Sony BKDW-515, DVW-500P-1, DVW-A500-1, DVW-500-1, DVW-A500P-1 User Manual

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DIGITAL VIDEOCASSETTE RECORDER
DVW-A500/1 DVW-500/1 DVW-A500P/1 DVW-500P/1
CONTROL PANEL
BKDW-515
INSTALLATION AND MAINTENANCE MANUAL 1st Edition (Revised 3)
Page 2
! W ARNING
This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! W ARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
DVW-A500/1 Serial No. 50001 and Higher DVW-500/1 Serial No. 50001 and Higher DVW-A500P/1 Serial No. 50001 and Higher DVW-500P/1 Serial No. 50001 and Higher BKDW-515 Serial No. 10001 and Higher
BKDW-515
BKDW-515
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CAUTION
Danger of explosion if battery is incorrectly replaced.
Voor de klanten in Nederland
Dit apparaat bevat een (CF)n-Li batterij voor memory back-up.
Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer's instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem
Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ.
Entsorgung gebrauchter Batterien nach Angaben
des Herstellers.
ATTENTION
Il y a danger d'explosion s'il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du
même type ou d'un type équivalent recommandé
par le constructeur.
Mettre au rebut les batteries usagées
conformément aux instructions du fabricant.
Raadpleeg uw leverancier over de verwijdering van de batterij op het moment dat u het apparaat bij einde levensduur afdankt.
Gooi de batterij niet weg. maar lever hem in als KCA.
Bij dit produkt zijn batterijen geleverd. Wanneer deze leeg zijn, moet u ze niet weggooien maar inleveren als KCA.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
BKDW-515
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Table of Contents

Manual Structure
Purpose of this manual .............................................................................................. 3
Contents ..................................................................................................................... 3
Relative manuals ....................................................................................................... 4
1. Installation
1-1. Installation of Control Panel .......................................................................1-1
1-2. SYS1, SYS2 ROM Versions.......................................................................1-2
1-3. Removal of Control Panel / Replacement of Arms.....................................1-2
1-4. Installation of Sub Panel Cover and Switch Cover .....................................1-3
1-5. Installation of Control Panel .......................................................................1-3
1-6. Installation Space ........................................................................................1-4
1-7. Full Reset of Control Panel .........................................................................1-5
1-8. Extension of Control Panel .........................................................................1-5
2. Service Information
2-1. Location and Function of Printed Circuit Boards .......................................2-1
2-2. Replacing the Battery for Memory Backup ................................................2-2
2-3. EL Panel Replacement ................................................................................ 2-3
2-4. Error Message .............................................................................................2-4
2-4-1. Operation when Checksum Error
of Current Setup Data Occurs ....................................................2-4
2-4-2. Correction when Checksum Error
of VTR Bank Data Occurs .........................................................2-4
2-4-3. Correction when Checksum Error
of Memory Card Data Occurs ....................................................2-4
3. Setup Menu
3-1. ITEM-F Series.............................................................................................3-1
BKDW-515
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4. Maintenance Menu
4-1. ROM Version ..............................................................................................4-1
4-2. VTR Maintenance Menu.............................................................................4-1
4-3. Panel Maintenance Menu ............................................................................4-2
4-3-1. Card Interface Test .....................................................................4-2
4-3-2. Buzzer Test................................................................................. 4-2
4-3-3. EL Panel Test .............................................................................4-3
4-3-4. Key Test .....................................................................................4-3
4-3-5. Dial Test ..................................................................................... 4-3
4-4. Error Logger................................................................................................4-4
5. Block Diagram
6. Spare Parts
6-1. Notes on Repair Parts..................................................................................6-1
6-2. Spare Parts List for VTR.............................................................................6-2
6-3. Packing Materials and Supplied Accessories List for VTR........................6-3
6-4. Spare Parts List for Control Panel...............................................................6-4
6-5 Packing Materials and Supplied Accessories List for BKDW-515 ............6-6
2
BKDW-515
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Purpose of this manual

Contents

Manual Structure

This Manual describes the installation instructions for the digital videocassette recorder DVW-A500/1, 500/1, A500P/1, 500P/1 and the Control panel BKDW-515. This manual contains the information necessary when supplying and installing the unit, assuming use by system/service engineers.
The sections covered in the manual are summarized below to give you a general under standing of the manual.
Section 1 Installation
Explains the installation of the control panel.
Section 2 Service Overview
Explains replacement of the memory backup battery and EL panel.
Section 3 Setup Menu
Explains Setup menu of ITEM-F series only. As for ITEM-H00 to ITEM-900 series, refer to Operation Manual.
Section 4 Maintenance Menu
Explains VTR Maintenance Menu and PANEL Maintenance menu.
Section 5 Block Diagram
Describes the overall block diagram.
Section 6 Spare parts
Describes the exploded views for the this unit, mounted boards list, packing list, and standard accessories list.
BKDW-515
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Relative manuals

Besides this “Installation and Maintenance Manual”, the following manuals are available.
• Operation Manual (Supplied with the VTR or the BKDW-515)
This manual is necessary for application and operation of the VTR.
Installation Manual (Supplied with the VTR)
This manual describes the items are required to install the VTR and its peripherals. If the BKDW-514 control panel is used, refer to this manual.
Maintenance Manual Part 1 (Supplied with the VTR)
This manual describes the periodic maintenance and servicing information necessary for the principal block and board replacement.
Maintenance Manual Part 2 (available on request)
These manuals describes detailed information necessary for general parts replace­ment and includes alignments, schematic diagrams, board layouts, detailed parts list, etc. Please contact the Sony service organization to obtain a copy of the manuals.
Protocol Manual (available on request)
PROTOCOL OF REMOTE-1 (9Pin) CONNECTOR
This Manual describes the protocol information necessary for controlling the VTR via RS-422A (9-pin serial remote).
4
BKDW-515
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Installation

