This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung
dazu besitzen.
! AVERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin
de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les
réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.
Pour toute réparation faire appel à une personne compétente uniquement.
DVS-128Serial No. 10001 and Higher
BKDS-12890Serial No. 10001 and Higher
BKDS-12891Serial No. 10001 and Higher
BKDS-AA10Serial No. 10001 and Higher
BKDS-AA11Serial No. 10001 and Higher
BKDS-AV10Serial No. 10001 and Higher
BKDS-AV11Serial No. 10001 and Higher
BKDS-DA10 Serial No. 10001 and Higher
BKDS-DA11Serial No. 10001 and Higher
DVS-128E MMP1
CAUTION
Danger of explosion if battery is incorrectly
replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose of used batteries according to the
manufacturer’s instructions.
Vorsicht!
Explosionsgefahr bei unsachgemäßem
Austausch der Batterie.
Ersatz nur durch denselben oder einen vom
Hersteller empfohlenen ähnlichen Typ.
Entsorgung gebrauchter Batterien nach Angaben
des Herstellers.
ATTENTION
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
make sure that the rack does not overload the supply
circuit.
2. Providing protective earth
When this product is installed in a rack and is
supplied power from an outlet on the rack, please
confirm that the outlet is provided with a suitable
protective earth connection.
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make
sure that the internal air ambient temperature of the
rack is within the specified limit of this product.
4. Prevention against achieving hazardous
condition due to uneven mechanical loading
When this product is installed in a rack, please make
sure that the rack does not achieve hazardous
condition due to uneven mechanical loading.
Il y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du
même type ou d’un type équivalent recommandé
par le constructeur.
Mettre au rebut les batteries usagées
conformément aux instructions du fabricant.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig
håndtering.
Udskiftning må kun ske med batteri
af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
DVS-128E MMP1
1 (P)
Table of Contents
Manual Structure
Purpose of this manual .............................................................................................. 3
Related manuals......................................................................................................... 3
This manual is the maintenance manual part1 of routing switcher DVS-128 series.
This manual is intended for use by trained system and service engineers, and
provides the information that is required to install and maintenance information.
Besides this “maintenance manual part 1”, the following manuals are available for
DVS-128 series.
The parts number of each manual is one as of APRIL 1999.
..
. Operation Manual (Supplied with the DVS-128.)
..
This manual describes the outline, system connection example and specifications.
Part No.: 3-867-319-01
..
. Installation Manual (Software) (Supplied with the DVS-128.)
..
This manual describes the software initialization or operation confirmation.
This manual also describes the information on the main component equipment of a
routing switcher system as well as this unit.
Part No.: 3-194-350-02
..
. Maintenance Manual Part 2 (Not supplied with the DVS-128.)
..
This manual describes the information that premises the parts level
service(adjustments, schematic diagrams, board layouts, detailed parts list, etc.). If
this manual is required, please contact your local Sony Sales Office/Service Center.
Part No: 9-968-539-01
..
. Protocol Manual (Not supplied with the DVS-128.)
..
This manual describes the protocol for controlling this unit.
The manuals below are providZed for the protocol that this unit can support.
If this manual is required, please contact your local Sony Sales Office/Service Center.
S-BUS PROTOCOL AND COMMAND SPECIFICATIONS
(S-BUS remote terminal control protocol)
Part No.: 9-977-477-12
ROUTING SWITCHER SYSTEM PROTOCOL AND COMMAND SPECIFICATIONS
(Sony cart protocol)
Part No.: 9-967-261-21
BVS/DVS Series PROTOCOL AND COMMAND SPECIFICATIONS
(Sony production switcher protocol)
Part No.: 9-967-262-21
DVS-128E MMP1
DVS-V3232B/6464B Series TECHNICAL MANUAL
(Sony audio mixer protocol)
Part No.: 9-967-547-11
3
Contents
Trademarks
This manual is organized by following sections.
Section 1Installation
Explains the information that is required to install (environment, external dimensions, initial setting, etc.).
Section 2Service Overview
Expins fundamental area of the information that is required to service, (removal of
cabinet and locations of main part), replace of flash memory and plug-in board list.
Section 3Replacement of Main Parts
Explains replacement of the power supply unit and fans.
Section 4Periodic Maintenance and Inspection
Explains the recommended periodic maintenance and cleaning procedure.
Section 5Overall Block Diagram
Describes the overall block diagram.
