Sonic Alert DCP301 User Manual

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EN1I-6197 Issue 7 (02/04)

DCP301

Digital Program Controller

User’s Manual

WARRANTY

The Honeywell device described herein has been manufactured and tested for corrent operation and is warranted for a period of one year.

TECHNICAL ASSISTANCE

If you encounter a problem with your unit, please review all the configuration data to verify that your selections are consistent with your application; (i.e. Inputs, Outputs, Alarms, Limits, etc.). If the problem persists after checking the above parameters, you can get technical assistance by calling the following:

In the U.S.A.

・・・・・

1-800-423-9883

In Europe

・・・・・・・

Your local branch office

■ About Icons

Safety precautions are for ensuring safe and correct use of this product, and for preventing injury to the operator and other people or damage to property. You must observe these safety precautions. The safety precautions described in this manual are indicated by various icons. The following describes the icons and their meanings. Be sure to read and understand the following descriptions before reading this manual.

■ Examples

Triangles warn the user of a possible danger that may be caused by wrongful operation or misuse of this product. These icons graphically represent the actual danger. (The example on the left warns the user of the danger of electric shock.)

White circles with a diagonal bar notify the user that specific actions are prohibited to prevent possible danger. These icons graphically represent the actual prohibited action. (The example on the left notifies the user that disassembly is prohibited.)

Black filled-in circles instruct the user to carry out a specific obligatory action to prevent possible danger. These icons graphically represent the actual action to be carried out. (The example on the left instructs the user to remove the plug from the outlet.)

SAFETY PRECAUTIONS

WARNING

Warnings are indicated when mishandling this product might result in death or serious injury to the user.

CAUTION

Cautions are indicated when mishandling this product might result in minor injury to the user, or only physical damage to this product.

WARNING

CAUTION

Use the DCP301 within the operating ranges recommended in the specifications (temperature, humidity, voltage, vibration, shock, mounting direction, atmosphere, etc.). Failure to do so might cause fire or faulty operation.

Do not block ventilation holes. Doing so might cause fire or faulty operation.

Wire the DCP301 properly according to predetermined standards. Also wire the DCP301 using designed power leads according to recognized installation methods. Failure to do so might cause electric shock, fire or faulty operation.

Do not allow lead clippings, chips or water to enter the controller case. Doing so might cause fire or faulty operation.

Inputs to the current input terminals (

31) and (33) on the DCP301 should be

within the current and voltage ranges listed in the specifications. Firmly tighten the terminal screws at the torque listed in the specifications.

Insufficient tightening of terminal screws might cause electric shock or fire. Do not use unused terminals on the DCP301 as relay terminals.

Doing so might cause electric shock, fire or faulty operation. We recommend attaching the terminal cover (sold separately) after wiring

the DCP301. Failure to do so might cause electric shock, fire or faulty operation.

Use the relays on the DCP301 within the service life listed in the specifications. Continued use of the relays after the recommended service life might cause fire or faulty operation.

Before connecting the DCP301 to the measurement target or external control circuits, make sure that the FG terminal is properly grounded (100Ω max.). Failure to do so might cause electric shock or fire.

Before wiring, or removing/mounting the DCP301, be sure to turn the power OFF. Failure to do so might cause electric shock.

Do not touch electrically charged parts such as the power terminals. Doing so might cause electric shock.

Do not disassemble the DCP301. Doing so might cause electric shock or faulty operation.

iii

CAUTION

Use induced lighting surge preventive device if there is the risk of power surges caused by lightning. Failure to do might cause fire or faulty operation.

Before replacing the battery, be sure to turn the power OFF. Failure to do so might cause electric shock.

Do not touch internal components immediately after turning the power OFF to replace the battery. Doing so might cause burns.

･ Do not insert the battery with the polarities (+,-) reversed. ･Do not use damaged (broken battery skin, leaking battery fluid) batteries. ･Do not throw batteries into fires, or charge, short-circuit, disassemble or

heat batteries. ･Store batteries in low-temperature, dry locations. Failure to observe the above cautions may cause batteries to emit heat or split, or battery fluid to lead.

Store batteries out of the reach of small children. Batteries are small and are easy to swallow. If a child swallows a battery, consult a physician immediately.

Return used batteries to Honeywell sales/service office or your dealer. When disposing of used batteries at the user site, observe local by laws.

Handling Precautions

After turning the power ON, do not operate the DCP301 for at least 15s to allow the DCP301 to stabilize.

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Unpacking

Check the following when removing the DCP301 from its package.

1. Check the model No. to make sure that you have received the product that you ordered.

2. Check the DCP301 for any apparent physical damage.

3. Check the contents of the package against the Package List to make sure that all accessories are included in the package.

After unpacking, handle the DCP301 and its accessories taking care to prevent damage or loss of parts. If an inconsistency is found or the package contents are not in order, immediately contact your dealer.

Name Model No. Q’ty Remarks

See 1-5 How Model Nos. Are Configured, page 1-5.

Mounting bracket

81405411-001

1 set (2)

User's Manual EN1I-6197

This manual

Unit indicator label (SI units)

N-3132

Request

The filter on the front of the controller is Covered with a protective film to protect the surface of the controller. When you have finished mounting and wiring the controller, fix cellophane adhesive tape on the corners of the filter, and pull in the direction of the arrow to peel off the protective film.

The Model No. is the parts No. for two installation tools.

Product List

Pull towards you.

Handling Precautions

Peeling off the protective film with your fingernail might scratch the surface of the controller.

Body

Organization of This User’s Manual

This manual is organized as follows.

Chapter 1. GENERAL

This chapter describes DCP301 applications, features and basic function blocks. It also gives a list of model numbers.

Chapter 2. NAMES & FUNCTIONS OF PARTS

This chapter describes the names and functions of DCP301 parts, input types and range Nos.

Chapter 3. MOUNTING

This chapter describes how to mount the DCP301 on control panels. This chapter is required reading for designers of control systems using the DCP301.

Chapter 4. WIRING

This chapter describes the precautions when wiring the DCP301 to a control system and how to wire the DCP301. This chapter is required reading for designers of control systems and supervisors of wiring work.

Chapter 5. FUNCTIONS

This chapter describes the functions of the controller. This chapter is required reading for designers of control systems using the DCP301.

Chapter 6. OPERATION

This chapter describes how to switch the basic display states of the DCP301, and select and run programs. This chapter is required reading for designers of control systems using the DCP301 and users of the DCP301.

Chapter 7. PARAMETER SETUP

This chapter describes how to set up parameters on the controller and the meaning of settings.

Chapter 8. PROGRAM SETUP

This chapter describes how to set up programs on the controller and the meanings of settings.

Chapter 9. TROUBLESHOOTING

This chapter describes points to check when the DCP301 is not working properly or how to remedy trouble that might occur.

Chapter 10. SPECIFICATIONS

This chapter describes the general specifications, performance specifications and external dimensions of the DCP301.

Chapter 11. CALIBRATION

This chapter describes calibration procedures for the functions of the DCP301.

