Sony CDPC-260-Z, CDPCE-215, CDPCE-315, CDPC-160-Z Service manual

CDP-C160Z/C260Z/CE215/CE315

SERVICE MANUAL

Photo : CDP-CE315

Model Name Using Similar Mechanism CDP-C250Z/C350Z/CE305/CE405 CD Mechanism Type CDM27A2-5BD20 Base Unit Type BU-5BD20 Optical Pick-up Type KSS-213BA/F-NP

SPECIFICATIONS

US Model

CDP-C160Z/C260Z/CE215/CE315

Canadian Model

CDP-C260Z/CE215/CE315

AEP Model

Australian Model

CDP-CE215/CE315

UK Model

E Model

CDP-CE315

Compact Disc Player

Laser Semiconductor laser (λ = 780 nm) Laser output Max 44.6 µW*

Frequency response 2 Hz to 20 kHz ± 0.5 dB Signal-to-noise ratio More than 102 dB Dynamic range More the 98 dB Harmonic distortion Less than 0.0045%

Output

LINE OUT Phono 2V

DIGITAL OUT Optical –18 dBm Wave length: (OPTICAL) output 660nm (AEP,UK,CIS, connector North European, East European models only)

Emission duration: continuous

* This output is the value measured at a

distance of 200 mm from the objective lens surface on the Optical Pick-up block with 7 mm aperture.

Jack Maximum Load type output impedance

level

Over 10 kilohms

jacks (at 50 kilohms)

General Power requirements

Where purchased Power requirements US, Canadian 120V AC, 60 Hz AEP, UK, CIS, Singapore 220-230V AC, 50/60 Hz

North European, East European Australian 240V AC, 50/60 Hz E 110-120V, 220-240V

adjustable, 50/60 Hz

Power consumption 14W Dimensions (approx.) 430 × 120 × 385 mm (w/h/d) (17 × 4 3/4 × 15 1/4 in.) incl. projecting parts Mass (approx.) 5.4 kg (11 lbs 15 oz)

Supplied accessories

Audio cord (2 phono plugs–2 phono plugs) (1) Remote commander (remote) (CDP-CE315 and CDP-C260Z only) Sony SUM-3 (NS) batteries (2) (CDP-CE315 and CDP-C260Z only)

Design and specifications are subject to change without notice.

MICROFILM

COMPACT DISC PLAYER

The following caution label is located inside of the unit.

TABLE OF CONTENTS

1. GENERAL ..................................................................... 5

2. DISASSEMBLY

2-1. Case, Bottom Plate and Front Panel ··································· 6 2-2. Back Panel and Disc Table ················································· 6 2-3. Optical Pick-up Block Assembly ······································· 7 2-4. Bracket (Gear) Assembly ··················································· 7

This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.

CAUTION

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

3. ELECTRICAL BLOCK CHECKING..................... 8

4. DIAGRAMS

4-1. Circuit Boards Location ··················································· 10 4-2. Printed Wiring Board — BD Section —·························· 11 4-3. Schematic Diagram — BD Section —····························· 13 4-4. Printed Wiring Board — Main Section — ······················· 15 4-5. Schematic Diagram — Main Section — ·························· 17 4-6. Schematic Diagram — Display Section — ······················ 19 4-7. Printed Wiring Board — Display Section — ··················· 21 4-8. IC Block Diagrams ··························································· 23 4-9 IC Pin Functions

• IC101 Digital Signal Processor (CXD2545Q)···············25

• IC302 System Control (CXP82324-082Q) ···················· 28

5. EXPLODED VIEWS

5-1. Front Panel and Case Section ··········································· 30 5-2. Back Panel and Disc Table Section ·································· 31 5-3. Chassis Section································································· 32 5-4. Base Unit Section (BU-5BD20) ······································· 33

6. ELECTRICAL PARTS LIST ................................... 34

SAFETY-RELATED COMPONENT WARNING!!

COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

— 2 —

ATTENTION AU COMPOSANT AYANT RAPPORT

À LA SÉCURITÉ! LES COMPOSANTS IDENTIFÉS P AR UNE MARQUE ! SUR LES DIAGRAMMES SCHÉMA TIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.