Trademarks and registered trademarks used in this manual are follows.
. MS-DOS is a registered trademark of Microsoft Corporation.
. Windows is a registered trademark of Microsoft Corporation.
. IBM and AT are registered trademarks of International Business Machine, Inc.
4
DVS-128E MMP1
Section 1
Installation
1-1.Operating Environment
w
Do not put this unit in a place subject to excessive oil
painting, steam, moisture, or dust. This may cause a fire or
electric shock.
m
. Install the unit in a well ventilated place to prevent a
temperature rise in the unit. Never cover the ventilation
holes of the outer frame.
. Never install the unit near a heat source.
Operating temperature5 dC to 40 dC
Strorage temperature_20 dC to + 60 dC
Operating humidity10 % to 90 %
1-2.Power Supply
1-2-1. Power Specifications
Power requirementsAC100 to 240 V ±10 %
Power frequency50/60 Hz
Current drain100 V AC : 9.4 A (max.)
240 V AC : 3.8 A (max.)
Inrush currentPower voltage 100 V IN :40 A
(max.)
Power voltage 240 V IN : 80 A
(max.)
Power supply capacity+6 V DC : 45 A (max.)
_6 V DC : 45 A (max.)
Power consumption600 VA (max.)
1-2-2. Power Cord
w
The power cords are not supplied with DVS-128. Be sure
to use the power cords that are applicable to the places in
the world.
For the customer in the U.S.A. and Canada
Required Parts
1 Power Cord, 125 V 10 A (2.4 m) : 1-557-377-11
2 Plug Holder B (Black) : 2-990-242-01
1
For the customer in the United Kingdom
Required Parts
DK-2401 (EK)
1 Power Cord, 250 V 10 A (2.4 m)
2 Plug Holder B (Black) : 2-990-242-01
1
For the customer in the all European countries
except the United Kingdom
Required Parts
DK-2401 (AE)
1 Power Cord, 250 V 10 A (2.4 m)
2 Plug Holder B (Black) : 2-990-242-01
2
2
AC inlet
AC inlet
n
The capacity of the AC power must be commensurate with
an inrush current. If the capacity of the AC power is not
adequately large, the breaker of the AC power on the
supply side will operate or the unit will not operate
normally.
DVS-128E MMP1
1
2
AC inlet
n
For the customer outside of the area as shown above,
please contact your local Sony Sales Office/Service
Center.
1-1
1-3. Connectors
1-3.Connectors
When connecting cables to each connector on the rear panel at the time of installing, connecting or
servicing, connect the following connectors or their equivalents.
Connector function name on rear panelConnectorSony part No.
(DVS-128)
REMOTE 1 A, B, CBNC, 75 Z_
REMOTE 4
A, B REF. IN
A, B WORD SYNC. IN
(BKDS-AV10)
ANALOG VIDEO INPUT 1 to 32
(BKDS-AV11)
ANALOG VIDEO OUTPUT 1 to 32
ANALOG VIDEO MONITOR OUTPUT
(BKDS-DA10)
DIGITAL AUDIO INPUT 1 to 32
(BKDS-DA11)
DIGITAL AUDIO OUTPUT 1 to 32
DIGITAL AUDIO MONITOR OUTPUT
(DVS-128)D-sub 9-pin, Male
REMOTE 2 A, BConnector 9-pin, Male1-560-651-00
(BKDS-AA11)Junction Shell 9-pin1-561-749-00
ANALOG AUDIO MONITOR OUTPUT
(DVS-128)D-sub 9-pin, Female
REMOTE 3Connector 9-pin, Female1-563-815-21
(BKDS-AA10)D-sub 25-pin, Male
ANALOG AUDIO INPUT 1 to 8Connector 25-pin, Male1-560-904-11
(BKDS-AA11)Junction Shell 25-pin1-563-377-11
ANALOG AUDIO OUTPUT 1 to 8
(*1) : The analog video outputs of both the channels 1 to 8 and the channels 17 to 24 have the two output channels respectively.
(*2) : The digital audio outputs of both the channels 1 to 8 and the channels 17 to 24 have the two output channels respectively.
(*1)
(*2)
Junction Shell 9-pin1-561-749-00
1-2
DVS-128E MMP1
_ EXT VIEW _
1
5
69
1-4. Input and Output Signals of Connectors
1-4.Input and Output Signals of
Connectors
Input and output signals of the connectors on the rear panel
are shown as follows. Refer to the illustration for the pin
assignment.
