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100
Service Manual
61 pgs1.39 Mb0

SONY 100 Service Manual

Contents
CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions.........................................................................................4
3. Operation.................................................................................................................7
4. Wiring Diagram.....................................................................................................18
5. Refrigerant Cycle..................................................................................................20
6. Control Block Diagram.........................................................................................21
7. Electric Circuit Diagram........................................................................................22
8. Trouble Shooting...................................................................................................24
9. Key Components of Electronic Circuit.................................................................43
10. Disassembly Instructions .....................................................................................46
3) Exploded Diagram (Indoor Unit)......................................................................49
4) Exploded Diagram (Outdoor Unit)...................................................................52
5) Control Box Assembly......................................................................................56
1. SPECIFICATIONS
¡ DSA-101L
MODEL
ITEM
Function Cooling Class T Power AC 208~230V / 60Hz Capacity W 2,923
Btu/h 10,000
Dehumidification l/h 1.28
Running Current A 5.1
Electrical
Data
Compressor
Power Input W 1,110 Starting Current A 27 Type Rotary Model RCA 100A001 Capacitor 25µF / 400VAC
DSA-101L
Division Indoor Unit Outdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 2.0µF 400VAC Motor Model Number IC-8428DWKG7C IC-9630DWLA6B Control Capillary Charge Q'ty g 1,150 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
666 x 552 x 264(Before)
654 x 549 x 256(After)
2
¡ DSA-121L
MODEL
ITEM
Function Cooling Class T Power AC 208~230V / 60Hz Capacity W 3,507
Btu/h 12,000
Dehumidification l/h 1.53
Running Current A 5.89
Electrical
Data
Compressor
Power Input W 1,280 Starting Current A 34 Type Rotary Model RCA 120A001 Capacitor 30µF / 400VAC
DSA-121L
Division Indoor Unit Outdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 2.0µF 400VAC Motor Model Number IC-8428DWKG7C IC-9630DWLA6B Control Capillary Charge Q'ty g 1,200 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
666 x 552 x 264(Before)
654 x 549 x 256(After)
3
REMOCON
Filter - L Filter - R
Grille Insert
Frame Grille
Body
Plate Mounting
Connecting Pipe
Plate Mounting
406
194
285
925
REMOTE CONTROLLER
INDOOR UNIT
2. OUTLINE AND DIMENSIONS
1
¡ DSA-101L/DSA-121L
4
256
549
654
Inlet
Inlet
Outlet
Foot Cushion
Outlet
Cabinet Front
Foot
Handle
Service Valve
Cabinet Side
Panel Top
Guide Support
5
OUTDOOR UNIT
2
¡ DSA-101L/DSA-121L (After)
Cabinet SideHandleCabinet Front Foot
264 334
Panel Top
Cabinet Back
552 572
Inlet
AIR
Inlet
Outlet
Foot Cushion
Service Valve
666
¡ DSA-101L/DSA-121L (Before)
6
3. OPERATION
Power Plug
Electrostatic Filter Deodorizing FilterAir Inlet
Antibacterial Filter
Air Outlet Fan Direction
(Up, Down)
Remote Controller
Remote Controller Receiver
Lamp
REMOTE CONTROLLER
1
PARTS OF NAME AND FUNCTION
¡ DSA-101L/DSA-121L
Indoor Unit
7
EMERGENCY REMOTE
ON AIR CLEAN QUICK TIMER
¡ DSA-101L/DSA-121L
Indoor Unit Display Switch P anel
Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".
■ There is a switch panel at inside of Front
Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or testing.
ON (Red)
Lights when the operation is going on.
Timer (Y ello w)
Lights during the time reservation mode.
Remote switch is usally used by Remote Controller.
Air clean (Green)
Quick(Red)
8
¡ DSA-101L/DSA-121L (After)
Outdoor Unit
Air Inlet (Side Back)
Connection Wire
Air Outlet
Connecting Pipe
Drain Hose
9
AIR
Air Inlet (side Back)
Air Outlet
Connection Wire
Connecting Pipe
Drain Hose
¡ DSA-101L/DSA-121L (Before)
Outdoor Unit
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of T op Panel.
The front locking parts
FRONT SIDE BACK SIDE
The back locking parts
10
2
MODE
SLEEP
ON/OFF
TIMER
ENTER/ CANCEL
FAN SPEED
TURBO/MILD
Display
Displays information pertaining to unit.
TURBO/MILD
Press to be colder the unit.
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
TIMER ON/OFF Button
Press to set the unit of or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes (Auto/Quick/Cooling/Fan/Dry)
SLEEP Button
Press to set the unit for the sleep mode.
FAN DIR.
FAN DIR. Button
Press to select up/down direction for fan.
ON/OFF Button
Press to turn the unit on or off.
TEMPERATURE Buttons
Press to raise or lower the desired temperature.
FAN SPEED Button
Press to select the fan speed (High " ", Middle " ", Low " ").
COVER
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AUTO
REMOTE CONTROLLER
REMOTE CONTROLLER
¡ DSA-101L/DSA-121L
Name of Each Button
11
3
REMOTE CONTROLLER
+–
+–
REMOTE CONTROLLER
MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.
TIMER Indicators (Include sleep)
Lights to indicate the timer function mode.
TEMPERATURE & RESERVATION TIME lndicator
Lights to indicate the temperature or time.
FAN DIRECTION Indicators
Lights to indicate the fan direction.
NATURAL Indicator
Lights to indicate the speeds simulating a loreeze.
FAN Indicators
Lights to indicate the fan speed.
AUTO
REMOTE CONTROLLER DISPLAY
¡ DSA-101L/DSA-121L
Replacing Batteries
Open the cover after pressing the arrow
1
direction and pulling out.