CN580
Notches
Control panel
Screw (B3x12)
Claws
Claws
Notches
n
The BKDW-515 cannot be installed in the BKDW-511 Control Panel Case.
for DVW-A500/1, DVW500/1,
DVW-A500P/1, DVW-500P/1
Section 1

1-1. Installation of Control Panel

1. Fix a dummy panel for shipping use at 90 degrees.
2. Loosen the two black screws on the dummy panel. (Loosen the screws until screws top are exposed from the surface of the dummy panel.)
3. While pushing the loosened black screws in the direction of the arrow, remove the dummy panel assembly from the arms.
Dummy panel
Screw (B3x12)
4. Fix the both arms at 45 degrees.
5. Connect the harness of the control panel to the connec­tor (CN580) on the system set-up panel.
6. Set the notches of the control panel to the claws of the arms, and push the control panel until making a click sound.
n
Push the head of the two screws when the hook does not move smoothly and when the panel is difficult to attach. This facilitates the attaching.
7. Then tighten the two screws.
BKDW-515
Screw(B3x12)
1-1
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1-2. SYS1, SYS2 ROM Versions 1-3. Removal of Control Panel / Replacement of Arms
for DVW-A500, DVW500,
DVW-A500P, DVW-500P

1-2. SYS1, SYS2 ROM Versions

The control panel BKDW-515 is applicable to the ROMs on the SS-52 board with the following version.
SYS1: 4.0 and higher
SYS2: 4.0 and higher If the ROMs with lower version than above are used, please contact Sonys service organization. Make sure the ROMs version through the maintenance mode before replacement of the control panel.
1-3. Removal of Control Panel /
Replacement of Arms
1. Fix a lower control panel at 90 degrees.
2. Disconnect the connector (CN580) in the system set-
up panel.
3. Loosen the two black screws on the lower control
panel. (Loosen the screws until screws top are exposed from the surface of the lower control panel.)
4. While pushing the loosened black screws in the direction of the arrow, remove the lower control panel assembly from the arms.
Lower control panel
Screw(B3x12
)
Screw(B3x12
)
5. Remove the screws as shown in Figure, and remove both side arms.
Lower control panel
System setup
CN580
panel.
Screw(B3
Screws (B3x6)
Screw (B3x6)
Arm
6. Install the arms supplied with BKDW-515.
SLIDER AD (R) ASSY: X-3678-375­SLIDER AD (L) ASSY: X-3678-376-
x12)
Screws (B3x6)
Screw (B3x6)
Arm
1-2
BKDW-515
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1-4. Installation of Sub Panel Cover and Switch Cover

CN580
Notches
Control panel
Screw (B3x12)
Claws
Claws
Notches

1-5. Installation of Control Panel

1-4. Installation of Sub Panel Cover and
Switch Cover
1. Install the sub panel cover supplied with BKDW-515 to sub control panel.
Screw (BVTT3x6)
Sub panel cover
Screw (BVTT3x6)
1-5. Installation of Control Panel
1. Fix the both arms at 45 degrees.
2. Connect the harness of the control panel to the connec­tor (CN580) on the system set-up panel.
3. Set the notches of the control panel to the claws of the arms, and push the control panel until making a click sound.
n
Push the head of the two screws when the hook does not move smoothly and when the panel is difficult to attach. This facilitates the attaching.
4. Then tighten the two screws.
2. Install the switch cover supplied with BKDW-515 to system set-up panel.
Screw (BVTT3x6)
Switch cover
Screw (BVTT3x6)
BKDW-515
1-3
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1-6. Installation Space

1-6. Installation Space
Notes on Installation on Cart Machine
. When the digital Betacam recorder is to be mounted on
the LMS, you can install not the control panel BKDW­515 but the BKDW-514 to the recorder.
. When the digital Betacam recorder is to be mounted on
the FLEXICART, you can install both of BKDW-514/ 515 to the recorder.
DVW-A500/1
500/1
A500P/1
500P/1
As for how to mount the unit in a rack, refer to the Installa­tion Manual supplied with the DVW series.
553
427
434
BKDW-515
364
427
377.4 23.3
177.680.4
424
31.5
118.5
166.5
112.5
11.5
22
45.5
51.7
26.5
33
9.6
16.3
46.2
457.5
568.5
93.4
18.3
218
19
1-4
BKDW-515
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1-7. Full Reset of Control Panel