1. DVS-128 (CN-1704 board)
REMOTE 2 : RS-422A (D-sub 9-pin Female)
5
_ EXT VIEW _
Pin No.Signal Name
1FG :Frame ground
2TX (_) : Transmitted data (_)
3RX (+) : Received data (+)
4GND : Common ground
5_ :Non connect
6GND : Common ground
7TX (+) : Transmitted data (+)
8RX (_) : Received data (_)
9_ :Non connect
1_ :Non connect
2RX : Received data
3TX :Transmitted data
4DTR : Data terminal ready
5GND : Signal ground
6DSR : Data set ready
7RTS : Request to send
8CTS : Clear to send
9_ :Non connect
DVS-128E MMP1
5
96
*1 : Refer to Section 1-10-2 for ANALOG AUDIO INPUT/OUTPUT 1 to 8 of
the BKDS-AA10/AA11.
1-3
1-5. Cross Point Switching Timing
1-5-1. Selection of the Cross Point Switching Timings
1-5-2. Audio Clock Signal
1-5.Cross Point Switching Timing
1-5-1. Selection of the Cross Point Switching Timings
Cross points of all the audio and video signals are switched at the timing that is synchronized with the
reference input signal. The reference input signal can be selected for each matrix and OUTPUT board.
Using this function, the cross points can be switched at the different timings that are synchronized to the
difference reference input signals in units of circuit board. The desired input reference signal can be
selected by the slide switch on the respective matrix and OUTPUT board. Either position A or B can be
selected.
Relation between the selector switches and the matrix is described as follows.
Model nameBoard nameSwitch selectionSelection ofRemarks
BKDS-AV11AVP-2AREF ASwitching synchronized with
BREF BSwitching synchronized with
BKDS-AA11AAP-2AREF ASwitching synchronized with
BREF BSwitching synchronized with
BKDS-DA11DAP-22AREF ASwitching synchronized with
BREF BSwitching synchronized with
reference signal
REF A.
REF B.
REF A.
REF B.
REF A.
REF B.
n
The REF A signal must be input to the DVS-128 in order to enable the cross point switching locked to the
reference signal.
1-5-2. Audio Clock Signal
The clock signal that is extracted from either input word sync A or input word sync B, is used for audio
signal processing in the DVS-128. When any word sync signals are not input, the DVS-128 operates on
the clock signal that is synchronous with the input reference signal of the video signal.
n
Either REF A or REF B can be selected in each circuit board as the reference signal. It should be noted
that the same reference signal must be selected for both input and output of any audio signal processing
board. (both analog and digital audio processing boards.)
1-4
DVS-128E MMP1
1-6-1. Redundant Power Supply System
(
)(
)
1-6-2. Redundant CPU Board
1-6.Backup System
1-6-1. Redundant Power Supply System
The DVS-128 is equipped with the backup power supply unit (BKDS-12891) in addition to the standard
power supply unit. Therefore the power supply system is duplexed, the DVS-128 can realize the high
reliability.
Either of the standard power supply unit and the backup power supply unit can support the full load of the
DVS-128 respectively that assures the stable operation even when either one of the power supply lines
fails, or when either one of the power supply units becomes defective.
DC outputs of the redundant power supply system are connected in the logic-OR connection using diodes
which supplies +5.6 V/_ 5.6 V to the power bus line of the mother board of the DVS-128. The +5.6 V/
_ 5.6 V powers are used in the respective boards where the required power supply voltages are generated
by either series regulator or DC-to-DC converter.
In addition, the redundant power supply system has the unique function (current balancing function) of
sharing the loads after balancing them. This function assures the highly reliable power supply operation
with sufficient margin when compared with the operation on a single power supply unit.
1-6. Backup System
+5.6 V
Power supply
Load balance control
Power supply
(Redundant
power supply
unit A
unit B
unit)
_5.6 V
Mother board
1-6-2. Redundant CPU Board
The DVS-128 can be equipped with the optional backup CPU board (BKDS-12890) in addition to the
CPU board (CPU-275) (called CPU-A hereafter) that is installed in the slot: CPU-A of the DVS-128. The
CPU board can be duplexed by installing the backup CPU board (called CPU-B hereafter) into the slot:
CPU-B of the DVS-128. The CPU-A performs control over the entire system of the DVS-128 in normal
condition.
If the CPU-A fails, the CPU-B backs up the full function of the CPU-A.
