Sony CDX-5V661, CDX-5V661A, CDX-5V661D, CDX-5V661S Service manual
CDX-5V661
/
5V661A/5V661D/5V661S
(
VW No.: 3B7 035 110/6X0 035 110/3D0 035 110/7M7 035 110
)
SERVICE MANUAL
Ver 1.3 2001.12
Photo: CDX-5V661
Connectable head units
Manufacture Model name VW No.
SONY Gamma 1J0 035 186D
Clarion Premium 1J0 035 180D
Philips Beta 1J0 035 152B
Blaupunkt Gamma 1J0 035 186B
Blaupunkt Beta 6X0 035 152
Grundig Beta 1J0 035 152 E
Blaupunkt Radio Navigation (Color LED) 3B0 035 191 A
Blaupunkt Radio Navigation 1J0 035 191
US Model
AEP Model
Model Name Using Similar Mechanism NEW
CD Drive Mechanism Type MG-160-154
Optical Pick-up Name KSS-660C
9-873-511-14 Sony Corporation
2001L0500-1 e Vehicle Company
C 2001.12 Published by Sony Engineering Corporation
6 DISC IN-DASH CD CHANGER
CDX-5V661/5V661A/5V661D/5V661S
Ver 1.2
TABLE OF CONTENTS
1. SERVICING NOTES ................................................ 3
2. DISASSEMBLY
2-1. Disassembly Flow ........................................................... 4
2-2. Cover (Up)....................................................................... 5
2-3. Front Panel Section ......................................................... 5
2-4. Mechanism Deck (MG-160-154) ................................... 6
2-5. MAIN Board ................................................................... 7
2-6. Slide Variable Resistor
(Elevator Height Sensor) (RV1) ..................................... 8
2-7. ASSIST Board................................................................. 8
2-8. L Motor Assy (Loading) (M103).................................... 9
2-9. Chassis (TR) Main Assy ................................................. 9
2-10. Bracket (DE) Main Assy................................................. 10
2-11. Slider (TOP) Assy ........................................................... 10
2-12. Bracket (UD) Assy .......................................................... 11
2-13. Guide (Chuck) ................................................................. 11
2-14. Setting The OP Block Assy In The Highest Position ..... 12
2-15. Address Detection Flexible Board.................................. 13
2-16. Torsion Spring (OP) ........................................................ 13
2-17. OP Block Assy ................................................................ 14
3. ELECTRICAL ADJUSTMENT............................ 15
4. DIAGRAMS
4-1. Block Diagram – MAIN Section – ................................. 39
4-2. Block Diagram – DISPLAY/POWER Section – ............ 40
4-3. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 41
4-4. Schematic Diagram – MAIN Board (1/3) – ................... 43
4-5. Schematic Diagram
– MAIN (2/3)/ASSIST/POS Boards – ........................... 44
4-6. Schematic Diagram – MAIN Board (3/3) – ................... 45
4-7. Printed Wiring Boards
– MAIN (Component Side)/ASSIST/POS Boards – ..... 46
4-8. Printed Wiring Board
– MAIN Board (Conductor Side) – ................................ 47
4-9. Printed Wiring Board – KEY Board –............................ 48
4-10. Schematic Diagram – KEY Board – .............................. 49
4-11. Printed Wiring Board – F2 Board –................................ 50
4-12. Schematic Diagram – F2 Board –................................... 51
4-13. Printed Wiring Board – F1 Board –................................ 52
4-14. Schematic Diagram – F1 Board –................................... 52
4-15. IC Pin Function Description ........................................... 57
5. EXPLODED VIEWS
5-1. Cover Section .................................................................. 60
5-2. Front Panel Section ......................................................... 61
5-3. Chassis Section ............................................................... 62
5-4. Mechanism Deck Section-1 (MG-160-154)................... 63
5-5. Mechanism Deck Section-2 (MG-160-154)................... 64
6. ELECTRICAL PARTS LIST ............................... 65
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED
LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
Laser Diode Properties
• Material: GaAlAs
• Wavelength: 780 nm
• Emission Duration: continuous
• Laser Output Power: less than 44.6 µW*
* This output is the value measured at a distance of 200 mm
from the objective lens surface on the Optical Pick-up Block.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objectiv e lens.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
2
• DISCRIMINATION
CDX-5V661/5V661A/5V661D/5V661S
SECTION 1
SERVICING NOTES
VWZ3Z8A3304086: CDX-5V661
VWZ3Z8A3304011: CDX-5V661A
VWZ3Z8A3304055: CDX-5V661D
SEZ3Z8A3304006 : CDX-5V661S
• HOW TO EJECT THE DISC MANUALLY
When an electric current can be applied, eject the disc forcibly by moving each motor manually.