MODEL IDENTIFICATION — BACK PANEL —

4-987-

CDP-C160Z

US Model : 782-4π

CDP-C260Z

US Model : 783-7π Canadian Model : 783-8π

CDP-CE215

US Model : 782-0π Canadian Model : 782-1π AEP Model : 782-2π Australian Model : 782-3π

CDP-CE315

AEP, East European, North Europian, CIS Model : 783-0π UK Model : 783-1π Singapore Model : 783-2π Australian Model : 783-3π E Model : 783-4π US Model : 783-5π Canadian Model : 783-6π

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT

The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdo wn and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care.

SAFETY CHECK-OUT

(US model only)

After correcting the original service problem, perform the following safety checks before releasing the set to the customer: Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for A C leakage. Check leakage as described below.

LEAKAGE

The A C leakage from any exposed metal par t to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microampers). Leakage current can be measured by any one of three methods.

1. A commercial leakage tester , such as the Simpson 229 or RCA WT -540A. Follo w the manufacturers’ instructions to use these instruments.

2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.

3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC v oltmeter . The “limit” indication is 0.75 V, so analog meters must have an accurate low-voltage scale. The Simpson 250 and Sanwa SH-63Trd ar e examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 2V AC range are suitable. (See Fig. A)

To Exposed Metal Parts on Set

0.15µF

1.5k

Ω

voltmeter (0.75V)

NOTES ON LASER DIODE EMISSION CHECK

The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens.

Earth Ground

Fig. A. Using an AC voltmeter to check AC leakage.

— 3 —

HOW TO OPEN THE DISC TRAY WHEN POWER SWITCH TURNS OFF

OUT

Insert a tapering driver into the aperture of the unit bottom, and turn in the direction of arrow (to OUT direction).

* To close the disc tray, turn the driver in the reverse direction

(to IN direction).

Tray

NOTE FOR MAIN GEAR INSTALLATION

Stopper washer (5)

Install the MAIN GEAR as show in the drawing.

Rotate the GEAR (U/D) to the arrow

direction.

Slide the SET LEVER to the arrow

direction.

— 4 —

Set the mark of ROTARY ENCODER.

Identifying the Parts

Front Panel

234

SECTION 1

GENERAL

@¡@¢

!¡

!ª

!£

!™ !¢

!¶

@£@∞

1 POWER switch 2 CONTINUE button 3 SHUFFLE button 4 PROGRAM button 5 REPEAT button 6 DISC CHECK button: CE215/CE315 model

TIME button: C160Z/C260Z model

7 DISC 1-5 button 8 Display window 9 ” (play) button !º P (pause) button !¡ p (stop) button !™ EX-CHANGE button

@™

!£ DISC SKIP button !¢ 6 OPEN/CLOSE button !∞ AMS knob !§ FADER button !¶ MUSIC SCAN button !• CLEAR button !ª CHECK button @º ) (forward) button @¡ 0 (backward) button @™ Disc tray @£ PEAK SEARCH button: CE215/CE315 model @¢ EDIT/TIME FADE button: CE215/CE315 model @∞ TIME button: CE215/CE315 model

@º !•

!§

!∞

— 5 —

SECTION 2

DISASSEMBLY

Note : Follow the disassembly procedure in the numerical order given.

2-1. CASE, BOTTOM PLATE AND FRONT PANEL

Case

Two screws (M3

!º

Two screws (BVTT3

!™

Front panel

Flat type wire (9 core) (MAIN board, to CN402)

Two screws (BV3

Two screws (M3

Flat type wire (35 core) (MAIN board, to CN402)

!¡

Three screws (BVTP3

2-2. BACK PANEL AND DISC TABLE

!¢

Disc table (B)

!∞

Disc table (A)

!™

Bracket

Screw (BVTP3

(guideB1)

Bracket (guide F1)

!¡

Screw (BVTP3

10)

Four screws (BVTP3

!£

Screw (PTPWH3

10)

12)

Bottom plate

Back panel

Three screws (BVTP3

Flat type wire (6 core) (MAIN board, to CN404)

10)

Five screws (BVTP3

Connector

10)

Bracket (guide F1)

Screw (BVTP3 × 8)

— 6 —

Bracket (guide B1)