1-8. Extension of Control Panel

1-7. Full Reset of Control Panel
After installing the control panel in DVW-A500 and DVW-500 (DVW-A500P and DVW-500P for PAL), perform the full-reset operation of the control panel only once before it is used.
m . When the full-reset operation of the control panel is
performed, all settings of the current setup data and VTR bank (1-8) stored on the control panel are reset to the factory-setting value. The registration data in a PF1/2 menu is then reset to the key layout at the factory corresponding to the VTR in which the control panel was installed. Cue point data is also cleared.
. During installation of the control panel, the set value of
the current setup data and VTR bank can also be deliv­ered directly. In this case, do not perform the full-reset operation. However, if the function and option of the VTR in which the control panel was installed differ before and after installation, the key in a PF1/2 menu that does not function by the VTR after installation is deleted automatically. For the key in a PF1/2 menu that has been deleted because it does not function by the VTR before installation, assign it manually by the VTR after installation as required.
1. Turn off the power switch.
2. Turn on the power switch while pressing and holding the [SFT], [RCL], and [SETUP] keys on the control panel. Maintain the state in which these keys were pressed.
3. Release the three keys after confirming that message CONTROL PANEL FULL RESET is displayed on the EL panel.
1-8. Extension of Control Panel
To extend the BKDW-515, prepare the following BKDW­510 (Control Panel Extension Kit), AC adapter and the connector box.
Parts Required
. 10m Extension Cable (BKDW-510) . AC Adapter
Sony Part No.: 1-473-822-11
. Connector Box
Sony Part No.: A-8277-618-A
n
The control panel BKDW-515 can not be installed to the control panel case BKDW-511 (sold separately).
Connection
. AC100V and AC200V acceptable for AC adapter . There is power switch on the connector box.
1. Connect the connector of the BKDW-515 to connector of the connector box.
2. Connect the connector of an AC adapter to connector CN3 of the connector box.
AC100/200V
AC Adaptor
DC9V 10m Cable
CN4
CN3
Power switch
BKDW-515
to DVW-500/1 Rear panel
Connector box
BKDW-515
1-5
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1-8. Extension of Control Panel
Notes when connecting the two BKDW-515
. Setup Setting Data
The Current Setup setting data inside of the BKDW-515 is transferred to the VTR just after the communication between the BKDW-515 and VTR are established. The ALARM LED on the front panel blinks during the data communication is incomplete. When the two BKDW-515 are connected to a single VTR, last setting data out of two is written over the former data as the effective setting data. If the two BKDW-515 with different data setting are connected to a single VTR, and if the power is turned to ON simultaneously, un-defined setting data will be sent to the VTR. Therefore, first, connect either BKDW-515 to a single VTR for storing the Current Setup setting data in bank memory of VTR or in the memory card before­hand. After that, connect the two BKDW-515 to a single VTR, turn on the power of both BKDW-515, then copy the memorized data into Current Setup. The Current Setup setting data among the two BKDW-515 and VTR will be automatically renewed to keep the contents of data identical.
. VTR Control
Control of VTR is set by an INT/EXT selection of the System Setup Panel and ITEM 117 CONTROL PAN­EL SELECTION of the setup menu.
Notes when connection the BKDW-514 and BKDW-515 (Extender)
When connecting the BKDW-514 and BKDW-515 (Extender) to VTR, be sure to turn on the power of BKDW-515 first. If the power of BKDW-515 is in off, start up a menu system (SETUP MENU BANK 1/2/3/4: BANK 4 is effective from SYS-V3.01 and later) of DVW­500 series, therefore the contents set with BKDW-515 can not be used. If MENU lamps 1, 2, and 3 on the indicator section of VTRs upper control panel are off, the contents set with BKDW-515 can be used. Pay attention when pressing the MENU button without pressing the SET button after renewing the Setup setting data with BKDW-514, because renewed data will be validated if both BKDW-514 and BKDW-515 have been connected regardless of SET button. However, renewed data will be invalidated if the only BKDW-514 has been connected.
1-6
BKDW-515
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Section 2

Service Information

2-1. Location and Function of Printed Circuit Boards

Board Name Circuit Function
CP-266 Panel Control CPU, EL Control, PIO, Memory Card I/F KY-330 Editing Operation/Tape Transport Control Switches, Memory Card Connector SW-749 Function Control Switches PTC-69 JOG/Shuttle Dial Sensor
SW-749
KY-330
CP-266
PTC-69
BKDW-515
2-1
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2-2. Replacing the Battery for Memory Backup

2-2. Replacing the Battery for Memory Backup
BT1 inserted into a socket in IC113 (memory for storing setup data and cue data) on the CP-266 board is a battery for memory backup.
m . Replace a battery for memory backup every seven years. . Store all the setup data (cue data if necessary) in a
memory card before replacing the Battery for memory backup. (For more details on storage, refer to the Opera­tion Manual.)
1. Turn off the power switch.
2. Disconnect the connector CN580 on the system setup panel and remove the control panel.
3. Remove the four screws, then remove the cover.
Screws (BVTT3x6)
Cover
Screw (BVTT3x6)
Screw (BVTT3x6)
4. Insert the tip of a flatbladed screwdriver between IC113 and BT1 to remove BT1.
Mark
BT1
Mark
IC113
CP-266
Flatbladed screwdriver
5. Align a new battery for memory backup with the 1-pin mark of IC113, then insert.
6. Assemble the control panel and install it in the unit.
7. Access the data in a memory card.
. BT1 : 1-767-156-11 M4T28-BR12SH1 (lithium battery)
2-2
IC113
BKDW-515
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2-3. EL Panel Replacement

2-3. EL Panel Replacement
1. Turn off the power switch.
2. Disconnect CN580 on the system setup panel and remove the control panel.
3. Remove the four screws, then remove the cover.
4. Remove the seven screws and disconnect connector CN1 on the SW-749 board with the frame lifted from the key panel sub-ass’y.
Screws(BVTT3x6)
Cover
Screw (BVTT3x6)
Screw (BVTT3x6)
5. Disconnect connector CN7 on the CP-266 board and remove the four screws, then remove the EL panel.
Screws
CN7
(PSW3x10)
CP266
EL panel
Screws (PSW3x10)
Screws (BVTT3x6)
CN1
Screw (BVTT3x6)
6. Confirm that no dust adheres on the panel and install in the reverse order of steps 1 to 5.
SW-749
Screws (BVTT3x6)
BKDW-515
2-3
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2-4. Error Message