Safety Precautions Unpacking Request Organization of the Product Manual Conventions Used in This Manual

Chapter 1. GENERAL

1-1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-2 Basic Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-3 Data Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1-4 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

■ System configuration by CPL communications . . . . . . . . . . . . . . . . . . . 1-4

1-5 Model Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

■ Model selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Chapter 2. NAMES & FUNCTIONS OF PARTS

2-1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-2 Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

■ Basic display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

■ Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

■ Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

■ Functions using two or more keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

■ Loader jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2-3 Input Type and Range No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

■ Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Chapter 3. MOUNTING

3-1 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-2 Panel Cutout Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

3-3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

■ Mounting locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

■ Noise generating sources and countermeasures . . . . . . . . . . . . . . . . . . 3-4

■ Dust-proof cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

■ Mounting method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Chapter 4. WIRING

4-1 Wiring Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-2 Compensating Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4-3 Terminal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4-4 Layout of Terminals and Recommended Lead Draw-out Direction. . . . . . . 4-5

4-5 Connecting the Ground and Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

■ Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

■ Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-6 Wiring of Standard and Add-on Terminal Base . . . . . . . . . . . . . . . . . . . . . . . 4-7

■ Standard terminal layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

■ Add-on terminal layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

vii

4-7 Connecting Inputs (analog inputs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

■ Connecting input 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-8 Connecting control outputs (outputs 1, 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

■ Relay output (0D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

■ Current output (5G) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

■ Position-proportional output (2G). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

■ Voltage output (6D). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

■ Heat/cool output (3D) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

■ Heat/cool output (5K) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-9 Connecting auxiliary outputs (outputs 2, 3). . . . . . . . . . . . . . . . . . . . . . . . . 4-11

■ 0D, 5G, 6D auxiliary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

■ 2G, 3D, 5K auxiliary outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

4-10 Connecting Event Output (relay output). . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

4-11 Connecting Time Event Output (open-collector). . . . . . . . . . . . . . . . . . . . . 4-13

4-12 Connecting External Switch (RSW) Input. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

4-13 Connecting for Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

■ RS-485 interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16

4-14 Isolating Inputs and Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

■ Control outputs 0D, 5G, 6D, 3D, 5K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

■ Control output 2G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Chapter 5. FUNCTIONS

5-1 Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

■ Data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-2 Program Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

■ Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

■ Events 1 to 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

■ Time events 1 to 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

■ PID set selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

■ G.Soak (guarantee soak) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

■ PV start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

■ Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

■ Pattern link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-3 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

■ Mode type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

■ Mode transition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

■ Mode transition operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

■ Mode transition limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

5-4 Controller and Programmer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

5-5 Input Processing Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5-6 Output Processing Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

■ Control output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

■ SP output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

■ Auxiliary output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Chapter 6. OPERATION

6-1 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2 Switching the Basic Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

viii

■ Display in program operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

■ Display in constant-value operation mode . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-3 Program Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

■ How to select the program No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6-4 External Switch (RSW) Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

■ External switch (RSW) inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

■ Program selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9

■ Read timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

6-5 Manual Operation and Auto-tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

■ Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

■ Auto-tuning (AT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Chapter 7. PARAMETER SETUP

7-1 Parameter Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

■ Selecting the setting group in the parameter setup . . . . . . . . . . . . . . . . 7-1

■ Moving individual items in the parameter setup . . . . . . . . . . . . . . . . . . 7-2

■ Changing individual items and how to return from the setup state . . . 7-2

7-2 How to Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

■ How to register functions to keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

7-3 Parameter Setup List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

■ Variable parameter settings “paRa” . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

■ Description of variable parameter settings . . . . . . . . . . . . . . . . . . . . . . 7-10

■ Event configuration data settings “ev”. . . . . . . . . . . . . . . . . . . . . . . . . 7-18

■ Description of event configuration data. . . . . . . . . . . . . . . . . . . . . . . . . 7-22

■ PID parameter settings “pi d” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

■ Setup data settings “Set” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27

■ Description of setup data settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33

■ Table data settings “TBL” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40

■ Description of table data settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41

■ Constant-value operation data settings “CNST” . . . . . . . . . . . . . . . . . 7-42

Chapter 8. PROGRAM SETUP

8-1 Program Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

■ How to enter program setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

■ Selecting the program No. to set up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

■ Mode transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

■ Programming map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

■ Display details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

■ Setting up pattern items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5

■ Setting up events 1 to 3 items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

■ Setting up time events 1 to 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

■ Setting up PID set No. items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

■ Setting up G.Soak (guarantee soak) items. . . . . . . . . . . . . . . . . . . . . . . 8-10

■ Setting up G.Soak time-out items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

■ Setting up PV start items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

■ Setting up cycle items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

■ Setting up pattern link items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

■ Deleting programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

■ Inserting and deleting segments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

PARA

8-2 Copying Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

■ Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-3 General Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

■ Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15

Chapter 9. TROUBLESHOOTING

9-1 Self-diagnostics and Alarm Code Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

■ Self-diagnostics at power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

■ Self-diagnostics at each sampling cycle . . . . . . . . . . . . . . . . . . . . . . . . . 9-1

■ Intermittent self-diagnostics during operation . . . . . . . . . . . . . . . . . . . . 9-1

■ Self-diagnostics only when certain functions are operating . . . . . . . . . 9-2

■ Alarm code display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

■ Alarm categories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2

9-2 Trouble during Key Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

■ The program No. does not change by pressing in basic display

state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

■ The program No. does not change by pressing in the basic

display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

■ The controller does not change to RUN mode by pressing in

the basic display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

■ The controller does not change to HOLD mode by pressing in

the basic display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

■ The controller cannot be reset by pressing + in the basic

display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3

■ The program is not advanced by pressing + in the basic

display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

■ The controller does not change to FAST mode by pressing +

in the basic display state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

■ The controller does not change to MANUAL mode by pressing

in the basic display state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

■ The controller does not change to AUTO mode by pressing in

the basic display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

■ Auto-tuning (AT) is not started by pressing in the basic display

state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4

■ Auto-tuning (AT) is not canceled by pressing in the basic display

state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

■ Setting group other than “paRa” is not displayed by pressing

by selecting the setting group in parameter set state . . . . . . . . . . . . . . 9-5

■ Setting group other than “Set” is not displayed by pressing by

selecting the setting group in parameter set state . . . . . . . . . . . . . . . . . 9-5

■ The controller does not enter the setting entry state by pressing

in the parameter setup state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

■ The controller does not change to setup group selection state and setting entry state continues by pressing in parameter setting

entry state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

■ The controller does not change to program setup state by pressing

+ in the basic display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

■ The controller does not change to the setting entry state by pressing

in the basic display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

ENT

PROG

FUNC

PARA

ENT

PARA

ATATA/M

A/M

FUNC

DISP

PROG

RUN/HOLD

PROG

RUN/HOLD

PROG

■ Items cannot be changed by pressing , in program setup

state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

■ Event items cannot be changed by repeatedly pressing , in

program setup state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

■ Time events cannot be changed by repeatedly pressing , in

program setup state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

■ PID set items cannot be changed by repeatedly pressing , in

program setup state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

■ G.Soak items cannot be changed by repeatedly pressing , in

program setup state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

■ PV start items, cycle items and pattern link items cannot be displayed

by repeatedly pressing , in program setup state . . . . . . . . . . . 9-6

■ Insertion/deletion of segments cannot be confirmed by pressing

+ in program setup state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

■ Program deletion cannot be confirmed by pressing + while

entering pattern items in program setup state . . . . . . . . . . . . . . . . . . . . 9-7

■ The program cannot be copied by pressing + in the basic

display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

■ General reset is not applied by pressing + + in the basic

display state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7

9-3 Motor Adjustment is Impossible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8

■ Normal wiring for direct motor rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9

■ Normal wiring for reverse motor rotation. . . . . . . . . . . . . . . . . . . . . . . . . 9-9

■ Alarm display caused by wrong wiring and causes . . . . . . . . . . . . . . . . 9-9

9-4 Replacing the Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

■ BAT LED blinking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

■ Items to prepare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

■ Replacement procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11

Chapter 10.

