Sony CDX-545-RF Service manual

Page 1
CDX-540RF/545RF/545XRF
SERVICE MANUAL
Ver 1.2 2002.03
Photo: CDX-540RF
SPECIFICATIONS
Canadian Model
CDX-540RF
E Model
CDX-545RF/545XRF
Model Name Using Similar Mechanism CDX-530RF/535RF CD Drive Mechanism Type MG-251A-137 Optical Pick-up Name KSS-720A
CD changer
System Compact disc digital audio
Laser Diode Properties
Material GaAlAs Wavelength 780 nm Emission Duration Continuous Laser output power Less than 44.6 µW*
* This output is the v alue measured at a distance of
200 mm from the objective lens surface on the Optical Pick-up Block.
Transmitting frequency 88.3 MHz/88.5 MHz/
Input/output terminals Wired remote control (8 pin)
Current drain 800 mA (at playback)
Operating temperature –10°C to +55°C (14°F to 131°F) Dimensions Approx. 262 × 90 × 181.5 mm
Mass Approx. 2.1 kg (4 lb. 10 oz.)
system
88.7 MHz/88.9 MHz/
89.1 MHz/89.3 MHz/
89.5 MHz/89.7 MHz/
89.9 MHz/(switchable)
RF signal (FM) output Power input (3 pin)
800 mA (at disc loading/ ejecting)
3
/8 × 3 5/8 × 7
(10 (w/h/d)
1
/4 in.)
Relay box
Input/output Antenna input terminal
Dimensions 40 × 40 × 27 mm
Mass 140 g (5 oz.)
Antenna output cord CD Changer input cord
5
(1
/8 × 1 5/8 × 1
(w/h/d)
1
/8 in.)
Wired remote (RM-X80RF) /Wireless remote (RM-X81RF)
Dimensions Wired remote:
Mass Wired remote:
Battery Wireless remote:
Approx. 122 × 36.5 × 15.5 mm
3
(4
/8 × 1 7/16 ×
Wireless remote: Approx. 52 × 8.5 × 90 mm
1
/16 × 3/8 × 3
(2 (w/h/d)
Approx. 255 g (9 oz.) Wireless remote: Approx. 30 g (1 oz.)
Lithium battery (CR2025)
5
/8 in.) (w/h/d)
9
/16 in.)
Supplied accessories
Disc magazine (1) Parts for installation and connections (1 set)
Design and specifications are subject to change without notice.
9-870-223-13 Sony Corporation
2002C0500-1 e Vehicle Company C 2002.03 Published by Sony Engineering Corporation
COMPACT DISC CHANGER SYSTEM
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TABLE OF CONTENTS

1. SERVICING NOTES ................................................ 3
2. GENERAL
Location and Function of Controls................................. 4
Operation ......................................................................... 6
Installation....................................................................... 8
Connections ..................................................................... 9
3. DISASSEMBLY ......................................................... 10
4. MECHANISM DECK ASSEMBLY ................... 16
5. MECHANICAL ADJUSTMENT.......................... 18
6. ELECTRICAL CHECK .......................................... 19
7. DIAGRAMS
7-1. Block Diagram – SERVO Section –.............................. 21
7-2. Block Diagram – MAIN Section –................................ 22
7-3. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 23
7-4. Printed Wiring Boards – RF/LSW Boards – ................. 24
7-5. Schematic Diagram – RF/LSW Boards –...................... 25
7-6. Printed W iring Boards
– MAIN Board (Component Side) – .............................. 26
7-7. Printed W iring Boards
– MAIN (Conductor Side)/SW Boards – ....................... 27
7-8. Schematic Diagram – MAIN Board (1/2) – .................. 28
7-9. Schematic Diagram – MAIN (2/2)/SW Boards – ......... 29
7-10. Printed Wiring Boards – FM Board –............................ 30
7-11. Schematic Diagram – FM Board – ................................. 31
7-12. IC Pin Function Description ........................................... 35
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam­aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur­ing repairing.
• Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous ra­diation exposure.
8. EXPLODED VIEWS ................................................ 37
9. ELECTRICAL PARTS LIST ............................... 43
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB­LISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM­POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
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SECTION 1
L

SERVICING NOTES

CDX-540RF/545XRF/545XRF
Ver 1.2
NOTES ON HANDLING THE OPTICAL PICK­UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body . During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis­sion, observe from more than 30 cm away from the objecti ve lens.
US/Canadian model:
If the optical pick-up block is defective, please replace the whole optical pick-up block. Never turn the semi-fixed resistor located at the side of optical pick-up block.
OPTICA PICK-UP BLOCK
JIG ON REPAIRING
When repairing this set, connect the jig (cord) for RF output ex­tract (Part No. J-2502-058-1) and power supply (Part No. J-2502­058-2) as the figure shown below.
RF output cord (J-2502-058-1)
power supply cord (J-2502-058-2)
compact disc changer
SEMI-FIXED RESISTOR
Notes on CD-R discs
Y ou can play CD-Rs (recordable CDs) designed for audio use on this unit.
Look for this mark to distinguish CD-Rs for audio use.
This mark denotes that a disc is not for audio use.
Some CD-Rs (depending on the equipment used for its recording or the condition of the disc) may not play on this unit.
You cannot play a CD-R that is not finalized*.
* A process necessary for a recorded CD-R disc to
be played on the audio CD player.
wirerd remote commander
DISC MAGAZINE GETTING OUT PROCEDURE ON THE POWER SUPPLY IS OFF
Remove the CASE (LOWER. T) beforehand
1) Press the lever (ML.S) assy in the direction of arrow A.
2) Removal the magazine assy.
Note: Take out the magazine only when the tray is completely within the
magazine. If the disk or tray is sticking out, turn on the power and eject the magazine.
Lever (ML.S)
A
Magazine ass’y
TEST DISC
This set can playback a CD-R, CD-RW for audio use. When test this set, use the following test disc. Test disc for CD-R: TCD-R082LMT (Part No.: J-2502-063-1)
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SECTION 2