(See “3. Electrical Adjustment 3. Mechanism check mode” on page 26).
3
CDX-5V661/5V661A/5V661D/5V661S
DISASSEMBLY
• This set can be disassembled in the order shown below.
2-1. DISASSEMBLY FLOW
SET
SECTION 2
2-2. COVER (UP)
(Page 5)
2-4. MECHANISM DECK (MG-160-154)
(Page 6)
2-5. MAIN BOARD
(Page 7)
2-9. CHASSIS (TR) MAIN ASSY
(Page 9)
2-10. BRACKET (DE) MAIN ASSY
(Page 10)
2-11. SLIDER (TOP) ASSY
(Page 10)
2-12. BRACKET (UD) ASSY
(Page 11)
2-3. FRONT PANEL SECTION
(Page 5)
2-6. SLIDE VARIABLE RESISTOR
(ELEVATOR HEIGHT SENSOR) (RV1)
(Page 8)
2-7. ASSIST BOARD
(Page 8)
2-8. L MOTOR ASSY
(LOADING) (M103)
(Page 9)
2-13. GUIDE (CHUCK)
(Page 11)
2-14. SETTING THE OP BLOCK ASSY IN THE HIGHEST POSITION
(Page 12)
2-15. ADDRESS DETECTION FLEXIBLE BOARD
(Page 13)
2-16. TORSION SPRING (OP)
(Page 13)
2-17. OP BLOCK ASSY
(Page 14)
4
Note: Follow the disassembly procedure in the numerical order given.
)
Note: Screws and washers cannot be re-used.
Please replace to brand-new ones once screws and washers are removed .
2-2. COVER (UP)
3
Remove the cover (up)
in the direction of the arrow.
1
two screws
(PTT2.6
×
6)
CDX-5V661/5V661A/5V661D/5V661S
2
two bosses
1
two screws
(PTT2.6
×
6
2-3. FRONT PANEL SECTION
3
key flexible board
(CN1)
1
screw
(2
×
4.5)
2
two claws
1
1
screw
(2 × 4.5)
screw
(2 × 4.5)
2
two claws
1
screw
(2 × 4.5)
4
front panel section
5
CDX-5V661/5V661A/5V661D/5V661S
d
)
2-4. MECHANISM DECK (MG-160-154)
1
two screws
(PTT2.6
×
6)
2
Hold the bracket (L), the bracket (R)
and the mechanism deck up
to remove from chassis assy.
1
two screws
(PTT2.6
×
6)
4
F1 flexible board
(CN901)
4
F2 flexible board
(CN902)
4
key flexible boar
(CN903)
7
5
tension coil
spring (float)
Remove two oil dampers
from each axis, then
remove the bracket (L).
oil damper
5
tension coil spring (float)
oil damper
3
Put up the mechanism
deck in the direction
of arrow
A
.
9
sheet (teflon)
A
0
mechanism deck (MG-160-154)
9
sheet
(teflon)
8
Remove two oil dampers
from each axis, then
remove the bracket (R).
6
tension spring (float 30)
(CDX-5V661A only)
6
9
sheet (teflon)
9
sheet (teflon)
5
tension coil
spring (float)
6
oil damper
5
oil damper
tension spring (float 30)
(CDX-5V661A only)
tension coil
spring (float
2-5. MAIN BOARD
)
e
6
two cushions
(unweaved cloth)
7
connector
(CN501)
3
assist flexible board
(CN801)
7
connector
(CN503)
CDX-5V661/5V661A/5V661D/5V661S
4
mech motor flexible board
(CN502)
5
two flexible boards
(CN201, 301)
1
screw (M2)
qa
main board
0
screw (M2)
8
three screws
(M2)
2
Disconnect the address
detection flexible board
from the connector (CN802
on the main board.
