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Model PSKIT-H540
Ultrasonic Kit
40 kHz
500 Watts
INSTRUCTION MANUAL
Sonics & Materials, Inc.
53 Church Hill Road ♦ Newtown, CT 06470 USA
203.270.4600 ♦ 800.745.1105 ♦ 203.270.4610 fax
April 2008 Rev 1
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SONICS Model
PSKIT-H540
This Sonics & Materials manufactured
ultrasonic kit is designed for use as
an internal electrical component.
should only be powered after being
It
properly mounted and earth grounded
inside of an industry standard
NEMA type electrical
enclosure.
IMPORTANT INFORMATION
1. NEMA enclosure needs to be properly fan cooled and vented.
2. Incoming line voltage (120 VAC 50/60 Hz.) must be noise filtered and
correctly earth grounded.
3. Because of potential noise interference, all RF signal cables and cable
connections should be routed as far away from other electrical
components as possible.
4. RF cable out from the NEMA enclosure and direct to a single ultrasonic
converter should not exceed 15’ (4.6 meters) in length.
5. When sequencing, RF cables out from the NEMA enclosure to individual
ultrasonic converters should not exceed 15’ (4.6 meters) in length.
6. To avoid RF cable capacitance variations, all RF cables should be equal
in length. Coil and zip-tie any excess RF cable lengths.
Description Detail
Power Requirement 120 VAC 50/60 Hz 15 AMPS
Frequency 40 kHz
Power 500 Watts
Current Main Board Configuration Sonics #855-00098 Rev 4
Current PLL Board Configuration Sonics #855-00097 Rev 4
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MAIN BOARD SIDE
Main A/C Power
Connection with
Sonics #131-0184
Plug Connector.
Fuse Holder
Optional RF Cable
Panel Mount Fischer
Connector.
Sonics #131-0172
RF Converter Output
with Optional Fischer
Connector.
MAIN BOARD: Similar to a computers motherboard, the kits main board is the
primary ultrasonic power source.
J1 - Primary in-coming line voltage connection.
P6 – High voltage RF converter cable connection.
P7 – High voltage RF converter cable connection ground.
P8 – Earth Ground
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FRONT & PLL BOARD SIDE
/O Connectio
Overload Conditio
DB9 - PLC
I
n
PLL BOARD (Phase-Lock-Loop): Working in tandem with the main board, the
primary purpose of the PLL board (also referred to as a control board)
comprises of automatic frequency tuning, energy functions and variable
amplitude settings.
PLC INTERFACING: Included with this manual is Sonics drawing #E-3113
which details customer supplied PLC I/O (input and output) connections to the
kits DB9 connector.
No user connections required.
Push to Manually
Fire Ultrasonics
Push to Rest an
n
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WARRANTY
Sonics & Materials, Inc., hereinafter referred to as "SONICS”, warrants its products for a period of one year from the date of
shipment against defects in materials and workmanship under normal installation, use and maintenance as described in the
operating instructions which accompany such equipment. During the warranty period, SONICS will, at its option, as the
exclusive remedy, either repair or replace without charge for material and labor, the part(s) which prove upon our examination
to be defective, provided the defective unit is returned to us properly packed with all transportation charges prepaid.
Ultrasonic horns constructed of titanium or aluminum are guaranteed against defects for a period of one year from date of
shipment. SONICS will repair or replace a cracked or defective horn once without charge, if failure occurs within the warranty
period.
Ultrasonic welding horns constructed of steel are guaranteed against defects for a period of ninety days from date of shipment.
SONICS will repair or replace a cracked or defective steel horn once at a charge of 50% of the original purchase price, if failure
occurs within the warranty period.
LIMITATION OF WARRANTY
This warranty is in lieu of any other warranties, either express, implied, or statutory. SONICS neither assumes nor authorizes
any person to assume for it any other obligation or liability in connection with the sale of its products. SONICS hereby
disclaims any warranty or merchantability or fitness for a particular purpose. No person or company is authorized to change,
modify, or amend the terms of this warranty in any manner or fashion whatsoever. Under no circumstances shall SONICS be
liable to the purchaser or to any other person for any incidental or consequential damages or loss of profit or product resulting
from any malfunction or failure of this SONICS product.
This warranty does not apply to equipment which has been subject to unauthorized repair, misuse, abuse, negligence or
accident. Equipment which, in our judgment, shows evidence of having been used in violation of operating instructions, or
which has had the serial number altered or removed, will be ineligible for service under this warranty.
Horns supplied by SONICS are manufactured to exacting specifications and are tuned to vibrate at a specific frequency. Using
an out-of-tune horn will cause damage to the equipment and may result in warranty nullification. SONICS assumes no
responsibility for converters, horns or fixtures not supplied by SONICS or for consequential damages resulting from their
usage.
SONICS reserves the right not to warrant horns of unusual or experimental design which, in our judgment are more likely to fail
in use.
This warranty does not cover equipment used for applications requiring metal-to-metal contact with weld time in excess of 1
second.
Data supplied in the instruction manual has been verified and validated and is believed adequate for the intended use of the
equipment. If the equipment or procedures are used for purposes other than those specified herein, confirmation of their
validity and suitability should be obtained in writing from SONICS. Otherwise SONICS does not guarantee results and
assumes no obligation or liability.
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