GENERAL

This section is extracted from instruction manual.
Location and function of controls
Wired remote (RM-X80RF) Télécommande à fil (RM-X80RF)
1 AMS (Automatic Music Sensor/manual search)
control
Depending on which side of the control you push down, you can select from the following functions.
2 D-BASS indication 3 REP (repeat play) indication 4 SHUF (shuffle play) indication 5 DISC NAME (disc number/disc name) indication
The indicated disc number matches the disc number in the disc magazine.
6 TRACK NAME (track number/track name)
indication
7 MIN (minute) indication 8 SEC (second) indication 9 DISC buttons
Depending on which side of the button you press, you can select from the following functions.
0 u (play/pause) button
If pressed during CD playback, the CD will pause. If pressed again, CD playback will continue.
AMS function
To locate the beginning of a track, push down
> to locate the beginning of the next track. . to locate the beginning of the track currently played.
+
DISC
If you push down the control repeatedly, the beginnings of all following or
D–BASS
previous tracks will be located until the end of the disc is reached.
DISC
Manual search function
(Wired remote) (Wireless remote)
(Wired remote) (Wireless remote)
To quickly locate a desired point of a track, push down and hold
M to fast-forward. m to fast-reverse.
The elapsed playing time of the track will be shown in the display window during manual search.
Disc select function
+
DISC
To select a desired disc, press momentarily
D–BASS
DISC
to select the next disc. to select the previous disc.
qa Infrared receptor for the wireless remote qx Play/pause indication
Turns around during CD playback and flashes when the pause button is pressed.
qd OFF button qf D-BASS button qg DSPL-SCRL (indication change/name scroll)
button
qh SHUF/REP (shuffle play/repeat play/control
mode set) button
qj NAME (character select) buttons qk DSPL/-EDIT (display/name edit) button ql AMS/MANU (Automatic Music Sensor/manual
search) buttons
w; REP (repeat play) button wa ENTER/-DELETE button ws SCRL (scroll) button wd SHUF (shuffle play) button
Nomenclature
Wireless remote (RM-X81RF) Télécommande sans fil (RM-X81RF)
1 Commande AMS (détecteur automatique de
musique/recherche manuelle)
En fonction du côté de la commande sur lequel vous appuyez, vous pouvez sélectionner les fonctions suivantes.
2 Indication D-BASS 3 Indication REP (répétition de la lecture) 4 Indication SHUF (lecture aléatoire) 5 Indication DISC NAME (numéro du disque/nom
du disque)
Le numéro de disque indiqué correspond au numéro de disque dans le chargeur de disques.
6 Indication TRACK NAME (numéro de plage/
nom de plage)
7 Indication MIN (minute) 8 Indication SEC (seconde) 9 Touches DISC
En fonction du côté de la touche sur lequel vous appuyez, vous pouvez sélectionner les fonctions suivantes.
0 Touche u (lecture/pause)
Si vous appuyez sur cette touche en cours de lecture CD, le CD passe en mode de pause. Si vous appuyez de nouveau sur cette touche, la lecture CD reprend.
Fonction AMS
Pour localiser le début d’une plage, appuyez sur > pour localiser le début de la plage suivante.
+
DISC
. pour localiser le début de la plage actuellement reproduite. Si vous appuyez plusieurs fois sur la commande, les débuts de toutes les plages
D–BASS
suivantes et précédentes seront localisés jusqu’à ce que la fin du disque soit
DISC
atteint.
(Télécommande à fil)
(Télécommande à fil)
(Télécommande sans fil)
(Télécommande sans fil)
Fonction de recherche manuelle
Pour localiser rapidement un point désiré d’une plage, maintenez enfoncée
M pour avancer rapidement. m pour reculer rapidement.
La durée écoulée de la plage apparaît sur l’afficheur pendant la recherche manuelle.
Fonction de sélection de disque
+
DISC
Quand vous voulez sélectionner un disque, appuyez momentanément sur
D–BASS
DISC
pour choisir le disque suivant. pour choisir le disque précédent.
NAME
ENTER
EDIT DELETE
SCR
L
P
+
DISC
S
L
D
D–BASS
REP
F
U
DISC
H
S
OFF
qa Récepteur de télécommande sans fil IR qx Indication de lecture/pause
Tourne pendant la lecture du CD et clignote lorsque la touche de pause est enfoncée.
qd Touche OFF qf Touche D-BASS qg Touche DSPL-SCRL (changement d’indication/
défilement des noms)
qh Touche SHUF/REP (lecture aléatoire/lecture
répétée/réglage du mode de contrôle)
qj Touches NAME (sélection des caractères) qk Touche DSPL/ -EDIT (affichage/affichage du
nom)
ql Touches AMS/MANU (détecteur automatique
de musique/recherche manuelle)
w; Touche REP (lecture répétée) wa Touche ENTER/-DELETE ws Touche SCRL (défilement) wd Touche SHUF (lecture aléatoire)
Installing the battery
Replace the battery with a Sony CR2025 or Duracell DL-2025 lithium battery. Use of another battery may present a risk of fire or explosion.
Lithium battery life
When the battery becomes weak, you will not be able to operate the unit with the wireless remote. Battery life is approx. six months depending on the conditions of use.
WARNING
Battery may explode if mistreated. Do not recharge, disassemble or dispose of in fire.
Notes on the lithium battery
• Keep the lithium battery out of the reach of children. Should the battery be swallowed, immediately consult a doctor.
• Wipe the battery with a dr y cloth to assure a good contact.
• Be sure to observe the correct polarity when installing the battery.
• Do not hold the battery with metallic tweezers, otherwise a short-circuit may occur.
Installation de la pile
Remplacez la pile par une pile au lithium CR2025 Sony ou DL-2025 Duracell. L’utilisation d’une autre pile comporte un risque d’incendie ou d’explosion.
+ side up Côté + vers le haut
c
Autonomie de la pile au lithium
Lorsque les piles s’épuisent, il ne vous sera plus possible de commander l’appareil à l’aide de la télécommande sans fil. L’autonomie de la pile est d’environ six mois suivant les conditions d’utilisation.
ATTENTION
Utilisée de façon incorrecte, la pile peut exploser.
Ne pas la recharger, la démonter ni la jeter au feu.
Remarques sur la pile au lithium
• Gardez les piles au lithium hors de la portée des enfants. En cas d’ingestion, consultez immédiatement un médecin.
• Essuyez la pile à l’aide d’un chiffon sec de façon à assurer un bon contact.
• Respectez la polarité de la pile lorsque vous l’installez.
• Ne saisissez pas la pile à l’aide d’une pince métallique, sinon vous risquez de provoquer un court-circuit.
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Features
The CDX-540RF is a compact disc changer system comprised of the wired and wireless remote commanders, the relay box, and the CD changer. The CD changer modulates the audio signal into the RF (Radio Frequency) signal so that it can be received by the existing FM tuner of your car audio. Therefore you will be able to enjoy CD play with your car audio even if it has no input terminals for a compact disc player.
• Compact and space saving CD changer for vertical, horizontal, suspended, or inclined installation in your car.
• Supplied wired remote enables you to control the CD changer installed in the trunk room of your car.
Repeat play function for playing a track or a disc repeatedly.
Shuffle play function for playing tracks of one disc or of all discs in random order.
CD TEXT function* for displaying the CD TEXT information on the display of the supplied wired remote.
D-B ASS function for dynamic bass boot.
• Supplied wireless remote (RM-X81RF) which can be operated almost like the wired remote (RM-X80RF).
* Only available when playing back a CD TEXT disc
Caractéristiques
Le CDX-540RF est un système de changeur de disques compacts comprenant des télécommandes avec et sans fil, une boîte de relais et un changeur CD. Le changeur CD module le signal audio en signal RF (fréquence radio) de sorte qu’il peut être capté par le syntoniseur FM existant de votre autoradio. Ainsi, vous pouvez écouter des disques compacts en voiture même si votre autoradio n’est pas équipé de bornes d’entrée pour lecteur de CD.
• Changeur de CD compact et peu encombrant pouvant être installé verticalement, horizontalement, en suspension ou en oblique dans votre voiture.
• La télécommande filaire fournie vous permet de commander le changeur CD installé dans le coffre de votre voiture.
Lecture répétée pour écouter plusieurs fois une plage ou un disque.
Lecture aléatoire pour écouter les plages d’un disque ou de tous les disques dans un ordre quelconque.
La fonction* CD TEXT permettant d’afficher les informations CD TEXT sur l’écran d’affichage de la télécommande filaire fournie.
Fonction D-B ASS pour une accentuation dynamique du grave.
• La télécommande sans fil fournie (RM-X81RF) s’utilise pratiquement de la même façon que la télécommande filaire (RM-X80RF).
* Uniquement disponible lors de la lecture dun disque CD TEXT
Inserting a disc Insertion dun disque
1
With the arrow side facing up Avec le côté portant la flèche orienté vers le haut
Labeled surface up Face imprimée vers le haut
c
Tab Onglet
3
Disc magazine Chargeur de disques
If the disc magazine does not lock properly
Take out the disc magazine, press Z, and re-insert it.
Si vous ne pouvez pas fermer le chargeur de disques
Retirez le chargeur, appuyez sur Z et réintroduisez-le.
10 discs, one in each tray 10 disques, un par plateau
To remove Retrait
Use the supplied disc magazine or the disc magazine XA-250. The disc magazine XA-10B can not be used with this unit. If you use any other disc magazine, it may cause a malfunction.
Notes
To listen to an 8 cm (3 in.) CD, use the optional Sony CD adaptor CSA-8. Be sure to always use the specified adaptor, as failing to do so may cause a malfunction of the unit. If you use any other adaptor, the unit may not operate properly. When using the Sony CD adaptor, make sure that the three catches on the adaptor are firmly latched onto the 8 cm (3 in.) CD.
Do not insert the Sony CD adaptor CSA-8 in the disc magazine without a disc, malfunction may result.
Utilisez le magasin à disques fourni ou un magasin à disques XA-250. Vous ne pouvez pas utiliser de magasin à disques XA-10B avec cet appareil. L’utilisation d’un autre type de magasin à disques risque de provoquer un dysfonctionnement.
Remarques
Pour écouter un CD de 8 cm (3 po.) CD, utilisez ladaptateur CD Sony en option CSA-8. Veillez à toujours utiliser l’adaptateur spécifié, faute de quoi vous risquez de provoquer un dysfonctionnement de lappareil. Si vous utilisez un autre adaptateur, lappareil risque de ne pas fonctionner correctement. Lorsque vous employez ladaptateur CD Sony, assurez-vous que les trois encoches de ladaptateur soient fermement engagées sur le CD de 8 cm (3 po.).
Nintroduisez pas ladaptateur CD Sony CSA-8 dans le chargeur sans disque, car il pourrait en résulter un dysfonctionnement.
4
Use the unit with the door closed completely
Otherwise, foreign matter may enter the unit and contaminate the lenses inside the CD changer.
Utilisez cet appareil avec la fenêtre complètement fermée
Z (EJECT)
Sinon, des corps étrangers pénètreront dans l’appareil et encrasseront les lentilles à l’intérieur du changeur CD.
Push to unlock the door
2
Poussez pour déverrouiller la porte
Slide open Coulissez pour ouvrir
Note
To prevent injury, do not insert your hand in the CD changer.
Remarque
Pour éviter toute blessure, ne pas introduire la main dans le changeur de CD.
x
Notes on the disc magazine
• Do not leave the disc magazine in locations with high temperature and high humidity, such as on a car dashboard or in the rear window where the disc magazine will be subject to direct sunlight.
• Do not place more than one disc at a time onto a tray, otherwise the CD changer and the discs may be damaged.
• Do not drop the disc magazine or subject it to a violent shock.
When the tray comes out
Normally, the trays will not come out of the disc magazine. However, if they are pulled out of the disc magazine, it is easy to re-insert them.
With the cut-away portion of the tray facing you, insert the right corner of the tray in the slot, then push in the left corner until it clicks.
Note
Do not insert the tray upside down or in the wrong direction.
Notes on handling discs
A dirty or defective disc may cause sound drop-outs during playback. To enjoy optimum sound, handle the disc as follows.
Handle the disc by its edge, and do not touch the unlabled surface. (fig. A)
Do not stick paper or tape on the disc. (fig. B)
Keep your discs in their cases or disc magazines when not in use.
Do not expose the discs to direct sunlight or heat sources such as hot air-ducts. Do not leave the discs in a car parked in direct sunlight where there can be a considerable rise in temperature inside the car. (fig. C)
Before playing, clean the discs with an optional cleaning cloth. Wipe each disc in the direction of the arrows. (fig. D)
Do not use solvents such as benzine, thinner, commercially available cleaner, or antistatic spray intended for analog discs.
Discs with special shapes (heart-shaped discs, octagonal discs etc.) cannot be played on this unit. Attempting to do so may damage the unit. Do not use such discs.
Remarques sur le chargeur de disques
• N’abandonnez pas le chargeur de disques dans des endroits affichant des températures et une humidité élevées, tels que sur le tableau de bord d’une voiture ou sur la plage arrière où le chargeur de disques sera soumis aux rayons directs du soleil.
• Ne placez pas plus d’un disque à la fois sur le plateau, sinon le changeur de CD et les disques risquent d’être endommagés.
• Ne pas laisser tomber le chargeur de disques ni le cogner.
Si un plateau s’enlève
En principe, les plateaux ne s’enlèvent pas du magasin. S’ils s’enlèvent du magasin, il est cependant facile de les y réintroduire.
L’encoche du plateau étant face à vous, introduisez langle droit du plateau dans la fente et poussez ensuite sur langle gauche jusqu’à ce qu’il s’encliquette.
Remarque
Nintroduisez pas le plateau à l’envers ni dans le mauvais sens.
Remarques sur la manipulation des disques
Un disque sale ou défectueux peut provoquer des pertes de son à la lecture. Manipuler le disque comme suit pour obtenir un son optimal.
Saisissez les disques par les bords et nen touchez jamais la surface. (fig. A)
Ne collez pas de papier ni de bande adhésive sur le disque. (fig. B)
Conservez vos disques dans leurs boîtiers ou des pochettes de rangement lorsquils ne sont pas
utilisés. Nexposez pas les disques au rayonnement direct du soleil ni à des sources de chaleur comme des conduits dair chaud. Ne laissez pas les disques dans une voiture parquée en plein soleil où la température intérieure de lhabitable risque daugmenter considérablement. (fig. C)
Avant la lecture, essuyer les disques avec un chiffon de nettoyage optionnel. Essuyer chaque disque dans le sens des flèches. (fig. D)
Ne pas utiliser de solvants tels que de la benzine, du diluant, des produits de nettoyage vendus dans le commerce ou des vaporisateurs anti-statiques destinés aux disques analogiques.
Il nest pas possible dutiliser les disques de formes spéciales (en forme de cœur ou octogonaux, etc.) avec cet appareil. Vous risquez dendommager lappareil. Nessayez jamais de lire ces disques.
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Operation
Fonctionnement
Precautions
• This unit cannot be used with a car audio without FM tuner.
• If your car was parked in direct sunlight resulting in a considerable rise in temperature inside the car, allow the unit to cool off before operating it.
• If no power is being supplied to the unit, check the connections first. If everything is in order, check the fuse.
• Avoid installing the CD changer, wireless remote, and wired remote in places: — subject to temperature exceeding 55°C (131°F). — subject to direct sunlight. — near heat sources (such as heaters). — exposed to rain or moisture. — exposed to excessive dust or dirt. — subject to excessive vibration.
Resetting the unit
Before operating the unit for the first time or after replacing the car battery, you must reset the unit. Press the reset button with a pointed object, such as a ball-point pen, etc.
Reset button Touche de réinitialisation
Listening to a CD
1 Turn on the FM tuner of your car audio.
Tune in the selected transmitting frequency* with
2
the FM tuner of your car audio.
* The frequency of the unit is set to 88.3 MHz at the
factory.
You can change the frequency. (See “Changing the transmitting frequency” below. )
3 Press u.
CD playback starts.
4 Adjust the volume with the volume control on your
car audio.
All the tracks play from the beginning.
Stopping CD play
Press (OFF).
Notes
When CD playback stops, you may hear some noise from the speakers. To prevent this from happening, turn the volume down before stopping CD playback.
If you turn off the ignition switch of your car without stopping CD playback, it will automatically resume CD playback from where it was stopped when you turn on the ignition switch again.
Listening to the radio or a tape
Be sure to stop CD playback before you start listening to the radio or a tape.
Note
Be sure to stop CD playback, otherwise there may be some interference with radio reception.
Playing tracks in random order
Shuffle Play
You can select:
• SHUF 1 to play the tracks on the current disc in random order.
• SHUF 2 to play all the discs in random order.
Press (SHUF/REP) repeatedly until the desired setting appears (SHUF1 or SHUF2).
After five seconds, the shuffle play starts. Each time you press (SHUF/REP), the display changes
as follows:
B SHUF 1 B SHUF 2 B REP 1* B REP 2*
Cancel (SHUF off) b
* These indications do not appear in operation with
the wireless remote.
To go back to the normal playback mode, press (SHUF/REP) repeatedly until the “SHUF” or “REP” disappears.
Using on the wireless remote
Press (SHUF) repeatedly until the desired setting appears.
Playing tracks repeatedly
Repeat Play
You can select:
• REP 1 to repeat the track.
• REP 2 to repeat the disc.
Press (SHUF/REP) repeatedly until the desired setting appears (REP1 or REP2).
After five seconds, the repeat play starts. Each time you press (SHUF/REP), the display changes
as follows:
B SHUF 1* B SHUF 2* B REP 1 B REP 2
* These indications do not appear when in operation
To go back to the normal playback mode, press (SHUF/REP) repeatedly until “REP” or “SHUF” disappears.
Using on the wireless remote
Press (REP) repeatedly until the desired setting appears.
Labelling a CD Disc Memo
(CD changer with custom file function)
You can label each disc with a personalized label. Use the wireless remote to enter and erase the characters.
1 Press (DSPL/- EDIT) for two seconds until the first
character flashes.
Cancel (REP off) b
with the wireless remote.
2 Input the characters.
1 Press NAME
characters. (A t B t C t ... Z t 0 t 1 t 2 t ... 9 t + t – t * t / t \ t > t < t . t _ t ...)
Press NAME to display the available characters. If you press NAME reverse order. If you wish to put a blank space after a character, select “_” (under-bar).
An alternative method to erase a title
You can erase a title by selecting eight “_”s (under­bar).
2 Press (ENTER/- DELETE) after locating the desired
character.
The next character flashes.
3 Repeat steps 1 and 2 to enter the entire title.
Up to eight characters can be entered per disc.
3 To return to the normal CD playback mode, press
(DSPL/- EDIT) for two seconds.
Displaying the disc memo
Press (DSPL-SCRL) during CD playback.
Each time you press (DSPL-SCRL) during CD playback, the display changes as follows:
B Elapsed playback time B Disc name
Using on the wireless remote
Press (DSPL/- EDIT) to change the display.
Notes
If a disc has not been assigned a personalized label,
******** or “NO NAME will appear on the display.
The CD TEXT information appears only when a CD TEXT
disc is played back.
If you use personalized labels, they will always take priority over the original CD TEXT information when such information is displayed.
•“**WAIT ** appears in the display while the unit is reading the data.
The system shows the CD TEXT information with alphabetic characters, numbers, and symbols. (The lowercase characters contained in the CD TEXT disc are automatically converted to uppercase.)
Erasing the disc memo
1 Play the CD and press (DSPL/- EDIT) for two seconds. 2 Press (ENTER/- DELETE) for two seconds until DISC
NAME indication flashes.
3 Press NAME or to select the title that you
wish to erase.
4 Press (ENTER/- DELETE) to make DISC NAME
indication and the disc name flash.
5 Press (ENTER/- DELETE) again.
The title is erased. Repeat steps 2 through 4 if necessary.
6 Press (DSPL/- EDIT) for two seconds.
The unit returns to the normal CD playback mode.
Boosting the bass sound
D-bass
You can enjoy a powerful bass sound. The D-bass function boosts the low frequency signal. You can hear the bass line more clearly even while the vocal volume remains the same. You can emphasize and adjust the bass sound easily with the D-BASS button.
Level
0dB
or to select the desired
, the characters will appear in
Track name b
D-BASS 2
D-BASS 1
Frequency (Hz)
Précautions
• Cet appareil ne peut être utilisé avec un autoradio sans syntoniseur FM.
• Si votre voiture est parquée en plein soleil, provoquant ainsi une augmentation considérable de la température dans l’habitacle, laissez l’appareil refroidir avant de l’utiliser.
• Si l’appareil n’est pas alimenté, vérifiez d’abord les connexions. Si tout est en ordre, contrôlez le fusible.
• Evitez d’installer le changeur de CD, la télécommande sans fil et la télécommande à fil dans un endroit : — où la température peut dépasser 55°C (131°F), — en plein soleil, — près d’une source de chaleur (comme un chauffage), — exposé à la pluie ou à l’humidité, — poussiéreux ou sale, — exposé à des vibrations fortes.
Réinitialisation de lappareil
Avant la première mise en service de cet appareil ou après avoir remplacé la batterie de la voiture, vous devez réinitialiser l’appareil. Appuyez sur la touche de réinitialisation à l’aide d’un objet pointu comme un stylo à bille, etc.
1 Appuyez sur (DSPL/- EDIT) pendant deux secondes
Lecture d’un
1 Allumez le syntoniseur FM de votre autoradio. 2 Accor dez la fréquence de transmission*
sélectionnée au moyen du syntoniseur FM de votre autoradio.
* La fréquence de lappareil est réglée par défaut sur
88,3 MHz.
Vous pouvez modifier la fréquence. (Voir “Changement de la fréquence de transmission”, ci­dessous.)
3 Appuyez sur u.
La lecture du CD démarre.
4 Ajustez le volume avec la commande de volume de
votre autoradio.
Toutes les plages sont reproduites à partir du début.
Pour arrêter la lecture dun CD
Appuyez sur(OFF).
Remarques
Lorsque vous arrêtez la lecture dun CD, il se peut que vous entendiez des parasites dans les haut-parleurs. Pour éviter ce phénomène, baissez le volume avant darrêter la lecture du CD.
Si vous coupez le contact de votre voiture sans avoir arrêté la lecture du CD, il reprendra automatiquement la lecture du CD à l’endroit où vous l’avez arrêté lorsque vous rétablirez le contact.
Ecouter la radio ou une cassette
Arrêtez la lecture du CD avant d’écouter la radio ou une cassette.
Remarque
Si vous narrêtez pas la lecture du CD, des interférences risquent de se produire avec la réception radio.
Lecture des plages dans un ordre quelconque
Lecture aléatoire
Vous pouvez sélectionner:
• SHUF 1 pour lire les plages du disque en cours dans un ordre aléatoire.
• SHUF 2 pour lire tous les disques dans un ordre aléatoire.
Appuyez plusieurs fois sur(SHUF/REP) jusqu’à ce que le réglage souhaité apparaisse (SHUF1 ou SHUF2).
La lecture aléatoire commence dans les cinq secondes qui suivent.
A chaque pression sur (SHUF/REP), l’affichage change de la façon suivante:
B SHUF 1 B SHUF 2 B REP 1* B REP 2*
* Ces indications napparaissent pas lors de
lutilisation de la télécommande sans fil.
Pour revenir au mode de lecture normale, appuyez plusieurs fois sur (SHUF/REP) jusqu’à ce que “SHUF” ou “REP” disparaisse.
Utilisation de la télécommande sans fil
Appuyez plusieurs fois sur (SHUF) jusqu’à ce que le réglage désiré apparaisse.
Répétition de plages
Lecture répétée
Vous pouvez sélectionner:
• REP 1 pour répéter une plage.
• REP 2 pour répéter tout un disque.
Appuyez plusieurs fois sur (SHUF/REP) jusqu’à ce que le réglage souhaité apparaisse (REP1 ou REP2).
La lecture répétée commence dans les cinq secondes qui suivent.
A chaque pression sur (SHUF/REP), l’affichage change de la façon suivante:
* Ces indications n’apparaissent pas lors de
lutilisation de la télécommande sans fil.
Pour revenir au mode de lecture normale, appuyez plusieurs fois sur (SHUF/REP) jusqu’à ce que “REP” ou “SHUF” disparaisse.
Utilisation de la télécommande sans fil
Appuyez plusieurs fois sur (REP) jusqu’à ce que le réglage désiré apparaisse.
Identification dun CD - Mémo de disque
(changeur CD avec fonction de fichier personnalisé)
Vous pouvez identifier chaque disque au moyen d’une
étiquette personnalisée. Utilisez la télécommande sans fil pour entrer et supprimer les caractères.
CD
Annulation (SHUF hors service) b
B SHUF 1* B SHUF 2* B REP 1 B REP 2
Annulation (REP hors service) b
jusqu’à ce que le premier caractère se mette à clignoter.
2 Intr oduisez les caractères.
1 Appuyez sur NAME
les caractères de votre choix. (A t B t C t ... Z t 0 t 1 t 2 t ... 9 t + t – t * t / t \ t > t < t . t _ t ...)
Appuyez sur NAME pour afficher les caractères disponibles. Si vous appuyez sur NAME caractères apparaissent dans l’ordre inverse. Si vous souhaitez introduire un espace blanc après un caractère, sélectionnez “_” (trait de soulignement).
Méthode alternative pour supprimer un titre
Vous pouvez supprimer un titre en sélectionnant huit_ (trait de soulignement).
2 Appuyez sur (ENTER/- DELETE) après avoir
localisé le caractère de votre choix.
Le caractère suivant se met à clignoter.
3 Répétez les étapes 1 et 2 pour introduire le
titre dans son ensemble. Vous pouvez entrer jusqu’à huit caractères par disque.
3 Pour revenir en mode de lecture CD normale,
appuyez sur (DSPL/- EDIT) pendant deux secondes.
Affichage du mémo de disque
Appuyez sur (DSPL-SCRL) en cours de la lecture CD.
Chaque fois que vous appuyez sur (DSPL-SCRL) en cours de lecture CD, l’affichage change comme suit:
BTemps de lecture écoulé B Nom du disque
Utilisation de la télécommande sans fil
Remarques
Si un disque na pas encore reçu d’étiquette
Les informations CD TEXT apparaissent uniquement
Si vous utilisez des étiquettes personnalisées, elles
•“**WAIT ** apparaît dans la fenêtre d’affichage tandis
Le système affiche les informations CD TEXT par des
Suppression du mémo de disque
1 Démarrez la lecture du CD et appuyez ensuite sur 2 Appuyez deux secondes sur (ENTER/- DELETE) 3 Appuyez sur NAME ou pour sélectionner le 4 Appuyez sur (ENTER/- DELETE) pour faire clignoter 5 Appuyez de nouveau sur (ENTER/- DELETE).
6 Appuyez sur (ENTER/- DELETE) pendant deux
Renforcement des graves D-bass
Vous pouvez exploiter des graves puissantes. La fonction D-bass renforce les signaux de basse fréquence. Vous entendez plus distinctement les graves, même si le volume de la partie vocale reste au même niveau. Vous pouvez renforcer et ajuster les graves à l’aide de la touche D-BASS.
Nom de la plage b
Appuyez sur (DSPL/- EDIT) pour modifier l’affichage.
didentification, ******** ou “NO NAME” apparaîtront dans la fenêtre d’affichage.
lorsquun disque CD TEXT est reproduit.
auront toujours priorité sur les informations CD TEXT dorigine lorsque de telles informations sont affichées.
que le système lit les données.
lettres alphabétiques, des numéros et des symboles. (Les caractères en minuscule contenus sur un disque CD TEXT sont automatiquement converties en majuscule.)
(DSPL/- EDIT) pendant deux secondes.
jusqu’à ce que lindication DISC NAME clignote
titre que vous désirez supprimer.
lindication DISC NAME et le nom du disque.
Le titre est supprimé. Répétez les étapes 2 à 4 si nécessaire.
secondes.
L’appareil revient au mode de lecture normale.
Niveau
0dB
ou pour sélectionner
, les
D-BASS 2
D-BASS 1
Fréquence (Hz)
6
Page 7
Adjusting the bass curve
Press (D-BASS) repeatedly to select the desired bass curve.
As the D-BASS number increases so does the effect.
B D-BASS 1 B D-BASS 2
Cancel (D-BASS off)b
Note
Setting the output level from 4 to 5, the amount of bass boost decreases to avoid distortion.
Changing the transmitting frequency
Because this unit processes CD playback sound through an FM tuner, there may be interference noise during CD playback. In such a case, change the frequency of the modulated RF signal transmitted from the unit. The initial setting is 88.3 MHz.
1
Press (SHUF/REP) for two seconds until frequency appears.
2
Press or repeatedly to select the frequency.
Each time you press change as follows:
: 88.3 MHz t 89.9 MHz t 89.7 MHz t
89.5 MHz t 89.3 MHz t 89.1 MHz t
88.9 MHz t 88.7 MHz t 88.5 MHz t
: 88.3 MHz t 88.5 MHz t 88.7 MHz t
88.9 MHz t 89.1 MHz t 89.3 MHz t
89.5 MHz t 89.7 MHz t 89.9 MHz t
3
Press (SHUF/REP) for two seconds.
Using on the wireless remote
1
Press (SHUF) for two seconds until frequency appears.
2
Press or repeatedly to select the frequency.
3
Press (SHUF) for two seconds.
Notes
When you change the transmitting frequency on the unit, be sure to tune your FM tuner to the newly selected one.
Press u on the wired remote before changing the frequency if the power to the unit is turned off.
or , the frequency
Changing the output level
You can select the output level from the unit. Normally the unit is used at the initial output level; change the level if necessary.
1
Press (SHUF/REP) for two seconds.
2
Press (SHUF/REP) momentarily.
Initial setting
3
Press or repeatedly to select the
output level. To decrease the output level
:
To increase the output level
:
4
Press (SHUF/REP) for two seconds.
Using on the wireless remote
1
Press (SHUF) for two seconds.
2
Press (SHUF) again momentarily.
3
Press or to select the output level.
4
Press (SHUF) for two seconds.
Note
When you select level 4 or 5, the CD playback sound may be distorted or you may hear some noise. In such a case, select a lower output level on the unit and turn down the overall volume on your car audio.
Réglage de la courbe des graves
Appuyez plusieurs fois de suite sur (D-BASS) pour sélectionner la courbe des graves voulue.
L’effet s’intensifie à mesure que la valeur D-BASS augmente.
B D-BASS 1 B D-BASS 2
Annuler (D-BASS off) b
Remarque
En modifiant le niveau de sortie de 4 à 5, le degré daccentuation du grave diminue afin d’éliminer toute distcasion.
Changement de la fréquence de transmission
Comme cet appareil traite le son de lecture CD via un syntoniseur FM, il se peut qu’il y ait des interférences durant la lecture du CD. En pareil cas, changez la fréquence du signal RF modulé transmis par l’appareil. Le réglage initial est de 88,3 MHz.
1
Appuyez sur (SHUF/REP) pendant deux secondes jusqu’à ce que la fréquence apparaisse.
2
Appuyez plusieurs fois sur ou pour sélectionner la fréquence.
Chaque fois que vous appuyez sur les fréquences changent comme suit:
: 88.3 MHz t 89.9 MHz t 89.7 MHz t 89.5
MHz t 89.3 MHz t 89.1 MHz t 88.9 MHz t 88.7 MHz t 88.5 MHz t
: 88.3 MHz t 88.5 MHz t 88.7 MHz t
88.9 MHz t 89.1 MHz t 89.3 MHz t
89.5 MHz t 89.7 MHz t 89.9 MHz t
3
Appuyez sur (SHUF/REP) pendant deux secondes.
Utilisation de la télécommande sans fil
1
Appuyez sur (SHUF) pendant deux secondes jusqu’à ce que la fréquence apparaisse.
2
Appuyez sur ou pour sélectionner la fréquence.
3
Appuyez sur (SHUF) pendant deux secondes.
Remarques
Si vous changez la fréquence de transmission de lappareil, noubliez pas de syntoniser votre syntoniseur FM sur la nouvelle fréquence sélectionnée.
Appuyez sur la touche u de la télécommande filaire avant de changer la fréquence si lappareil nest pas sous tension.
ou ,
Changement du niveau de sortie
Vous pouvez sélectionner le niveau de sortie de l’appareil. En principe, l’appareil est utilisé au niveau de sortie initial ; changez le niveau si nécessaire.
1
Appuyez sur (SHUF/REP) pendant deux secondes.
2
Appuyez brièvement sur (SHUF/REP).
Réglage initial
3
Appuyez plusieurs fois sur ou pour sélectionner le niveau de sortie.
Pour diminuer le niveau de sortie
:
Pour augmenter le niveau de sortie
:
4
Appuyez sur (SHUF/REP) pendant deux secondes.
Utilisation de la télécommande sans fil
1
Appuyez sur (SHUF) pendant deux secondes.
2
Appuyez de nouveau brièvement sur (SHUF).
3
Appuyez sur ou pour sélectionner le niveau de sortie.
4
Appuyez sur (SHUF) pendant deux secondes.
Remarque
Si vous sélectionnez le niveau 4 ou 5, le son de lecture CD peut comporter des distorsions ou des parasites. En pareil cas, sélectionnez un niveau de sortie inférieure et baissez le volume de votre autoradio.
7
Page 8
Installation
Installation
How to install the CD changer
•When you install the CD changer, be careful not to damage wiring or equipment on the other side of the mounting surface.
•The brackets 1 provide two positions for mounting, high and low. Use the appropriate screw holes according to your preference.
Horizontal installation
1
HORIZONTAL
Align with the marked position. Alignez sur le repère.
Vertical installation
1
VERTICAL
Align with the marked position. Alignez sur le repère.
Suspended installation
Installation du changeur de CD
•Quand vous installez le changeur de CD, veillez à ne pas endommager les câbles ou les instruments qui se trouvent de l’autre côté.
•Les supports 1 offrent deux positions de montage, haut et bas. Utilisez les trous de vissage appropriés en fonction de vos préférences.
Installation horizontale
3
2
2
1
Installation verticale
ø 3.5 mm
5
(
/
32
in.)
ø 3,5 mm
5
/
32
po.)
(
3
3
2
1
2
2
1
Installation suspendue
ø 3.5 mm
5
(
/
32
in.)
ø 3,5 mm
5
/
32
po.)
(
3
2
1
5
/
32
in.)
ø 3.5 mm (
1
1
2
When the unit is to be installed under the rear tray or in the trunk, observe the following.
•Choose the mounting location carefully so that the unit can be installed horizontally.
•Make sure the unit does not hinder the action of the torsion bar spring, hinge, etc. of the deck lid.
ø 3,5 mm (
5
/
32
po.)
HORIZONTAL
Align with the marked position. Alignez sur le repère.
2
1
2
Si vous comptez installer le changeur de CD sous la plage arrière ou dans le coffre, prenez les précautions suivantes.
•Choisissez soigneusement l’emplacement pour que le changeur soit à l’horizontale.
•Assurez-vous que l’appareil n’entrave pas l’action du ressort à barre de torsion, des charnières, etc., du couvercle de la malle.
Inclined installation Installation inclinée
After installing the unit, align the dials with one of the marks so the arrow comes as close to a vertical position as possible.
V E
R T
IC
A L
HORIZONTAL
Note
Be sure to align the left and right dials with the same mar k.
Installing the wired remote
Use the supplied double-sided adhesive tape 4, and mount the wired remote in a suitable location where it will not interfere with your driving.
Après avoir installé lappareil, alignez les disques sur lun des repères afin que la flèche soit aussi proche que possible de la position verticale.
L
A T N
IZO R
V
O H
E R T
I C A L
Remarque
Veillez à aligner les disques gauche et droite sur le même repère.
Installation de la télécommande à fil
Utilisez la bande à double face adhésive fournie 4 pour installer la télécommande à fil dans un endroit qui ne risque pas de gêner la conduite.
3
3
L
A T N O
Z I R
VERTICA
O H
L
4
The back of the wired remote Dos de la télécommande à fil
8
Page 9
Connections
Caution
•This unit is designed for negative ground 12 V DC operation only.
•Before making connections, turn the car ignition off to avoid short circuits.
•Connect the yellow and red power input leads only after all other leads have been connected.
•Be sure to connect the red power input lead to the positive 12 V power terminal which is powered when the ignition switch is in the accessory position.
Run all earth wires to a common earth point.
When finished making all the connections,
press the reset button of the CD chnager. (See Reset button below.)
•The use of optical instruments with this product will increase eye hazard.
Connexions
Précautions
•Cet appareil est uniquement conçu pour fonctionner sur 12 V CC avec une masse négative.
•Avant d’effectuer les raccordements, coupez le contact du véhicule pour éviter tout court-circuit.
•Branchez les fils d‘entrée d‘alimentation jaune et rouge seulement après avoir terminé tous les autres branchements.
•Veillez à raccorder le fil rouge d‘entrée d‘alimentation à la borne positive de 12 V qui est alimentée quand la clé de contact est sur la position accessoire.
Rassemblez tous les fils de terre en un point
de masse commun.
Lorsque vous avez terminé toutes les connexions, appuyez sur la touche de réinitialisation du changeur de CD. (Voir Touche de réinitialisation ci-après.)
•L’utilisation d’instruments optiques avec cet appareil accroît les risques de blessures aux yeux.
Reset button
After the installation and connections are completed, after the batteries have been changed, be sure to press the reset button with a ball-point pen, etc.
Reset button Touche de réinitialisation
Connection diagram
from the car antenna *
Speaker system Système de haut-parleurs
* An adaptor (optional) may be necessary for your
car and car audio system. In such a case, consult your dealer.
* Un adaptateur (en option) peut s’avérer
nécessaire suivant votre voiture et votre autoradio. En pareil cas, consultez votre revendeur.
Car audio Autoradio
depuis l’antenne de la voiture
Antenna connector Connecteur dantenne
*
Relay box
de
Boîtier
7
*
*
0.5 m 0,5 m
5 m
relais
Touc he de réinitialisation
Après avoir terminé l’installation et les connexions ou remplacé les piles, n’oubliez pas d’appuyer sur la touche de réinitialisation à l’aide d’un stylo à bille, etc.
Schéma de connexión
to a metal point on the car First connect the black earth lead, then connect the yellow and red power input leads.
vers un point métallique de la voiture Branchez dabord le fil de masse noir et, ensuite, les fils dentrée dalimentation jaune et rouge.
to the +12 V power terminal which is powered at all times Be sure to connect the black earth lead first.
à la borne dalimentation +12 V qui est alimentée en permanence Raccordez dabord le fil de masse noir.
to the +12 V power terminal which is powered when the ignition key switch is in the accessory position Be sure to connect the black earth lead first.
à la borne dalimentation de +12 V qui est alimentée quand la clé de contact est sur la position accessoire Raccordez dabord le fil de masse noir.
1 m
5 m
Fuse Fusible
Fuse Fusible
5 m
6
Black Noir
Yellow Jaune
Red Rouge
5.5 m 5,5 m
Wired Remote Télécommande à fil
Insert the connector until it locks. Insérez le connecteur jusqu’à ce qu’il s’enclenche.
WARNING
Plug the connector into the jack on the left side of the CD changer. Make sure that the catch of the connector is secured in the hole next to the jack.
Fuse replacement
If the fuse blows, check the power connection and replace the fuse. If the fuse blows again after replacement, there may be an internal malfunction.
Warning
Use a fuse with the specified amperage rating. Use of a higher amperage fuse may cause serious damage.
Installing the wireless remote
Use the supplied velcro tapes 5, and mount the wireless remote in a suitable location where it will not interfere with your driving.
CD changer Changeur de CD
AVERTISSEMENT
Branchez le connecteur sur la prise du côté gauche du changeur de CD. Assurez-vous que l’ergot du connecteur s’adapte dans l’orifice à côté de la prise.
Connector Connecterur
Remplacement du fusible
Si le fusible saute, vérifiez la connexion d’alimentation et remplacez-le. Si le fusible saute à nouveau quand vous venez de le remplacer, il s’agit peut être d’un mauvais fonctionnement interne.
Avertissement
Utilisez un fusible de l’ampérage spécifié. L’utilisation d’un fusible d’ampérage supérieur peut causer de sérieux dommages.
Installation de la télécommande sans fil
Utilisez les bandes velcro fournies 5 pour installer la télécommande sans fil dans un endroit qui ne risque pas de gêner la conduite.
5
to where it is going to be mounted vers la surface de montage
Catch Ergot
9
Page 10
SECTION 3
)