A
9
Open the sheet (main) in th
direction of arrow A.
7
CDX-5V661/5V661A/5V661D/5V661S
2-6. SLIDE VARIABLE RESISTOR (ELEVATOR HEIGHT SENSOR) (RV1)
1
cushion (unweaved cloth)
3
screw (M2)
4
slide variable resistor (elevator height sensor) (RV1)
2
connector
(CN503)
2-7. ASSIST BOARD
qa
chassis (F) main assy
0
two screws (M2)
2
screw (M2)
0
screw (M2)
8
retainer plate (DS)
7
3
boss
washer
2
four screws
(M2)
4
chassis (TF) main assy
1
assist flexible board
(CN950)
qs
two screws
(M2)
3
boss
2
screw (M2)
qd
assist board
0
5
four washers (F)
6
shutter (A)
9
lever (selection) (S)
two screws (M2)
8
2-8. L MOTOR ASSY (LOADING) (M103)
)
4
connector
(CN501)
0
L motor assy (loading) (M103)
7
CDX-5V661/5V661A/5V661D/5V661S
2
bracket (damper R) assy
1
two screws (M2
1
two screws (M2)
3
cushion
(unweaved cloth)
9
bracket (HL) assy
2-9. CHASSIS (TR) MAIN ASSY
3
two screws
(M2)
4
screw (M1.7) (P2)
7
chassis (TR) main assy
6
screw (M2)
a
6
boss
8
two screws
(P2
1
screw (M2)
lever (EJL)
5
5
two screws (M1.7)
(P2)
×
2)
2
washer
4
two screws (M1.7) (P2)
screw (M2)
4
screw (M1.7) (P2)
3
three screws
(M2)
Note: To install the chassis (TR) main assy,
turn the lever (EJL) and the lever (EJR) in the
direction of each arrow, hold them, and
a
of the lever (EJL) upon the edge pointed
put
by arrow
A
.
A
lever (EJR)
6
boss
5
screw (M2)
9
CDX-5V661/5V661A/5V661D/5V661S
e
2-10. BRACKET (DE) MAIN ASSY
6
bracket (DE) main assy
4
Remove four solders of
mech motor flexible board.
5
mech motor flexible board
1
mech motor flexible board
(CN502)
2-11. SLIDER (TOP) ASSY
3
2
two screws
(M2)
1
Slide the lever fully in the
direction of the arrow.
3
slider (TOP) assy
2
two type-E stop rings 1.5
1
Slide the lever fully in th
direction of the arrow.
10
2-12. BRACKET (UD) ASSY
)
– UP view –
CDX-5V661/5V661A/5V661D/5V661S
lever lever leverlever
A A
lever (lock)
tray
a
OP block
1
Slide the levers on both sides in the
direction of arrow A to the position
where the portion a of the OP block
and the lever (lock) can be disconnect.
(The tray goes up to the highest position)
Note: Do not slide the levers on both side
fully in the direction of arrow A in
this step.
A
B
OP block
2
Move the OP block assy in the direction of
arrow B. (PLAY position)
3
Slide the levers on both sides fully in the
direction of arrow A.
A
bracket (UD) assy
2-13. GUIDE (CHUCK)
5
roller (UD)
1
two screws (M1.7)
(P2)
4
two screws (M1.7)
(P2)
6
bracket (UD) assy
3
guide (chuck
2
shaft
11
CDX-5V661/5V661A/5V661D/5V661S
2-14. SETTING THE OP BLOCK ASSY IN THE HIGHEST POSITION
1
Slide levers in the direction of
arrows until the tray goes down
to the lowest position.
tray
1
Slide levers in the direction of
arrows until the tray goes down
to the lowest position.
– bottom view –
2
Slide the lever fully in the
direction of arrow A.
A
OP block assy at the highest position
OP block assy at the highest position
12
2-15. ADDRESS DETECTION FLEXIBLE BOARD
n
5
Disconnect the address ditection flexible board
from the connector (CN960) on the POS board.