If either the CPU-A or CPU-B fails, the power status LED on the front panel turns on in red and an alarm
is triggered in the control terminal. It facilitates preventive maintenance.
DVS-128E MMP1
CPU-A
(Active)
CPU-B
(Stand-by)
Control
During normal operation
Mother board
CPU-A
Error
CPU-B
(Active)
When CPU-A has an error
Control
Mother board
1-5
1-7. System Connection
1-7-1. S-BUS Data Link
1-7.System Connection
1-7-1. S-BUS Data Link
The digital routing switcher system is constituted with the S-BUS data link connected using a 75 Z coaxial cable.
The main equipment that constitutes the S-BUS data link is shown in the table below.
Type in S-BUS Model (Function name)QuantityFunction/Role
data link
PrimaryRouting switcher1Controls the entire S-BUS data link.
station (P)
SecondarySwitcher :253 (max.)Controls the individual secondary
station (S)
TerminalPC terminal emulator1Establishes the various setups of the
* : (P) and (S) indicate the setting of the P/S switch on the CPU board inside the routing switcher.
*
*
DVS-128 (Routing switcher)It can work as a secondary station
DVS-V1616 (Video routing switcher)station.
DVS-V3232M (Video routing switcher)Communicates in accordance with the
DVS-V6464M (Video routing switcher)commands from the primary station.
DVS-A3232 (Audio routing switcher)
DVS-RS1616 (RS-422A remote routing switcher)
DVS-TC3232 (Time code routing switcher)
Remote control unit :
BKS-R3210 (X-Y control unit)
BKS-R3209 (32 button control unit)
BKS-R1607 (Universal control unit)
BKS-R1608 (16 button control unit)
BKS-R3206 (8 destination control unit)
BKS-R3280 (Single status display unit)
BKS-R3281 (Single status display unit)
too.
system.
The errors that have occurred in the
S-BUS line are displayed and
managed by the emulator.
n
Switchers other than DVS-128 can be also set as a primary station.
In this case, some functions are limited.
1-6
DVS-128E MMP1
A connection example of the S-BUS data link with the DVS-128 set in a primary station is shown below.
Terminal
Personal computer
Terminal emulator software
Primary
startion
Level 1
REMOTE 3
1-7. System Connection
1-7-1. S-BUS Data Link
: S-BUS
: Signal line
: RS-232C
: 5C-2V coaxial cable
: T bridge (A)
: T bridge (B)
: 75 Z terminator
: Matrix level
Source
VTR
Time code
Digital video
Secondary
station
Analog video
Analog audio
channel 1/2
Analog audio
channel 3/4
REMOTE 1
REMOTE 1
C
B
REMOTE 1
Level 2
Video
routing switcher
DVS-V6464M
(S)
Routing switcher
DVS-128
A
Analog video
Analog audio
channel 1/2
(P)
Level 3Level 4
Video
routing switcher
DVS-V6464M
(S)
Analog audio
channel 3/4
Digital video
Tyme code
Time code
routing switcher
DVS-TC3232
(S)
Destination VTR
DVS-128E MMP1
Level 1Level 1
Remote control unit
BKS-R1607
Remote control unit
BKS-R1608
Remote control unit
BKS-R3209
Remote control unit
Remote control unit
BKS-R3206
Remote control unit
BKS-R3280
Remote control unit
BKS-R3281
BKS-R3210
1-7
1-7. System Connection
1-7-1. S-BUS Data Link
Note on connection
. For the routing switcher that is used as a primary station, set the P/S switch on the CPU-275 board to
“P”.
. The number of secondary stations that a primary station can control is 253 (maximum).
. The number of secondary stations that can be connected to one S-BUS line is 128 (maximum).
. The cable length of one S-BUS line is 500 m (maximum) (when a 5C-2V cable is used).
. The T-type bridge installed in the last machine of an S-BUS line and the unused REMOTE1 connector
of each switcher are necessarily terminated using a 75 Z terminator.
. Only one REMOTE 1 connector of a routing switcher in a secondary station can be used.
How to use T-type bridge
DVS-128 has a B-type T bridge. During connection, use a coaxial cable of less than 50 cm as shown
below.