DISASSEMBLY

Note: Follow the disassembly procedure in the numerical order given.

CASE (UPPER T), FRONT PANEL ASSY

3
screw
1
screw (PTT2.6
(PTT2.6
4
lever (FLT)
×
6)
×
6)
3
screw (PTT2.6 × 6)
5
case (upper T)
4
lever (FLT)
3
screw (PTT2.6 × 6
2
front panel assy

MECHANISM DECK (MG-251A-137)

2
tension coil spring (FL)
1
two dampers (T)
1
screw (PTT2.6 × 6)
4
mechanism deck (MG-251A-137)
2
tension coil spring (FL)
10
filament tape
3
FM flexible board (CN701)
1
two dampers (T)
Page 11

FM BOARD

d
3
cover (FM connector.T)
1
screw (BVTT2.6
2
4
cover (FM)
×
6)
screw (ground)
5
FM boar

MAIN BOARD, SLIDE VARIABLE RESISTOR (ELEVATOR HEIGHT SENSOR ) (RV202)

1 main flexible board
(CNJ101)
6 screw
(PTT2 × 4)
2 Remove three solders
of the slide variable resistor (RV202).
8 screw
(PTT2 × 4)
9 slide variable resistor
(elevator height sensor) (RV202)
5 two screws (FP)
7 main board
2 Remove two solders of
the elevator motor leads (M104).
2 Remove four solders of
the SW board leads.
4 heat sink (T)
3 screw (PTT2 × 4)
11
Page 12

ELJ MOTOR ASSY (ELEVATOR) (M104)

2
bracket (EVM.S)
1
screw (PTT2
×
4)
3
ELJ motor assy (elevator) (M104)

ESCUTCHEON (T)

2
Remove the claw in the direction of arrow
4
Remove the ditch in the direction of arrow
5
A
.
B
.
Remove the escutcheon (T) in the direction of arrow
C
two claws
3
A
B
.
3
claw
C
4
ditch
1
screw (T)
12
Page 13

CHASSIS (U.S) SUB ASSY

1
three screws (PTT2
×
4)
5
chassis (U.S) sub assy
1
screw (PTT2 × 4)
3
A
2
Remove the edge in the direction of arrow A.
1
two screws (PTT2 × 4)

CHASSIS ASSY

5
spring (stopper.lower)
4
spring (SUT)
6
chassis assy
4
3
1
Turn the gear (EVD.S) fully in the direction of arrow A.
2
A
3
13
Page 14

RF BOARD

3
two screws (PS2
×
4)
4
RF board
3
two screws
×
4)
(PS2
2
Remove four solders of the LSW board leads and spindle motor leads (M102).
2
Remove two solders of the sled motor leads (M101).
1
OP flexible board (CN102).

SLED MOTOR ASSY (251) (M101), OPTICAL PICK-UP (KSS-720A)

1
two precision screws (P2
×
4
Turn shaft (feed) assy in the direction of the arrow, then remove it.
3)
2
sled motor assy (251) (M101)
OP flexible board
adhesive sheet
14
3
optical pick-up (KSS-720A)
optical pick-up
Note: After connecting OP flexible board,
fix it with adhesive sheet to optical pick-up.
Page 15

LSW BOARD, SPINDLE MOTOR (S) SUB ASSY (M102)

)
w
8
two precision screws (P1.7
×
2.2)
1
precision screw (P2
×
2.5)
2
LSW board
9
7
spring (chucking)
3
6
retainer (disc
4
precision scre
5
bracket (CP)
Remove the spindle motor (S) sub assy (M102) in the direction of the arrow.
(P2 × 2.2)

ELJ MOTOR ASSY (CHUCKING) (M103)

2
two screws (PTT2 × 4)
3
retainer (CHM)
4
ELJ motor assy (chucking) (M103)
1
Remove two solders of the chucking motor leads (M103).
15
Page 16
SECTION 4
)

MECHANISM DECK ASSEMBLY

Note: Follow the assembly procedure in the numerical order given.

OPTICAL PICK-UP COMPLETE ASSY

1
Move the lever (LOCK 3A) in the direction of arrow A, and return it a little in the direction of arrow B
chuck plate
from the position where the chuck plate is moved down to the lower limit.
B
A
3
stop ring 2.0 (E type
shaft (A)

GEAR (LOMINI)/(LOAD CAM) ASSY

gear (LOAD 2)
gear (LOMINI)
chuck plate
4
tension spring (DH)
2
optical pick-up complete assy Note: Insert the shaft (A) first.
2
Attach the gear (LOMINI) at the position shown in Fig. A.
shaft (rotary prevention C)
1
B
Move the lever (LOCK 3A) fully in the direction of arrow to move the chuck plate up.
B
16
marking Fig. A
3
Attach the gear (LOAD CAM) assy with its facing inside.
slit
stop ring 1.5 (E type)
4
Page 17

OPERATION CHECK

1
Confirm that the slider moves in the direction of arrow C to move down the chuck plate if the gear (LOAD CAM) is rotated in the direction of arrow
A
or the chuck plate moves up and the slider moves in the direction of
arrow D if the gear is rotated in the direction of arrow B.
chuck plate
slider
D
C
A
gear (LOAD CAM) assy
B
17
Page 18

MECHANICAL ADJUSTMENT

• Elevator Height (Address) Adjustment
SECTION 5
Note: This adjustments is necessary when the system controller (IC201),
variable resistor (RV201), slider (R), slider (L), or chassis (ELV) was replaced for any repair.
Connection:
power supply
(DC 14.4 V)
+
GND
POWER connector (CN303)
wired remote commander
(RM-X80RF)
compact disc changer
DISPLAY connector (CN302)
Adjustment Method:
1. Load a disc magazine, and place the set vertically as shown below.
2. Connect the regulated power supply, and turn the power on.
3. Press the DISC button on the wired remote commander (RM­X80RF) and select DISC 5.
4. At this time, if the elevator shaft does not position between comb teeth A and B at addresses 5 and 6 as shown below, adjust the following.
5. Press repeatedly the DISC + and – buttons on the wired re­mote commander (RM-X80RF) so that the elevator shafts moves from address 6 to address 5, or from 5 to 6. At this time, adjust R V201 on the main board so that the eleva tor shaft positions smoothly between comb teeth A and B.
6. Further, place the set horizontally and make same adjustment as mentioned above.
7. After adjustment at addresses 5 to 6 is finished, check all op­erations from addresses 1 to 10 with the set placed vertically and horizontally respectively to confirm that the ele vator shaft positions in a range between comb teeth A to B.
comb tooth at address 6
comb tooth at address 5
comb tooth at address 6
elevator shaft
A
B
OK NG
A
elevator shaft
B
comb tooth at address 5
18
RV201
Page 19
SECTION 6

ELECTRICAL CHECK

Note:
1. This adjustment is performed with the set placed horizontally.
2. Power supply voltage: DC14.4 V (more than 3 A).
3. Be sure to use the disc “YEDS-18” parts code: 3-702-101-01, but only when indicated.
Connection:
power supply
(DC 14.4 V)
+
GND
POWER connector (CN303)
wired remote commander
(RM-X80RF)
FOCUS BIAS CHECK
Connection:
– RF BOARD (Component Side) –
oscilloscope
(AC range)
+
TP (VC)
IC101
TP
(RFO)
compact disc changer
DISPLAY connector (CN302)
Procedure:
1. Connect the oscilloscope to TP (RFO) and TP (VC) on the RF board.
2. Put the set into play mode by loading the disc (YEDS-18).
3. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not.
Note:
Clear RF signal waveform means that the shape “” can be clearly distin­guished at the center of the waveform.
RF signal waveform
VOLT/DIV: 200 mV TIME/DIV: 500 ns (10 : 1 probe in use)
level: 1.4 ± 0.3 Vp-p
When observing the eye pattern, set the oscilloscope to AC range and raise the vertical sensitivity so that it may be easily seen.
19
Page 20
TRACKING OFFSET CHECK
Connection: – RF BOARD (Component Side) –
oscilloscope
(DC range)
+ –
TP (VC)
IC101
TP (TE)
Procedure:
1. Connect the oscilloscope to TP (TE) and TP (VC) on the RF board.
2. Put the set into play mode by loading the disc (YEDS-18).
3. Rotate the
[ AMS ] dial on the wired remmote com-
.
>
mander, and check the traverse waveform*.
4. Confirm that the oscilloscope waveform is symmetrical on the top and bottom in relation to 0 V dc, and check this level.
* Traverse waveform: This is the tracking error wave form appears
when crossing the track.
Traverse waveform
A
0 V
B
A=B
traverse waveform (100 track jump waveform)
VOLT/DIV: 500 mV TIME/DIV: 2 ms Center: 0 V
20
Page 21

7-1. BLOCK DIAGRAM – SERVO Section –

CDX-540RF/545RF/545XRF
SECTION 7

DIAGRAMS

FILTER
DETECTOR
PICK-UP BLOCK
(TRACKING)
(FOCUS)
05
A
B
C
D
E
F
LASER DIODE
PD LD
OPTICAL
(KSS-720A)
2-AXIS DEVICE
I-V AMP
(SPINDLE)
(CHUCKING)
M101
(SLED)
M102
M103
AUTOMATIC
POWER
CONTROL
Q101
M
M
M
FOCUS/TRACKING ERROR AMP
A
5
B
6
C
7
D
8
E
11
F
10
LD
3
TRACKING/FOCUS COIL DRIVE,
SLED/SPINDLE/CHUCKING
VO3+
8
VO3–
9
VO4+
6
VO4–
7
VO2+
10
VO2–
11
VO1+
12
VO1–
13
VL0+
5
VL0–
4
E I-V AMP
F I-V AMP
APC LD
AMP
MOTOR DRIVE
COIL
DRIVE
COIL
DRIVE
MOTOR
DRIVE
MOTOR
DRIVE
MOTOR
DRIVE
IC201
SUMMING
AMP
FOCUS
ERROR
RF AMP,
IC101
RF
AMP
APC PD
AMP
VIN3+ VIN3–
VIN4+ VIN4–
VIN2+ VIN2–
VIN1–B
FWD
REV
RF EQ
AMP
TRACKING
ERROR
AMP
AGC
25 24
31 32
22 21
18
1 2
RFO
LDON
HOLD SW
AGCCONT
63 66 6564
FILI
PCO
FILO
CLTV
RFAC
ASYI ASYO
DIGITAL SERVO
CLV
ASYMMENTRY
CORRECTOR
RFDC
FE
TE
54 50 52 51
ANALOG SWITCH
A/D CONVERTER
SIGNAL PROCESS
ON : When the optical pick-up is inner position
16
FE
14
TE
13
22
21
20
PD
4
TEDR
40
TRDR
41
FFDR
42
FRDR
43
SFDR
38
SRDR
39
MDP
35
61
60 59
LDON
HOLD
AGC
PWM GENERATOR
DIGITAL
RFDC
RFDC
OP AMP
DIGITAL
PLL
FE
TE
FE
TE
SE
MIRR
DFCT
FOK
83
EMPH
EFM DE-
MODULATOR
SUBCODE PROCESS
SW3
(LIMIT)
D/A
INTER-
FACE
32k RAM
INTERNAL BUS
CORRECTOR
PCMD
LRCK
BCK
ERROR
CPU
INTERFACE
SERVO AUTO
SEQUENCER
SERVO
INTERFACE
SSTP
36
EMPHI
84
79 77 81
GFS
DATA CLOK XLAT
SENS
SQSO SQCK SCOR
SCLK
FOK
80 78 82
22
13 15 14
16
6 7
24
17
32
11XRST
SERIAL
PCMDI LRCKI BCKI
IN
INTERFACE
DIGITAL SIGNAL PROCESSOR,
DIGITAL FILTER, D/A CONVERTER,
DIGITAL SERVO PROCESSOR
IC101
DIGITAL FILTER,
NOISE SHAPER
LDON HOLD AGC
54 55 56
91
6 7 5
93
77 79 82
92
90
94
INTEGRATOR
LDON AGCHOLD RF AGC
GFS
CDDATA CDCLK CDXLT
SENS
SQSO SQCK SCOR
SCLK
FOK
XRST
AOUT1
PWM
&
AOUT2
SYSTEM CONTROLLER
IC201 (1/2)
90
97
CLOCK
GENERATOR
AMUTE
FILTER
LOUT
ROUT
XTAO
XTAI
92
GROUND ISOLATION
95
87
86
MUTING CONTROL Q401, 402
IC401
X130
16.9344MHz
MUTING
Q410, 420
AIN1
91
LOW-PASS
AIN2
96
TIMING
LOGIC
4
L, R
L
A
(Page 22)
R
• SIGNAL PATH : CD PLAY
CH. F
71
CH. R
72
LIMSW
89
ON : When completion of the disc chucking operation
ON : When completion of the disc save operation
SW1
(CHUCKING END DETECT)
SW2
(SAVE END DETECT)
LOAD1
65
LOAD2
66
2121
Page 22
CDX-540RF/545RF/545XRF

