Sony CDPM-11-C Service manual

CDP-M11C
SERVICE MANUAL
CDP-M11C is the CD section in CMT-M11C.
US Model
Canadian Model
AEP Model
UK Model
E Model
Model Name Using Similar Mechanism NEW CD Mechanism Type CDM42-5BD19 Base Unit Name BU-5BD19 Optical Pick-up Name KSS-213BA/S1NP
SPECIFICATIONS
MICROFILM
COMPACT DISC PLAYER
TABLE OF CONTENTS
1. SERVICING NOTES
1-1. Mechanism Motor Direct Drive Mode ............................ 3
1-2. Aging Mode..................................................................... 3
2. GENERAL ................................................................... 4
3. DISASSEMBLY.......................................................... 8
4. TEST MODE..............................................................12
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro­static break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.
5. ELECTRICAL ADJUSTMENTS ......................... 12
6. DIAGRAMS
6-1. Printed Wiring Board – BD Section – ............................. 15
6-2. Schematic Diagram – BD Section –................................17
6-3. Schematic Diagram
– MAIN/PANEL/MOTOR Section – .............................. 21
6-4. Printed Wiring Boards
– MAIN/PANEL/MOTOR Section – .............................. 25
6-5. IC Pin Function Description............................................ 32
7. EXPLODED VIEWS ................................................ 34
8. ELECTRICAL PARTS LIST................................39
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emis­sion, observe from more than 30 cm away from the objectiv e lens.
Notes on chip component replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE P AR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU D ANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.
Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
The following caution label is located inside the unit.
– 2 –
SECTION 1

SERVICING NOTES

1-1. MECHANISM MOTOR DIRECT DRIVE MODE
• Functional Overview
A mechanism has three motors (M400, M401 and M402), and if a motor does not run, each motor can be driven during the time that the button is pressed.
• Setting Method
While pressing DISC SKIP button and 6 OPEN/CLOSE 3 button, insert the AC plug cord into the AC outlet. (Disc LEDs are all blinking in green and orange.)
Button Input and Operation in Mechanism Motor Direct
Drive Mode
Table 1-1.
BUTTON OPERATION MOTOR
) + Carrier UP = 0 Carrier DOWN ^ Tray IN p Tray OUT 6 OPEN/
CLOSE 1 6 OPEN/
CLOSE 2
Gear
Chucking
M400
M402
M401
• Releasing Method
Turn off the power switch, and this mode is reset.
1-2. AGING MODE
For the AGING MODE, refer to the CMT-M11C service manual (Parts No.: 9-960-794-11).
– 3 –
This section is extracted from instruction manual.
SECTION 2

GENERAL

– 4 –
– 5 –
– 6 –
– 7 –
This set can be disassembled in the order shown below.
SECTION 3

DISASSEMBLY

COVER, FRONT PANEL SECTION (Page 8)
POWER/TRAY ADDRESS BOARD (Page 10)
OPTICAL PICK-UP (KSS-213BA/S1NP) (Page 11)
Note: Follow the disassembly procedure in the numerical order given.
BACK COVER, MAIN BOARD (Page 9)
DISC TABLE ASS’Y, MOTOR DRIVE BOARD (Page 10)
COVER, FRONT PANEL SECTION
REINFORCEMENT (TOP), CARRIER ASS’Y (Page 9)
FRAME (L), (R) ASS’Y (Page 11)
5
wire (flat type) (5 core) (CN109)
2
two screws (ALUMINUM)
7
front panel section
1
two screws (CASE 3 TP2)
3
cover
1
two screws (CASE 3 TP2)
6
two screws (+BTT M 3
5
wire (flat type) (7 core) (CN110)
×
6)
4
cushion (T-SW)
– 8 –
BACK COVER, MAIN BOARD
8
two screws (+BVTT3
9
main board
6
four connectors (CN105 - 108)
×
6)
6
four connectors (CN100 - 103)
7
FPC cable (CN104)
3
screw (+BTTM3
5
1
supplied with OPT cap
2
×
6)
rivet
screw (+BVTP3
×
10)
3
two screws (+BTTM3
3
screw (+BTTM3
×
6)
3
screw (+BTTM3
4
back cover
×
6)
×
6)
REINFORCEMENT (TOP), CARRIER ASS’Y
2
reinforcement (TOP)
1
four screws (+BV3
×
8)
3
screw (+PTPWH2.6
4
×
8)
carrier ass’y
– 9 –
3
screw (+PTPWH2.6
×
8)
POWER/TRAY ADDRESS BOARD
3
power board
2
two screws (+P3
×
5)
1
screw (+BVTP3
7
sheet (F)
4
5
rivet
×
8)
sheet (S)
9
four washers
8
tray address board
DISC TABLE ASS’Y, MOTOR DRIVE BAORD
5
Remove the four solders of mode motor ass’y (M401), motor (O/C) ass’y (M402).
7
three connectors (CN203, 405, 406)
2
screw
3
two screws (+P3
(+BVTT3
×
4)
×
5)
8
motor dirve board
7
two connectors (CN201, 202)
6
screw (+BVTT 3
6
three screws (+P2.6
×
8)
×
5)
1
three disc table ass’y
4
joint (front)
– 10 –
2
screw (+BVTT3
×
5)
FRAME (L), (R) ASS’Y
lever (up and down L)
2
screw (BVTT3
×
5)
A
6
frame (L), (R) ass’y
B
3
screw (P3
×
4)
4
joint (middle)
lever (up and down R)
2
screw (BVTT3
×
5)
Rotate the worm gear in direction
1
to lower the levers (up and down L, R) in direction
B
.
A
OPTICAL PICK-UP (KSS-213BA/S1NP)
7
optical pick-up (KSS-213BA/S1NP)
3
two screws
4
Lift up this base (outsart) assy.
(PTPWH M2.6
×
6)
5
four screws (BV3
×
8)
Note: when mounting the frame (L) and
(R) assemblies, engage the elevat­ing shaft withe the grooves of racks (up and down).
2
carrier ass’y
8
wire (flat type) (16 core)
3
two screws (PTPWH M2.6
×
6)
6
sled shaft
5
Open the lever to direction of the arrow
A
.
A
– 11 –
1
yoke bracket
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