3
screw (M2)
6
POS board
4
Disconnect the address ditection flexible board
from the connector (CN802) on the main board.
CDX-5V661/5V661A/5V661D/5V661S
1
screw
(P1.4 × 1.4)
2
Remove the address detectio
flexible board in the direction
of the arrow.
2-16. TORSION SPRING (OP)
1
washer
2
torsion spring (OP)
13
CDX-5V661/5V661A/5V661D/5V661S
t
2-17. OP BLOCK ASSY
1
two flexible board
(CN201, 301)
3
cover (flexible)
4
Slide the lever fully in the
direction of arrow
A
2
two screws
(special flat head M1.7)
Rotate the OP block assy in the
5
direction of arrow
Remove the OP block assy up
straight carefully to prevent
the portion
tray
.
A
A
a
by the tray.
B
.
a
from being caugh
14
B
A
A
4
Slide the lever fully in the
direction of arrow
A
.
CDX-5V661/5V661A/5V661D/5V661S
L1 L2 L3 L4 L5 L6 L7 L8
: Green
LINE
fix it down (
r
)
fix it
up (
R
)
: Red
RS-232C
uART
RST
uCOM
FL-CDC
OFF
ON
FL-JIG
OFF
ON
CTRLV
OFF
ON
H/U
RADIO
JIG
CDC
JIG
MODE LED
(for checking)
RS-232C Cable Select
STRAIGHT
CROSS
CDC Cable
connector
CDC (changer)
POWER
switch
ON
OFF
+12V GND
Push keys
(Execution keys)
SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8
1234
5678
9 101112
13 14 15 16
Power supply
Display
(7 seg. LED)
Rotary switch
(12 steps)
Jig board
(SJ-5551 PANA BUS2)
SECTION 3
ELECTRICAL ADJUSTMENTS
Adjustment and Check after Repair
The execution of the following adjustment and check after repair can judge OK or NG of the Changer, or can find a faulty part from NG.
Adjustment/Check Repaired/Replaced Parts
Servo information check If optical pickup and MAIN board were replaced
(See 1. Normal Mode on page 22)
Linear position adjustment If linear position or mecha deck was repaired, or MAIN board, microcomputer (IC801)
(See 5. Production Line Mode on page 29) was replaced, or microcomputer software was up dated, or EEPROM (IC810) was re-
placed
LED adjustment If KEY board and EEPROM (IC810) were replaced
(See 6. LED Adjustment on page 31)
Jig board (SJ-5551 PANA BUS2)
This set (CDC: Changer) operates by receiving command signals from the radio through the PANA-BUS connector. The Changer cannot
operate by itself, and therefore use the jig instead of radio so as to perform the following operations:
• Normal operation
• Error code display (display/clear history)
• Aging operation
• LED luminance adjustment
• Linear position adjustment
• Servo information check
• Manual operation of mechanism motors (Elevator, Loading, Divider)
• EEPROM data reading
Location of switches and description of connectors
15
CDX-5V661/5V661A/5V661D/5V661S
Toggle Switch Setting in Each Operation Mode
Mode
LINE FL-CDC FL-JIG CTRLV H/U
Setting of Toggle SW
CDC Flash Rewriting CDC ON OFF ON –
JIG Flash Rewriting JIG OFF ON ––
PANA-BUS Conversion Mode JIG OFF OFF ON JIG
Jig Operation Mode – OFF OFF ON JIG
MC Mode CDC OFF OFF ON JIG
Operation Modes
Each operation mode can be selected with the rotary switch.
Mode Use Description
0 Normal Operation Mode Normal operation mode
1 Special Operation Mode PANA-BUS command check mode (for design)
2 Mecha Check Mode Mechanism manual operation
3 Aging Mode Various aging modes (for design and QA)
4 Production Line Mode Aging/linear position adjustment (for line)
5 LED Check Mode LED PWM Duty adjustment
6 Diag Mode Error history check/clear
7
8
9
A
B
Selection and Indication of Operation Mode and Display Mode
<Selection>
operation mode: rotary switch
display mode: KEY
1
, KEY
2
indication of the display mode
<Indication>
Seg. 1
indication of the operation mode
(when the operation mode is 0.)