7-2. BLOCK DIAGRAM – MAIN Section –

L, R L
A
(Page 21)
R
MPX
IC701
L IN
R IN
GAMMA
AMP
GAMMA
AMP
RV701
TRANSMITTER
L/R BALANCE
MPX
MPX
BAL
MPX
BAL
17 15 6 8
38K
18
1
BUFFER
OSC
X701
38kHz
38K
MPX
13
BUFFER
Q701
RV702
DEVIATION
RF AMP
Q702, 703
BUFFER, AMP
Q781, 782
PLL
IC781
PD2 FMIN
15 11
PLL
DATA
CLK
CE
5 4 3 1 2
XOUT
XIN
CN703
OUTPUT
M104
(ELEVATOR)
KEYA/D
CN302
DISPLAY
6
M
KEY +5V
ON : When magazine is set
ELEVATOR
MOTOR DRIVE
IC301
OUT1
9
MOTOR
OUT2
7
DRIVE
KEY ACTIVE
SWITCHING
EEPROM
IC203
SWITCH
Q231
Q232
IN1 IN2
DATA
CLK
SW201
MAGAZINE
DETECT
3 4
5 6
X201
12MHz
SYSTEM CONTROLLER
76
MGLK
ELVF
74 73
ELVR
48
EEDATA
49
EECLK
40
XTAL
41
EXTAL
80 KEYACK
95
ADON
58
KEYIN
IC201 (2/2)
PLLDATA
PLLCLK
PLLCE
ACCIN
MCK
EHS
AVREF
ELVON
BUCHK
X781
PLLCLK
PLLCE
D311
7.2MHz
+8V
REGULATOR
IC304
+10V
REGULATOR
Q311
BATT B+
CN303
POWER
3
2
ACC
B. UP
ACCESSORY
CHECK
Q308
PLLDATA
DRIVER +8V
PLLDATA
98
PLLCLK
97
PLLCE
96
62
RV201
60
59
51
9
BATTERY
CHECK
75
Q301, 302
ELEVATOR HEIGHT
(ADDRESS)
RV202
ELEVATOR HEIGHT
SENSOR
REFERENCE VOLTAGE
D306
HIGH VOLTAGE
DETECT
Q301
SWITCH
Q201
D307
D302
B. UP +5V
BATT B+
MPX +5V
+5V
REGULATOR
IC304
LCD +10V
LCDDATA
LCDCLK
LCDCE
LCDINH
SIRCS
POWER ON
05
B. UP +5V
KEY +5V
REGULATOR
CONTROL Q309, 310
D308
DAC/SERVO +5V
+5V
REGURATOR
Q303
+5V
REGURATOR
IC305
SIGNAL PATH : CD PLAY
7
4
5
8
1
44
45
37
43
83
LCDDATA
LCDCLK
LCDCE
LCDINH
SIRCS
LCDON
RESET
36
38
SW302
(RESET)
SW301
RESET SIGNAL
GENERATOR
IC303
Z
3
+10V
EJECT
CDON
63
8
B. UP +5V
2222
Page 23

7-3. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

• Circuit Boards Location
Note on Printed Wiring Board:
X : parts extracted from the component side.
Y : parts extracted from the conductor side.
W : indicates side identified with part number.
f
: internal component.
b : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)
Caution: Pattern face side: Parts on the pattern face side seen from (Conductor Side) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (Component Side) the parts face are indicated.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
f
: internal component.
4
W or less unless otherwise
C : panel designation.
Note:
The components identi­fied by mark 0 or dotted line with mark 0 are criti­cal for safety. Replace only with part number specified.
Note:
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
U : B+ Line.
H : adjustment for repair.
• Power v oltage is dc 14.4V and fed with regulated dc pow er supply from CD changer controller.
• Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD PLAY
• V oltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal produc­tion tolerances.
• Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal produc­tion tolerances.
• Circled numbers refer to waveforms.
• Signal path. J : CD PLAY
SW board
MAIN board
LSW board
FM board
RF board
2323
Page 24
CDX-540RF/545RF/545XRF

7-4. PRINTED WIRING BOARDS – RF/LSW Boards –

See page 23 for Circuit Boards Location.
• Semiconductor Location
– RF Board– (Component Side)
Ref. No. Location
IC101 H-4 IC201 I-3
Q101 F-4
(Page 26)
2424
Page 25
7-5. SCHEMATIC DIAGRAM – RF/LSW Boards – • See page 32 for for Waveforms. See page 32 for IC Block Diagrams.
CDX-540RF/545RF/545XRF
(Page 28)
The components identified by mark 0 or dotted line with mark 0 are critical for safety.
2525
Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
Page 26
CDX-540RF/545RF/545XRF
• Semiconductor Location
Ref. No. Location
D201 B-6 D202 B-6 D231 F-8 D306 F-5 D307 F-5 D308 G-4 D309 F-4 D310 G-4 D311 F-3 D312 F-6 D313 F-3
IC101 C-8 IC201 F-8 IC203 G-10 IC301 G-3 IC303 F-3 IC401 C-6
Q201 E-10 Q231 F-7 Q232 F-8 Q301 F-5 Q302 F-5 Q303 F-4 Q401 D-8 Q402 D-8 Q410 C-6 Q420 B-6
7-6. PRINTED WIRING BOARDS – MAIN Board (Component Side) – • See page 23 for Circuit Boards Location.
(Page 30)
(Page 24)
2626
Page 27
7-7. PRINTED WIRING BOARDS – MAIN (Conductor Side)/SW Boards – • See page 23 for Circuit Boards Location.
CDX-540RF/545RF/545XRF
• Semiconductor Location
Ref. No. Location
IC304 G-1 IC305 E-1
2727
Page 28
CDX-540RF/545RF/545XRF
7-8. SCHEMATIC DIAGRAM – MAIN Board (1/2) – • See page 32 for Waveforms.
(Page 25)
2828
Page 29
7-9. SCHEMATIC DIAGRAM – MAIN (2/2)/SW Boards – • See page 32 for Waveforms. See page 32 for IC Block Diagrams.
CDX-540RF/545RF/545XRF
(Page 31)
2929
Page 30
CDX-540RF/545RF/545XRF
7-10. PRINTED WIRING BOARDS – FM Board – • See page 23 for Circuit Boards Location.
(Page 26)
• Semiconductor Location
Ref. No. Location
D310 B-3 D313 B-1 D701 D-3 D702 D-2 D703 B-4
IC304 C-4 IC701 E-3 IC781 E-4
Q701 D-3 Q702 D-4 Q781 D-2 Q782 C-2
• Semiconductor Location
Ref. No. Location
D301 B-4 D302 C-4 D311 C-4 D312 C-4 D314 A-1
Q301 A-4 Q308 A-2 Q309 A-3 Q310 A-4 Q311 A-4 Q703 D-4
3030
Page 31
7-11. SCHEMATIC DIAGRAM – FM Board – • See page 32 for Waveforms. See page 32 for IC Block Diagrams.
CDX-540RF/545RF/545XRF
(Page 29)
3131
Page 32
• Waveforms – RF Board –
1 IC101 qh (RFO) (CD play mode)
1.4 ± 0.3
Vp-p
– MAIN Board –
1 IC101 uj (LRCK), uk (LRCKI)
(CD play mode)
5.6 Vp-p
– FM Board –
1 IC701 8 (38K) (CD play mode)
4.1 Vp-p
• IC Block Diagrams – RF Board –
IC101 CXA2596M-T6
1
HOLD
AGCVTH
2
LD
3
PD
4
APC LD
AMP
APC PD
AMP
AGC
24 VCC 23
LC/PD
LD ON
22
21
HOLD SW
20
AGCCONT
2 IC101 qf (FE) (CD play mode)
3 IC101 qd (TE) (CD play mode)
Apporx. 63 mVp-p
Approx. 63 mVp-p
22.8 µs
2 IC101 ia (BCK), is (BCKI)
(CD play mode)
470 ns
3 IC101 ih (XTAI) (CD play mode)
4.1 Vp-p
60 ns
4 IC101 wf (SCOR),
IC201 is (SCOR) (CD play mode)
13.4 ms
5 IC201 ra (EXTAL) (CD play mode)
5.7 Vp-p
5 Vp-p
4.4 Vp-p
26.3 µs
2 IC781 1 (XOUT) (CD play mode)
139 ns
3 IC781 qa (FMIN) (CD play mode)
11.3 ns
2.9 Vp-p
240 mVp-p
A
5
B
VEE
6
C
7
D
8
9
F
10
E
11
VC
12
RF SUMMING
FOCUS ERROR
F I-V AMP
E I-V AMP
VCC
VEE
IC201 LA6576L-TE-L
FWD
1
INPUT
2
REV
3
VCC2
4
VLO–
5
VLO+
6
VO4+
7
VO4–
8
VO3+
9
VO3–
10
VO2+
VO2–
11
12
VO1+
VO1–
13
VCC1
14 15
VIN1
16
VIN1–A
VIN1+A
AMP-A
+
17
COMPARATOR
AMP
AMP
COMPARATOR
TRACKING
OUTPUT
CONTROL
LEVEL SHIFT
LEVEL
SHIFT
+
LEVEL
SHIFT
LEVEL
SHIFT
+
RF EQ
AMP
ERROR
AMP
THERMAL SHUT DOWN
19
RF BOT
18
RFTC
17
RF I
16
RFO
15
RFE
FE
14
TE
13
S-GND
CH1
+
+
+
+
36 35
MUTE2
34
MUTE1
33
VIN4
32
VIN4–
31
VIN4+
30
VREF-IN
29
VIN1 (VREF)-SW
28
VREF-OUT (CH1)
27
REG-OUT
REG-IN
26
25
VIN3+
VIN3–
24
VIN3
23
22
VIN2+
21
VIN2– VIN2
20
VIN1+B
19
+
5VREG
+
+
+
CH2-4 MUTE
MUTE
VIN1/VREF
SWITCH
83 ns
VIN1–B
3232
18
AMP-B
+
Page 33
– MAIN Board –
81
80
82 83 84
85
86 87
88 89
90
91
92 93 94 95
96
99
97
98
TIMING
LOGIC
CLOCK
GENERATOR
D/A
INTERFACE
DIGITAL
OUT
32k
RAM
ERROR
CORRECTOR
OVER SAMPLING
DIGITAL FILTER
3rd-ORDER
NOISE SHAPER
LOW-PASS
FILTER
VC
VC
DIGITAL
CLV
MIRR DFCT
FOK
SERVO
AUTO
SEQUENCER
SERVO
INTERFACE
DIGITAL
PLL
EFM
DEMODULATOR
SUB CODE
PROCESSOR
CPU
INTERFACE
SERIAL-IN
INTERFACE
A/D
CONVERTER
OP AMP ANALOG SWITCH
PWM GENERATOR
79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55
ASYMMETRY
CORRECTOR
54 53 52 51
50 49
47
48
45 44
43 42 41 40 39 38
46
37
36
35 34 33
32 31
302928272625242322212019181716151413121110987654321
FOCUS PWM GENERATOR
TRACKING PWM
GENERATOR
SLED PWM
GENERATOR
SERVO DSP
FOCUS SERVO
TRACKING
SERVO
SLED SERVO
INTERNAL BUS
PWM
100
LOW-PASS
FILTER
PWM
+
+ –
BCK
BCKI
ENPH
EMPHI
XVDD
XTAI
XTAO
XVSS
AVDD1
AOUT1
AIN1
LOUT1 AVSS1 AVSS2
LOUT2
AIN2
RMUT
AOUT2
AVDD2
LMUT
PCMDI
PCMD
LRCKI
LRCK
VDD
ASYE
DOUT
MD2
VSS
VPCO
V16M
VCTL
BIAS
AVDD3
PCO
FILI
FILO
CLTV
AVSS3
RFAC
ASYI
ASYO
AVDD0
IGEN
AVSS0
ADIO
RFDCCETE
SE
FE VC
TES1
XTSL
VSS VDD
FRDR FFDR TRDR TFDR SRDR SFDR
TEST
FSTIO
SSTP
MDP LOCK PWMI
FOK DFCT
VDD
VSS
MIRR
COUT
WDCK
C4M
SCOR
C2PO
GFS
XPCK
XUGF
WFCK
ATSK
SCKL
SENS
CLOK
XLAT
DATA
SYSM
XRST
EXCK
SBSO
SCSY
SQCK
SQSO
XOLT
SOCK
SOUT
VSS
VDD
IC101 CXD2598Q
START
STOP
LOGIC
LOAD
DEVICE
ADDRESS
COMPARATOR
IN
R/W
D
OUT
IC203 BR24C16FJ-E2
1
A0
2
A1 A2
3
4
GND
D
COMP
LOAD INC
DATA WORD
ADDR/COUNTER
SERIAL
CONTROL
LOGIC
Y DEC
EN
H.V. PUMP/TIMING
DATA RECOVERY
X DEC
2
E
PROM
SERIAL MUX
/ACK
D
OUT
LOGIC
8
7
6
5
VCC
TST
SDL
SDA
33
Page 34
IC301 LB1930M-TLM
VCC
1
BUFFER
NC
2
IN1
IN2
S-GND
3
4
BUFFER
5
CONTROL
CIRCUIT
MOTOR
DRIVE
CIRCUIT
– FM Board – IC701 BA1405F-E2
AUDIO IN L
MPX MODULATOR
BALANS
MPX MODULATOR
18 17 16 15 14 13 12 11 10
BALANSNCVCC
NC
10
OUT1
9 8
NC
7
OUT2
P-GND
6
MPX OUTNCPILOT OUT
NC
IC304 NJM2395F08 IC305 NJM2395F05
CONTROL
2
VOUT
3
GND
1
VIN
4
CONT
L
AMP
MPX
R
AMP
1 2 3 4 5 6 7 8 9
NC
AUDIO IN R
INPUT AMP BIAS
BUFFER
BUFFER 1/2
GND
IC781 BU2611AFS-E2
PD2
PD1
VSS
15
16
NC
OSC 38kHz
NC
38MHz OSC
38MHz OSC
38MHz OSC BIAS
VDD
12 11 10P3914 13
PHASE DET,
CHARGE PUMP
NC
FMIN
AMIN
MAIN
COUNT
1/16, 1/17
34
1
XOUT
4 BIT
COUNT
REFERENCE DIVIDER
SHIFT REGISTER & LATCH
2
XIN
3CE4CK5
6
P4
DA
7
P1
8
P2
Page 35
7-12. IC PIN FUNCTION DESCRIPTION
MAIN BOARD IC201 CXP740056-010R (SYSTEM CONTROLLER)
Pin No. Pin Name I/O Description
1 to 3 NC Not used (open)
4 AMUTE O Audio line muting on/off control signal output “H”: muting on 5 CDXLT O Serial data latch pulse signal output to the CXD2598Q (IC101) 6 CDDATA O Serial data output to the CXD2598Q (IC101) 7 CDCLK O Serial data transfer clock signal output to the CXD2598Q (IC101) 8 CDON O D/A converter and servo section power supply on/off control signal output “H”: power on 9 ELVON O Mechanism deck section power supply on/off control signal output “H”: power on
10 to 35 NC Not used (open)
36 LCDON O
37 LCDCE O Chip enable signal output to the LCD driver in remote commander
38 RESET I
39 GND Ground terminal 40 XTAL O Main system clock output terminal (12 MHz) 41 EXTAL I Main system clock input terminal (12 MHz)
42 TEXTSEL I
43 LCDINH O Inhibit signal output to the LCD driver in remote commander 44 LCDDATA O Serial data output to the LCD driver in remote commander 45 LCDCLK O Serial data transfer clock signal output to the LCD driver in remote commander 46 CFSEL I Custom file on/off setting terminal “L” custom file on Not used (fixed at “L”) 47 EEINIT I Initialize signal input for the EEPROM “H”: format Not used (fixed at “L”) 48 EEDATA I/O Two way data bus with the EEPROM (IC203) 49 EECLK O Serial data transfer clock signal output to the EEPROM (IC203) 50 VSS Ground terminal (for A/D converter) 51 AVREF I Reference voltage (+5V) input terminal (for A/D converter) 52 VDD Power supply terminal (+5V) (for A/D converter)
53 SINGLE I
54 LDON O The laser automatic power control on/off signal output “H”: automatic power control on 55 AGCHOLD O RF AGC hold on/off signal output “H”: hold on 56 RF AGC O RF AGC level control signal output “L ”: off, center voltage : 40%, “H”: 60% 57 H.TEMP I High temperature sensor input terminal Not used (open) 58 KEYIN I Key input terminal (A/D input) from the remote commander
59 EHS I
60 MCK I
61 NC Not used (open) 62 ACCIN I Accessory detection signal input “L”: accessory on 63 EJECT I Eject switch (SW301) input terminal “H” active 64 MAGSW I Magazine in/out detection switch input terminal Not used (open)
65 LOAD1 I
The LCD in remote commander and FM transmitter section power supply on/off control signal output “H”: power on
System reset signal input from the reset switch (SW302) and reset signal generator (IC303) “L”: reset For several hundreds msec. after the power supply rises, “L” is input, then it changes to “H”
CD text mode setting terminal “L”: CD text on, “H”: does not display track name Not used (fixed at “L”)
Setting terminal for the single disc/multiple discs mode “L”: single mode, “H”: multiple discs mode Not used (open)
Elevator height position detection signal input from the RV202 (elevator height sensor) (A/D input)
Input of signal for the fine adjustment (elevator height (address) adjustment; RV201) of elevator position (A/D input)
Chucking end detect switch (SW1) input terminal “L”: When completion of the disc chucking operation
35
Page 36
Pin No. Pin Name I/O Description
66 LOAD2 I
67 to 70 NC Not used (open)
71 CH.F O
72 CH.R O
73 ELVR O
74 ELVF O
75 BUCHK I Battery detection signal input H: battery on 76 MGLK I Magazine detect switch (SW201) input terminal L: magazine is set 77 SQSO I Subcode Q/text serial data input from the CXD2598Q (IC101) 78 NC Not used (open) 79 SQCK O Subcode Q/text serial data transfer clock signal output to the CXD2598Q (IC101)
80 KEYACK I
81 NC Not used (open) 82 SCOR I Subcode sync (S0+S1) detection signal input from the CXD2598Q (IC101) 83 SIRCS I SIRCS signal input from the remote commander 84 TEX I Sub system clock input terminal Not used (open) 85 TX O Sub system clock output terminal Not used (open) 86 VSS Ground terminal 87 VDD Power supply terminal (+5V) 88 NC Not used (open)
89 LIMSW I
90 FOK I Focus OK signal input from the CXD2598Q (IC101) H is input when focus is on (L: NG) 91 GFS I Guard frame sync signal input from the CXD2598Q (IC101) L: NG, H: OK 92 SCLK O Serial data transfer clock signal output to the CXD2598Q (IC101) 93 SENS I Internal status signal (sense signal) input from the CXD2598Q (IC101) 94 XRST O System reset signal output to the CXD2598Q (IC101) L: reset 95 ADON O Power supply on/off control signal output for the A/D converter L: power on 96 PLLCE O Chip enable signal output to the PLL IC (IC781) 97 PLLCLK O Serial data transfer clock signal output to the PLL IC (IC781) 98 PLLDATA O Serial data output to the PLL IC (IC781)
99, 100 NC Not used (open)
Save end detect switch (SW2) input terminal L: When completion of the disc save operation
Motor drive signal (save direction) output to the chucking motor drive (IC201) L active *1
Motor drive signal (chucking direction) output to the chucking motor drive (IC201) L active *1
Motor drive signal (elevator down direction) output to the elevator motor drive (IC301) L active *2
Motor drive signal (elevator up direction) output to the elevator motor drive (IC301) L active *2
Input of acknowledge signal for the key entry Acknowledge signal is input to accept from the remote commander in the power off status
Sled limit in detect switch (SW3) input terminal L: When the optical pick-up is inner position
*1 chucking motor (M103) control
Terminal
Mode
CH.F (pin ua) H”“H”“L”“L
CH.R (pin us) H”“L”“H”“L
*2 elevator motor (M104) control
Mode
Terminal
ELVF (pin uf) H”“L”“H”“L
ELVR (pin ud) H”“H”“L”“L
STOP
STOP
LOAD
CHUCKING
ELEVATORUPELEVATOR
SAVE BRAKE
DOWN
36
BRAKE
Page 37
SECTION 8
2