SPECIFICATIONS

10-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

■ Accessories/option list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7

10-2 External Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8

■ Soft dust-proof cover set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

■ Hard dust-proof cover set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

■ Terminal cover set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9

Chapter 11. CALIBRATION

■ Precautions before calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

■ Equipment needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

11-1 Quick Reference Table for Calibration Items. . . . . . . . . . . . . . . . . . . . . . . . 11-2

11-2 Calibration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

■ Enter calibration mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

■ Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7

■ PV calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10

■ Cold junction sensor calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

■ Current output calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

Index

DISP

CLR

FUNC

PROG

CLR

FUNC

ENT

FUNC

Conventions Used in This Manual

The following conventions are used in this manual.

Handling Precautions

Handling Precautions indicate items that the user should pay attention to when handling the DCP301.

Note : Notes indicate useful information that the user might benefit by

knowing.

: These icons represent keys on the DCP301’s console.

+ : Combinations of icons like these indicate that must be pressed

while holding down.

(1) (2) (3) :The numbers with the parenthesis indicate steps in a sequence or

indicate corresponding parts in an explanation.

>> :Indicates the controller state after an operation.

PROG

RUN/HOLD

PROG

DISP

Chapter 1. GENERAL

1-1 Features

The DCP301 is a general-purpose single-loop program controller for controlling temperature, pressure, flow rate and other inputs.

● High accuracy achieved by multi-range input

Multi-range input allows you to choose between the following input types: thermocouple, resistance temperature detector (RTD), dc voltage and dc current. Accuracy of ±0.1%FS±1 digit and a sampling cycle of 0.1s ensures consistently high-precision control.

● Wide range of control output types

A wide range of models supporting various control output types are available: relay timeproportional output, position-proportional output, current output, voltage time-proportional output, and heat/cool output.

On models other than heat-cool control output, you can also choose neural net-based auto-tuning and smart-tuning for inhibiting overshoot, in addition 2 degrees of freedom PID.

● Enhanced compatibility with PLC

12 external switch inputs (eight optional), three event outputs and five time event outputs (optional) ensure compatibility with automating systems designed around a PLC core.

● Easy operation

Up to eight frequently changed parameter setups can be registered to the tating recall of item setups.

If the Smart Loader Package (sold separately) is used together with the DCP301, programs and parameters can be set up on a personal computer.

PARA

key, facili-

1-1

Chapter 1. GENERAL

1-2 Basic Function Blocks

Input

• Thermocouple

• Resistance temperature detector

• dc current

• dc voltage

4 external switch inputs

• RUN

• HOLD

• RESET

• ADV

8 external switch inputs

• Program No.

• FAST

• PV start

• AUTO/MANUAL

• AT

• G.Soak cancel

• Direct/reverse action

Key operation

• Display selection

• Program No.

• RUN/HOLD

• RESET

• ADV

• FAST

• AUTO/MANUAL

• AT

• Program setup

• Parameter setup

• Square root extraction

•

Linearization table approximation

• Bias

• Filter

Control Operation Block

• Mode transition

• PID control

• Auto-tuning

• Neuro & Fuzzy

• Forward/reverse action

• ON-OFF control

• SP limit

• SP bias

Outputs

• Output change limitter

• Upper/lower limitter

• SP output

Event Outputs

• PV

• SP

• Deviation

• MV

• MFB

• Modes

• Alarm

Time Event Outputs

• Time event

• Segment code

Auxiliary Outputs

• PV

• SP

• Deviation

• MV

• MFB

CPL communications I/O

• Current

• Relay

• Voltage

• Position-proportional

• Heat-cool

MFB input

Program

• 19 patterns x 30 segments

• Events

• Time events

• PID sets

• G.Soak

• PV start

• Cycle

• Pattern link

Loader communications I/O

Parameters

• Variable parameters

• Event configuration

• PID parameters (8 sets)

• Setup

• Tables

• Constant-value operation * indicates options.

1-2

Chapter 1. GENERAL

1-3 Data Structure

Data is made up of “parameters” that are used mainly for setting controller functions and “programs” that are used for setting operation during program operation of the controller.

• Total of 19 program patterns

Program No.=19 Number of segments=8

(2)

(15)

Time

(3)

(4)

(5)

(6)

(7)

(8)

Time

Program No.=3 Number of segments=15

Program No.=2 Number of segments=19

Program No.=1 Number of segments=6

(1)

(3)

(2)

(5)

(4)

(6)

(18)

(19)

Time

(12)

(13)

(14)

• Parameters

Variable parameters

Event configuration data

PID parameters

Setup data

Table data

Constant-value operation data

Time

1-3

Chapter 1. GENERAL

1-4 System Configuration

■ System configuration by CPL communications

On DCP301 models supporting RS-485 communications (optional), controllers can be connected as slave stations on a communications network.

Personal computer (master station)

RS-232C

RS-232C/RS-485 converter

RS-485

DCP301 (slave station)

1-4

1-5 Model Numbers

■ Model selection guide

Basic

Model Output Function Power Option Option Additions Description

No.

P301 Digital Program Controller (single-

0D Relay outputs (on-off, or time-

2G Position-proportional output 5G Current output

6D Voltage output (current value

3D Heat-cool output, relay output +

5K Heat-cool output, current output +

0 One input channel

Chapter 1. GENERAL

loop model)

proportional)

(controller/programmer selectable) (changeable to 6D output)

adjustment function supported, onoff, or time-proportional) (changeable to 5D output)

relay output (PID control or 3position-proportional)

current output (changeable between current output and voltage output)

ES Free power supply (90 to 264Vac)

00 No auxiliary output 01 1 auxiliary output 02 2 auxiliary outputs

0 External switch inputs (4), time

events not supported, communications not supported

1 External switch inputs (12), 5 time

events supported, communications not supported

2 External switch inputs (12), 5 time

events supported, RS-485 commu-

nications supported 00 Additional treatment not supported T0 Tropical treatment

K0 Antisulfide treatment D0 Inspection Certificate supplied B0 Additional treatment + Inspection

Certificate provided

L0 Antisulfide treatment + Inspection

Certificate provided

Y0 Traceability Certificate

Handling Precautions

On 2G, 3D and 5K output models, 2 auxiliary output (option 1) cannot be designated.

1-5

Chapter 2. NAMES & FUNCTIONS OF PARTS

2-1 Structure

This controller comprises a body, console, case, standard terminal base and add-on terminal base.

Console

Case

Contains 7-segment display, LEDs, operation keys and loader connector.

Body Contains console and electrical circuits.

Standard terminal base

Connectors for connecting power, input, output, event outputs, external switch inputs (4) and auxiliary outputs (options)

Add-on terminal base

Terminal for connecting external switch inputs (8 options), time event outputs (options) and CPL communications (options). The add-on terminal base is provided only on models that support optional external switch inputs (8) and time event outputs.

Lock screw Fixes the case to the body.

Key cover Cover for preventing erroneous operation.

2-1

Chapter 2. NAMES & FUNCTIONS OF PARTS

2-2 Console

The console comprises keys for operating the controller, displays and LEDs.

■ Basic display state

The “basic display state” is the state in which the controller operating state is displayed on the console.

When the power is turned ON, the controller is in this state. Key operation changes the controller from the basic display state to one of the parameter

setup, program setup, program copy or general reset states. Key operation also returns the controller to the basic display state.

Power ON

Parameter setups

Program setups

■ Display

Mode indicator LED lamps

Basic display states

Program No. display

Event LEDs

Program copy

General reset

Segment No. display

Basic indicator LED lamps

Upper display

Lower display

Low battery voltage LED (BAT) Control/output state LED

2-2

Profile display

• Program No. display In the basic display state, this display indicates the currently selected program No.

In the program setup state, this display indicates the program No. currently being set up. During constant-value operation, this display goes out in the basic display state. When an alarm occurs in the basic display state, alarm code “A L” is displayed.

• Segment No. display In the basic display state, this display indicates the currently selected segment No.