2-4. Error Message
2-4-1. Operation when Checksum Error of
Current Setup Data Occurs
If the power switch is turned on when the current setup data on the control panel was destroyed for some trouble, message CURRENT setup DATA ERROR is displayed on the EL panel. The current setup data is automatically reset to the factory-setting value at the same time.
2-4-2. Correction when Checksum Error of
VTR Bank Data Occurs
If the power switch is turned on when the VTR bank data on the control panel was destroyed for some trouble, message VTR bank CHECKSUM ERROR is displayed on the EL panel. Confirm the type of the bank data to have been destroyed in a VTR BANK menu or MEMORY CARD menu and copy normal bank data. The title of the destroyed bank data is displayed as “DAMAGED.”
2-4-3. Correction when Checksum Error of
Memory Card Data Occurs
If the memory card is inserted into the slot on the control panel when the data of a memory card was destroyed for some trouble, message Data DAMAGED is displayed on the EL panel. Confirm the destroyed bank data or cue set data and copy normal data. The title of the destroyed data is displayed as “DAMAGED” (for only WRITE PRO­TECT OFF in a memory card).
2-4
BKDW-515
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Section 3

Setup Menu

This section describes the menu ITEM-F series used during adjustment. For the operation and ITEM-H00 to ITEM-900 series, refer to the Operation Manual.

3-1. ITEM-F Series

Display the ITEM-F series according to the procedure below.
1. Press the SETUP key to enter the setup menu.
2. Press the F6 (VTR SETUP) key to enter the VTR SETUP menu.
3. Press the cursor key while pressing the PLAY button.
Item selection
Press the cursor key while pressing the PLAY button and adjust the cursor on the scroll screen to the arbitrary item.
Data change
Press the F7 (CHANGE DATA) key to open the set change screen and select the data.
Data setting
Press the F10 (SAVE/EXIT) key.
n
These ITEM-F series are exclusively used for adjustment. After adjustment is completed, return data to the factory setting.
ITEM DATA Description No. ITEM No. DATA
F01 AUDIO NR IN 0 on This item is prepared exclusively for audio adjustment. After adjustment is
SP MODE 1 switch select completed, return to the factory setting 0 (on)’.
F02 EMERGENCY 0 enable This item is prepared exclusively for servo and mechanical adjustments. After
TAPE 1 disable adjustment is completed, return to the factory setting 0 (enable)’. PROTECTION Select whether the emergency tape protection operation is enabled or not when
F07 CONFI SELECT 0 disable Selects the playback by the confidence head enable or disable in the normal PB
IN PB MODE 1 enable mode of the digital mode.
Select the type of control to turn Dolby noise reduction ON in the metal tape playback. 0: Dolby NR is normally ON when mental tape is used. 1: Dolby NR is switched ON and OFF depending upon the DOLBY NR switch
setting on the sub control panel.
(NOTE) When oxide tape is used, it is controlled depending upon the DOLBY NR switch setting on the sub control panel, regardless of the setting of this menu item.
VTR detects error in tape transport mechanism. 0: Tape protection operation is enabled. 1: Tape protection operation is disabled.
0: Disables the playback by the confidence head in the normal PB mode. 1: Enables the playback by the confidence head when the CONFI mode is
entered (the CONFI lamp on the lower control panel lights) in the normal PB mode.
BKDW-515
3-1
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3-1. ITEM-F Series
ITEM DATA Description No. ITEM No. DATA
F13 TRACKING 0 off Select whether the tracking control operation with search dial is enabled or not
CONTROL VIA 1 on during DT head playback. SEARCH DIAL This item is prepared exclusively for DT adjustment and tracking adjustments.
After adjustment is completed, return to the factory setting 0 (off)’. 0: Tracking control function is disabled during DT head playback. 1: Tracking control function is enabled by rotating the search dial during PLAY
mode.
F15 ANALOG TAPE 0 disable Enables LTC to be inserted in an analog tape (Betacam SP)
LTC INSERT 1 enable 0: Inhibits insertion of LTC in an analog tape (factory setting)
1: Enables LTC to be inserted in an analog tape
Note: When set to “enable”, TC insert operation is executed even though the REC inhibit tab of an analog tape used is set to REC INHIBIT.
F16 DEVICE TYPE 0000 0 Determines the response data for the 9 pin remote command
MODIFY:0H 0001 1 DEVICE TYPE REQUEST (00h, 11h).
| | 0000: Returns the original device type data of the DVW.
FFFF FFFF Except 0000: Returns the values numeric as it is.
The higher-order two digits are DATA-1. The lower-order two digits are DATA-2. Note: The whole operations of the VTR including TTP is not influenced at all even if this item is set to “0000” or except 0000”. For except DATA: 0000 (factory setting), the control from 9 pin is not guaranteed.
3-2
BKDW-515
Page 21
3-1. ITEM-F Series
ITEM DATA Description No. ITEM No. DATA
F20 CONFI LED 0 switch The condition to light CONFI LED on the control panel is selected.
STATUS 1 status 0: CONFI LED lights on when CONFI switch is set to ON.
1: CONFI LED lights on when playing back with CONFI head. Note that CONFI
. CP ROM LED indicates the switch status only during the CONFI switch is pressed.
version 1.10 and higher
F21 PROCESS 0 off In case that LOCAL DISABLE command is effective via the 9pin REMOTE, or “all
CONT VR 1 on disable is selected in Setup 006: LOCAL FUNCTION ENABLE, the availability of LOCAL PROCESS CONT VR on the subcontrol panel is selected. ENABLE 0: Process control is invalid.
1: Process control is active.
. CP ROM
version 1.10 and higher
F22 AUDIO ONLY 0 off The unit directly goes into digital audio edit mode from playback mode by AUDIO
REC 1 momentary EDIT PRESET key.
2 toggle 0: Does not go into Edit mode by AUDIO EDIT PRESET key.
1: Audio editing is available while AUDIO EDIT PRESET key is pressed.
. CP ROM 2: Audio editing is available when AUDIO EDIT PRESET key is pressed once.
version 1.10 When pressing once more, it returns to PLAY mode. and higher
F23 A/V INPUT 0 off Audio/Video Input Select switch can be invalid during REC mode.
SELECT 1 on 0: Audio/Video Input Select switch is active in REC mode. INHIBIT 1: Audio/Video Input Select switch is invalid in REC mode.
If Item-21 is set to ON, Audio/Video Input Select switch is active even if 1 (on) is
. CP ROM selected in this menu.
version 1.10 and higher
F24 MAXIMUM 0 x50 Maximum speed of digital tape is limited in search mode. (PAL) DIGITAL TAPE 1 x42 0: 50 times speed in FF, REW, and SHUTTLE mode
SPEED 2 x42/x24 1: 42 times speed in FF, REW, and SHUTTLE mode . CP ROM 3 x24 2: 42 times speed in FF and REW mode, and 24 times speed in SHUTTLE mode
version 1.10 3: 24 times speed in FF, REW, and SHUTTLE mode and higher
F24 MAXIMUM 0 x50 Maximum speed of digital tape is limited in search mode. (NTSC)DIGITAL TAPE 1 x35 0: 50 times speed in FF, REW, and SHUTTLE mode
SPEED 2 x35/x24 1: 35 times speed in FF, REW, and SHUTTLE mode . CP ROM 3 x24 2: 35 times speed in FF and REW mode, and 24 times speed in SHUTTLE mode
version 1.10 3: 24 times speed in FF, REW, and SHUTTLE mode and higher
F25 SERVO/AV REF 0 off Servo Reference in PREREAD mode is specified.
SEL IN PRE- 1 on 0: It works according to the setting of Item-309. READ MODE 1: EXT REF VIDEO is selected. . CP ROM
version 1.10 and higher
F26 DIGITAL AUDIO 0 off The condition for MUTE of Digital Audio when playing back in Search mode is
MUTE IN 1 on selected. SEARCH MODE 0: It works according to the setting of Item-802. . CP ROM 1: Mute is applicable in the modes except PLAY and EE.
version 1.10 and higher
BKDW-515
3-3
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Page 23
Section 4