EXPLODED VIEWS

NOTE:
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED)
↑↑
Parts Color Cabinet's Color
(1) GENERAL SECTION-1
5
F1
F2
6
7
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
• The mechanical parts with no reference num­ber in the exploded views are not supplied.
• Hardware (# mark) list and accessories and packing materials are given in the last of the electrical parts list.
8
3
#2
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiquens pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
#2
4
9
#2
1
Ref. No. Part No. Description Remark
1 X-3376-455-1 DOOR (T) ASSY (545RF) 1 X-3378-117-1 DOOR (T) ASSY (540RF) 1 X-3380-059-1 DOOR (T) ASSY (545XRF) 2 3-030-490-61 PANEL (T), FRONT (540RF) 2 3-030-490-71 PANEL (T), FRONT (545RF)
2 3-030-490-81 PANEL (T), FRONT (545XRF) 3 3-047-886-11 LEVER (FLT) 4 3-046-160-11 CASE (UPPER T) (540RF) 4 3-046-160-21 CASE (UPPER T) (545RF/545XRF) 5 1-792-043-11 CORD (WITH CONNECTOR) (POWER)
10
not supplied
#2
2
#
3
not supplied
Ref. No. Part No. Description Remark
6 A-3301-964-A RELAY BOX ASSY 7 1-792-045-21 CORD (WITH CONNECTOR)(ANT-OUT)
8 1-792-044-21 CORD (WITH CONNECTOR) (CD-OUT)
9 A-3220-786-A WIRED COMMANDER (RM-X80RF) 10 1-792-596-11 CABLE (WITH CONNECTOR) (for RM-X80RF)
F1 1-532-798-11 FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V) F2 1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V)
(for RELAY BOX ASSY)
(for RELAY BOX ASSY)
37
Page 38
(2) GENERAL SECTION-2
not supplied
56
#1
57
55
63
54
65
62
58
51
#3
64
not supplied
53
61
60
59
#3
66
67
#3
RV202
69
MG-251A-137
66
68
60
71
not supplied
not supplied
Ref. No. Part No. Description Remark
51 3-047-852-01 DAMPER (T)
* 52 X-3378-122-1 CASE (LOWER.T) ASSY (540RF)
52 X-3378-123-1 CASE (LOWER.T) ASSY (545RF/545XRF)
* 53 A-3326-027-A FM BOARD, COMPLETE * 54 3-046-989-01 PLATE (FM), SHIELD
55 3-225-783-01 SPRING (GROUND) 56 1-676-735-11 FM FLEXIBLE BOARD 57 3-042-999-11 COVER (FM CONNECTOR .T) 58 3-913-406-11 SCREW (GROUND) 59 X-3375-357-1 ARM (FLT) ASSY
60 3-935-636-11 SCREW (FP)
51
52
Ref. No. Part No. Description Remark * 61 1-676-722-11 SW BOARD
62 3-042-244-11 SCREW (T) 63 3-041-218-21 ESCUTCHEON (T) 64 3-022-007-01 BUTTON (EJT) (Z)
* 65 3-022-012-01 HEAT SINK (T)
66 3-038-166-01 SPRING (FL), TENSION COIL
* 67 A-3283-115-A MAIN BOARD, COMPLETE
68 1-676-339-11 MAIN FLEXIBLE BOARD
* 69 3-046-988-01 PLATE (MAIN), SHIELD
71 X-3375-360-1 ARM (FRT) ASSY
RV202 1-227-137-11 RES, VAR, SLIDE 10K
(ELEVATOR HEIGHT SENSOR)
38
Page 39
(2) MECHANISM DECK SECTION-1
(MG-251A-137)
#3
101
#3
#3
102
103
Ref. No. Part No. Description Remark
101 X-3378-091-1 CHASSIS (U. S) SUB ASSY 102 3-024-161-11 SPRING (SUT)
Ref. No. Part No. Description Remark
103 3-011-997-01 SPRING (STOPPER. LOWER)
39
Page 40
(4) MECHANISM DECK SECTION-2
(MG-251A-137)
#3
152
M104
151
Ref. No. Part No. Description Remark
151 3-024-170-01 SPRING (SB), TENSION
* 152 3-040-790-01 BRACKET (EVM. S)
153
Ref. No. Part No. Description Remark
153 X-3378-092-1 CHASSIS (D. S) SUB ASSY M104 A-3301-123-A ELJ MOTOR ASSY (ELEVATOR)
40
Page 41
(5) MECHANISM DECK SECTION-3
(MG-251A-137)
211
#8
213
212
#4
210
202
M103
201
#3
#6
204
205
206
209
208
#8
207
#3
214
#6
#6
Ref. No. Part No. Description Remark
* 201 3-024-150-01 RETAINER (CHM) * 202 X-3378-080-1 BRACKET (CHM. D) ASSY
204 3-321-813-01 WASHER, COTTER POLYETHYLENE 205 3-017-139-01 GEAR (WORM LOAD A) 206 3-022-839-01 ARM (NSW)
207 3-573-936-00 STOPPER, REEL 208 X-3375-220-1 GEAR (LOAD CAM) ASSY
Ref. No. Part No. Description Remark
209 3-010-252-11 ROLLER (CRE) 210 3-010-268-01 SPRING (DH), TENSION
* 211 A-3290-194-C MAIN ASSY, CHASSIS (EVY)
212 3-010-254-11 SHAFT (ROTARY PREVENTION C) 213 3-010-253-01 GEAR (LOMINI)
* 214 A-3326-000-A RF BOARD, COMPLETE
M103 A-3301-123-A ELJ MOTOR ASSY (CHUCKING)
41
Page 42
(6) MECHANISM DECK SECTION-4
(MG-251A-137)
258
256
#7
254
#9
257
252
M101
#5
not supplied
255
#5
#10
259
M102
not supplied
251
253
#11
not supplied
Ref. No. Part No. Description Remark
251 1-676-341-11 OP FLEXIBLE BOARD 252 3-025-743-01 SPRING (FEED), LEAF 253 X-3378-101-1 HOLDER (SLED. S) ASSY 254 3-931-832-01 GEAR (SL MIDWAY)
0255 8-820-103-05 OPTICAL PICK-UP KSS-720A/Q-RP
256 A-3291-669-A SHAFT (FEED) ASSY
The components identified by mark 0 or dotted line with mark 0 are critical for safety . Replace only with part num­ber specified.
Ref. No. Part No. Description Remark
257 3-010-263-01 DETENT (SHAFT THRUST)
* 258 1-676-524-11 LSW BOARD
259 A-3301-954-A BASE (OPT. S) (J) ASSY M101 A-3315-151-A SLED MOTOR ASSY (251) M102 A-3301-998-A SPINDLE MOTOR (S) SUB ASSY
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
42
Page 43
SECTION 9