In the program setup state, this display indicates the segment No. currently being set up. During constant-value operation, this display goes out in the basic display state. In the parameter setup state, this display indicates the item No. When an alarm occurs in the basic display state, the alarm code No. is displayed.

Chapter 2. NAMES & FUNCTIONS OF PARTS

• Mode indicator LEDs RUN, HLD: Display the READY, RUN, HOLD, FAST and END modes. (See follow-

ing table.)

Mode

LED RUN Out Lit Out Blinking Out

HLD Out Out Lit Out Blinking

READY RUN HOLD FAST END

MAN : Lights in the MANUAL mode, and goes out in the AUTO mode. PRG : Lights in the program setup state. Otherwise, this LED is out.

• Upper display In the basic display state, displays PV and other values. In the parameter setup state, displays the item code.

• Lower display In the basic display state, displays SP, time, output and other values. In the parameter setup state, displays the item setting value.

• Low battery voltage LED BAT: Blinks when the battery voltage is low. Otherwise, this LED is out.

• Control/output state LED AT: Blinks during auto-tuning, and lights during smart-tuning. Otherwise, this LED is

out.

OT1: When relay or voltage are assigned to output 1, lights when output is ON and goes

out when output is OFF. In the case of 2G output models, lights when the openside relay is ON and goes out when the relay is OFF.

Lights when current output is assigned to output 1.

OT2: When relay or voltage are assigned to output 2, lights when output is ON and goes

out when output is OFF. In the case of 2G output models, lights when the closedside relay is ON and goes out when the relay is OFF. Lights when current output is assigned to output 2, and goes out when auxiliary output is assigned to output 2.

OT3: Out

• Basic indicator LEDs PV: Lights during PV display. Otherwise, this LED is out. SP: Lights during SP display. Otherwise, this LED is out. OUT: Lights during output display. Otherwise, this LED is out. TM: Lights during time display. Otherwise, this LED is out. CYC: Lights during cycle display. Otherwise, this LED is out. CH1: Out CH2: Out

• Event LEDs EV1, EV2, : • In the basic display state or parameter setup state, light when each of EV3 events1 to 3 are ON, and go out when OFF.

• In the program setup (programming) state, light when each of the items for events 1 to 3 are displayed. Otherwise, these LEDs are out.

T1, T2, T3, : • Light when each of time events 1 to 5 are ON, and go out when OFF. T4, T5 • In the program setup (programming) state, light when each of the items

for time events 1 to 5 are displayed. Otherwise, these LEDs are out.

• Profile display Displays the tendencies (rise, soak, fall) of the program pattern. Blinks during G.soak standby, and lights successively after the power is turned ON.

2-3

Chapter 2. NAMES & FUNCTIONS OF PARTS

■ Keys

PROG

: Program key

FUNC

: Function key

Loader jack

A/M

: Auto/Manual key

: Auto-tuning key

PARA

: Parameter key

Category Function Key operation

Basic display state

DISP

: Display key

: Left arrow key, right arrow key : Up arrow key, down arrow key

RUN/HOLD

: Run/Hold key

CLR

: Clear key

ENT

: Enter key

To change the display To change the program No. in ascending order

(in READY mode) To execute running of program

(in READY mode) To run the program

(in READY, HOLD, FAST modes)

DISP

PROG

RUN/HOLD

2-4

To hold the program (in RUN mode)

To reset the program (in READY, HOLD, FAST, END modes)

To advance the program (in RUN, HOLD, FAST modes)

To run the program fast (in RUN, HOLD modes)

To execute manual operation (in AUTO mode)

To execute automatic operation (in MANUAL mode)

To start auto-tuning (when not executing auto-tuning)

To cancel auto-tuning (when executing auto-tuning)

To change values during manual operation (when MV or SP is blinking)

PROG

FUNC

A/M

RUN/HOLD

DISP

Chapter 2. NAMES & FUNCTIONS OF PARTS

Category Function Key operation

Parameter setup

Starts parameter setup. So the controller enters se-

FUNC

lection of setup group (major item). (in basic display state)

To change the setup group (major item)

PARA

key Assignment item setup

To fix the setup group To moves between individual items (minor items) To start changing individual item setting values

(while setting value is blinking) To end changing individual item setting values

(while setting value is blinking) To change individual item setting values

(while setting value is blinking) To cancel changing individual item setting values

(in basic display state) To selects setup group To end parameter setup To start changing assignment item setting values

(in basic display state) To move to next item by assignment item, and start

changing setting values To change assignment item setting values

(while setting value is blinking) To end changing assignment item setting values

(while setting value is blinking)

ENT

PARA

DISP

PARA

ENT

Program setup

To start changing assignment item setting values To end assignment item setup To start program setup (programming)

(in basic display state) To move between program items and segment Nos.

To start changing item setting values (while setting value is blinking)

To end changing item setting values (while setting value is blinking)

To change item setting values (while setting value is blinking)

To clear item setting (while setting value is blinking)

To cancel changing item setting values (while setting value is blinking)

To insert/delete segments To change the program No. in ascending order

To change the program No. in descending order To end program setup (programming)

DISP

FUNC

PROG

ENT

FUNC+CLR

DISP

ENT

PROG

+ +

FUNC

2-5

Chapter 2. NAMES & FUNCTIONS OF PARTS

Category Function Key operation

Program copy

General reset

To start program copy + (in basic display state)

To change the copy destination program No. To execute program copy

ENT

(while setting value is blinking) To end program copy To check general reset

DISP

FUNC

(in basic display state) To execute general reset To cancel general reset

ENT

DISP

PROG

CLR

DISP

Handling Precautions

Do not operate the console keys using a sharp-pointed object such as a propelling pencil or needle. Doing so might damage the console.

2-6

■ Functions using two or more keys

Chapter 2. NAMES & FUNCTIONS OF PARTS

PROG

FUNC

RUN/HOLD

DISP

+ : Fast keys

PARA

PROG

: Reset keys

Press

RUN/HOLD

with

PROG

held down in the basic display state to reset the controller. The controller enters the READY mode in the RUN, HOLD, FAST or END modes. The controller cannot be reset in the READY mode by key operation.

: Advance keys

Press

DISP

with

PROG

held down in the program operation mode in the basic display state to advance the program. In the RUN, HOLD or FAST modes, the program advances to the next segment. The controller cannot advance in the READY mode by key operation.

Press with

FUNC

held down in the program operation mode in the basic display state to fast-operate the program. The controller enters the FAST mode from the RUN or HOLD modes.

: Parameter setup keys

Press

PARA

with

FUNC

held down in the basic display state to move to selection of the setting

group (major items) in the parameter setup state.

: Program setup (programming) keys

Press

PROG

with

FUNC

held down in the program operation mode in the basic display state to move to the program setup (programming) state. Press

PROG

with

FUNC

held down in the program setup state to change the No. of the program to be set up in ascending order.

FUNC

+ : Program No. change keys

Press with be set up in descending order.

FUNC+CLR

: Program item delete keys

CLR

Press

with

setting.

FUNC

ENT

: Segment insert/delete keys

Press

ENT

with

segment insert/delete screen.

PROG

: Program copy keys

PROG

Press state to move to the program copy screen.

FUNC+CLR

DISP

: General reset keys

CLR

Press

and

state to move to the general reset confirmation screen.

■ Loader jack

This jack is for connecting the loader. Objects other than the loader plug should not be inserted into this jack.

FUNC

held down in the program setup state to change the No. of the program to

FUNC

held down during entry of settings in the program setup state to clear the

FUNC

held down at SP or time item in the program setup state to move to the

with held down in the program operation READY mode in the basic display

with

FUNC

held down in the READY AUTO mode in the basic display

DISP

The loader jack is not isolated from internal digital circuits. Be sure to cap the loader jack when it is not in use.