Maintenance Menu

The self-diagnosis and adjustment of the VTR and control panel can be performed in this maintenance menu.
To enter the maintenance mode
Press the MAINTENANCE button while pressing the SFT key.
To terminate the maintenance mode
Press the HOME key.
The following descriptions are key operations in the state when the unit is put into the maintenance mode.

4-1. ROM Version

The versions of all ROMs are displayed. Available options are displayed.
To display the version of ROMs
Press the F1 (ROM VER) key.
For more details of the ROM version display, refer to Part 1, Maintenance Mode of the DVW-A500 Series Mainte­nance Manual.

4-2. VTR Maintenance Menu

The self-diagnosis and adjustment of the VTR can be performed in this VTR maintenance menu. When starting the VTR maintenance menu directly from the control panel, be sure to set the switch S100-7 on the SS board to ON.
To enter the VTR maintenance menu
Press the F6 (VTR MAINT) key.
To terminate the VTR maintenance menu
Press the F10 (EXIT) key.
For more details of the VTR maintenance menu, refer to Part 1, Maintenance Mode of the DVW-A500 Series Maintenance Manual.
n
In Part 1, Maintenance Mode of the DVW-A500 Series Maintenance Manual, change the following during use. [SET button] 8 [F8 (SELECT) key] [MENU button] 8 [F10 (EXIT) key]
n
In Part 1, Maintenance Mode of the DVW-A500 Series Maintenance Manual, change the following during use. [KY] 8 [CP]
BKDW-515
4-1
Page 24

4-3. Panel Maintenance Menu

4-3. Panel Maintenance Menu
The self-diagnosis of the control panel can be performed in this panel maintenance menu.
To enter the panel maintenance menu
Press the F7 (PANEL MAINT) key.
To terminate the panel maintenance menu
Press the F10 (EXIT) key.
Key Display Description
F3 CARD I/F Memory card interface test F5 BUZZER Buzzer test F6 EL EL panel test F7 KEY Rubber key, switch, and LED tests F8 DIAL Dial test F10 EXIT Returns to the maintenance menu.

4-3-1. Card Interface Test

A storage/access test for the memory card is executed.
n
Do not use the memory card in which necessary data is stored. The data is erased. A card can be extracted or inserted even if the power is turned on.
1. Insert a memory card.
2. Press the F3 key. A warning message is displayed at that time.
3. Press the F3 key while pressing the SFT key. A storage/access test is then executed.
4. If the test is normal, message CARD I/F test PASSED. is displayed. If message CARD I/F test FAILED. is displayed, the card interface or card is defective.