Seg. 3 Seg. 5 Seg. 6
Seg. 2
LED
Seg. 7
Seg. 8Seg. 4
16
CDX-5V661/5V661A/5V661D/5V661S
Jig Connection/Connectors
Destination Name
CDC
PC RS-232C connector (for design)
H/U PANA-BUS connector (for design)
Use of Each Switch and LED on the Jig
MODE LED
(Number to be adjusted)
Display 7 seg LED × 8 Aging count
Rotary SW 12 steps Operation mode selection
Toggle SW FL-JIG Set Jig microcomputer to the Flash Rewrite mode.
Push SW
UART connector (for design)
PANA-BUS connector
Name Type Use
SCAN
SHUFFLE
LINE
FL-CDC Set CDC microcomputer to the Flash Rewrite mode.
CONTROL Control voltage
RS-232C To use str aight cable: STRAIGHT
CABLE SELECT To use cross cable: CROSS
H/U
1 to16 Execution keys according to each operation mode
RST Reset key for Jig and CDC microcomputers
Blink t Disc scan
Lit t All scan
Blink t Disc shuffle
Lit t All shuffle
DTMS
Error
UART line selection
CDC: PC y CDC
JIG: PC y JIG
Head Unit selection
RADIO: Radio connection mode
JIG: PANA-BUS standalone mode
However, CDC cannot be reset unless the UART connector is connected.
17
CDX-5V661/5V661A/5V661D/5V661S
Display (7 Segment LED) List
Disp
Mode Description Display Format
No.
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
Software
0
Version mode No. mode No. (10th place) (Unit place)
1 DTMS
Servo 2: Display ESP
2
Information 1 mode No. Mode
Servo 3: Display Disc check Disc check
3
Information 2 mode No. RFDC RFDC
0: Display Operation Version No. Version No.
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
1: Display
mode No. (10th place) (Unit place) (10th place) (Unit place) (10th place) (Unit place)
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
Disc No.
Track No. Track No. Minute Minute Second Second
D-RAM D-RAM
residual residual Error Rate Error Rate Error Rate Error Rate
capacity capacity
ESP MODE 0: ESP ON, 1: ESP OFF (x1), 2: ESP ON (x2)
Focus Bias Focus Bias Focus Bias Focus Gain Focus Gain
Version No. Version No.
(1st decimal (2nd decimal
place) place)
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
Servo 4: Display
4
Information 3 mode No. Barance Barance Barance Gain Gain
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
5 Mechanism
6 Aging
7 Line 1
8 Line 2 mode No.
5: Display
mode No.
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
6: Display Aging
mode No. mode
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
7: Display
mode No.
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
8: Display
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
9: Display
mode No. (1000th place) (100th place) (10th place) (Unit place)
Jitter Jitter
Linear pos. adj result 0: Not executed, 1:OK, 2: Adj required, 3: Adj & exec required, F: NG
At completion of aging, OK:PASS, NG:Exxvv (xxvv=error code)
Linear pos.
adjustment
result
Linear pos. adj result 0: Not executed, 1: OK, 2: Adj required, 3:Adj & exec required, F:NG
At completion of aging, OK: PASS, NG:Exxvv (xxvv=error code)
Type Data Data Data Data Data Data
Type 0: Serial No., 1: Model No., 2: Production Date
Serial No.: 4 digits, Model No.: 2 digits, Production Date: 6 digits
Data Select
E-F E-F E-F Tracking Tracking
Linear pos.
adjustment
result value value
Count
(10000th
place)
Aging Aging Aging Aging Aging
count count count count count
Linear pos. Linear pos.
A/D value A/D value
Count Count Count Count
(1000th place) (100th place) (10th place) (Unit place)
PWM PWM PWM PWM
Linear pos. Linear pos.
adjusted adjusted
18
9
LED PWM
Adjustment
0: DIM PWM (Night Min)
1: DIM PWM (Night Max)
Data Select 2: IND PWM (Night Min)
3: IND PWM (Night Max)
4: IND PWM (Day Max)
CDX-5V661/5V661A/5V661D/5V661S
Disp
Mode Description Display Format
No.