2-7

Chapter 2. NAMES & FUNCTIONS OF PARTS

2-3 Input Type and Range No.

■ Inputs

● Thermocouple

Input Format Range No. Code Temp. Range (°C) Temp. Range (°F)

K (CA) 0 K09 0 to 1200 0 to 2400 K (CA) 1 K08 0.0 to 800.0 0 to 1600 K (CA) 2 K04 0.0 to 400.0 0 to 750 K (CA) 3 K29 -200 to 1200 -300 to 2400 K (CA) 4 K44 -200.0 to 300.0 -300 to 700 K (CA) 5 K46 -200.0 to 200.0 -300 to 400 E (CRC) 6 E08 0.0 to 800.0 0 to 1800 J ( IC) 7 J08 0.0 to 800.0 0 to 1600 T (CC) 8 T44 -200.0 to 300.0 -300 to 700 B (PR30-6) 9 B18 0 to 1800 0 to 3300 R (PR13) 10 R16 0 to 1600 0 to 3100 S (PR10) 11 S16 0 to 1600 0 to 3100 W (WRe5-26) 12 W23 0 to 2300 o to 4200 W (WRe5-26) 13 W14 0 to 1400 0 to 2552 PR40-20 14 D19 0 to 1900 0 to 3400 Ni-Ni-Mo 15 Z13 0 to 1300 32 to 2372 N 16 U13 0 to 1300 32 to 2372 PL II 17 Y13 0 to 1300 32 to 2372 DIN U 18 Z08 -200.0 to +400.0 -300 to +750 DIN L 19 Z07 -200.0 to +800.0 -300 to +1600 Golden iron 20 Z06 0.0 to +300.0K —

chromel

● Resistance temperature detector (RTD)

Input Format Range No. Code Temp. Range (°C) Temp. Range (°F)

JIS’89 Pt100 32 F50 -200.0 to 500.0 -300 to 900 (IEC Pt100Ω) 33 F46 -200.0 to 200.0 -300 to 400

JIS’89 J Pt100 48 P50 -200.0 to 500.0 -300 to 900

2-8

34 F32 -100.0 to 150.0 -150.0 to 300.0 35 F36 -50.0 to 200.0 -50.0 to 400.0 36 F38 -60.0 to 40.0 -76.0 to 104.0 37 F33 -40.0 to 60.0 -40.0 to 140.0 38 F05 0.0 to 500.0 0.0 to 900.0 39 F03 0.0 to 300.0 0.0 to 500.0 40 F01 0.00 to 100.00 0.0 to 200.0

49 P46 -200.0 to 200.0 -300 to 400 50 P32 -100.0 to 150.0 -150.0 to 300.0 51 P36 -50.0 to 200.0 -50.0 to 400.0 52 P38 -60.0 to 40.0 -76.0 to 104.0 53 P33 -40.0 to 60.0 -40.0 to 140.0 54 P05 0.0 to 500.0 0.0 to 900.0 55 P03 0.0 to 300.0 0.0 to 500.0 56 P01 0.00 to 100.00 0.0 to 200.0

● dc current, dc voltage

Chapter 2. NAMES & FUNCTIONS OF PARTS

Input Format Range No. Code Range (programmable)

4 to 20mA 64 C01 0 to 20mA 65 C08 0 to 10mA 66 M01

-10 to +10mV 67 L02 0 to 100mV 68 L01 -1999 to 9999 0 to 1V 69 L04

-1 to +1V 70 L08 1 to 5V 71 V01 0 to 5V 72 L05 0 to 10V 73 L07

Handling Precautions

• The unit of code Z06 is Kelvin (K)

• The lower limit readout of code B18 is 20°C (68°F). The lower limit readout (°C) of codes K44, K46, T44, Z08 and Z07 is -199.9°C.

• The lower limit readout (°C) of codes F50, F46, P50 and P46 is -199.9°C.

• The upper limit readout (°C) of codes F01 and P01.

• The PV lower limit alarm does not occur with code F50. However, note that the PV lower limit alarm occurs at a disconnection when

input has been downscaled when input is disconnected during setup.

• The number of digits past the decimal point for dc current and dc voltage is programmable within the range 0 to 3.

2-9

Chapter 3. MOUNTING

3-1 External Dimensions

(18)

(106x104)

Chapter 3. MOUNTING

Unit: mm

159.5 137

A-A

Terminal cover set (sold separately) 81446084-001

Terminal screw

Mounting bracket 81405411-001

Soft dust-proof cover set (sold separately) 81446087-001

Hard dust-proof cover set (sold separately) 81446083-001

B-B

91.5

110.5

90.2

Back plate

78.4

Add-on terminal base

3-1

Chapter 3. MOUNTING

3-2 Panel Cutout Dimensions

Use a steel panel of at least 2mm in thickness for mounting the controller.

Panel cutout dimensions

+0.8

Panel cutout dimensions when mounting units horizontally and vertically (recommended)

99 min. (when horizontally mounted)

Panel cutout dimensions during multiple mounted

+0.8

Unit: mm

(recommended)

46 4696 x (N - 1)

96 x N - 4

N=number of units installed

(107 min. when hard dust-prevention cover is used)

3-2

150min.(when vertically mounted)

Handling Precautions

When mounting the controller, take care to prevent the temperature at the lower surface of the controller’s case from exceeding the operating temperature range (0 to 50°C), particularly when mounting vertically or during multiple mounting.

3-3 Mounting

Before wiring, or removing/mounting the DCP301, be sure to turn the power OFF. Failure to do so might cause electric shock.

Do not disassemble the DCP301. Doing so might cause electric shock or faulty operation.

Chapter 3. MOUNTING

WARNING

CAUTION

Do not block ventilation holes. Doing so might cause fire or faulty operation.

Do not allow lead clippings, chips or water to enter the controller case. Doing so might cause fire or faulty operation.

■ Mounting locations

Avoid installing the DCP301 in the following locations:

• Locations outside of the operating temperature range (0 to 50°C) and operating humid-

• Locations subject to sulfide gas or other flammable gases

• Locations subject to dust or oil smoke

• Locations subject to the direction sunlight, wind or rain

• Locations that directly subject the body to vibration or impact

• Locations under high-voltage lines, near welders or near sources of electrical noise

• Locations near (within 15m) of high-voltage ignition equipment such as boilers

• Locations where magnetic fields are generated

• Locations subject to flammable liquids or moisture

ity range (10 to 90%RH)

3-3

Chapter 3. MOUNTING

■ Noise generating sources and countermeasures

• Generally, the following generate electrical noise: (1) Relays and contacts (2) Solenoid coils, solenoid valves (3) Power lines (in particular, 90Vac min.) (4) Induction loads (5) Inverters (6) Motor commutators (7) Phase angle control SCR (8) Wireless communications equipment (9) Welding equipment (10) High-voltage ignition equipment

Handling Precautions

■ Dust-proof cover

• If the influence of electrical noise cannot be eliminated, we recommend taking the following countermeasures:

- Provision of a CR filters for fast-rising noise

Recommended CR filter: Model No.81446365-001

- Provision of a varister for noise with a high wave height

Recommended varister: Model No.81446366-001 (100V)

81446367-001 (200V)

The varister may become short-circuited when trouble occurs. Pay attention to this when providing a varister on a controller.

Use the dust-proof cover when using the controller in a dusty or dirty location, and to prevent inadvertent operation.

Two dust proof-covers are provided, hard or soft, each with the following differing functions.

Type Confirmation on Display Operation

Hard x

Soft

indicates that a function can be used.

3-4

■ Mounting method

Chapter 3. MOUNTING

Mounting bracket 81405411-001Panel

Mounting bracket

• Firmly secure the top and bottom of the controller by the mounting brackets.

