLAY
• Main (1/3), (2/3), (3/3) and Display sections
no mark : FM
: internal component.
with mark 0 are critical for safety.
Replace only with part number specified.
under no-signal (detuned) conditions.
(): AM
<>: CD PLAY
4
W or less unless otherwise
For printed wiring boards.
Note:
• X : parts extracted from the component side.
• Y : parts extracted from the conductor side.
a
•
•: Pattern from the side which enables seeing.
(The other layers' patterns are not indicated.)
Caution:
Pattern face side: Parts on the pattern face side seen from the
(Side B)pattern face are indicated.
Parts face side: Parts on the parts face side seen from the
(Side A)parts face are indicated.
: Through hole.
C
Q
These are omitted
EB
∗: Impossible to measure
•Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal production tolerances.
•Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal production tolerances.
• Circled numbers refer to waveforms.
• Signal path.
J: CD PLAY
F: FM
f: AM
E
CB
These are omitted
C
BE
These are omitted
• WAVEFORMS
— Servo Board — (MODE: CD PLA Y)— Main Board —
1
IC500 rd (XO)
16.9344 MHz
0.2 V/DIV, 0.2 µsec/DIV
2
IC500 ts (EQO)
0.5 V/DIV, 0.5
3
IC100 yg (CLKIN)
0.2 V/DIV, 0.2 µsec/DIV
µ
sec/DIV
27 MHz
1.8 Vp-p
0.8 V to
1.3 Vp-p
1.5 Vp-p
1
IC801 i; (XOA)
32.768 kHz
0.2 V/DIV, 20 µsec/DIV
2
IC801 is (X0)
18.432 MHz
0.5 V/DIV, 0.1
µ
sec/DIV
3.6 Vp-p
4.1 Vp-p
CDX-V3800
1616
3-5. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 15 for Circuit Boards Location. : Uses unleaded solder.