ELECTRICAL PARTS LIST

FM
NOTE:
• Due to standardization, replacements in the parts list may be different from the parts speci­fied in the diagrams or the components used on the set.
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
* A-3326-027-A FM BOARD, COMPLETE
*******************
< CAPACITOR >
C301 1-163-809-11 CERAMIC CHIP 0.047uF 10% 25V C303 1-127-820-11 CERAMIC CHIP 4.7uF 16V C304 1-109-982-11 CERAMIC CHIP 1uF 10% 10V C305 1-128-499-11 ELECT 220uF 20% 16V C319 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
C320 1-115-866-11 ELECT 4.7uF 20% 35V C322 1-125-972-61 ELECT 100uF 20% 16V C323 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C324 1-124-584-00 ELECT 100uF 20% 10V C325 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C326 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C328 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C329 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C331 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C701 1-126-514-11 ELECT 22uF 20% 10V
C702 1-163-009-11 CERAMIC CHIP 0.001uF 10% 50V C703 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V C704 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C705 1-115-866-11 ELECT 4.7uF 20% 35V C706 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when order­ing these items.
• SEMICONDUCTORS In each case, u: µ, for example: uA. . : µA. . uPA. . : µPA. . uPB. . : µPB. . uPC. . : µPC. . uPD. . : µPD. .
• CAPACITORS uF: µF
• COILS uH: µH
C784 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C785 1-126-514-11 ELECT 22uF 20% 10V C786 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C787 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C788 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
< CONNECTOR/JACK >
CN302 1-794-066-11 CONNECTOR, MINIATURE DIN 8P (DISPLAY) CN303 1-793-286-11 PIN, CONNECTOR (PC BOARD) 3P (POWER) CN701 1-784-829-21 CONNECTOR, FPC 21P CN703 1-566-822-41 JACK (OUTPUT)
< DIODE >
D301 8-719-029-25 DIODE DSA3A4-F2 D302 8-719-022-90 DIODE MA8160-M D310 8-719-423-23 DIODE MA8110-M D311 8-719-977-12 DIODE DTZ6.8B D312 8-719-801-78 DIODE 1SS184
D313 8-719-977-12 DIODE DTZ6.8B D314 8-719-977-12 DIODE DTZ6.8B D701 8-719-058-78 DIODE HVU202A3TRF D702 8-719-988-61 DIODE 1SS355TE-17 D703 8-719-988-61 DIODE 1SS355TE-17
< IC >
The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.
Les composants identifiés par une marque 0 sont critiquens pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
When indicating parts by reference number, please include the board.
C707 1-162-997-11 CERAMIC CHIP 10PF 0.5PF 50V C708 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V C709 1-162-916-11 CERAMIC CHIP 12PF 5% 50V C710 1-162-917-11 CERAMIC CHIP 15PF 5% 50V C711 1-162-913-11 CERAMIC CHIP 8PF 0.5PF 50V
C712 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C713 1-162-923-11 CERAMIC CHIP 47PF 5% 50V C714 1-163-243-11 CERAMIC CHIP 47PF 5% 50V C715 1-107-725-11 CERAMIC CHIP 0.1uF 10% 16V C716 1-109-982-11 CERAMIC CHIP 1uF 10% 10V
C720 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C741 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V C742 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V C743 1-115-872-11 ELECT 2.2uF 20% 50V C761 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V
C762 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V C763 1-115-872-11 ELECT 2.2uF 20% 50V C781 1-162-920-11 CERAMIC CHIP 27PF 5% 50V C782 1-162-920-11 CERAMIC CHIP 27PF 5% 50V C783 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
IC304 8-759-711-59 IC NJM78L05UA-TE1 IC701 8-759-393-50 IC BA1405F-E2 IC781 8-759-595-05 IC BU2611AFS-E2
< COIL >
L301 1-419-545-11 COIL, CHOKE 1mH L701 1-419-467-11 COIL, IFT L702 1-411-845-11 COIL, AIR-CORE L703 1-410-997-42 INDUCTOR CHIP 2.2uH
< TRANSISTOR >
Q301 8-729-900-53 TRANSISTOR DTC114EK Q308 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q309 1-801-806-11 TRANSISTOR DTC144EKA Q310 8-729-027-31 TRANSISTOR DTA124EKA-T146 Q311 8-729-106-68 TRANSISTOR 2SD1615A-GP
Q701 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q702 8-729-804-72 TRANSISTOR 2SC2814-F4 Q703 8-729-804-72 TRANSISTOR 2SC2814-F4 Q781 8-729-120-28 TRANSISTOR 2SC1623-L5L6
43
Page 44
FM LSW MAIN
Ref. No. Part No. Description Remark
Q782 8-729-120-28 TRANSISTOR 2SC1623-L5L6
< RESISTOR >
R301 1-216-057-00 METAL CHIP 2.2K 5% 1/10W R310 1-216-089-11 RES-CHIP 47K 5% 1/10W R311 1-216-085-00 METAL CHIP 33K 5% 1/10W R312 1-216-841-11 METAL CHIP 47K 5% 1/16W R313 1-216-206-00 RES-CHIP 2.2K 5% 1/8W
R315 1-216-041-00 METAL CHIP 470 5% 1/10W R316 1-216-025-11 RES-CHIP 100 5% 1/10W R317 1-216-041-00 METAL CHIP 470 5% 1/10W R319 1-216-041-00 METAL CHIP 470 5% 1/10W R320 1-216-041-00 METAL CHIP 470 5% 1/10W
R321 1-216-041-00 METAL CHIP 470 5% 1/10W R399 1-216-296-00 SHORT 0 R701 1-216-850-11 METAL CHIP 270K 5% 1/16W R702 1-216-835-11 METAL CHIP 15K 5% 1/16W R703 1-216-818-11 METAL CHIP 560 5% 1/16W
R704 1-216-809-11 METAL CHIP 100 5% 1/16W R705 1-216-828-11 METAL CHIP 3.9K 5% 1/16W R706 1-216-833-11 METAL CHIP 10K 5% 1/16W R707 1-216-833-11 METAL CHIP 10K 5% 1/16W R708 1-216-834-11 METAL CHIP 12K 5% 1/16W
R709 1-216-821-11 METAL CHIP 1K 5% 1/16W R710 1-216-833-11 METAL CHIP 10K 5% 1/16W R711 1-216-826-11 METAL CHIP 2.7K 5% 1/16W R712 1-216-817-11 METAL CHIP 470 5% 1/16W R713 1-216-845-11 METAL CHIP 100K 5% 1/16W
R714 1-216-815-11 METAL CHIP 330 5% 1/16W R715 1-216-809-11 METAL CHIP 100 5% 1/16W R716 1-216-037-00 METAL CHIP 330 5% 1/10W R717 1-216-025-11 RES-CHIP 100 5% 1/10W R741 1-216-821-11 METAL CHIP 1K 5% 1/16W
R742 1-216-833-11 METAL CHIP 10K 5% 1/16W R743 1-216-840-11 METAL CHIP 39K 5% 1/16W R745 1-216-071-00 METAL CHIP 8.2K 5% 1/10W R746 1-216-057-00 METAL CHIP 2.2K 5% 1/10W R761 1-216-821-11 METAL CHIP 1K 5% 1/16W
R762 1-216-833-11 METAL CHIP 10K 5% 1/16W R763 1-216-840-11 METAL CHIP 39K 5% 1/16W R765 1-216-071-00 METAL CHIP 8.2K 5% 1/10W R766 1-216-057-00 METAL CHIP 2.2K 5% 1/10W R781 1-216-837-11 METAL CHIP 22K 5% 1/16W
R782 1-216-833-11 METAL CHIP 10K 5% 1/16W R783 1-216-819-11 METAL CHIP 680 5% 1/16W R784 1-216-689-11 METAL CHIP 39K 0.5% 1/10W R787 1-216-057-00 METAL CHIP 2.2K 5% 1/10W R788 1-216-049-11 RES-CHIP 1K 5% 1/10W
R789 1-216-049-11 RES-CHIP 1K 5% 1/10W
< VARIABLE RESISTOR >
RV701 1-238-092-11 RES, ADJ, CERMET 47K RV702 1-238-086-11 RES, ADJ, CERMET 470
< VIBRATOR >
Ref. No. Part No. Description Remark
X781 1-760-838-21 VIBRATOR, CRYSTAL (7.2MHz)
**************************************************************
* 1-676-524-13 LSW BOARD
**********
< SWITCH >
SW3 1-529-565-41 SWITCH, PUSH (1 KEY) (LIMIT)
**************************************************************
* A-3283-115-A MAIN BOARD, COMPLETE
*********************
1-676-339-12 MAIN FLEXIBLE BOARD
* 3-046-988-01 PLATE (MAIN) , SHIELD
< CAPACITOR >
C101 1-164-360-11 CERAMIC CHIP 0.1uF 16V C102 1-164-360-11 CERAMIC CHIP 0.1uF 16V C103 1-164-360-11 CERAMIC CHIP 0.1uF 16V C104 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C110 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V
C111 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V C112 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V C120 1-162-967-11 CERAMIC CHIP 0.0033uF 10% 50V C121 1-164-360-11 CERAMIC CHIP 0.1uF 16V C122 1-115-566-11 CERAMIC CHIP 4.7uF 10% 10V
C123 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C124 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V C125 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C126 1-164-360-11 CERAMIC CHIP 0.1uF 16V C127 1-162-960-11 CERAMIC CHIP 220PF 10% 50V
C129 1-164-360-11 CERAMIC CHIP 0.1uF 16V C130 1-164-360-11 CERAMIC CHIP 0.1uF 16V C140 1-162-963-11 CERAMIC CHIP 680PF 10% 50V C141 1-162-963-11 CERAMIC CHIP 680PF 10% 50V C142 1-164-217-11 CERAMIC CHIP 150PF 5% 50V
C143 1-164-217-11 CERAMIC CHIP 150PF 5% 50V C144 1-126-382-11 ELECT 100uF 20% 16V C145 1-126-382-11 ELECT 100uF 20% 16V C201 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C202 1-164-360-11 CERAMIC CHIP 0.1uF 16V
C203 1-164-360-11 CERAMIC CHIP 0.1uF 16V C204 1-164-360-11 CERAMIC CHIP 0.1uF 16V C205 1-164-360-11 CERAMIC CHIP 0.1uF 16V C301 1-164-360-11 CERAMIC CHIP 0.1uF 16V C302 1-164-360-11 CERAMIC CHIP 0.1uF 16V
C303 1-164-360-11 CERAMIC CHIP 0.1uF 16V C307 1-165-112-11 CERAMIC CHIP 0.33uF 20% 10V C308 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C309 1-164-360-11 CERAMIC CHIP 0.1uF 16V C310 1-125-701-11 DOUBLE LAYER 0.047F 5.5V
C311 1-126-382-11 ELECT 100uF 20% 16V C312 1-115-156-11 CERAMIC CHIP 1uF 10V C313 1-126-382-11 ELECT 100uF 20% 16V C314 1-164-360-11 CERAMIC CHIP 0.1uF 16V C315 1-115-466-00 ELECT 1000uF 20% 16V
X701 1-567-093-00 VIBRATOR, CRYSTAL (38kHz)
44
C316 1-126-382-11 ELECT 100uF 20% 16V C317 1-164-360-11 CERAMIC CHIP 0.1uF 16V
Page 45
MAIN
Ref. No. Part No. Description Remark
C318 1-126-382-11 ELECT 100uF 20% 16V C319 1-164-360-11 CERAMIC CHIP 0.1uF 16V C320 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
C401 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C402 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C404 1-126-157-11 ELECT 10uF 20% 16V C405 1-126-157-11 ELECT 10uF 20% 16V C406 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C407 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C416 1-126-382-11 ELECT 100uF 20% 16V
< CONNECTOR >
CN231 1-784-829-21 CONNECTOR, FPC 21P
< DIODE >
D201 8-719-978-33 DIODE DTZ-TT11-6.8B D202 8-719-978-33 DIODE DTZ-TT11-6.8B D231 8-719-988-61 DIODE 1SS355TE-17 D306 8-719-069-56 DIODE UDZS-TE17-6.2B D307 8-719-988-61 DIODE 1SS355TE-17
D308 8-719-914-94 DIODE DAP202K D309 8-719-988-61 DIODE 1SS355TE-17 D310 8-719-422-67 DIODE MA8062-H D311 8-719-978-33 DIODE DTZ-TT11-6.8B D312 8-719-978-33 DIODE DTZ-TT11-6.8B
D313 8-719-978-33 DIODE DTZ-TT11-6.8B
< IC >
IC101 8-752-392-04 IC CXD2598Q IC201 8-752-921-24 IC CXP740056-010R IC203 8-759-660-38 IC BR24C16FJ-E2 IC301 8-759-527-33 IC LB1930M-TLM IC303 8-759-363-81 IC XC61AN4002PR
IC304 8-759-655-30 IC NJM2395F08 IC305 8-759-655-29 IC NJM2395F05 IC401 8-759-662-11 IC TLV2362IPWR
< COIL >
L140 1-412-058-11 INDUCTOR CHIP 10uH
< TRANSISTOR >
Q201 8-729-020-67 TRANSISTOR XN1A312-TX Q231 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q232 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q301 8-729-028-62 TRANSISTOR DTA115EKA-T146 Q302 8-729-230-49 TRANSISTOR 2SC2712-YG
Q303 8-729-921-12 TRANSISTOR 2SD1834 Q401 8-729-901-00 TRANSISTOR DTC124EK Q402 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q410 8-729-015-39 TRANSISTOR DTC323TK Q420 8-729-015-39 TRANSISTOR DTC323TK
< RESISTOR >
Ref. No. Part No. Description Remark
R115 1-216-833-11 METAL CHIP 10K 5% 1/16W
R116 1-216-837-11 METAL CHIP 22K 5% 1/16W R117 1-216-845-11 METAL CHIP 100K 5% 1/16W R120 1-216-839-11 METAL CHIP 33K 5% 1/16W R121 1-216-845-11 METAL CHIP 100K 5% 1/16W R122 1-216-845-11 METAL CHIP 100K 5% 1/16W
R123 1-216-833-11 METAL CHIP 10K 5% 1/16W R124 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R125 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R126 1-216-857-11 METAL CHIP 1M 5% 1/16W R140 1-216-834-11 METAL CHIP 12K 5% 1/16W
R141 1-216-834-11 METAL CHIP 12K 5% 1/16W R142 1-216-834-11 METAL CHIP 12K 5% 1/16W R143 1-216-834-11 METAL CHIP 12K 5% 1/16W R144 1-216-834-11 METAL CHIP 12K 5% 1/16W R145 1-216-834-11 METAL CHIP 12K 5% 1/16W
R146 1-216-833-11 METAL CHIP 10K 5% 1/16W R147 1-216-833-11 METAL CHIP 10K 5% 1/16W R201 1-216-821-11 METAL CHIP 1K 5% 1/16W R202 1-216-845-11 METAL CHIP 100K 5% 1/16W R203 1-216-841-11 METAL CHIP 47K 5% 1/16W
R207 1-216-845-11 METAL CHIP 100K 5% 1/16W R209 1-216-833-11 METAL CHIP 10K 5% 1/16W R220 1-216-864-11 METAL CHIP 0 5% 1/16W R221 1-216-864-11 METAL CHIP 0 5% 1/16W R232 1-216-845-11 METAL CHIP 100K 5% 1/16W
R233 1-216-833-11 METAL CHIP 10K 5% 1/16W R234 1-216-821-11 METAL CHIP 1K 5% 1/16W R252 1-216-845-11 METAL CHIP 100K 5% 1/16W R253 1-216-845-11 METAL CHIP 100K 5% 1/16W R254 1-216-845-11 METAL CHIP 100K 5% 1/16W
R302 1-216-845-11 METAL CHIP 100K 5% 1/16W R303 1-216-846-11 METAL CHIP 120K 5% 1/16W R304 1-216-847-11 METAL CHIP 150K 5% 1/16W R305 1-216-841-11 METAL CHIP 47K 5% 1/16W R306 1-216-844-11 METAL CHIP 82K 5% 1/16W
R311 1-216-841-11 METAL CHIP 47K 5% 1/16W R315 1-216-864-11 METAL CHIP 0 5% 1/16W R401 1-216-833-11 METAL CHIP 10K 5% 1/16W R402 1-216-833-11 METAL CHIP 10K 5% 1/16W R403 1-216-833-11 METAL CHIP 10K 5% 1/16W
R404 1-216-833-11 METAL CHIP 10K 5% 1/16W R405 1-216-833-11 METAL CHIP 10K 5% 1/16W R406 1-216-833-11 METAL CHIP 10K 5% 1/16W R407 1-216-833-11 METAL CHIP 10K 5% 1/16W R408 1-216-833-11 METAL CHIP 10K 5% 1/16W
R411 1-216-813-11 METAL CHIP 220 5% 1/16W R412 1-216-813-11 METAL CHIP 220 5% 1/16W R413 1-216-845-11 METAL CHIP 100K 5% 1/16W R414 1-216-845-11 METAL CHIP 100K 5% 1/16W R415 1-216-864-11 METAL CHIP 0 5% 1/16W
R416 1-216-864-11 METAL CHIP 0 5% 1/16W R420 1-216-864-11 METAL CHIP 0 5% 1/16W
R101 1-216-833-11 METAL CHIP 10K 5% 1/16W R111 1-216-833-11 METAL CHIP 10K 5% 1/16W R112 1-216-845-11 METAL CHIP 100K 5% 1/16W R114 1-216-833-11 METAL CHIP 10K 5% 1/16W
< VARIABLE RESISTOR >
RV201 1-223-834-11 RES, ADJ, CARBON 47K
45
Page 46
MAIN RF SW
Ref. No. Part No. Description Remark
< SWITCH >
SW201 1-529-565-41 SWITCH, PUSH (1 KEY) (MAGAZINE DETECT)
< VIBRATOR >
X130 1-760-307-11 VIBRATOR, CERAMIC (16.9344MHz) X201 1-579-126-11 VIBRATOR, CERAMIC (12MHz)
**************************************************************
* A-3326-000-A RF BOARD, COMPLETE
*******************
< CAPACITOR >
C101 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C102 1-126-206-11 ELECT CHIP 100uF 20% 6.3V C103 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C104 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C105 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V
C106 1-126-206-11 ELECT CHIP 100uF 20% 6.3V C107 1-162-915-11 CERAMIC CHIP 10PF 0.5PF 50V C108 1-124-779-00 ELECT CHIP 10uF 20% 16V C109 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C110 1-126-206-11 ELECT CHIP 100uF 20% 6.3V
C111 1-124-779-00 ELECT CHIP 10uF 20% 16V C201 1-117-681-11 ELECT CHIP 100uF 20% 16V C202 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C203 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C204 1-162-962-11 CERAMIC CHIP 470PF 10% 50V
Ref. No. Part No. Description Remark
R201 1-216-826-11 METAL CHIP 2.7K 5% 1/16W R202 1-216-833-11 METAL CHIP 10K 5% 1/16W R203 1-216-833-11 METAL CHIP 10K 5% 1/16W R204 1-216-842-11 METAL CHIP 56K 5% 1/16W R205 1-216-833-11 METAL CHIP 10K 5% 1/16W
R206 1-216-842-11 METAL CHIP 56K 5% 1/16W R207 1-216-833-11 METAL CHIP 10K 5% 1/16W R208 1-216-842-11 METAL CHIP 56K 5% 1/16W R209 1-216-833-11 METAL CHIP 10K 5% 1/16W R210 1-216-842-11 METAL CHIP 56K 5% 1/16W
R211 1-216-833-11 METAL CHIP 10K 5% 1/16W R212 1-216-839-11 METAL CHIP 33K 5% 1/16W R213 1-216-833-11 METAL CHIP 10K 5% 1/16W R214 1-216-839-11 METAL CHIP 33K 5% 1/16W R215 1-216-839-11 METAL CHIP 33K 5% 1/16W
R216 1-216-842-11 METAL CHIP 56K 5% 1/16W R218 1-216-839-11 METAL CHIP 33K 5% 1/16W R219 1-216-843-11 METAL CHIP 68K 5% 1/16W R220 1-216-834-11 METAL CHIP 12K 5% 1/16W R222 1-216-821-11 METAL CHIP 1K 5% 1/16W
R223 1-216-821-11 METAL CHIP 1K 5% 1/16W
< SWITCH >
SW1 1-529-566-41 SWITCH, PUSH (1 KEY)
(CHUKING END DETECT)
SW2 1-529-566-41 SWITCH, PUSH (1 KEY) (SAVE END DETECT)
**************************************************************
C205 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C206 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C207 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V C208 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V C209 1-164-227-11 CERAMIC CHIP 0.022uF 10% 25V
C217 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V
< CONNECTOR >
CN102 1-778-303-21 CONNECTOR, FPC (ZIF) 16P CNJ101 1-778-777-21 CONNECTOR, FPC 26P
< IC >
IC101 8-752-095-36 IC CXA2596M-T6 IC201 8-759-832-99 IC LA6576L-TE-L
< TRANSISTOR >
Q101 8-729-141-48 TRANSISTOR 2SB624-BV345
< RESISTOR >
R101 1-216-847-11 METAL CHIP 150K 5% 1/16W R102 1-216-847-11 METAL CHIP 150K 5% 1/16W R103 1-216-864-11 METAL CHIP 0 5% 1/16W R104 1-216-158-00 RES-CHIP 22 5% 1/8W R105 1-216-857-11 METAL CHIP 1M 5% 1/16W
R106 1-216-857-11 METAL CHIP 1M 5% 1/16W R107 1-216-864-11 METAL CHIP 0 5% 1/16W R108 1-216-845-11 METAL CHIP 100K 5% 1/16W R109 1-216-837-11 METAL CHIP 22K 5% 1/16W R110 1-216-821-11 METAL CHIP 1K 5% 1/16W
46
* 1-676-722-12 SW BOARD
*********
< SWITCH >
SW301 1-571-532-21 SWITCH, TACTIL (Z) SW302 1-571-532-21 SWITCH, TACTIL (RESET)
**************************************************************
MISCELLANEOUS
**************
5 1-792-043-11 CORD (WITH CONNECTOR) (POWER) 6 A-3301-964-A RELAY BOX ASSY 7 1-792-045-21 CORD (WITH CONNECTOR) (ANT-OUT)
8 1-792-044-21 CORD (WITH CONNECTOR) (CD-OUT)
9 A-3220-786-A ROTARY COMMANDER (RM-X80RF)
10 1-792-596-11 CABLE (WITH CONNECTOR) (for RM-X80RF) 56 1-676-735-11 FM FLEXIBLE BOARD 68 1-676-339-11 MAIN FLEXIBLE BOARD 251 1-676-341-11 OP FLEXIBLE BOARD
0255 8-820-103-05 OPTICAL PICK-UP KSS-720A/Q-RP
F1 1-532-798-11 FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V) F2 1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V) M101 A-3315-151-A SLED MOTOR ASSY (251) M102 A-3301-998-A SPINDLE MOTOR (S) SUB ASSY M103 A-3301-123-A ELJ MOTOR ASSY (CHUCKING)
M104 A-3301-123-A ELJ MOTOR ASSY (ELEVATOR) RV202 1-227-137-11 RES, VAR, SLIDE 10K
************************************************************
The components identified by mark 0 or dotted line with mark 0 are critical for safety . Replace only with part num­ber specified.
Les composants identifiés par une marque 0 sont critiques pour la sécurité. Ne les remplacer que par une pièce portant le numéro spécifié.
(for RELAY BOX ASSY)
(for RELAY BOX ASSY)
(ELEVATOR HEIGHT SENSOR)
Page 47
Ref. No. Part No. Description Remark
**************
HARDWARE LIST
**************
#1 7-685-862-09 SCREW +BVTT 2.6X6 (S) #2 7-685-792-09 SCREW +PTT 2.6X6 (S) #3 7-685-781-09 SCREW +PTT 2X4 (S) #4 7-624-104-04 STOP RING 2.0, TYPE -E #5 7-627-554-07 SCREW, PRECISION +P 2X2.2
#6 7-628-253-00 SCREW +PS 2X4 #7 7-627-553-27 SCREW, PRECISION +P 2X2.5 #8 7-624-102-04 STOP RING 1.5, TYPE -E #9 7-627-850-28 SCREW, PRECISION +P 1.4X3 #10 7-627-000-00 SCREW, PRECISION +P 1.7X2.2 TYPE 3
#11 7-627-553-37 PRECISION SCREW +P 2X3 TYPE 3
************************************************************
Ref. No. Part No. Description Remark
PARTS FOR INSTALLATION AND CONNECTIONS
**************************************
501 3-040-583-21 BRACKET
* 502 X-3369-824-1 SCREW ASSY
503 not supplied 504 4-916-258-01 TAPE, MAGIC (for RM-X81RF) 505 1-792-043-11 CORD (WITH CONNECTOR) (POWER)
506 A-3301-964-A RELAY BOX ASSY 507 1-792-045-21 CORD (WITH CONNECTOR) (ANT-OUT)
(for RELAY BOX ASSY)
508 1-792-044-21 CORD (WITH CONNECTOR) (CD-OUT)
(for RELAY BOX ASSY) F1 1-532-798-11 FUSE (BLADE TYPE) (AUTO FUSE) (1A/32V) F2 1-532-731-11 FUSE (BLADE TYPE) (AUTO FUSE) (3A/32V)
ACCESSORIES & PACKING MATERIALS
********************************
1-476-488-11 WIRELESS REMOTE COMMANDER
(RM-X81RF)
3-225-028-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH)
(540RF)
3-225-029-11 MANUAL, INSTRUCTION, INSTALL
(ENGLISH, FRENCH) (540RF)
3-226-673-11 MANUAL, INSTRUCTION (ENGLISH, FRENCH)
(545RF/545XRF)
3-226-674-11 MANUAL, INSTRUCTION INSTALL (ENGLISH,
SPANISH,CHINESE) (545RF/545XRF)
A-3301-944-A MAGAZINE (250T) ASSY A-3220-786-A WIRED COMMANDER (RM-X80RF)
************************************************************
501 502
BRACKET
× 2
+PSW4 × 10
503 504
TAPE (COMMANDER)
× 1
505
F1
F2
506
× 4
TAPPING SCREW
(DIA.5 × 20) × 4
MAGIC TAPE
× 1
POWER CORD
× 1
507
ANT-OUT CORD
× 1
508
CD-OUT CORD
RELAY BOX ASSY
× 1
× 1
47
Page 48
CDX-540RF/545RF/545XRF
MEMO
48
Page 49
CDX-540RF/545RF/545XRF
Canadian Model
CDX-540RF
SERVICE MANUAL
Ver 1.1 2001.06

SUPPLEMENT-1

File this supplement with the service manual.
Subject: Chang e of MAIN/SW boards
In this set, MAIN and SW boards have been changed in the midway of production. Printed wiring boards and schematic diagrams of new type, and changed parts list are described in this supplement-1. Refer to original service manual for other information.
• NEW/FORMER TYPE DISCRIMINATION
In this set with the following serial No. or later MAIN and SW boards have been changed.
E Model
CDX-545RF/545XRF
(ECN-CSA03709)
MODEL DESTINATION SERIAL No.
CDX-540RF
CDX-545RF E 1518982 or later CDX-545XRF E 1502662 or later
US 1524691 or later Canadian 1522582 or later
Page 50
CDX-540RF/545RF/545XRF

NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

Note on Printed Wiring Board:
X : parts extracted from the component side.
Y : parts extracted from the conductor side.
f
: internal component.
: Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)
Caution: Pattern face side: Parts on the pattern face side seen from (Conductor Side) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (Component Side) the parts face are indicated.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
• All resistors are in and 1/ specified.
f
: internal component.
4
W or less unless otherwise
C : panel designation.
A : B+ Line.
H : adjustment for repair.
• Power v oltage is dc 14.4V and fed with regulated dc pow er supply from CD changer controller.
• Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD PLAY
• V oltages are taken with a V OM (Input impedance 10 MΩ). Voltage variations may be noted due to normal produc­tion tolerances.
• Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal produc­tion tolerances.
• Circled numbers refer to waveforms.
• Signal path. J : CD PLAY
Page 51
CDX-540RF/545RF/545XRF
• Semiconductor Location
Ref. No. Location
D201 B-6 D202 B-6 D231 F-8 D306 F-5 D307 F-5 D309 F-4 D310 G-4 D311 F-3 D312 F-6 D313 F-3
IC101 C-8 IC201 F-8 IC203 G-10 IC301 G-3 IC303 F-3 IC401 C-6
Q201 E-10 Q231 F-7 Q232 F-8 Q301 F-5 Q302 F-5 Q303 F-4 Q401 D-8 Q402 D-8 Q410 C-6 Q420 B-6

PRINTED WIRING BOARDS – MAIN Board (Component Side) –

C317
C251
C252
C308
C253
R303
C254
C320
C307
R302
IC401
100
80
81
51
50
IC101
31
1
100
1
30
C255
76
75
IC201
25
26 50
51
IC203
IC303
IC301
R305
R319
R320
(13)
13
22
Page 52

PRINTED WIRING BOARDS – MAIN (Conductor Side)/SW Boards –

CDX-540RF/545RF/545XRF
• Semiconductor Location
Ref. No. Location
IC304 G-1 IC305 E-1
IC305
IC304
(13)
13
(13)
13
33
Page 53
CDX-540RF/545RF/545XRF