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
A: Display
LED Data (10th place) (Unit place) place)
A
Display
B DIAG
mode No.
Seg. 1 Seg. 2 Seg. 3 Seg. 4 Seg. 5 Seg. 6 Seg. 7 Seg. 8
B: Display
mode No.
Data select A/D value A/D value (1000th
Error Error
history history Error code Error code Error code Error code
(10th place) (Unit place)
• The software version is displayed at the reset start or when operation mode is changed.
• Select with DISP + /– keys.
• Only the information related to the operation mode is displayed.
Error codes list
Description Code
Sound Off Error 02 00
TOC Error 02 01
Focus Error 03 02
GFS Error 03 03
Access Error 03 04
HOT Error 03 04
Mecha Error 06 ––
Load Transition Error 06 10
Load Max Time Over 06 11
Eject Transition Error 06 20
Eject Max Time Over 06 21
Detecting Position Max Time Over 06 30
Position Av erage Error 06 31
Detecting Address Max Time Over (ST) 06 40
Address undefined Error (ST) 06 41
Home SW Error (ST) 06 42
Detecting Address Max Time Over (OP) 06 50
Address undefined Error (OP) 06 51
Home SW Error (OP) 06 52
Detecting OPP Max Time Over 06 60
Detecting OPH Max Time Over 06 70
OP lever rotated opsite and Detecting OPH Error 06 71
Error Eject Max Time Over 06 80
Load Error 06 90
Eject Give-up 06 91
Eject Give-up 06 92
Shutter Give-up 06 93
Shutter Give-up 06 94
Disc Search Give-up 06 95
Disc Search Give-up 06 96
Disc Search Give-up 06 97
Disc Search Give-up 06 98
Disc Search Give-up 06 99
Disc Search Give-up 06 9A
Disc Search Give-up 06 9B
Disc Search Give-up 06 9C
Disc Search Give-up 06 9D
e
Dimmer Dimmer PWM
Data select
0:DIM PWM current value
1:IND PWM current value
• Description of codes
• ST: Stocker is operating
OP:OP is operating (Playing)
• OPP: OP Play Position
OPH:OP Home Position
xxvv xx: task where the error happened.
PWM PWM PWM
(100th place) (10th place) (Unit place)
02 ....... Actctrl
03 ....... Servo
06 ....... Mecha
vv: Error code
19
CDX-5V661/5V661A/5V661D/5V661S
Disc Loading Method
<To load one disc each>
Operation by buttons on changer front panel Operation by push keys on jig
1. Press
2. Press the button of disc table to be loaded. 2. Press the key of disc table to be loaded (5, 6, 9, 0, qd,
3. Load a disc when the disc LED blinks fast. 3. Load a disc when the disc LED blinks fast.
<To load maximum 6 discs at a time>
1. Press
2. While the disc LED is blinking, load discs in order of disc 2. While the disc LED is blinking, load discs in order of disc
Disc Ejection Method
<To eject one disc each>
1. Press
2. Press the button of disc table to be ejected. 2. Press the key of disc table to be ejected (5, 6, 9, 0, qd,
[LOAD] button. 1. Press 3 key.
qf).
Operation by buttons on changer front panel Operation by push keys on jig
[LOAD] button for more than 3 sec. 1. Press 3 key for more than 3 sec.
table address. table address.
Operation by buttons on changer front panel Operation by push keys on jig
[EJECT] button. 1. Press 4 key.
qf).
• To eject a disc forcibly
1. Press 4 key.
2. Press the key of disc table to be ejected (5, 6, 9, 0, qd,
qf) for more than 3 sec.
<To eject maximum 6 discs at a time>
Operation by buttons on changer front panel Operation by push keys on jig
1. Press
2. Discs are ejected one by one successively in order of address. 2. Discs are ejected one by one successively in order of address.
[EJECT] button for more than 3 sec. 1. Press 4 key for more than 3 sec.