4-3-2. Buzzer Test

A buzzer test is executed. The setting changes to high, low, then high every time the F5 key is pressed. The sound in the displayed level is then generated.
4-2
BKDW-515
Page 25
4-3. Panel Maintenance Menu

4-3-3. EL Panel Test

An EL panel test is executed. The screen displayed on the EL panel appears while the F6 key is pressed. The displays changes every time the F6 key is pressed.
ALL ON : All light. ALL OFF : All go off. V BAR : Displays the test pattern in a vertical line. H BAR : Displays the test pattern in a horizontal line.

4-3-4. Key Test

Rubber key, illumination switch, illumination switch LED, and other LED tests are executed.
1. Press the F7 key to enter the menu.
2. Press each key sequentially according to the display on the EL panel.
3. Confirm that the buzzer sounds when the key is pressed. Confirm that the switch lights and the buzzer sounds when the illumination key is pressed.
4. Message Key TEST passed. is lastly displayed on the EL panel. The test is completed at that time. If abnormality occurs in the key during operation, no sound is generated when the key was pressed. The test can be executed no longer. To terminate the test halfway, press the SHIFT and CLR keys simultaneously.

4-3-5. Dial Test

Interface test between search dial and dial interface is executed.
1. Press the F8 key to enter the menu.
2. Confirm the display on the EL panel as follows:
Dial data : The numeral changes when the dial is
turned. 2Ah is displayed when the dial is fully turned to right and left. 0h is displayed when the dial is in the center position.
Dial direction : The arrow changes when the dial is
turned. 8 is displayed when the dial is on the right of the center click position. 7 is displayed when the dial is on the left of the center click
position. JOG/SHUTTLE sensor : JOG is displayed when the dial is
pressed. SHUTTLE is displayed
when the dial is released. Dial mode sensor : Fix the panel to the 90-degree
position, loosen the screw shown in
the figure at the back of the dial, and
move the mode selection plate. The
current display then changes to
BETACAM/D-2.
BKDW-515
Lower control panel
A portion
Search dial
Mode selection plate
B3x14
4-3
Page 26

4-4. Error Logger

4-4. Error Logger
After the power switch is turned on, the error logger function always monitors the unit to detect the errors. When any one of the conditions mentioned as follows, the corresponding message and time code are stored. This menu can be read and checked the contents of these data items in list form. . CH COND RED (Channel Condition Red)
When the red CANNEL CONDITION lamp on the upper control panel lights
. REF ALARM (Reference Alarm)
When a reference signal is missing (no signal is input to the INPUT REF VIDEO connector) or a REF video input signal is not synchronized with the input video signal
. TAPE EJECT
When the cassette tape is ejected (If no error is occurred from when the cassette tape was ejected last time until it is ejected this time, the preced­ing time code is overwritten by this time code.)
. ERROR-xx
When a trouble is detected (The corresponding error code is recorded.)
To enter the error logger menu
Press the F9 (ERROR LOG) key.
To terminate the error logger menu
Press the F10 (EXIT) key.
Error Logger Screen
The error logger data is superimposed on the monitor screen (output to the VIDEO OUTPUT COMPOSITE 3 connector or SERIAL V/A OUTPUT 4 connector). A maximum of 99 error data items can be stored. To display the error data items that are not displayed on the screen, turn the search dial to scroll them. When 99 data items are exceeded, the old data is erased and the data sequence is advanced.
Tape Operation during Error Logger Screen Display
1. The state of the error logger screen displayed, press F9 (VTR HOLD) key to VTR HOLD OFF.
2. At this time, to display a block sign on the monitor screen. This enables the tape operation.
3. To erase the block sign, press the F9 (VTR HOLD) key and turn on the VTR HOLD.
4-4
Error Logger Data Erasure
To erase the error logger data, press the F5 (CLEAR LOG) key in the error logger screen display.
BKDW-515
Page 27
BKDW-515 OVERALL
SH7032
CPU
FLASH ROM
4Mbit
SRAM
1Mbit X4
SRAM
64Kbit
+8V
LED,DIAL
+12V
+5V
PIO
MEMORY
CARD
I / F
PIO
PIO
SOLENOID
DRIVER
DIAL DATA
DECODER
JOG
DIAL
RS-422
+8V IN
TACTILE SW x 16
( 6 x 3 SCAN )
LED x 23
KY-330
MEMORY
CARD
64KBytes
CP-266
LJ32H028
EL DISPLAY
320 x 240dot
KEY SW x 44
( 6 x 8 SCAN )
LED x 1
SW-749
For FACTORY USE
16MHz
POWER ON
RESET
RESET SW
S101
x 8
32MHz
+5V
+12V
KEY ADDRESS
32MHz
X1/2
RS-232C
CN6
CN7 CN3 CN4
CN2
CN1
IC103
IC104
IC114
IC109,110
111,112
IC113
IC105
IC102
CN5
IC116
BATTERY
IC1
IC2
IC3
DC-DC
CONVERTER
DC-DC
CONVERTER
POWER ON
RESET
DRAM
4Mbit
IC208
VIDEO RAM
CONTROLLER
IC207
ADVANCED
CRT
CONTROLLER
IC206 IC201-205,220 IC209 IC210 IC211
EL
I/F
PTC-69
JOG DIAL
SENSORS
IC1-5
IC213 IC212
CPU BUS
CPU BUS
32MHz
X1
Buzzer
BZ1
IC115
SWC-19
CN580
CN1
CN2
CN3
CN1

