Sony CDX-715 Service manual

CDX-715
SERVICE MANUAL
SPECIFICATIONS
System Compact disc digital audio system Laser diode properties Material: GaAlAs
Wavelength: 780 nm Emission Duration: Continuous Laser out-put Power: Less than 44.6 µW* * This output is the value measured at a
distance of 200 mm from the objective lens
surface on the Optical Pick-up Block. Frequency response 10 – 20,000 Hz Wow and flutter Below the measurable limit Signal-to-noise ratio 94 dB Outputs BUS control output (8 pins)
Analog audio output (RCA pin)
US Model
Canadian Model
AEP Model
UK Model
E Model
Model Name Using Similar Mechanism NEW CD Drive Mechanism Type MG-250B-137 Optical Pick-up Name KSS-521A/J2N
Currnet drain 800 mA (during CD playback)
800 mA (during loading or ejecting a disc)
Operating temperature –10˚C to +55˚C (14˚F to 131˚F) Dimensions Approx. 262 × 90 × 181.5 mm
(10 3/8 × 3 5/8 × 7 1/4 in.) (w/h/d)
not incl. projecting parts and controls Mass Approx. 2.1 kg (4 lb. 10 oz.) Power requirement 12 V DC car battery (negative ground) Supplied accessories Disc magazine (1)
Parts for installation and connections (1 set)
Design and specifications subject to change without notice.
MICROFILM
COMPACT DISC CHANGER
SECTION 1
SERVICE NOTE
TABLE OF CONTENTS
1. SERVICE NOTE ........................................................ 2
2. GENERAL
Installation....................................................................... 5
Connections ..................................................................... 6
3. DISASSEMBLY ......................................................... 8
4. MECHANISMDECK ASSEMBLY...................... 14
5. MECHANICAL ADJUSTMENTS....................... 18
6. ELECTRICAL ADJUSTMENTS......................... 19
7. DIAGRAMS
7-1. Block Diagram
– SERVO Section – ......................................................... 21
– MAIN Section – ........................................................... 23
7-2. Printed Wiring Boards – RF Section – .......................... 25
7-3. Schematic Diagram – RF Section –................................ 27
7-4. Printed Wiring Board
– MAIN Section – MAIN Board (Component side) ...... 29
– MAIN Section – MAIN Board (Conductor side)........ 31
7-5. Schematic Diagram
– MAIN Section – MAIN Board (1/2) ........................... 33
– MAIN Section – MAIN Board (2/2) ........................... 35
7-6. Printed Wiring Board – JACK Section –....................... 37
7-7. Schematic Diagram – JACK Section –........................... 38
7-8. IC Pin Function Description ........................................... 45
8. EXPLODED VIEWS ................................................ 47
9. ELECTRICAL PARTS LIST ............................... 52
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body . During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
Laser Diode Properites
• Material: GaAlAs
• Wavelength: 780 nm
• Emission Duration: continuous
• Laser Output Power: less than 44.6 µW* * This output is the value measured at a distance of 200 mm
from the objective lens surface on the Optical Pick-up Block.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
– 2 –
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
DISC MAGAZINE GETTING OUT PROCEDURE ON
Lever (stop) ass’y
Magazine ass’y
THE POWER SUPPLY IS OFF
Remove the CASE (LOWER) assembly beforehand
1) Press the lever (stop) ass’y to arrow direction.
2) Removal the magazine ass’y.
Note: Take out the magazine only when the tray is completely within the
magazine. If the disc or tray is sticking out, turn on the power and eject the magazine.
– 3 – – 4 –
This section is extracted from instruction manual.
SECTION 2

GENERAL

– 5 – – 6 –
– 7 –
SECTION 3
)