20
Starting method
Setting:
(DC+12V)
CDX-5V661/5V661A/5V661D/5V661S
LED adjustment mode only
FRQ : 50 to 100Hz
Duty : 10 to 100%
+
–
(Power supply)
CTRLV
Jig board
(SJ-5551 PANA BUS2)
PANA-BUS Cable
POWER
switch
PANA-BUS
connector
+
–
(Duty GEN.)
(CDC: Changer)
Procedure:
1. Connect the CDC (Changer) and Jig with the PANA-BUS connector.
2. Connect the power supply (+12V, GND) to the Jig.
3. Turn ON the POWER switch and the CTRLV switch. (See page 15)
Turning ON/OFF the CTRLV switch makes the ON/OFF control of the PANA-BUS command to the CDC (Changer).
4. For the LED adjustment, a luminance meter is required.
21
CDX-5V661/5V661A/5V661D/5V661S
y
y
y
y
y
y
y
y
1. Normal operation mode (See “Display List” on page 18 and 19)
This mode checks normal operation and servo information.
Push key (execution key) assignment
Key Description
1 DISP –
2 DISP +
3 LOAD
4 EJECT
5 DISC key 1
6 DISC key 4
7 AMS –
8 AMS +
* Whether the PLAY key command or STOP key command is outputted is judged with the status received from the CDC.
(In the PLAY status, the STOP key command is active, or in the STOP status, the PLAY key command is active.)
How to enter the Check mode
1. Rotating the rotary switch, adjust the display (7 Seg LED) to “0” (third place).
Key Description
9 DISC key 2
0 DISC key 5
qa REV
qs CUE
qd DISC key 3
qf DISC key 6
qg ESP
qh PLAY/STOP (*)
: Software version display
After 2 or 3 seconds, the display will change to the execution mode.
: DTMS displa
2. The display mode number can be changed by pressing 1 or 2 key.
(Example)
: DTMS displa
Press 2 key r R Press 1 key
: Servo information 1 displa
Press 2 key r R Press 1 key
: Servo information 2 displa
Press 2 key r R Press 1 key
: Servo information 3 displa
22
Press 2 key r R Press 1 key
Press 2 key r R Press 1 key
Press 2 key r R Press 1 key
Press 2 key r R Press 1 key
: Mechanism displa
: Aging displa
: Line 1 displa
: Line 2 displa
y
t
y
y
y
y
y
y
Press 2 key r R Press 1 key
: LED PWM Adjustmen
Press 2 key r R Press 1 key
: LED data displa
Press 2 key r R Press 1 key
: DIAG displa
Normal Operation Check (See “Display List” on page 18 and 19)
(Example)
1. Execution mode
CDX-5V661/5V661A/5V661D/5V661S
: DTMS displa
2. Press 3 key, and load a disc. (See “Disc Loading Method” on page 20)
3. Press qh key to check the DTMS in the PLAY status
4. Press other keys to check each operation.
5. Press qh key (STOP).
6. Press 2 key to enter the servo information mode 1.
: Servo information 1 displa
7. Press qh key to check the servo information 1 in the PLAY status.
8. Press qh key (STOP).
9. Press 2 key to enter the servo information mode 2.
: Servo information 2 displa
10. Press qh key to check the servo information 2 in the PLAY status.
11. Press qh key (STOP).
12. Press 2 key to enter the servo information mode 3.
: Servo information 3 displa
13. Press qh key to check the servo information 3 in the PLAY status.
14. The check results of servo information 1-3 can be confirmed with the MODE LED.
23
CDX-5V661/5V661A/5V661D/5V661S
MODE LED Display
Green LED lights up: Normal
Red LED lights up: Abnormal (requiring repair)
L1 L2 L3 L4 L5 L6 L7 L8
ESP
OFF × 1 OK (Note 1) ROM OK (Note 2) OK (Note 3) OK (Note 4) OK (Note 5) OK (Note 6)
OFF × 2 NG (Note 1) RW NG (Note 2) NG (Note 3) NG (Note 4) NG (Note 5) NG (Note 6)
Note 1:OK/NG range of RFDC
050h - 090h is OK.
Other range is NG.
Note 2:OK/NG r ange of Focus Bias
1E9h, 08h, 27h is OK.