Screw (BVTP3

2-3. OPTICAL PICK-UP BLOCK ASSEMBLY

Two screws (PTPWH2.6

Compression spring (BU)

Holder (BU)

Screw (PTPWH3

12)

Two screws (PTPWH2.6

Optical pick-up block assembly

Flat type wire (16 core) (BD board, to CN101)

Compression spring (BU)

2-4. BRACKET (GEAR) ASSEMBLY

Stopper washer (5)

Gear (MAIN)

Screw (BVTP3

Rotary encoder

Stopper washer (5)

Gear (REV)

Stopper washer (5)

Gear (U/D)

Five screws (BVTP3

Bracket (GEAR) assembly

Note : As for the installation of the main gear, refer to “Note for MAIN

GEAR installation” on page 4.

— 7 —

SECTION 3

ELECTRICAL BLOCK CHECKING

Note :

1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given.

2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated.

3. Use an oscilloscope with more than 10MΩ impedance.

4. Clean the object lens using an applicator with neutral detergent when the signal level is low than specified value with the following checks.

S Curve Check

oscilloscope

BD board

TP (FE) TP (VC)

Procedure :

1. Connect oscilloscope to test point TP (FE) on BD board.

2. Connect between test point TP (FEI) and TP (VC) by lead wire.

3. Turn Power switch on.

4. Put disc (YEDS-18) in and turn Power switch on again and actuate the focus search. (Actuate the focus search when disc table is moving in and out.)

5. Check if the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 3±1 Vp-p.

S-curve waveform

symmetry

Note :

A clear RF signal waveform means that the shape “ ◊ ” can be clearly distinguished at the center of the waveform.

RF signal waveform

VOLT/DIV : 200mV TIME/DIV : 500ns

level :

1.25 ± 0.25 Vp-p

E-F Balance Check

oscilloscope

BD board

TP (TE) TP (VC)

Procedure :

1. Connect test point TP1 (ADJ) to ground with a lead wire.

2. Connect oscilloscope to test point TP (TE) on BD board.

3. Turned Power switch on.

4. Put disc (YEDS-18) in to play the number five track.

5. Press the “3” button. (The tracking serv o and the sledding servo are turned OFF.)

6. Check the level B of the oscilloscope's waveform and the A (DC voltage) of the center of the Traverse waveform. Confirm the following : A/B × 100 = less than ± 22%

within 3 ± 1 Vp-p

6. After check, remove the lead wire connected in step 2. Note : • Try to measure several times to make sure than the ratio

of A : B or B : A is more than 10 : 7.

• Take sweep time as long as possible and light up the brightness to obtain best waveform.

RF Level Check

oscilloscope

BD board

TP (RF) TP (VC)

Procedure :

1. Connect oscilloscope to test point TP (RF) on BD board.

2. Turned Power switch on.

3. Put disc (YEDS-18) in to play the number five track.

4. Confirm that oscilloscope waveform is clear and check if RF signal level is correct or not.

Traverse waveform

Center of the waveform

level : 1.3 ± 0.6 Vp-p

A (DC voltage)

7. Press the “8” button. (The tracking servo and sledding servo are turned ON.) Confirm the C (DC voltage) is almost equal to the A (DC voltage) is step 6.

Traverse waveform

Tracking servo Sledding servo

OFF

Tracking servo Sledding servo

8. Disconnect the lead wire of TP (ADJ) connected in step 1.

C (DC voltage)

— 8 —

RF PLL Free-run Frequency Check

Procedure :

1. Connect frequency counter to test point (PLCK) with lead wire.

BD board

TP (PLCK)

2. Turned Power switch on.

3. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz.

frequency counter

Adjustment Location :

[ BD BOARD ] — Conductor Side —

(FE)

(FEI)

(RF)

IC103

(PLCK)

IC101

(TE)

(VC)

4-1. CIRCUIT BOARDS LOCATION

TABLE MOTOR BOARD

LOADING MOTOR BOARD

CDP-C160Z/C260Z/CE215/CE315

SECTION 4

DIAGRAMS

BD BOARD

SENSOR BOARD

[ MAIN BOARD ] — Conductor Side —

IC302

TP1

(ADJ)

64 65

POWER SW BOARD

KEY BOARD

MAIN BOARD

DISPLAY BOARD

— 9 — — 10 —

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