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.
COVER (UPPER), FRONT PANEL ASS’Y
1
screw (PTT2.6 × 6)
3
lever (FL)
1
screw (PTT2.6 × 6)
1
screw (PTT2.6 × 6)
2
case (upper)
3
1
screw (PTT2.6 × 6)
lever (FL)
4
front panel ass’y
MECHANISM DECK (MG-250B-137)
2
spring (FL)
1
two dampers (250)
1
screw (PTT2.6 × 6)
4
mechanism deck (MG-250B-137
2
spring (FL)
3
jack flexible board (CN901)
– 8 –
1
two dampers (250)
JACK BOARD
Remove the JACK board of the arrow.
1
ground point screw (+PTT2.6 × 6)
2
JACK board
MAIN BOARD
5
screw (P1.4
×
3.0)
1
main flexible board (CNJ12)
6
three screws
7
MAIN board
2
connector (CNP301)
3
screw (BVTT2
×
4)
5
screw (P1.7
×
2.5)
– 9 –
4
heat sink
ELEVATOR MOTOR ASS’Y (M104)
1
screw (P2 × 2.2)
2
bracket (ELV motor)
3
elevator motor ass’y
ESCUTCHEON
2
Remove the claw of the arrow
4
Remove the ditch of the arrow
5
Remove the escutcheon of the arrow
A
B
C
3
two claws
.
A
.
.
B
4
C
ditch
1
screw (M2
– 10 –
×
3)
CASE (UPPER) ASS’Y
4
three screws (B2 × 3)
7
Remove the case (upper) ass’y of the arrow B.
4
screw (B2 × 3)
3
spring (stopper. upper)
4
two screws (B2 × 3)
6
Remove the edge of the arrow A.
2
bracket (stopper upper)
1
screw (P2 × 2.2)
5
A
B
r
CHASSIS ASS’Y
5
chassis ass’y
4
4
3
polyethylene washe
1
stop ring 2.0 (E type)
2
washer
– 11 –
6
spring (stopper. lower)
RF BOARD
)
5
connector (CNP52)
2
two screws (PS2
1
×
4)
OP flexible board (CNJ11)
3
two screws (PS2
×
4)
4
RF board
SLED MOTOR ASS’Y (M102), OPTICAL PICK-UP (KSS-512A/J2N)
1
4
Turn at the direction of the arrow, then remove shaft (sled) ass’y
two screws (P2 × 3)
2
sled motor ass’y (M102)
5
two connectors (CNP11, 503)
3
optical pick-up (KSS-521A/J2N
– 12 –
SW BOARD, SPINDLE MOTOR ASS’Y (M101)
8
two screws (P1.7
×
2.2)
1
screw
×
2.2)
(P2
2
SW board
7
3
spring (chucking)
6
retainer (disc)
4
screw
×
(P2
5
bracket (CP)
9
Remove the spindle motor ass’y (M101) of the arrow.
2.2)
CHUCKING MOTOR ASS’Y (M103)
3
bracket (load motor)
2
two screws (P2 × 2.5)
1
connector (CNP51)
4
chucking motor ass’y (M103)
– 13 –
SECTION 4

MECHANISMDECK ASSEMBLY

Note: Follow the assembly procedure in the numerical order given.
OPTICAL PICK-UP COMPLETE ASS’Y
1
Move the lever (LOCK 3) in direction A, and return it a little in
direction to the lower limit.
chuck plate
B
from the position where the chuck plate is moved down
B
shaft (A)
A
3
4
stop ring 2.0 (E type)
5
tension spring (DH)
2
polyethylene washer
optical pick-up complete ass’y
Note: Insert the shaft (A) first.
GEAR (LOMINI) / (LOAD 1) ASS’Y
gear (LOAD 2)
gear (LOMINI)
marking Fig. A.
3
Attach the gear (LOAD 1) ass’y
with its facing inside.
chuck plate
slit
2
Attach the gear (LOMINI) at the position
shown in Fig. A.
shaft (rotary prevention C)
1
B
4
stop ring 1.5 (E type)
Move the lever (LOCK 3)
fully in direction B to move the chuck plate up.
– 14 –
OPERATION CHECK
1
Confirm that the slider moves in direction C to move down the chuck plate if the gear (LOAD 1) is rotated in direction A or the chuck plate moves up and the slider mo ves in direction D if the gear is rotated in direction B.
chuck plate
slider
D
C
A
gear (LOAD 1) ass’y
B
– 15 –
SLIDER (L)
1
Move the lever (STOP) ass’y in direction
until it gets stopped.
3
washer
A
2
slider (L)
SLIDER (R)
3
washer
4
polyethyelene slider
1
slider (R)
5
polyethyelene washer
case (lower) ass’y
2
Engage the slots of slider (R)
with the shafts.
slider (R)
– 16 –
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