Other range is NG.
Note 3:OK/NG range of E-F Balance
000h - 060h and 1A0h - 1FFh are OK.
Other range is NG.
Note 4:OK/NG r ange of Focus Gain
18h - 60h is OK.
Other range is NG.
Note 5: OK/NG range of Tracking Gain
18h - 60h is OK.
Other range is NG.
Note 6:OK/NG range of Error Rate
0000 - 0050 is OK.
Other range is NG.
DISC DISC Focus E-F Focus Tracking
CHECK CHECK Bias Balance Gain Gain
Error Rate
Conditions:
• All items are checked in the PLAY status only.
• Once the Error Rate becomes NG, the NG status is held unless the operation is stopped and the disc is changed.
• Data clear timing t Operation stop and disc change
• OK/NG decision is a standard which is made under the condition that P ATD-012 (test disk) is used and that the temperature of inside of
the machine is 25°C.
Under different condition, the decision might be different.
Default display mode
Display mode No. Description
1 DTMS
24
CDX-5V661/5V661A/5V661D/5V661S
y
y
2. Special Operation Mode
This mode can check the CD operations such as scan, repeat, and random.
(Changer control check function by issuing PANA-BUS commands)
Push key (execution key) assignment
Key Description
1 SCAN IN A DISC
2 SCAN ALL
3
4
5 DISC SHUFFLE
6 MAGAZINE SHUFFLE
7 DISC DOWN
8 DISC UP
How to enter the Check mode
1. Rotating the rotary switch, adjust the display (7 Seg LED) to “1” (third place).
Key Description
9 RANDOM 1
0 RANDOM ALL
qa
TRACK SEARCH DOWN
qs TRACK SEARCH UP
qd REPEAT/RANDOM
qf NOP
qg PAUSE
qh PLAY 2/STOP
: Software version displa
2. After 2 or 3 seconds, the display will change to the execution mode.
: DTMS displa
3. Load a disc. (See “Disc Loading Method” on page 20)
4. Each operation can be checked with the push keys.
MODE LED display
L1 L2 L3 L4 L5 L6 L7 L8
RANDAM SCAN
ON: Light up ON: Light up ON: Light up
OFF: Go off OFF: Go off OFF: Go off
––– ––– ––
RANDAM
ALL
––– ––
––– ––
Default display mode
Display mode No. Description
1 DTMS
25
CDX-5V661/5V661A/5V661D/5V661S
y
y
3. Mechanism Check Mode (See “Display List” on page 18 and 19)
This mode can adjust the linear position and check manually the operation of the elevator motor, loading motor, and divider motor.
Also, the disc can be ejected forcibly by moving each motor manually.
However, manual operation could destroy the mechanism depending on the mechanical position, thus requiring extreme care.
Push key (execution key) assignment
Key Description
1 DISP –
2 DISP +
3 ELEVATOR MOTOR -
4 ELEVATOR MOTOR +
5
6
7 LOADING MOTOR -
8 LOADING MOTOR +
* The check results of each key cannot be confirmed with the MODE LED.
How to enter the Check mode
1. Rotating the rotary switch, adjust the display (7 Seg LED) to “2” (third place).
Key Description
9
0
qa DIVIDER MOTOR –
qs DIVIDER MOTOR +
qd
qf
qg
qh LINEAR POSITION ADJUST
: Software version displa
After 2 or 3 seconds, the display will change to the execution mode.
: DTMS displa
2. The display mode number can be changed by pressing the 1 and 2 keys.
(See “Example” in step 2 in the Normal mode on page 22 and 23)
3. Press 3 and 4 keys to check manually the elevator motor operation.
4. Press 7 and 8 keys to check manually the loading motor operation.
5. Press qa and qs keys to check manually the divider motor operation.
6. The linear position can be adjusted by pressing qh key.
For the adjusted values and adjustment results, see “Display List” (page 18 and 19).
MODE LED display
L1 L2 L3 L4 L5 L6 L7 L8
––– ––– ––
––– ––– ––
––– ––– ––
Default display mode
Display mode No. Description
5 Mechanism
26
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