Sony BKAM-103, BKAM-102, BKAM-101 User Manual

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AUDIO MONITOR SPEAKER SYSTEM
AMS-100
ANALOG MODULE
BKAM-101
AES/EBU MODULE
BKAM-102
SDI MODULE
BKAM-103
INSTALLATION MANUAL 1st Edition
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This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
! WARNUNG
Die Anleitung ist nur für qualifiziertes Fachpersonal bestimmt. Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um die Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben Wartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigung dazu besitzen.
! A VERTISSEMENT
Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement.
Attention-when the product is installed in Rack:
1. Prevention against overloading of branch circuit
When this product is installed in a rack and is supplied power from an outlet on the rack, please make sure that the rack does not overload the supply circuit.
2. Providing protective earth
When this product is installed in a rack and is supplied power from an outlet on the rack, please confirm that the outlet is provided with a suitable protective earth connection.
AMS-100 (SY) Serial No. 10001 and Higher BKAM-101 (SY) Serial No. 10001 and Higher BKAM-102 (SY) Serial No. 10001 and Higher BKAM-103 (SY) Serial No. 10001 and Higher
3. Internal air ambient temperature of the rack
When this product is installed in a rack, please make sure that the internal air ambient temperature of the rack is within the specified limit of this product.
4. Prevention against achieving hazardous condition due to uneven mechanical loading
When this product is installed in a rack, please make sure that the rack does not achieve hazardous condition due to uneven mechanical loading.
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Table of Contents

1. Installation

1-1. Power Supply ........................................................................................1-1 (E)
1-1-1. Power Specifications ............................................................1-1 (E)
1-1-2. Power Cord...........................................................................1-1 (E)
1-2. Dimensions............................................................................................1-2 (E)
1-3. Installation of Boards ............................................................................1-2 (E)
1-4. Rack Mounting......................................................................................1-3 (E)
1-5. Pin Assignment of Connectors..............................................................1-4 (E)
1-6. Matching Connectors and Cables..........................................................1-5 (E)
1-7. Internal Switches ...................................................................................1-5 (E)
1-7-1. AL-42 Board (BKAM-101) .................................................1-5 (E)
1-7-2. SDI-43 Board (BKAM-103) ................................................1-5 (E)
1-8. Input Level Meter Adjustment .............................................................1-6 (E)
1-9. Related manuals ....................................................................................1-6 (E)
Section 1
Installation

1-1. Power Supply

1-1-1. Power Specifications

Power voltage AC 100 to 240 V ±10 % Current consumption 25 W Inrush current 20 A

1-1-2. Power Cord

w
Use the specified power cord only when connecting. Never use a injured power cord.
n
Ground the unit safely.
If the unit is used in the area except above, please consult with local Sony’s sales/service office.
Power code for the customer in the U.S.A.and Canada.
1 Power cord (approx. 2.4 m) ! 1-557-377-11 2 Plug holder (Black) 2-990-242-01
1
Power code for the customer in the United Kingdom.
1 Power cord set (approx. 2.4 m) ! DK-2401 (UK) 2 Plug holder (Black) 2-990-242-01
Plug holder is supplied with DK-2401 (UK).
1
Power code for the customer in Europe except the United Kingdom.
1 Power cord set (approx. 2.4 m) ! DK-2401 (AE) 2 Plug holder (Black) 2-990-242-01
Plug holder is supplied with DK-2401 (AE).
1
2
2
2
AC inlet
AC inlet
AC inlet
AMS-100
1-1(E)
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1-2. Dimensions 1-3. Installation of Boards

1-2. Dimensions

350
5
424 465
482

1-3. Installation of Boards

The optional boards (BKAM-101/102/103) can be installed in any slots of the AMS-100.
Installation of optional boards
1. Turn off the power of the AMS-100.
2. Remove the blank panel on the rear panel after removing its two retainer screws.
n
Do not discard the removed blank panel.
3. Slide the optional board along the guide rails into the unit.
4. Secure the optional board in the AMS-100 with the screws supplied with the optional board.
n
If there is any unused slot without a cover, install the cover you have just removed there.
Blank panel
B 3x5
Unit : mm
1-2(E)
B 3x5
BKAM-101, BKAM-102, BKAM-103
AMS-100
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1-4. Rack Mounting