Put the drycell by ●●+ ●●­direction.
2
12
3
Close the cover after pushing into arrow direction.
4
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚C
Temperature
DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Control of Room Temperature
(1) Range of setting temperature: 18~32°C (2) Setting temperature: Operating temperature of compressor
¡ Room temperatrue
< setting temperature
(
Compressor OFF Room temperature
> setting temperafure
(
Compressor ON
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller , y ou can hear the signal "beep –" or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep""beep" (2) And so on-"beep"
13
0 0.5 1.0 HOUR
SET TIME
Desired
Difference desired temperature between room temperature (°C)
0.5°C
0.5°C
0.5°C
Temperature
Fan Speed (Indoor Unit)
0°C
L
M
H
1°C2°C
(R.T-D.T)
(D.T)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed). (2) Remote controller setting fan speed. (Auto , L, M, H, Natural) (3) Relation of operating mode between fan speed.
DEHUMI-
FAN ONLY COOL
H HHLHH
MMMLMH
LLLLLH
Auto Auto Auto L Auto H
Natural Natural Natural L Natural H
(4) Automatic Operation If the unit is set in 'AUT O' mode , the unit operates automatically according to the room temperature to keep the room temperature comfortable.
DIFICATION
AUTO QUICK
(COOLING)
R.T=Room temperafure D .T=Desired temperafure
Sleep Mode
(1) When you are going to sleep , select sleep s witch and the unit controls the room to the desired temper ature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
14
Emergency Operation
0°C7°C
Compressor and Outdoor Fan
OFF
OFF
ON
Set Speed
Indoor Fan
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: AUTO
• Preset temperature: 26°C
• Fan speed: LO W ¡You cannot operate with remote controller.
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Ev aporator. When the indoor coil temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.
(Indoor coil temperature)
3 min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.
15
Auto Mode
-1 0
°C
OFF
ON
(Room temperature­ Desired temperature)
(Room temerature­ Desired temperature)
0°C
L
M
H
1°C2°C
(R.T-D.T)
(D.T)
(1) When the room temperature is higher than 28°C (Cooling Mode)
! Compressor and lndoor F an
@ The fan will automatically operate as following Figure
Dehumidification Mode
!Desired temperature < Room temperature
Outdoor Fan, Compressor : ON Indoor Fan : Low speed
@ Desired temperature ≥ Room temperature
Compressor : 3 min/ON, 5 min/OFF Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : low speed
# Room temperature ≤ 18°C
Compressor : OFF Indoor Fan : 1 min/ON, 7 min/OFF Fan speed : Low speed
Air Discharge Direction(only remocon operation)
The air discharge direction procedure is below.
Fixed Up/Down Fixed
Up/Down
16
Quick Mode(Powerful Cooling)
-1
OFF
ON
(Room temperature-18˚C)
01
!Fan Speed: Super high speed @ Air discharge direction: Fixed # Set temperature: 18°C Fixed (Cooling) $ Compressor and Outdoor F an
The air discharge direction procedure is below
Fixed Up/Down Fixed
Up/Down
ƒRThe option is LEFT/RIGHT direction.
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display P attern
!ON LAMP: ON (Red) LED ON/OFF @ Error Code # Only Emergency mode
ERROR CODE
3
DISPLAY PATTERN ERROR CONTENTS
8 seconds
0.5 second
Compressor, Electrical parts of comp. Gas leak
17
4. WIRING DIAGRAM
OUTDOOR UNIT INDOOR UNIT
FAN MOTOR
BRN
BLUE
BLU
BLU
COMP
BLU
BRN
BRN
YEL/GRN
YEL/GRN
BROWN
YELLOW/GREEN
BRN
BRN
BLU
POWER CORD
BLK
YEL/GRN
CAPACITOR
OUTDOOR
TERMINAL
BLOCK
YEL
RED
S
C
R
COMPRESSOR
FAN
HERM
C
1
1
BLK BLK
RED RED
BLU ORG RED
BLK
RED PINK BLU ORG YEL
YEL
WHT BLU RED GRN YEL GRY BRN BLK
BLK BLK
BLK BLK
2
TRANS
1 12345678 1 23 4
I/D SENSOR
LED PCB
2
123
S C
R
INDOOR
FAN MOTOR
FAN MOTOR
CAPACITOR
SWING
MOTOR
12
12345
Y
L
Y
L
1
2
3
¡ DSA-101L/DSA-121L
18
MAIN ELECTRIC PARTS
1
¡ DSA-101L
Fan Motor 3108001220 IC-8428DWKG7C 1 Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
PART NAME PART CODE SPEC. QUANTITY REMARK
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1 Transformer 5EPV050100 220V/18V 1 Stepping Motor 3108000100 MP28GA (L=400mm) 1 Terminal Block 3108912300 SN-DBW-03P 1 Compressor 3100030EE0 RCA100A001 1 Fan Motor 3108003010 IC-9630DWLA6B 1 Dual Capacitor 3109502100 2.0+25µF 400VAC 1 Terminal Block 3108912300 SN-DBW-03P 1
¡ DSA-121L
Fan Motor 3108001220 IC-8428DWKG7C 1 Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
PART NAME PART CODE SPEC. QUANTITY REMARK
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1 Transformer 5EPV050100 220V/18V 1 Stepping Motor 3108000100 MP28GA (L=400mm) 1 Terminal Block 3108912300 SN-DBW-03P 1 Compressor 3100030DE0 RCA120A001 1 Fan Motor 3108003010 IC-9630DWLA6B 1 Dual Capacitor 3109502000 2.0+30µF 400VAC 1 Terminal Block 3108912300 SN-DBW-03P 1
19
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