• When mounting the controller, secure by lower mounting bracket (1) first.

(2)

Panel

(1)

Mounting bracket

Handling Precautions

To secure the controller, tighten the screw on the mounting bracket (supplied) until there is no more play and then tighten a further full turn. Take care not to overtighten the screw. Doing so might deform the case.

• Keep the mounting angle to within 10° from the horizontal at both the controller rear

top and bottom.

Lift up from rear by 10° max.

Pull down from rear by 10° max.

3-5

Chapter 4. WIRING

4-1 Wiring Precautions

Before connecting the DCP301 to the measurement target or external control circuits, make sure that the FG terminal is properly grounded (100Ω max.).

Failure to do so might cause electric shock or fire. Before wiring, or removing/mounting the DCP301, be sure to turn the power

OFF. Failure to do so might cause electric shock. Do not touch electrically charged parts such as the power terminals. Doing

so might cause electric shock.

Chapter 4. WIRING

WARNING

CAUTION

Do not allow lead clippings, chips or water to enter the DCP301 case. Doing so might cause fire or faulty operation.

Inputs to the current input terminals (31) and (33) on the DCP301 should be within the current and voltage ranges listed in the specifications. Failure to do so might cause electric shock or faulty operation.

Firmly tighten the terminal screws at the torque listed in the specifications. Insufficient tightening of terminal screws might cause electric shock or fire.

Do not use unused terminals on the DCP301 as relay terminals. Failure to do so might cause electric shock, fire or faulty operation.

We recommend attaching the terminal cover (sold separately) after wiring the DCP301. Failure to do so might cause electric shock, fire or faulty operation.

Use the relays on the DCP301 within the service life listed in the specifications. Continued use of the relays after the recommended service life might cause fire or faulty operation.

Use induced lighting surge preventive device if there is the risk of power surges caused by lightning. Failure to do might cause fire or faulty operation.

4-1

Handling Precautions

• Before wiring the DCP301, check the controller catalog No. and terminal Nos. on the label on the rear of the body. After wiring the DCP301, be sure to check the wiring for any mistakes.

• Maintain a distance of at least 50cm between I/O leads or communications leads and the power lead. Also, do not pass these leads through the same piping or wiring duct.

• When wiring with crimped terminals, take care to prevent contact with adjacent terminals.

• When connecting the DCP301’s thermocouples in parallel to other controllers, make sure that the total input impedance of the other controller is at least 1MΩ.

If the input impedance is less than 1MΩ, the DCP301 may not be able to detect sensor disconnection.

• When inputting the DCP301’s I/O (parallel connection in case of input) to an A/ D converter or analog scanner, read data may fluctuate.

To prevent this, adopt one of the following measures.

(1) Use a low-speed, integrating type A/D converter.

(2) Insert an isolator without a switching power supply between the DCP301

and A/D converter.

(3) Average data on a personal computer when reading data.

(4) If possible, set a filter for the input.

• Provide the wiring for the instrument power supply with a mains power shutoff switch within reach of the instrument operator.

• Provide the wiring for the instrument power supply with a delayed operation type (T) 1A current rating, 250V voltage rating fuse. (IEC 127)

• Devices and systems to be connected to this unit must have the basic insulation sufficient to withstand the maximum operating voltage levels of the power supply and input/output parts.

4-2

Chapter 4. WIRING

4-2 Compensating Lead

In the case of thermocouple input, connect the bare thermocouple lead to the terminal. If the thermocouple is located a long way from the DCP301 or the thermocouple is connected to a terminal, extend the connection using a compensating lead and then connect to the terminal. Use shielded compensating leads only.

• For I/O other than thermocouples, use JCS-364 shielded instrument polyethylene insulated vinyl sheath cable or equivalent product. (This is generally referred to “twisted shielded cable for instruments.”) The following cables are recommended.

Fujikura Ltd. 2-core IPEV-S-0.9mm

3-core ITEV-S-0.9mm

Hitachi Cable Co. 2-core KPEV 0.9mm

3-core KTEV-S-0.9mm

x 1P

x 1T

x 1P

x 1T

• Shielded, multi-core microphone cord (MVVS) can be used if there is little electromagnetic induction.

4-3

Chapter 4. WIRING

4-3 Terminal Connections

Use crimped terminals that fit onto M3.5 screws.

Unit: mm

Handling Precautions

• When installing the DCP301 in locations subject to vibration or impact, be sure to use round crimped terminals to prevent the lead from coming loose from the terminal.

• When wiring with crimped terminals, take care to prevent contact with adjacent terminals.

• The recommended tightening torque for the terminal screws is 0.78 to

0.98N•m.

7.4

7.3 max.

3.7dia.

6.6 max.

4-4

Chapter 4. WIRING

4-4 Layout of Terminals and Recommended Lead Draw-out

Direction

Wiring is carried out on the standard terminal base or add-on terminal base. The following diagram shows the recommended draw-out directions for the leads on the standard terminal base.

The lead draw-out directions are the same when using the add-on terminal base.

(1) to (10) to left ( )

(11) to (20) to left ( )

(21) to (26) to left ( )

(26) to (34) to right ( )

Lead draw-out direction

Standard terminal base

4-5

Chapter 4. WIRING

4-5 Connecting the Ground and Power Supply

■ Power supply

Connect the DCP301 to a single-phase power supply for controllers, and take measures to prevent the influence of electrical noise.

Handling Precautions

■ Ground

Instrument power supply

Other circuits

200/200V,

100/100V

insulated transformer

Recommended

line filter

81446364-001

GND

GND GND

DCP301

1 2 3

• If the power supply generates a lot of electrical noise, we recommend inserting an insulating transformer in the power circuit and using a line filter.

Recommended line filter: Model No. 81446364-001

• After providing anti-noise measures, do not bundle primary and secondary power leads together, or pass them through the same piping or wiring duct.

When it is difficult to ground shielded cable, prepare a separate ground terminal (earth bar).

Ground type: 100Ω max. Ground cable: 2mm sq. min soft-copper wire (AWG14) Cable length: Max. 20m

GND (100Ω max.)

Handling Precautions

Use only the FG terminal (3) on the DCP301 for grounding. Do not ground across other terminals.

GND terminal plate

Shielded cable

DCP301

terminal

4-6

4-6 Wiring of Standard and Add-on Terminal Base

■ Standard terminal layout

Chapter 4. WIRING

Instrument power supply

90 to 264Vac 50/60Hz

FG (Frame GND)

Event outputs

EV1

EV2

EV3

5G output

Relay

6D output 5K output Auxiliary output

4 to 20mA voltage

4 to 20mA

External switch input (RSW)

Output 1 Output 2

Auxiliary output 1

Auxiliary output 2

COM

RSW1

RSW2

RSW3

RSW4

mAdc

V, mV

Current input

Resistance temperature detector

Voltage input

Input

OD output

2G output

3D output

2 3

1 Y T

Thermocouple input

Auxiliary output 4 to 20mA Recorder, etc.

* On 2G, 3D or 5K models, (17) and (18) are the auxiliary outputs.

On 0D, 5G or 6D models, (14) and (15), and (17) and (18) are the auxiliary outputs.

■ Add-on terminal layout

External switch inputs

RSW5

RSW6

RSW7

RSW8

RSW9

RSW10

RSW11

RSW12

To terminals

Time event outputs

10 to 29Vdc power supply

Load

External

Bias circuit

SDA

SDB

RDA

RDB

RS-485 communications

4-7

Chapter 4. WIRING

4-7 Connecting Inputs (analog inputs)

■ Connecting input 1

Multiple input 1 supports various sensor inputs. Connect as follows according to the sensor being used.