SCHEMATIC DIAGRAM – MAIN Board (1/2) –

(Page 5)
44
Page 54

SCHEMATIC DIAGRAM – MAIN (2/2)/SW Boards –

CDX-540RF/545RF/545XRF
(Page 4)
55
Page 55
CDX-540RF/545RF/545XRF
MAIN SW

ELECTRICAL PARTS LIST

NOTE:
• Due to standardization, replacements in the parts list may be different from the parts speci­fied in the diagrams or the components used on the set.
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
* A-3283-115-A MAIN BOARD, COMPLETE
*********************
1-676-339-12 MAIN FLEXIBLE BOARD
* 3-046-988-01 PLATE (MAIN) , SHIELD
< CAPACITOR >
C101 1-164-360-11 CERAMIC CHIP 0.1uF 16V C102 1-164-360-11 CERAMIC CHIP 0.1uF 16V C103 1-164-360-11 CERAMIC CHIP 0.1uF 16V C104 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C110 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V
C111 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V C112 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V C120 1-162-967-11 CERAMIC CHIP 0.0033uF 10% 50V C121 1-164-360-11 CERAMIC CHIP 0.1uF 16V C122 1-115-566-11 CERAMIC CHIP 4.7uF 10% 10V
C123 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C124 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V C125 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C126 1-164-360-11 CERAMIC CHIP 0.1uF 16V C127 1-162-960-11 CERAMIC CHIP 220PF 10% 50V
C129 1-164-360-11 CERAMIC CHIP 0.1uF 16V C130 1-164-360-11 CERAMIC CHIP 0.1uF 16V C140 1-162-963-11 CERAMIC CHIP 680PF 10% 50V C141 1-162-963-11 CERAMIC CHIP 680PF 10% 50V C142 1-164-217-11 CERAMIC CHIP 150PF 5% 50V
C143 1-164-217-11 CERAMIC CHIP 150PF 5% 50V C144 1-126-382-11 ELECT 100uF 20% 16V C145 1-126-382-11 ELECT 100uF 20% 16V C201 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C202 1-164-360-11 CERAMIC CHIP 0.1uF 16V
C203 1-164-360-11 CERAMIC CHIP 0.1uF 16V C204 1-164-360-11 CERAMIC CHIP 0.1uF 16V C205 1-164-360-11 CERAMIC CHIP 0.1uF 16V C251 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C252 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C253 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C254 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C255 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C301 1-164-360-11 CERAMIC CHIP 0.1uF 16V C302 1-164-360-11 CERAMIC CHIP 0.1uF 16V
C303 1-164-360-11 CERAMIC CHIP 0.1uF 16V C307 1-165-112-11 CERAMIC CHIP 0.33uF 20% 10V
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when order­ing these items.
• SEMICONDUCTORS In each case, u: µ, for example: uA. . : µA. . uPA. . : µPA. . uPB. . : µPB. . uPC. . : µPC. . uPD. . : µPD. .
• CAPACITORS uF: µF
• COILS uH: µH
C308 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C309 1-164-360-11 CERAMIC CHIP 0.1uF 16V C310 1-125-701-11 DOUBLE LAYER 0.047F 5.5V
C311 1-126-382-11 ELECT 100uF 20% 16V C312 1-115-156-11 CERAMIC CHIP 1uF 10V C313 1-126-382-11 ELECT 100uF 20% 16V C314 1-164-360-11 CERAMIC CHIP 0.1uF 16V C315 1-115-466-00 ELECT 1000uF 20% 16V
C316 1-126-382-11 ELECT 100uF 20% 16V C317 1-164-360-11 CERAMIC CHIP 0.1uF 16V C318 1-126-382-11 ELECT 100uF 20% 16V C319 1-164-360-11 CERAMIC CHIP 0.1uF 16V C320 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V
C401 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C402 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C404 1-126-157-11 ELECT 10uF 20% 16V C405 1-126-157-11 ELECT 10uF 20% 16V C406 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C407 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C416 1-126-382-11 ELECT 100uF 20% 16V
CN231 1-784-829-21 CONNECTOR, FPC 21P
D201 8-719-978-33 DIODE DTZ-TT11-6.8B D202 8-719-978-33 DIODE DTZ-TT11-6.8B D231 8-719-988-61 DIODE 1SS355TE-17 D306 8-719-069-56 DIODE UDZS-TE17-6.2B D307 8-719-988-61 DIODE 1SS355TE-17
D309 8-719-988-61 DIODE 1SS355TE-17 D310 8-719-977-03 DIODE DTZ5.6B D311 8-719-978-33 DIODE DTZ-TT11-6.8B D312 8-719-978-33 DIODE DTZ-TT11-6.8B
D313 8-719-978-33 DIODE DTZ-TT11-6.8B
IC101 8-752-392-04 IC CXD2598Q IC201 8-752-921-24 IC CXP740056-010R IC203 8-759-660-38 IC BR24C16FJ-E2 IC301 8-759-527-33 IC LB1930M-TLM IC303 8-759-363-81 IC XC61AN4002PR
When indicating parts by reference number, please include the board.
< CONNECTOR >
< DIODE >
< IC >
Ref. No. Part No. Description Remark
IC304 8-759-833-13 IC NJM2395AF08 IC305 8-759-833-12 IC NJM2395AF05 IC401 8-759-662-11 IC TLV2362IPWR
< COIL >
L140 1-412-058-11 INDUCTOR CHIP 10uH
< TRANSISTOR >
Q201 8-729-020-67 TRANSISTOR XN1A312-TX Q231 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q232 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q301 8-729-028-62 TRANSISTOR DTA115EKA-T146 Q302 8-729-230-49 TRANSISTOR 2SC2712-YG
Q303 8-729-921-12 TRANSISTOR 2SD1834 Q401 8-729-901-00 TRANSISTOR DTC124EK Q402 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q410 8-729-015-39 TRANSISTOR DTC323TK Q420 8-729-015-39 TRANSISTOR DTC323TK
< RESISTOR >
R101 1-216-833-11 METAL CHIP 10K 5% 1/16W R111 1-216-833-11 METAL CHIP 10K 5% 1/16W R112 1-216-845-11 METAL CHIP 100K 5% 1/16W R114 1-216-833-11 METAL CHIP 10K 5% 1/16W R115 1-216-833-11 METAL CHIP 10K 5% 1/16W
R116 1-216-837-11 METAL CHIP 22K 5% 1/16W R117 1-216-845-11 METAL CHIP 100K 5% 1/16W R120 1-216-839-11 METAL CHIP 33K 5% 1/16W R121 1-216-845-11 METAL CHIP 100K 5% 1/16W R122 1-216-845-11 METAL CHIP 100K 5% 1/16W
R123 1-216-833-11 METAL CHIP 10K 5% 1/16W R124 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R125 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R126 1-216-857-11 METAL CHIP 1M 5% 1/16W R140 1-216-834-11 METAL CHIP 12K 5% 1/16W
R141 1-216-834-11 METAL CHIP 12K 5% 1/16W R142 1-216-834-11 METAL CHIP 12K 5% 1/16W R143 1-216-834-11 METAL CHIP 12K 5% 1/16W R144 1-216-834-11 METAL CHIP 12K 5% 1/16W R145 1-216-834-11 METAL CHIP 12K 5% 1/16W
R146 1-216-833-11 METAL CHIP 10K 5% 1/16W R147 1-216-833-11 METAL CHIP 10K 5% 1/16W R201 1-216-821-11 METAL CHIP 1K 5% 1/16W R202 1-216-845-11 METAL CHIP 100K 5% 1/16W R203 1-216-841-11 METAL CHIP 47K 5% 1/16W
R207 1-216-845-11 METAL CHIP 100K 5% 1/16W R209 1-216-833-11 METAL CHIP 10K 5% 1/16W R220 1-216-864-11 METAL CHIP 0 5% 1/16W R221 1-216-864-11 METAL CHIP 0 5% 1/16W R232 1-216-845-11 METAL CHIP 100K 5% 1/16W
R233 1-216-833-11 METAL CHIP 10K 5% 1/16W R234 1-216-821-11 METAL CHIP 1K 5% 1/16W R252 1-216-845-11 METAL CHIP 100K 5% 1/16W R253 1-216-845-11 METAL CHIP 100K 5% 1/16W R254 1-216-845-11 METAL CHIP 100K 5% 1/16W
R302 1-216-845-11 METAL CHIP 100K 5% 1/16W R303 1-216-846-11 METAL CHIP 120K 5% 1/16W R304 1-216-847-11 METAL CHIP 150K 5% 1/16W
Ref. No. Part No. Description Remark
R305 1-216-841-11 METAL CHIP 47K 5% 1/16W R306 1-216-844-11 METAL CHIP 82K 5% 1/16W
R311 1-216-841-11 METAL CHIP 47K 5% 1/16W R319 1-216-864-11 METAL CHIP 0 5% 1/16W R320 1-216-864-11 METAL CHIP 0 5% 1/16W R401 1-216-833-11 METAL CHIP 10K 5% 1/16W R402 1-216-833-11 METAL CHIP 10K 5% 1/16W
R403 1-216-833-11 METAL CHIP 10K 5% 1/16W R404 1-216-833-11 METAL CHIP 10K 5% 1/16W R405 1-216-833-11 METAL CHIP 10K 5% 1/16W R406 1-216-833-11 METAL CHIP 10K 5% 1/16W R407 1-216-833-11 METAL CHIP 10K 5% 1/16W
R408 1-216-833-11 METAL CHIP 10K 5% 1/16W R411 1-216-813-11 METAL CHIP 220 5% 1/16W R412 1-216-813-11 METAL CHIP 220 5% 1/16W R413 1-216-845-11 METAL CHIP 100K 5% 1/16W R414 1-216-845-11 METAL CHIP 100K 5% 1/16W
< VARIABLE RESISTOR >
RV201 1-223-834-11 RES, ADJ, CARBON 47K
< SWITCH >
SW201 1-529-565-41 SWITCH, PUSH (1 KEY) (MAGAZINE DETECT)
< VIBRATOR >
X130 1-760-307-11 VIBRATOR, CERAMIC (16.9344MHz) X201 1-579-126-11 VIBRATOR, CERAMIC (12MHz)
**************************************************************
* 1-676-722-13 SW BOARD
*********
< SWITCH >
SW301 1-786-025-21 SWITCH, TACTIL (Z) SW302 1-786-025-21 SWITCH, TACTIL (RESET)
66
Page 56
CDX-540RF/545RF/545XRF
Canadian Model
CDX-540RF
SERVICE MANUAL
Ver 1.2 2002.03

SUPPLEMENT-2

File this supplement with the service manual.
Subject: Chang e of FM board
In this set, FM board has been changed in the midway of production. Block diagrams, printed wiring boards and schematic diagrams of new type, and changed parts list are described in this supplement-2. Refer to original service manual for other information.
TABLE OF CONTENTS
E Model
CDX-545RF/545XRF
(ECN-CSA04972)
1. NEW/FORMER TYPE DISCRIMINATION..... 2
2. DIAGRAMS
2-1. Block Diagram – SERVO Section – ............................... 3
2-2. Block Diagram – MAIN Section – ................................. 4
2-3. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 5
2-4. Printed Wiring Board
– MAIN Board (Component Side) – ............................. 6
2-5. Printed Wiring Boards
– MAIN (Conductor Side)/SW Boards – ....................... 7
2-6. Schematic Diagram – MAIN Board (1/2) – .................. 8
2-7. Schematic Diagram – MAIN (2/2)/SW Boards – ......... 9
2-8. Pr inted Wiring Board – FM Board – ............................. 10
2-9. Schematic Diagram – FM Board – ................................. 11
3. EXPLODED VIEW ................................................... 12
4. ELECTRICAL PARTS LIST ............................... 12
Page 57
CDX-540RF/545RF/545XRF

1. NEW/FORMER TYPE DISCRIMINATION

In this set with the following serial No. or later FM board has been changed. With the consequence of this change, parts mounted on MAIN board have been changed.
MODEL DESTINATION SERIAL No.
CDX-540RF
CDX-545RF E 1560423 or later CDX-545XRF E 1520774 or later
Note: When a former type MAIN board (CDX-540RF US model: serial
No. 1559072 or before, CDX-545RF: serial No. 1560422 or be­fore, CDX-545XRF: serial No. 1520773 or before) is replaced as a whole, replace FM board with a new type one (Part No. A-3340­189-A) as well.
US 1559073 or later Canadian No New Type
2
Page 58

2 DIAGRAMS

2-1. BLOCK DIAGRAM – SERVO Section –

CDX-540RF/545RF/545XRF
FILTER
DETECTOR
A
B
C
D
E
F
LASER DIODE
OPTICAL
PICK-UP BLOCK
(KSS-720A)
2-AXIS DEVICE
(TRACKING)
(FOCUS)
PD LD
I-V AMP
(SPINDLE)
(CHUCKING)
M101
(SLED)
M102
M103
AUTOMATIC
POWER
CONTROL
Q101
M
M
M
FOCUS/TRACKING ERROR AMP
A
5
B
6
C
7
D
8
E
11
F
10
LD
3
TRACKING/FOCUS COIL DRIVE,
SLED/SPINDLE/CHUCKING
VO3+
8
VO3–
9
VO4+
6
VO4–
7
VO2+
10
VO2–
11
VO1+
12
VO1–
13
VL0+
5
VL0–
4
E I-V AMP
F I-V AMP
APC LD
AMP
MOTOR DRIVE
COIL
DRIVE
COIL
DRIVE
MOTOR
DRIVE
MOTOR
DRIVE
MOTOR
DRIVE
IC201
SUMMING
AMP
FOCUS
ERROR
RF AMP,
IC101
RF
AMP
APC PD
AMP
VIN3+ VIN3–
VIN4+ VIN4–
VIN2+ VIN2–
VIN1–B
FWD
REV
RF EQ
AMP
TRACKING
ERROR
AMP
AGC
25 24
31 32
22 21
18
1 2
RFO
LDON
HOLD SW
AGCCONT
63 66 6564
FILI
PCO
FILO
CLTV
RFAC
ASYI ASYO
DIGITAL SERVO
CLV
ASYMMENTRY
CORRECTOR
RFDC
FE
TE
54 50 52 51
ANALOG SWITCH
A/D CONVERTER
SIGNAL PROCESS
ON : When the optical pick-up is inner position
16
FE
14
TE
13
22
21
20
PD
4
TEDR
40
TRDR
41
FFDR
42
FRDR
43
SFDR
38
SRDR
39
MDP
35
61
60 59
LDON
HOLD
AGC
PWM GENERATOR
DIGITAL
RFDC
RFDC
OP AMP
DIGITAL
PLL
FE
TE
FE
TE
SE
MIRR
DFCT
FOK
83
EMPH
EFM DE-
MODULATOR
SUBCODE PROCESS
SW3
(LIMIT)
D/A
INTER-
FACE
32k RAM
INTERNAL BUS
CORRECTOR
PCMD
LRCK
BCK
ERROR
CPU
INTERFACE
SERVO AUTO
SEQUENCER
SERVO
INTERFACE
SSTP
36
EMPHI
84
79 77 81
GFS
DATA CLOK XLAT
SENS
SQSO SQCK SCOR
SCLK
FOK
80 78 82
22
13 15 14
16
6 7
24
17
32
11XRST
SERIAL
PCMDI LRCKI BCKI
IN
INTERFACE
DIGITAL SIGNAL PROCESSOR,
DIGITAL FILTER, D/A CONVERTER,
DIGITAL SERVO PROCESSOR
IC101
DIGITAL FILTER,
NOISE SHAPER
LDON HOLD AGC
54 55 56
91
6 7 5
93
77 79 82
92
90
94
INTEGRATOR
LDON AGCHOLD RF AGC
GFS
CDDATA CDCLK CDXLT
SENS
SQSO SQCK SCOR
SCLK
FOK
XRST
AOUT1
PWM
&
AOUT2
SYSTEM CONTROLLER
IC201 (1/2)
90
97
CLOCK
GENERATOR
AMUTE
FILTER
LOUT
ROUT
XTAO
XTAI
92
GROUND ISOLATION
95
87
86
MUTING CONTROL Q401, 402
IC401
X130
16.9344MHz
MUTING
Q410, 420
AIN1
91
LOW-PASS
AIN2
96
TIMING
LOGIC
4
L, R
L
A
(page 4)
R
• SIGNAL PATH : CD PLAY
CH. F
71
CH. R
72
LIMSW
89
ON : When completion of the disc chucking operation
ON : When completion of the disc save operation
SW1
(CHUCKING END DETECT)
SW2
(SAVE END DETECT)
LOAD1
65
LOAD2
66
33
Page 59
CDX-540RF/545RF/545XRF

2-2. BLOCK DIAGRAM – MAIN Section –

A
(page 3)
M104
(ELEVATOR)
L, R L
ON : When magazine is set
ELEVATOR
MOTOR DRIVE
IC301
OUT1
9
MOTOR
M
OUT2
7
DRIVE
R
7.6MHz
IN1 IN2
X701
SW201
MAGAZINE
DETECT
3 4
22
1
14
13
76
74 73
LIN
PRE-EMPHASIS
& LIMITER
RIN
PRE-EMPHASIS
& LIMITER
XIN
XOUT
SYSTEM CONTROLLER
IC201 (2/2)
MGLK
ELVF ELVR
L. P. F.
L. P. F.
PLLDATA
PLLCLK
PLLCE
ACCIN
MCK
RV701
TRANSMITTER
MODULATION
5
SENSITIVITY
FM STEREO
TRANSMITTER
BUFFER, AMP
Q702
IC701
RF IN
9 11
PD
7
PHASE
DETECTOR
ACCESSORY
CHECK
Q308
RF AMP
PROGRAM
COUNTER
SHIFT
REGISTER
DATA
CLK
17 16 15
PLLDATA
PLLCLK
D311
RF OUT
CE
PLLCE
D312
L. P. F.
MPX
MUTING OSC
MPX
OSC
PLLDATA
98
PLLCLK
97
PLLCE
96
62
60
ADJ
MUT
18
RV201
ELEVATOR HEIGHT
(ADDRESS)
CN703
OUTPUT
CN303
POWER
3
ACC
KEYA/D
LCDDATA
LCDCLK
LCDCE
LCDINH
SIRCS
POWER ON
CN302
DISPLAY
6
7
4
5
8
1
3
KEY +5V
LCD +10V
EEPROM
IC203
DATA
KEY ACTIVE
SWITCH
Q231
SWITCHING
Q232
CLK
5 6
X201
12MHz
48
EEDATA
49
EECLK
40
XTAL
41
EXTAL
80 KEYACK
95
ADON
58
KEYIN
44
LCDDATA
LCDCLK
45
37
LCDCE
LCDINH
43
83
SIRCS
EHS
AVREF
ELVON
BUCHK
LCDON
RESET
EJECT
CDON
RV202
59
51
9
BATTERY
CHECK
75
Q301, 302
36
38
63
8
ELEVATOR HEIGHT
SENSOR
REFERENCE VOLTAGE
D306
HIGH VOLTAGE
DETECT
Q301
SW302
(RESET)
SW301
Z
SWITCH
Q201
D307
RESET SIGNAL
B. UP +5V
D302
GENERATOR
IC303
B. UP +5V
FM STEREO
TRANSMITTER
+5V
B. UP +5V
KEY +5V
+5V
REGULATOR
IC304
LCD +10V
REGULATOR
CONTROL Q309, 310
DRIVER +8V
D308
DAC/SERVO +5V
F301
+8V
REGULATOR
IC304
+10V
REGULATOR
Q311
+5V
REGURATOR
Q303
+5V
REGURATOR
IC305
2
B. UP
SIGNAL PATH : CD PLAY
44
Page 60

2-3. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS

Note on Printed Wiring Board:
X : parts extracted from the component side.
Y : parts extracted from the conductor side.
f
: internal component.
: Pattern from the side which enables seeing. (The other layers' patterns are not indicated.)
Caution: Pattern face side: Parts on the pattern face side seen from (Conductor Side) the pattern face are indicated. Parts face side: Parts on the parts face side seen from (Component Side) the parts face are indicated.
Note on Schematic Diagram:
• All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
f
: internal component.
C : panel designation.
U : B+ Line.
H : adjustment for repair.
• Power v oltage is dc 14.4 V and f ed with regulated dc power supply from ACC and BATT cords.
• V oltages and wav ef orms are dc with respect to ground in CD play mode.
• V oltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal produc­tion tolerances.
• Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal produc­tion tolerances.
• Circled numbers refer to waveforms.
• Signal path. J : CD PLAY
• IC Block Diagram – FM Board –
IC701 BH1415F-E2
L-CH INPUT
PRE-EMPHASIS TIME CONSTANT
22 21 20 19 18 17 16 15 14 13 12
+
PRE-EMPHASIS
& LIMITER
+
1 2 3 4 5 6 7 8 9 10 11
R-CH INPUT
LPF TIME CONSTANT
L. P. F.
MPX
L. P. F.
LPF TIME CONSTANT
PILOT SIGNAL ADJUST
AUDIO MUTING
SHIFT REGISTER
MUTE
0
VCC
+
2
GND
FILTER
DATA
CLOCK
1 2
PHASE
DETECTOR
CHIP ENABLE
1
50
1
19
VCC
X'TAL OSCILLATOR
X'TAL OSCILLATOR
1 4
PROGRAM COUNTER
OSC
RF GND
RF OSCILLTOR
PLL VCC
RF
RF OUTPUT
PRE-EMPHASIS TIME CONSTANT
• Waveforms – FM Board –
1 IC701 qd (XOUT)
131.6 ns
2 IC701 qa (RF OUT)
COMPOSITE SIGNAL OUTPUT
PLL PHASE DETECTOR OUTPUT
3.4 Vp-p
656 mVp-p
14.3 ns
55
Page 61
CDX-540RF/545RF/545XRF

2-4. PRINTED WIRING BOARD – MAIN Board (Component Side) –

• Semiconductor Location
Ref. No. Location
D201 B-7 D202 B-7 D231 F-8 D306 G-5 D307 G-5 D309 G-4 D310 G-4 D311 G-3 D312 G-6 D313 G-4
IC101 C-9 IC201 F-9 IC203 G-10 IC301 H-3 IC303 G-4 IC401 D-7
Q201 F-10 Q231 G-8 Q232 G-8 Q301 G-5 Q302 G-5 Q303 G-5 Q401 E-8 Q402 E-9 Q410 D-6 Q420 C-6
1 2 3 4 5 6 7 8 9 10 11 12
A
B
80
81
51
50
C
IC101
IC401
D
(Page 10)
100
31
1
30
E
C255
100
C317
F
G
C252
C251
IC303
R305
C308
R319
R320
C253
R303
C254
C320
C307
R302
1
IC201
25
26 50
76
75
51
IC203
IC301
H
I
J
K
13
(13)
66
Page 62