REMOTE 1
(BNC Connector, Male)
T Bridge (B)
DVS-128
(Rear panel)
5C-2V coaxial cable
(50 cm or less)
1-8
DVS-128E MMP1
1-8.External Dimensions
Mass : 33 kg
1-8. External Dimensions
545
424
482
465
320 (14U)
70
111.1
250.8
550
403.2
43
355.5
13
132.2
DVS-128E MMP1
Unit : mm
1-9
1-9. Rack Mounting
1-9.Rack Mounting
DVS-128 can be mounted in a 19-inch standard rack. Be sure to mount this unit in a rack accurately as
following procedure and notes.
Be sure to use the optional rack mount rail RMM-18DV.
Required Parts
. Rack mount rail RMM-18DV :2 sets
<Components>
Rail assembly2 pcs
Bracket4 pcs
Plate nut (long)4 pcs
Plate nut (small)4 pcs
Screw B 4x816 pcs
Hexagon socket head cap screw C 4x12 8 pcs
Washer W48 pcs
. Screw B 4x8 for attaching the plate nut (long) : 16 pcs
. Screw RK 5x16 for rack-mount :4 pcs
. Washer for rack-mount :4 pcs
(Sony part No. : 2-297-913-01)
w
Fix the rack to the floor with bolts to prevent turning over the rack.
c
. Be sure to use the specified rail when rack mounting.
. Be sure to mount in the rack with three-person or more.
. Mount in a rack with a steady posture.
m
. If DVS-128 is mounted in the 19-inch standard rack, it is recommended to install a ventilation fan to
prevent a temperature rise in the rack. Make sure that all the units in the rack should be operated within
the temperature range of 10 dC to 35 dC.
. An installation manual is supplied with the rack mount rail RMM-18DV. However follow the proce-
dures explained on the following page in this maintenance manual. Because the rack mounting procedures of DVS-128 differ somewhat from the procedures explained in RMM-18DV installation manual.
1-10
DVS-128E MMP1
Procedures
1
1. Pull out the inner member while pressing the stopper of the rack mount rail RMM-18DV.
2. Attach the inner members to the unit using the 32 screws supplied with RMM-18DV.
1-9. Rack Mounting
Inner member
B 4x8
B 4x8
Outer member 1
Stopper
Inner members
Inner member
B 4x8
B 4x8
DVS-128
Inner member
3. Attach the brackets and the plate nuts (long) to the outer member 1 temporarily with the preparated
eight screws.
Slide the outer member 2 back-and-forth so that the screw holdes of the outer member 1 can be
seen.
Outer member
B 4x8
B 4x8
Plate nut (long)
Plate nut (long)
Brackets
Outer member 2
B 4x8
Outer member stopper
B 4x8
(Used for fixing the outer member 2.)
DVS-128E MMP1
1-11
1-9. Rack Mounting
4. Temporarily attach the outer member assemblies to both sides of the rack using the eight screws and
the eight washers supplied with RMM-18DV. Adjust the installation position of the outer member to
meet the specification shown in the figure. After the adjustment, tighten the screws attached temporarily in the step (3).
— TOP VIEW —
Rack
Spec. :
+5
50
_0
Plate nut (small)
Bracket
Outer member 1
C 4x12
Rack
Plate nut (small)
W4
12.7
Outer member
assembly
44.45
C 4x12
W4
c
. Be sure to mount in the rack with three person or more.
. Be careful not to catch your finger or hand in rack nount rail.
5. Install the unit in the rack while releasing the stoppers of the inner member.
6. After confirming that the unit can be moved smoothly, tighten the screws attached temporarily in the
step (4).
Rack
DVS-128
1-12
Outer member 2
Inner members
Stoppers
. When housing the unit, shift the slide bearing as illustrated.
Inner member
Outer member 2
Slide bearing
DVS-128E MMP1
7. After installing the unit in the rack, fix the unit to the rack with the prepared four screws and the four
ornamental washers.
Rack
_ TOP VIEW _
Rack
1-9. Rack Mounting
Rack angle
RK 5x16
Ornamental washer
DVS-128
RK 5x16
Ornamental washer
Bracket
Outer member
c
Be sure to tighten the screws securing the rack angles. If they are not tightened, the DVS-128 slips and
drops off the rack that can result in physical injury. Be sure to tighten the screws after the DVS-128 is
mounted on a rack.
. When DVS-128 is mounted in a rack, the maximum traveling distance is illustrated below.
Maximum moving distance
569
DVS-128E MMP1
620 (14U)
132.2355.5
Distance to slide rail center
Unit height when mounted in rack
Unit : mm
1-13
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