• Thermocouple input • RTD input

• dc voltage input • dc current input

Handling Precautions

• Applying voltage across dc current input terminals (31) and (33) may cause faulty operation.

• Take care of polarities (+,-) when wiring inputs.

V, mV

• Use only shielded cable for wiring inputs.

• When using a thermocouple input, prevent air blasts from coming into contact

with the terminal. Doing so might cause a reading error.

4-8

4-8 Connecting control outputs (outputs 1, 2)

WARNING

Before wiring, or removing/mounting the DCP301, be sure to turn the power OFF. Failure to do so might cause electric shock.

■ Relay output (0D)

Connect as follows.

Chapter 4. WIRING

Load

Power supply

Handling Precautions

When switching small currents, connect a bleeder resistor to allow current flow of the minimum relay switching input (100mA min.).

■ Current output (5G)

Connect as follows.

Actuator

Handling Precautions

4 to 20mAdc and 0 to 20mAdc can be selected in setup data C 9 0.

■ Position-proportional output (2G)

Connect as follows paying attention to the switching direction.

Open side

Load

Power supply

Load

Closed side

Contact rating, resistive load 5A (30Vdc/120Vac) 4A (240Vac)

Minimum switching current: 100mA

4 to 20/0 to 20mAdc Resistive load 600Ω max.

Contact rating 4A (120Vac, cosø=0.4) 2A (240Vac, cosø=0.4)

Handling Precautions

• The life of internal relays is limited. Avoid setting the PID constant in such a way that results in excessive repeated ON/OFF switching.

• When using a 100/200Vac motor, pay attention to rush current and the contact rating. If necessary, provide an external auxiliary relay.

• Separate the wiring for motor terminals (11) (12) (13) and feedback resistor terminals (14) (15) (16). (Do not wire the leads in the same duct or use 6-core cable. Doing so might result in faulty controller operation caused by electrical noise when the motor is started up.)

• When controlling without motor feedback with variable parameter M .-Cset to “2”, terminals (14) (15) (16) need not be connected.

Open

Closed

Feedback resistance 100 to 2500Ω

4-9

Chapter 4. WIRING

■ Voltage output (6D)

Connect as follows.

SSR

Handling Precautions

Voltage output is reliant on an internal fixed-current circuit. Set the current value in the setup data so that the optimum voltage is obtained

matched to the conditions of the SSR in use and load. Factory setting: general-purpose SSR voltage value.

■ Heat/cool output (3D)

Connect as follows.

Load

Power supply

Load

Power supply

Handling Precautions

When switching small currents, connect a bleeder resistor to allow current flow of the minimum relay switching input (100mA min.).

2 to 22mAdc With current adjustment function (setup: C78)

Output 1 Contact rating, resistive load 5A (30Vdc/120Vac) 4A (240Vac)

Minimum switching current: 100mA

Output 2 Contact rating, resistive load 5A (30Vdc/120Vac) 4A (240Vac)

Minimum switching current: 100mA

■ Heat/cool output (5K)

Connect as follows.

Load

Handling Precautions

Current output and voltage output can be selected by setups C 7 5 and C 7 6. Voltage output is reliant on an internal fixed-current circuit. Set the current value in the setup data so that the optimum voltage is obtained

matched to the conditions of the SSR in use and load. Factory setting: general-purpose SSR voltage value.

(SSR)

Output 1

•

Current output: 4 to 20/0 to 20mAdc Load resistance 600Ω max.

•

Voltage output: 2 to 22mAdc With current adjustment function (setup: C78)

Output 2

Current output:

• 4 to 20/0 to 20mAdc Load resistance 600Ω max. Voltage output:

• 2 to 22mAdc With current adjustment function (setup: C79)

4-10

4-9 Connecting auxiliary outputs (outputs 2, 3)

Optional auxiliary outputs can be added on.

WARNING

Before wiring, or removing/mounting the DCP301, be sure to turn the power OFF. Failure to do so might cause electric shock.

■ 0D, 5G, 6D auxiliary outputs

Chapter 4. WIRING

Receiver

Handling Precautions

• 4 to 20mAdc and 0 to 20mAdc can be selected in setup data C 9 0.

• Use shielded cable only.

■ 2G, 3D, 5K auxiliary outputs

Receiver

Auxiliary output 1 (output 2) 4 to 20/0 to 20mAdc Resistive load 600Ω max.

Auxiliary output 2 (output 3) 4 to 20/0 to 20mAdc Resistive load 600Ω max.

Auxiliary output 1 is not provided for 2G, 3D and 5K outputs.

Handling Precautions

• 4 to 20mAdc and 0 to 20mAdc can be selected in setup data C 9 0.

• Use shielded cable only.

4-11

Chapter 4. WIRING

4-10 Connecting Event Output (relay output)

Event outputs EV1 and EV2 are 1a contact, and event output EV3 is 1a1b. Event outputs are connected on the standard terminal base.

Standard terminal base

Load

Power supply

Load

Power supply

Load

Power supply

Handling Precautions

When switching small currents, connect a bleeder resistor to allow current flow of the minimum relay switching input (10mA min.).

EV1 1a

EV2 1a

EV3 1a1b

Contact rating, resistive load 1A (30/250Vdc)

Contact rating, resistive load 2A (30/250Vdc)

Minimum switching current: 10mA

4-12

Chapter 4. WIRING

4-11 Connecting Time Event Output (open-collector)

Optional time event outputs T1 to T5 (open-collector outputs) can be added on. Time event outputs are connected on the add-on terminal base.

Add-on terminal base

Load

External power supply

10 to 29Vdc

Load

Maximum load current: OFF leakage current:

Bias circuit

70mA/load

0.1mA max.

Handling Precautions

• Be sure to connect terminal (55) to the + terminal of the external power supply. Otherwise, open-collector output will not function.

• Do not short-circuit the + terminal of the external power supply and terminals (49) to (53) on the DCP301. Doing so will cause faulty open-collector output.

(The DCP301 does not contain a short-circuit prevention circuit.)

• When connecting to a semiconductor load such as a programmable controller (sequencer), select a module whose current directions are matching.

Use a module that does not operate by leakage current when the open-collector output of the DCP301 is OFF.

4-13

Chapter 4. WIRING

4-12 Connecting External Switch (RSW) Input

The DCP301 is provided with four external switch inputs as standard (eight optional). The optional eight inputs are located on the add-on terminal base. Wire the external switch inputs across the standard and add-on terminal bases.

Standard terminal base

Contact

RSW1

RSW2

RSW3

RSW4

COM

Contact

Add-on terminal base

RSW5

RSW6

RSW7

RSW8

RSW9

RSW10

RSW11

RSW12

Handling Precautions

• The external switch inputs on the DCP301 have built-in power supplies (open voltage 12Vdc). Be sure to use no-voltage contacts for external contacts.

• Use no-voltage contacts such as gold contacts whose small current can be switched ON/OFF. On some relay contacts, the small current cannot be switched ON/OFF. Use no-voltage contacts having a sufficient minimum switching capability with respect to the contact current and open voltage of the DCP301.

• When using a semiconductor (e.g. open-collector) as a no-voltage contact, use a semiconductor whose contact terminal voltages at contact ON are 3V max., and whose leakage current at contact OFF is 0.1mA.

• External switch inputs on the DCP301/302 can be connected in parallel. When connecting in parallel with other controllers, thoroughly check the condi-

tions of the other controller before configuring the control system.

4-14

● Internal circuit for controller components for connecting external switch inputs

Chapter 4. WIRING

External switch input

Standard terminal base

12Vdc

Internal circuit Internal circuit

External switch input

Add-on terminal base

12Vdc

4-15

Chapter 4. WIRING

4-13 Connecting for Communications

Some controller models support the RS-485 communications interface. Select the RS-485 communications models by selected the required catalog No.