1-4. Rack Mounting
The AMS-100 can be mounted in a 19-inch standard rack.
n . If the AMS-100 or the peripheral equipment is mounted
in a 19-inch standard rack, it is recommended to install a ventilation fan to prevent a temperature rise in the rack. Make sure that all the units in the rack should be operat­ed within the temperature range of 5dC to 40dC.
. Connect the enough long cables on the rear panel,
considering that the AMS-100 is pulled out.
. Be sure to fix the rack to the floor with bolts.
This will prevent the rack from falling when the unit is pulled out from the rack.
Required parts
. Rack mount rail (RMM-30)
Rail with bracket : 2 pcs. Screw (B5x8) : 4 pcs. Screw (PWH4x10) : 2 pcs. Plate nut : 2 pcs.
. Screw for inner rail (B4x8) : 6 pcs. . Screw for rack mounting (RK5x16) : 4 pcs. . Washer for rack mounting : 4 pcs.
(Sony part number : 2-297-913-00)
c
Be sure to use the RMM-30 rack mount rail. If a rack mount rail other than the RMM-30 is used, the AMS-100 may be dropped by insufficient strength of the rack mount rail. This may cause a injury.
Procedures
1. Turn off the power.
2. Attach the inner rails to the unit using the six screws (B4x8) supplied with the RMM-30.
Inner rail
B 4x8
Inner rail
B 4x8
3. Temporarily fix the front and rear brackets to the rack by running in but not tightening the four screws (B5x8) and two screws (PWH4x10) supplied with the RMM-30.
Plate nut
12.7
15.9
15.9
12.7
15.9
15.9
Front bracket
PWH 4x10
Rack
AMS-100
Rear bracket
31.75
B 5x8
_To be continued on the next page._
1-3(E)
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1-4. Rack Mounting 1-5. Pin Assignment of Connectors
4. To mount the unit on the rack, while pressing the stoppers of the inner rails, slide the inner rails fully into the outer rails.
5. After confirming that the unit can be moved smoothly, tighten the six screws run in but not tightened in procedure 3.
n
To tighten the front brackets to the rack, slide the unit from the rack toward you about 20 mm.
6. After mounting the unit on the rack, fix the unit to the rack with the four screws (RK5x16) and four washers.
Washer
RK 5x16
Outer rail
Stopper
RK 5x16
Washer
Inner rail

1-5. Pin Assignment of Connectors

REMOTE (D-sub 25-pin, Female)
13 1
25
_External View_
Pin No. Signal
1 REM-A IN 2 REM-B IN 3 REM-CH.SELECT L1 IN 4 REM-CH.SELECT L2 IN 5 REM-CH.SELECT R1 IN 6 REM-CH.SELECT R2 IN 7 GND 8 MONITOR OUT 2(H) 9 MONITOR OUT 2(C) 10 MONITOR OUT 1(H) 11 MONITOR OUT 1(C) 12 REM-GROUP SEL. 1 IN 13 REM-GROUP SEL. 2 IN 14 STS-A OUT 15 STS-B OUT 16 STS-CH. SELECT L1 OUT 17 STS-CH. SELECT L2 OUT 18 STS-CH. SELECT R1 OUT 19 STS-CH. SELECT R2 OUT 20 STS-GROUP SEL. 1 OUT 21 MONITOR OUT 2(G) 22 REM-ENABLE 2 IN 23 MONITOR OUT 1(G) 24 STS-GROUP SEL. 2 OUT 25 REM-ENABLE 1 IN
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1-4(E)
AMS-100
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1-6. Matching Connectors and Cables

1-7. Internal Switches

1-6. Matching Connectors and Cables
When connecting cables to various connectors on the rear panel at the time of installing or servicing, connect the following connectors/cables or their equivalents.
Connector Matching Connector/cable Panel indication Connector/Cable Sony Part No.
REMOTE D-sub 25-pin, male 1-566-356-11 AUDIO IN 1 XLR 3-pin, male 1-508-084-00 (*1)
XLR 3-pin, female 1-508-083-00 (*2)
AUDIO IN 2 XLR 3-pin, male 1-508-084-00 (*1)
XLR 3-pin, female 1-508-083-00 (*2)
DIGITAL AUDIO IN XLR 3-pin, female 1-508-083-00 (*2)
BNC 75 Z, male 1-560-370-12 5C-2V cable (*3)
SDI IN BNC 75 Z, male 1-560-370-12 SDI OUT 5C-2V cable (*3)
(*1) : ITT Cannon XLR-3-12C or equivalent (*2) : ITT Cannon XLR-3-11C or equivalent (*3) : 5C-2V coaxial cable (max. 200 m)
It is recommended to use the 5C-2V coaxial cable made by Fujikura America Inc./Fujikura Europe Ltd. (FEL) or equivalent.
1-7. Internal Switches

1-7-2. SDI-43 Board (BKAM-103)