Overall

OVERALL
Section 5

Block Diagram

BKDW-515
OVERALL
BKDW-515
5-1
Page 28
Page 29

6-1. Notes on Repair Parts

1. Safety Related Components Warning
Components marked ! are critical to safe operation. Therefore, specified parts should be used in the case of replacement.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common­ality and improvement. Parts list has the present standardized repair parts.
3. Stock of Parts
Parts marked with “o” at SP(Supply Code) column of the spare parts list may be not stocked. Therefore, the delivery date will be delayed.
Section 6

Spare Parts

4. Parts exclusive to the DVW-A500/1, 500/1, A500P/1 and 500P/1 are listed in this section. Refer to the maintenance manual for some parts that are not listed.
BKDW-515
6-1
Page 30
DVW-A500/1, 500/1, A500P/1, 500P/1

6-2. Spare Parts List for VTR

BVTT3 x 6
B3 x 6
3
B3 x 6
BVTT3 x 6
BVTT3 x 6
1
BVTT3 x 6
4
5
B3 x 6
B3 x 6
2
Ref. No. or Q’ty Part No. SP Description
1 A-8278-252-A o PANEL ASSY, DUMMY 2 X-3678-375-3 s SLIDER AD(R)ASSY 3 X-3678-376-3 s SLIDER AD(L)ASSY 4 3-689-875-01 o COVER,SWC 5 3-689-879-02 o COVER,SUB PANEL
6-2
BKDW-515
Page 31
DVW-A500/1, 500/1, A500P/1, 500P/1

6-3. Packing Materials and Supplied Accessories List for VTR

For DVW-A500/1, 500/1 (UC)
Ref. No. or Q’ty Part No. SP Description
1pc ! 1-551-812-11 s CORD, POWER 3P 1pc 1-772-749-11 s CARD, MEMORY (SRAM 64K) 1pc 2-990-242-01 o HOLDER (B), PLUG 1pc 3-181-533-02 o CUSHION (LOWER) 1pc 3-181-534-02 o CUSHION (UPPER)
1pc 3-181-535-01 o SPACER (A) 1pc 3-181-536-01 o SPACER (B) 2pcs 3-189-078-01 o CUSHION 1pc 3-189-456-01 o PLATE, TOP 1pc 3-189-457-01 o SPACER (C)
1pc 3-189-458-01 o INDIVIDUAL CARTON (for DVW-A500/1) 3-189-459-01 o INDIVIDUAL CARTON (for DVW-500/1) 1pc 3-701-634-00 o BAG, POLYETHYLENE (for S/N 50001 thru. 50390:DVW-A500/1(UC)) (for S/N 50001 thru. 50080:DVW-500/1(UC)) 4pcs 7-682-965-01 s SCREW +PSW 4x16
For DVW-A500P/1, 500P/1 (UC)
Ref. No. or Q’ty Part No. SP Description
1pc ! 1-551-812-11 s CORD, POWER 3P 1pc 1-772-749-11 s CARD, MEMORY (SRAM 64K) 1pc 2-990-242-01 o HOLDER (B), PLUG 1pc 3-181-533-02 o CUSHION (LOWER) 1pc 3-181-534-02 o CUSHION (UPPER)
1pc 3-181-535-01 o SPACER (A) 1pc 3-181-536-01 o SPACER (B) 2pcs 3-189-078-01 o CUSHION 1pc 3-189-456-01 o PLATE, TOP 1pc 3-189-457-01 o SPACER (C)
1pc 3-189-460-01 o INDIVIDUAL CARTON (for DVW-A500P/1) 3-189-461-01 o INDIVIDUAL CARTON (for DVW-500P/1) 1pc 3-701-634-00 o BAG, POLYETHYLENE 4pcs 7-682-965-01 s SCREW +PSW 4x16
For DVW-A500P/1, 500P/1 (CE)
Ref. No. or Q’ty Part No. SP Description
1pc ! 1-782-929-11 s CORD, POWER SUPPLY (BS 3P) 1pc 1-759-164-11 s CARD, MEMORY (SRAM 64K BYTE) 1pc 3-613-640-01 o HOLDER (C), PLUG 1pc 3-181-533-02 o CUSHION (LOWER) 1pc 3-181-534-02 o CUSHION (UPPER)
1pc 3-181-535-01 o SPACER (A) 1pc 3-181-536-01 o SPACER (B) 2pcs 3-189-078-01 o CUSHION 1pc 3-189-456-01 o PLATE, TOP 1pc 3-189-457-01 o SPACER (C)
1pc 3-189-460-01 o INDIVIDUAL CARTON (for DVW-A500P/1) 3-189-461-01 o INDIVIDUAL CARTON (for DVW-500P/1) 1pc 3-701-634-00 o BAG, POLYETHYLENE (for S/N 50001 thru. 50110:DVW-A500/1(CE)) (for S/N 50001 thru. 50080:DVW-500/1(CE)) 4pcs 7-682-965-01 s SCREW +PSW 4x16
BKDW-515
6-3
Page 32