2-5. PRINTED WIRING BOARDS – MAIN (Conductor Side)/SW Boards –

CDX-540RF/545RF/545XRF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
A
• Semiconductor Location
Ref. No. Location
IC304 H-12 IC305 F-12
B
C
C148
C147
D
C146
E
IC305
F
G
IC304
H
13
(13)
I
(13)
13
J
K
77
Page 63
CDX-540RF/545RF/545XRF
2-6. SCHEMATIC DIAGRAM – MAIN Board (1/2) –
4
(Page 9)
1
2
3
88
Page 64
2-7. SCHEMATIC DIAGRAM – MAIN (2/2)/SW Boards –
CDX-540RF/545RF/545XRF
(Page 8)
4
(Page 11)
5
99
Page 65
CDX-540RF/545RF/545XRF
2-8. PRINTED WIRING BOARD – FM Board –
1 2 3 4 5 6 7 8 9 10 11
• Semiconductor Location
Ref. No. Location
A
B
C
D301 D-9 D302 D-8 D310 C-5 D311 E-10 D312 E-10 D313 C-11 D314 E-11 D701 D-6 D702 G-5
IC304 E-5 IC701 F-4
Q301 C-8 Q308 E-3 Q309 C-10 Q310 C-9 Q311 C-8 Q702 G-5
FM BOARD
(COMPONENT SIDE)
FM BOARD
(CONDUCTOR SIDE)
RED
YEL
23 1
CN303
POWER
BLK
F1
ACC
F2
BATT
GND
CN703
OUTPUT
RELAY BOX
REMOTE COMMANDER
RM-X80RF
CN302
DISPLAY
FROM
CAR ANTENNA
TO
MASTER UNIT
D
E
F
G
B
MAIN BOARD CN231
(Page 6)
FM
FLEXIBLE
BOARD
IC701
IC304
R728
G
D
S
1-680-510-
11
(11)
(CHASSIS)
1-680-510-
11
(11)
1010
Page 66
2-9. SCHEMATIC DIAGRAM – FM Board – • See page 5 for Waveforms. See page 5 for IC Block Diagram.
CDX-540RF/545RF/545XRF
(Page 9)
1111
Page 67
CDX-540RF/545RF/545XRF
FM

3. EXPLODED VIEW

DIFFERENCE PARTS LIST

! : Indicates changed portion.
Page Former Type New Type
not supplied
57
#1
61
58
not
38
supplied
56
55
54
Ref. No. Part No. Description Remark
53 A-3326-027-A FM BOARD, COMPLETE 55 3-225-783-01 SPRING (GROUND)
53
51
not supplied
Ref. No. Part No. Description Remark
53 A-3340-189-A FM BOARD, COMPLETE
71 3-240-372-01 CUSHION (EMC)
#1
56
#
!
57
55
54
71
not supplied
58
53
51
61

4. ELECTRICAL PARTS LIST

NOTE:
• Due to standardization, replacements in the parts list may be different from the parts speci­fied in the diagrams or the components used on the set.
• -XX and -X mean standardized parts, so they may have some difference from the original one.
• RESISTORS All resistors are in ohms. METAL: Metal-film resistor. METAL OXIDE: Metal oxide-film resistor. F: nonflammable
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
A-3340-189-A FM BOARD, COMPLETE
*******************
< CAPACITOR >
C301 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C303 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16V C305 1-128-499-11 ELECT 220uF 20% 16V C319 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16V C320 1-115-866-11 ELECT 4.7uF 20% 35V
C322 1-125-972-11 ELECT 100uF 20% 16V C323 1-127-715-11 CERAMIC CHIP 0.22uF 10% 16V C325 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C326 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C327 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C328 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C329 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C331 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C332 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C333 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
• Items marked “*” are not stocked since they are seldom required for routine service. Some delay should be anticipated when order­ing these items.
• SEMICONDUCTORS In each case, u: µ, for example: uA. . : µA. . uPA. . : µPA. . uPB. . : µPB. . uPC. . : µPC. . uPD. . : µPD. .
• CAPACITORS uF: µF
• COILS uH: µH
C726 1-124-584-00 ELECT 100uF 20% 10V
CN302 1-794-066-11 CONNECTOR, MINIATURE DIN 8P (DISPLAY) CN303 1-793-286-11 PIN, CONNECTOR (PC BOARD) 3P (POWER) CN701 1-784-829-21 CONNECTOR, FPC 21P CN703 1-566-822-41 JACK (OUTPUT)
D301 8-719-049-38 DIODE 1N5404TU D302 8-719-022-90 DIODE MA8160M D310 8-719-423-23 DIODE MA8110-M D311 8-719-977-12 DIODE DTZ6.8B D312 8-719-801-78 DIODE 1SS184
D313 8-719-017-58 DIODE MA8068 D314 8-719-017-58 DIODE MA8068 D701 8-719-988-61 DIODE 1SS355TE-17 D702 8-719-058-78 DIODE HVU202A3TRF
When indicating parts by reference number, please include the board.
< CONNECTOR >
< DIODE >
C701 1-124-233-11 ELECT 10uF 20% 16V C702 1-124-233-11 ELECT 10uF 20% 16V C703 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V C704 1-164-217-11 CERAMIC CHIP 150PF 5% 50V C705 1-162-919-11 CERAMIC CHIP 22PF 5% 50V
C706 1-162-921-11 CERAMIC CHIP 33PF 5% 50V C707 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C708 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V C709 1-164-217-11 CERAMIC CHIP 150PF 5% 50V C710 1-124-233-11 ELECT 10uF 20% 16V
C711 1-124-233-11 ELECT 10uF 20% 16V C712 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C713 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C714 1-124-233-11 ELECT 10uF 20% 16V C715 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V
C716 1-126-786-11 ELECT 47uF 20% 16V C717 1-164-230-11 CERAMIC CHIP 220PF 5% 50V C718 1-162-966-11 CERAMIC CHIP 0.0022uF 10% 50V C719 1-162-923-11 CERAMIC CHIP 47PF 5% 50V C720 1-162-921-11 CERAMIC CHIP 33PF 5% 50V
C721 1-162-911-11 CERAMIC CHIP 6PF 0.5PF 50V C722 1-162-964-11 CERAMIC CHIP 0.001uF 10% 50V C723 1-162-923-11 CERAMIC CHIP 47PF 5% 50V C724 1-162-923-11 CERAMIC CHIP 47PF 5% 50V C725 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V
< FUSE >
F301 1-576-570-11 FUSE, MICRO (1608 TYPE) (0.63A/32V)
< IC >
IC304 8-759-711-59 IC NJM78L05UA-TE1 IC701 8-759-680-25 IC BH1415F-E2
< COIL >
L301 1-419-545-11 CHOKE COIL 1mH L701 1-419-467-11 COIL, IFT L702 1-411-845-11 COIL, AIR-CORE L703 1-410-997-42 INDUCTOR 2.2uH
< TRANSISTOR >
Q301 8-729-900-53 TRANSISTOR DTC114EK Q308 8-729-120-28 TRANSISTOR 2SC1623-L5L6 Q309 8-729-027-59 TRANSISTOR DTC144EKA-T146 Q310 8-729-027-31 TRANSISTOR DTA124EKA-T146 Q311 8-729-106-68 TRANSISTOR 2SD1615A-GP
Q702 8-729-021-94 FET 2SK1657-T1B
< RESISTOR >
R301 1-216-825-11 METAL CHIP 2.2K 5% 1/16W
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CDX-540RF/545RF/545XRF
FM MAIN
Ref. No. Part No. Description Remark
R310 1-216-841-11 METAL CHIP 47K 5% 1/16W R311 1-216-839-11 METAL CHIP 33K 5% 1/16W R312 1-216-841-11 METAL CHIP 47K 5% 1/16W R313 1-216-829-11 METAL CHIP 4.7K 5% 1/16W
R314 1-216-829-11 METAL CHIP 4.7K 5% 1/16W R315 1-216-821-11 METAL CHIP 1K 5% 1/16W R316 1-216-809-11 METAL CHIP 100 5% 1/16W R317 1-216-817-11 METAL CHIP 470 5% 1/16W R318 1-216-821-11 METAL CHIP 1K 5% 1/16W
R319 1-216-817-11 METAL CHIP 470 5% 1/16W R320 1-216-817-11 METAL CHIP 470 5% 1/16W R321 1-216-817-11 METAL CHIP 470 5% 1/16W R701 1-216-833-11 METAL CHIP 10K 5% 1/16W R702 1-216-833-11 METAL CHIP 10K 5% 1/16W
R703 1-216-825-11 METAL CHIP 2.2K 5% 1/16W R704 1-216-825-11 METAL CHIP 2.2K 5% 1/16W R705 1-216-821-11 METAL CHIP 1K 5% 1/16W R706 1-216-821-11 METAL CHIP 1K 5% 1/16W R707 1-216-821-11 METAL CHIP 1K 5% 1/16W
R711 1-216-820-11 METAL CHIP 820 5% 1/16W R712 1-216-833-11 METAL CHIP 10K 5% 1/16W R713 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R714 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R715 1-216-833-11 METAL CHIP 10K 5% 1/16W
R716 1-216-837-11 METAL CHIP 22K 5% 1/16W R717 1-216-825-11 METAL CHIP 2.2K 5% 1/16W R718 1-216-805-11 METAL CHIP 47 5% 1/16W R719 1-216-815-11 METAL CHIP 330 5% 1/16W R721 1-216-808-11 METAL CHIP 82 5% 1/16W
R722 1-216-819-11 METAL CHIP 680 5% 1/16W R723 1-216-864-11 METAL CHIP 0 5% 1/16W R724 1-216-837-11 METAL CHIP 22K 5% 1/16W R726 1-216-864-11 METAL CHIP 0 5% 1/16W R727 1-216-864-11 METAL CHIP 0 5% 1/16W
R728 1-216-295-11 SHORT 0
< VARIABLE RESISTOR >
Ref. No. Part No. Description Remark
C121 1-164-360-11 CERAMIC CHIP 0.1uF 16V C122 1-115-566-11 CERAMIC CHIP 4.7uF 10% 10V
C123 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C124 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V C125 1-165-176-11 CERAMIC CHIP 0.047uF 10% 16V C126 1-164-360-11 CERAMIC CHIP 0.1uF 16V C127 1-162-960-11 CERAMIC CHIP 220PF 10% 50V
C129 1-164-360-11 CERAMIC CHIP 0.1uF 16V C130 1-164-360-11 CERAMIC CHIP 0.1uF 16V C140 1-162-963-11 CERAMIC CHIP 680PF 10% 50V C141 1-162-963-11 CERAMIC CHIP 680PF 10% 50V C142 1-164-217-11 CERAMIC CHIP 150PF 5% 50V
C143 1-164-217-11 CERAMIC CHIP 150PF 5% 50V C144 1-126-382-11 ELECT 100uF 20% 16V C145 1-126-382-11 ELECT 100uF 20% 16V C146 1-163-251-11 CERAMIC CHIP 100PF 5% 50V C147 1-163-133-00 CERAMIC CHIP 470PF 5% 50V
C148 1-163-133-00 CERAMIC CHIP 470PF 5% 50V C201 1-107-826-11 CERAMIC CHIP 0.1uF 10% 16V C202 1-164-360-11 CERAMIC CHIP 0.1uF 16V C203 1-164-360-11 CERAMIC CHIP 0.1uF 16V C204 1-164-360-11 CERAMIC CHIP 0.1uF 16V
C205 1-164-360-11 CERAMIC CHIP 0.1uF 16V C251 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C252 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C253 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C254 1-162-927-11 CERAMIC CHIP 100PF 5% 50V
C255 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C301 1-164-360-11 CERAMIC CHIP 0.1uF 16V C302 1-164-360-11 CERAMIC CHIP 0.1uF 16V C303 1-164-360-11 CERAMIC CHIP 0.1uF 16V C307 1-128-934-11 CERAMIC CHIP 0.33uF 20% 10V
C308 1-125-837-11 CERAMIC CHIP 1uF 10% 6.3V C309 1-164-360-11 CERAMIC CHIP 0.1uF 16V C310 1-110-645-11 DOUBLE LAYER 0.047F 5.5V C311 1-126-382-11 ELECT 100uF 20% 16V C312 1-115-156-11 CERAMIC CHIP 1uF 10V
RV701 1-238-090-11 RES, ADJ, CERMET 10K
< VIBRATOR >
X701 1-795-149-11 VIBRATOR, CRYSTAL (7.6MHz)
**************************************************************
* A-3283-115-A MAIN BOARD, COMPLETE
*********************
1-676-339-12 MAIN FLEXIBLE BOARD
* 3-046-988-02 PLATE (MAIN), SHIELD
< CAPACITOR >
C101 1-164-360-11 CERAMIC CHIP 0.1uF 16V C102 1-164-360-11 CERAMIC CHIP 0.1uF 16V C103 1-164-360-11 CERAMIC CHIP 0.1uF 16V C104 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C110 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V
C111 1-162-965-11 CERAMIC CHIP 0.0015uF 10% 50V C112 1-115-467-11 CERAMIC CHIP 0.22uF 10% 10V C120 1-162-967-11 CERAMIC CHIP 0.0033uF 10% 50V
C313 1-126-382-11 ELECT 100uF 20% 16V C314 1-164-360-11 CERAMIC CHIP 0.1uF 16V C315 1-115-466-00 ELECT 1000uF 20% 16V C316 1-126-382-11 ELECT 100uF 20% 16V C317 1-164-360-11 CERAMIC CHIP 0.1uF 16V
C318 1-126-382-11 ELECT 100uF 20% 16V C319 1-164-360-11 CERAMIC CHIP 0.1uF 16V C320 1-162-970-11 CERAMIC CHIP 0.01uF 10% 25V C401 1-162-962-11 CERAMIC CHIP 470PF 10% 50V C402 1-162-962-11 CERAMIC CHIP 470PF 10% 50V
C404 1-124-233-11 ELECT 10uF 20% 16V C405 1-124-233-11 ELECT 10uF 20% 16V C406 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C407 1-162-927-11 CERAMIC CHIP 100PF 5% 50V C409 1-162-966-11 CERAMIC CHIP 0.0022uF 20% 16V
C416 1-126-382-11 ELECT 100uF 20% 16V
< CONNECTOR >
CN231 1-784-829-21 CONNECTOR, FPC 21P
13
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CDX-540RF/545RF/545XRF
MAIN
Ref. No. Part No. Description Remark
< DIODE >
D201 8-719-978-33 DIODE DTZ-TT11-6.8B D202 8-719-978-33 DIODE DTZ-TT11-6.8B D231 8-719-988-61 DIODE 1SS355TE-17 D306 8-719-069-56 DIODE UDZSTE-176.2B D307 8-719-988-61 DIODE 1SS355TE-17
D309 8-719-988-61 DIODE 1SS355TE-17 D310 8-719-977-03 DIODE DTZ5.6B D311 8-719-978-33 DIODE DTZ-TT11-6.8B D312 8-719-978-33 DIODE DTZ-TT11-6.8B D313 8-719-978-33 DIODE DTZ-TT11-6.8B
< IC >
IC101 8-752-392-04 IC CXD2598Q IC201 8-752-925-81 IC CXP740056-011R IC203 8-759-660-38 IC BR24C16FJ-E2 IC301 8-759-527-33 IC LB1930M-TLM IC303 8-759-363-81 IC XC61AN4002PR
IC304 8-759-833-13 IC NJM2395AF08 IC305 8-759-833-12 IC NJM2395AF05 IC401 8-759-662-11 IC TLV2362IPWR
< COIL >
L140 1-412-058-11 INDUCTOR CHIP 10uH
< TRANSISTOR >
Q201 8-729-020-67 TRANSISTOR XN1A312-TX Q231 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q232 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q301 8-729-028-62 TRANSISTOR DTA115EKA-T146 Q302 8-729-230-49 TRANSISTOR 2SC2712-YG
Q303 8-729-921-12 TRANSISTOR 2SD1834 Q401 8-729-901-00 TRANSISTOR DTC124EK Q402 8-729-027-23 TRANSISTOR DTA114EKA-T146 Q410 8-729-015-39 TRANSISTOR DTC323TK Q420 8-729-015-39 TRANSISTOR DTC323TK
< RESISTOR >
R101 1-216-833-11 METAL CHIP 10K 5% 1/16W R111 1-216-833-11 METAL CHIP 10K 5% 1/16W R112 1-216-845-11 METAL CHIP 100K 5% 1/16W R114 1-216-833-11 METAL CHIP 10K 5% 1/16W R115 1-216-833-11 METAL CHIP 10K 5% 1/16W
R116 1-216-837-11 METAL CHIP 22K 5% 1/16W R117 1-216-845-11 METAL CHIP 100K 5% 1/16W R120 1-216-839-11 METAL CHIP 33K 5% 1/16W R121 1-216-845-11 METAL CHIP 100K 5% 1/16W R122 1-216-845-11 METAL CHIP 100K 5% 1/16W
Ref. No. Part No. Description Remark
R146 1-216-833-11 METAL CHIP 10K 5% 1/16W R147 1-216-833-11 METAL CHIP 10K 5% 1/16W R201 1-216-821-11 METAL CHIP 1K 5% 1/16W R202 1-216-845-11 METAL CHIP 100K 5% 1/16W R203 1-216-841-11 METAL CHIP 47K 5% 1/16W
R207 1-216-845-11 METAL CHIP 100K 5% 1/16W R209 1-216-833-11 METAL CHIP 10K 5% 1/16W R220 1-216-864-11 METAL CHIP 0 5% 1/16W R221 1-216-864-11 METAL CHIP 0 5% 1/16W R232 1-216-845-11 METAL CHIP 100K 5% 1/16W
R233 1-216-833-11 METAL CHIP 10K 5% 1/16W R234 1-216-821-11 METAL CHIP 1K 5% 1/16W R252 1-216-845-11 METAL CHIP 100K 5% 1/16W R253 1-216-845-11 METAL CHIP 100K 5% 1/16W R254 1-216-845-11 METAL CHIP 100K 5% 1/16W
R302 1-216-845-11 METAL CHIP 100K 5% 1/16W R303 1-216-846-11 METAL CHIP 120K 5% 1/16W R304 1-216-847-11 METAL CHIP 150K 5% 1/16W R305 1-216-841-11 METAL CHIP 47K 5% 1/16W R306 1-216-844-11 METAL CHIP 82K 5% 1/16W
R311 1-216-841-11 METAL CHIP 47K 5% 1/16W R319 1-216-864-11 METAL CHIP 0 5% 1/16W R320 1-216-864-11 METAL CHIP 0 5% 1/16W R401 1-216-833-11 METAL CHIP 10K 5% 1/16W R402 1-216-833-11 METAL CHIP 10K 5% 1/16W
R403 1-216-833-11 METAL CHIP 10K 5% 1/16W R404 1-216-833-11 METAL CHIP 10K 5% 1/16W R405 1-216-833-11 METAL CHIP 10K 5% 1/16W R406 1-216-833-11 METAL CHIP 10K 5% 1/16W R407 1-216-833-11 METAL CHIP 10K 5% 1/16W
R408 1-216-833-11 METAL CHIP 10K 5% 1/16W R411 1-216-813-11 METAL CHIP 220 5% 1/16W R412 1-216-813-11 METAL CHIP 220 5% 1/16W R413 1-216-845-11 METAL CHIP 100K 5% 1/16W R414 1-216-845-11 METAL CHIP 100K 5% 1/16W
< VARIABLE RESISTOR >
RV201 1-223-834-11 RES, ADJ, CARBON 47K
< SWITCH >
SW201 1-529-565-41 SWITCH, PUSH (1 KEY) (MAGAZINE DETECT)
< VIBRATOR >
X130 1-760-307-11 VIBRATOR, CERAMIC (16.9344MHz) X201 1-579-126-11 VIBRATOR, CERAMIC (12MHz)
R123 1-216-833-11 METAL CHIP 10K 5% 1/16W R124 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R125 1-216-827-11 METAL CHIP 3.3K 5% 1/16W R126 1-216-857-11 METAL CHIP 1M 5% 1/16W R140 1-216-834-11 METAL CHIP 12K 5% 1/16W
R141 1-216-834-11 METAL CHIP 12K 5% 1/16W R142 1-216-834-11 METAL CHIP 12K 5% 1/16W R143 1-216-834-11 METAL CHIP 12K 5% 1/16W R144 1-216-834-11 METAL CHIP 12K 5% 1/16W R145 1-216-834-11 METAL CHIP 12K 5% 1/16W
14
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MEMO
CDX-540RF/545RF/545XRF
15
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CDX-540RF/545RF/545XRF

REVISION HISTORY

Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper right on the revised page allows you to jump to the next revised page.
Ver. Date Description of Revision
1.0 2000.12 New
1.1 2001.06 Change of MAIN/SW boards (ECN-CSA03709)
1.2 2002.03 Addition of Notes on CD-R Discs, Test Disc, Jig on Repairing
Change of FM board (ECN-CSA04972)
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