CN101
S102S101
S103
S101 : Free-run adjustment select switch for the
serial decoder
Used during free-run adjustment of the serial decoder: OFF : Normal operation ON : For free-run adjustment Factory setting : OFF

1-7-1. AL-42 Board (BKAM-101)

CN101
S2
S2: CH-1 input level select switch
To select the input level of CH-1. Factory setting : +4 dB
S22: CH-2 input level select switch
To select the input level of CH-2. Factory setting : +4 dB
AMS-100
S22
S102 : Video system select switch
To select the video system (525/625). (Effective for 4:2:2 component serial video signal mode) 525 : For a 525 video system 625 : For a 625 video system Factory setting : 525
S103 : Mode select switch
ON
1234
( Indicates the switch lever position.)
S103-1 : D1/D2 system selector
To select the video system used: OFF (D1) : 4:2:2 component serial video signal ON (D2) : 4fsc composite serial video signal
S103-2, -3, -4 : For factory-adjustment use only.
n
Do not change the factory presetting of
these switches.
Factory setting : all OFF
1-5(E)
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1-8. Adjustment of the Input Level Meter 1-9. Related manuals

1-8. Input Level Meter Adjustment

Preparation
. Input the reference signal to the unit:
When the BKAM-101 is attached : +4 dBm When the BKAM-102 is attached : _20 dB FS
. Turn on the power of the unit and select the slot and the
channel to which the reference signal is to be input on the INPUT SELECT operation panel. (For details on operation, refer to the Operation Manual.)
. Let the unit warm up for about 10 minutes.
Adjustment procedures
1. Press and hold the button corresponding to the desired slot for 3 seconds or more on the INPUT SELECT operation panel to enter Adjustment mode.
2. Check that the LED for the channel you are selecting starts blinking.
3. Perform the following adjustment. Adj. point : Adjustment screw L/input level meter
Adjustment screw R/input level meter
Specification : The LEDs for “0” level start blinking.

1-9. Related manuals

Besides this Installation Manual, the following manuals are available for the AMS-100.
. Operation Manual (Supplied with the AMS-100)
This manual explains the overview of the AMS-100, and the system configuration examples.
. Maintenance Manual (available on request)
This manual describes information that premise the service based on parts replacement (adjustments, board layouts, schematic diagrams, parts list, etc.). If this manual is required, contact your local Sony Sales Office/Service Center.
LEDs for "0" level
LR
+3 +1
0
_1 _3 _5
_7 _10 _15 _20
Adjustment screws
_10 _15 _20
+3 +1
0
_1 _3 _5 _7
Setting after adjustment
To return from Adjustment mode, press any button on the INPUT SELECT operation panel.
1-6(E)
AMS-100
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SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer :
The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of Sony Corporation.
Le matériel contenu dans ce manuel consiste en informations qui sont la propriété de Sony Corporation et sont destinées exclusivement à l’usage des acquéreurs de l’équipement décrit dans ce manuel. Sony Corporation interdit formellement la copie de quelque partie que ce soit de ce manuel ou son emploi pour tout autre but que des opérations ou entretiens de l’équipement à moins d’une permission écrite de Sony Corporation.
Das in dieser Anleitung enthaltene Material besteht aus Informationen, die Eigentum der Sony Corporation sind, und ausschließlich zum Gebrauch durch den Käufer der in dieser Anleitung beschriebenen Ausrüstung bestimmt sind. Die Sony Corporation untersagt ausdrücklich die Vervielfältigung jeglicher Teile dieser Anleitung oder den Gebrauch derselben für irgendeinen anderen Zweck als die Bedienung oder Wartung der in dieser Anleitung beschriebenen Ausrüstung ohne ausdrückliche schriftliche Erlaubnis der Sony Corporation.
Check the metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 3.5 mA. Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instruments.
2. A battery-operated AC milliammeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The “limit” indication is 5.25 V, so analog meters must have an accurate low­voltage scale. The Simpson 250 and Sanwa SH-63Trd are examples of a passive VOM that is suitable. Nearly all battery operated digital multimeters that have a 20 V AC range are suitable. (See Fig. A)
To Exposed Metal Parts on Set
0.15
µ
F 1.5 k
Fig A. Using an AC voltmeter to check AC leakage.
Z
Earth Ground
AC voltmeter (5.25V)
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AMS-100 (SY) BKAM-101 (SY) BKAM-102 (SY) BKAM-103 (SY) J, E 3-202-309-01
Printed in Japan
Sony Corporation 1999. 2 11
Broadcasting & Professional Systems Company ©1999
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