CONTROL PANEL

6-4. Spare Parts List for Control Panel

12
12
BVTT 3 x 6
10
11
*
1
BVTT 3 x 6
BVTT 3 x 6
W 2.5 SMALL
P2 x 8
BVTT 3 x 6
9
W 2.5 SMALL
P2 x 8
BVTT3 x 6
PSW3 x 10
24
*
3
14
13
N 2.6
1
2
*
2
PSW3 x 6
N 2.6
*
2
23
1
7
17
PTPWH
2.6 x 5
22
17
PTPWH
2.6 x 5
22
17
PTPWH
2.6 x 5
N 2.6
No. Part No. SP Description 1 A-8269-119-A o MOUNTED CIRCUIT BOARD, SW-749
2 A-8269-121-A o MOUNTED CIRCUIT BOARD, KY-330 3 A-8269-123-A o MOUNTED CIRCUIT BOARD, CP-266 5 1-810-665-12 s DISPLAY, EL 6 3-668-124-00 o HOLDER, LED
PSW3 x 10
*
3
*
4
PSW3 x 6
*
3
N 2.6
*
5
PS2.6 x 10
15
PS2.6 x 10
*
5
*
6
5
19
6
*
6
20
PSW3 x 6
18 18
PSW3 x 6
7 3-668-919-00 s ROLLER, GUIDE, SR 8 3-689-861-03 o LID,COVER 9 3-689-863-02 s KEY,TEN
21
10 3-689-864-03 s KEY,FUNCTION A 11 3-689-865-02 s KEY,FUNCTION B
12 3-689-866-01 o GUARD,REC
8
13 3-689-869-01 o PIN,HOLDING 14 3-689-870-02 s HOLDER 15 3-689-871-01 o HEAT SINK,TR 17 3-692-673-01 s WASHER
18 3-708-877-01 s CAP 19 3-708-895-01 s CAP 20 3-708-933-01 s CAP 21 4-886-821-11 s SCREW, S TIGHT, +PTTWH 3X6 22 4-921-411-01 o CUSHION
23 3-669-465-01 s WASHER(1.5), STOPPER 24 3-629-493-02 s SHEET, TEN KEY
6-4
*
4
BVTT3 x 6
21
21
*
6
BVTT3 x 6
BKDW-515
Page 33
PWH2.6 x 5
CONTROL PANEL
110
PWH2.6 x 5
109
BVTP3 x 8BVTP3 x 8
111
107 108
104
120
112
113 123
105 119
B3 x 14
E-4.0
122
BVTP3 x 8
115 121 123
117 116
106 114
102
118
103
BVTP3 x 8
101
No. Part No. SP Description 101 A-8267-410-D s DIAL ASSY, SEARCH
102 A-8276-585-A o MOUNTED CIRCUIT BOARD, PTC-69 103 1-454-606-11 s SOLENOID, PLUNGER 104 2-124-691-01 s ROLLER 105 2-124-693-02 s PLATE
106 2-124-695-01 o PLATE, CUSHION 107 2-143-603-01 o ARM, RETURN 108 2-143-613-01 s SPRING, TORSION 109 3-180-632-01 o KNOB, DIAL 110 3-180-633-03 s RUBBER, DIAL KNOB
111 3-180-638-01 o ARM, JOINT GEAR 112 3-180-639-01 o PLATE, MODE SELECTION 113 3-180-640-02 o GEAR, JOINT 114 3-180-648-01 o PROTECTOR, PTC 115 3-180-649-02 o LINK, SOLENOID
116 3-180-650-03 s FG-RING 117 3-180-651-04 o CAM, SD 118 3-180-859-01 o HOLDER, SENSOR 119 3-181-956-01 o SPRING, COMPRESSION 120 3-618-225-03 s NUT, PLATE
BKDW-515
121 3-645-189-11 s SPRING, TENSION 122 3-701-441-21 s WASHER, POLY 4mm DIA., 0.50T 123 3-701-443-21 s WASHER, POLY 5mm DIA., 0.50T
6-5
Page 34
BKDW-515

6-5. Packing Materials and Supplied Accessories List for BKDW-515

Ref. No. or Qty Part No. SP Description
1pc X-3678-375-3 s SLIDER AD(R)ASSY 1pc X-3678-376-3 s SLIDER AD(L)ASSY 1pc 1-759-164-11 s CARD, MEMORY (SRAM 64K BYTE) 1pc 3-189-075-01 o SPACER (B) 1pc 3-189-076-01 o BOX, ACCESSORY 1pc 3-189-077-01 o SPACER (A) 2pcs 3-189-078-01 o CUSHION 1pc 3-189-079-01 o INDIVIDUAL CARTON 1pc 3-689-875-01 o COVER,SWC 1pc 3-701-616-01 o BAG, POLYETHYLENE 2pcs 3-701-629-01 o BAG, POLYETHYLENE 6pcs 7-682-547-09 s SCREW +B 3X6 4pcs 7-685-871-09 s SCREW +BVTT 3x6 (S)
6-6
BKDW-515
Page 35
The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.
Le matériel contenu dans ce manuel consiste en informations qui sont la propriété de Sony Corporation et sont destinées exclusivement à l’usage des acquéreurs de l’équipement décrit dans ce manuel. Sony Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des opérations ou entretiens de l’équipement à moins dune permission écrite de Sony Corporation.
Das in dieser Anleitung enthaltene Material besteht aus Informationen, die Eigentum der Sony Corporation sind, und ausschließlich zum Gebrauch durch den Käufer der in dieser Anleitung beschriebenen Ausrüstung bestimmt sind. Die Sony Corporation untersagt ausdrücklich die Vervielfältigung jeglicher Teile dieser Anleitung oder den Gebrauch derselben für irgendeinen anderen Zweck als die Bedienung oder Wartung der in dieser Anleitung beschriebenen Ausrüstung ohne ausdrückliche schriftliche Erlaubnis der Sony Corporation.
BKDW-515
Page 36
DVW-A500/1 (UC) DVW-500/1 (UC) DVW-A500P/1 (CE) DVW-500P/1 (CE) BKDW-515 (WW) E 3-188-821-04 (2)
Printed in Japan
Sony Corporation 2003. 11 08
B&P Company ©1995
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