Connect as follows.

Handling Precautions

The DCP301 operates as a slave station.

■ RS-485 interface

Add-on terminal base

SDA

SDB

RDA

RDB

Handling Precautions

• Multi-drop connection of slave stations is possible.

• Make sure that different addresses are set for each slave station.

• Provide terminating resistor (total of 4 in the case of a 5-wire system connec-

tion) on both ends of the communications path. Use terminating resistor of 150Ω±5%, 1/2W min.

• In the case of a 3-wire system connection, short-circuit terminals (57) and (59), (58) and (60) on the DCP301.

• Do not short-circuit the RDA and RDB, or SDA and SDB terminals. Doing so might damage the DCP301.

4-16

● 5-wire system RS-485 mutual connection

Chapter 4. WIRING

Terminating resistor

Handling Precautions

Be sure to connect SG terminals each others. Failure to do so might cause unstable communications.

Shielded cable

Master station

RDA RDB

SDA SDB

SG FG

Shielded cable

Slave station DCP301

SDA

SDB

RDA

RDB

Slave station DCP301

SDA

SDB

RDA

RDB

Shielded cable

Terminating resistor

Slave station DCP301

SDA

SDB

RDA

RDB

Provide terminating resistor of 150Ω±5%, 1/2W min. at both ends of the communications path. Grounding of the shielded FG terminal should be carried out at only one end and not both ends.

4-17

Chapter 4. WIRING

● 3-wire system RS-485 mutual connection

Terminating resistor

Master station

RDA RDB

SDA SDB

Slave station DCP301

SDA

SDB

RDA

RDB

Shielded cable

Handling Precautions

Be sure to connect SG terminals each others. Failure to do so might cause unstable communications.

Terminating resistor

Shielded cable

Slave station DCP301

SDA

SDB

RDA

RDB

Slave station DCP301

SDA

SDB

RDA

RDB

4-18

Provide terminating resistor of 150Ω±5%, 1/2W min. at both ends of the communications path. Grounding of the shielded FG terminal should be carried out at only one end and not both ends. When there are only three RS-485 terminals, terminals marked * are wired internally.

Chapter 4. WIRING

4-14 Isolating Inputs and Outputs

The following figures show isolation between inputs and outputs. Solid lines show isolated items, and dotted lines show non-isolated items.

■ Control outputs 0D, 5G, 6D, 3D, 5K

31 32 33 34

Input 1 (full multiple-input PV supported)

Output 1

(relay, current, voltage output)

Output 2

(relay, current, voltage output, auxiliary output)

Output 3 (auxiliary output)

11 12

14 15

17 18

Handling Precautions

■ Control output 2G

Loader jack

25 41

48 57

Loader communications I/O

12 external switch inputs

Communications I/O (RS-485)

Event output 1 (relay output 1a)

Digital circuit

Event output 2 (relay output 1a)

Event output 3 (relay output 1a1b)

Time event outputs 1 to 5 (open-collector output)

The loader jack is not isolated from internal digital circuits. Be sure to cap the loader jack when it is not in use.

31 32 33 34

Input 1 (full multiple-input PV supported)

Output 1 (control output 1a relay x 2)

Motor feedback input

Output 3 (auxiliary output)

4 5

6 7 8 9

10 49

11 12 13 14 15 16 17 18

Loader jack

25 41

48 57

Handling Precautions

The loader jack is not isolated from internal digital circuits. Be sure to cap the loader jack when it is not in use.

Loader communications I/O

12 external switch inputs

Communications I/O (RS-485)

Event output 1 (relay output 1a)

Digital circuit

Event output 2 (relay output 1a)

Event output 3 (relay output 1a1b)

Time event outputs 1 to 5 (open-collector output)

4 5

6 7 8 9

10 49

4-19

Chapter 5. FUNCTIONS

5-1 Data

■ Data types

The DCP301 supports the following data types. For further details, see Chapter 7, Parameter Setup and Chapter 8, Program Setup.

Chapter 5. FUNCTIONS

Data Parameters

Program

Variable parameters

Event configuration data

PID parameters

Setup data

Table data

Constant-value operation data

Pattern

Event

Time event

Data that can be changed even in RUN mode

Data (e.g. event type)

Control parameters of PID sets 1 to 8

Basic data that can be changed only in READY mode

Linearization table data

Data (e.g. SP, PID) of constant-value operation

SP and time data

Events 1 to 3 data

Time events 1 to 5 time data

PID set No.

G.Soak

PV start

Cycle

Pattern link

PID set No. data for use in control

G.Soak ON/OFF data

PV START ON/OFF data

Cycle count data

Pattern link destination program No. data

5-1

Chapter 5. FUNCTIONS

5-2 Program Patterns

■ Patterns

SP and time comprise the settings for a single segment in a pattern. Up to 30 segments can be linked to create a broken-line whose vertical axis is SP and horizontal axis is time. This system is called the “RAMP-X” system.

SP setting: Within range of SP limitter upper and lower limits Timesetting: 0 to 99h, 59min or 0 to 99min, 59s

SP is the point that corresponds to the time elapsed in the current segment on a straight line made by jointing the start point (SP setting value of the previous segment) to an end point (SP setting value of the current segment).

Accordingly, segments are categorized as follows:

• Rising ramp (rising ramp, rising tendency) Previous segment SP setting value < current segment SP setting value

• Falling ramp (falling ramp, falling tendency) Previous segment SP setting value > current segment SP setting value

(Select the time unit in setup data C 6 4.)

• Soak (soak) Previous segment SP setting value = current segment SP setting value

In the case of the No.1 segment, both the start and end points become the soak segment of the No.1 segment SP setting values.

SP (other than No.1 segment) is calculated as by the following formula: SP = (current segment SP setting value - previous segment SP setting value) x (current

segment elapsed time ÷ current segment time setting) + previous segment SP setting

Time setting of current segment

SP setting value of current segment

SP setting value of previous segment

5-2

■ Events 1 to 3

● PV type events

Chapter 5. FUNCTIONS

Events 1 to 3 are event configuration data. These are used after setting the event type, event standby, hysteresis and ON delay time.

A total of three event types are available: PV type events, controller status events, and

time events.

• Basic specifications The following page shows event type PV, deviation, absolute value deviation, SP, MV

and MFB. In the figures, the thick lines show ON-OFF changes in state. The upper line expresses the ON state, and the lower line the OFF state.

EV and H stand for event setting value and hysteresis, respectively. Output in the READY state is OFF.

• Event standby Events function as follows when event standby has been set to ON.

- If the controller is in the state in the figure when changing from the READY to

the RUN mode and after restoring the power, operation is the same as when event standby is set to OFF. The up-facing arrow in the figure indicates a change to ON, and a down-facing arrow indicates a change to OFF.

- If the controller is outside the state in the figure when changing from the READY

to the RUN mode and after restoring the power, the state is OFF. After entering the

state, the up-facing arrow in the figure indicates a change to ON, and a down-

facing arrow indicates a change to OFF.

• Event ON delay The event No. to apply the delay to and the delay time can be set regardless of event

type. “Delay” functions to turn output ON when the event is continuously ON for the preset delay time after the event OFF→ON condition is satisfied.

When event ON delay is combined with event standby, event standby must first be canceled before event ON delay functions.

• Segment progression

- Output is OFF until the program progresses to the segment containing the event

setting.

- When the program progresses to the segment containing the event setting, event ON/

OFF operation is carried out according to the event setting value.

- The previous setting is valid until the program progresses to a segment containing a

new event setting. For this reason, set as follows to disable the event set in the previous segment from a

certain segment onwards:

Direct action events: Upper limit value of event setting Reverse action events: Lower limit value of event setting

Note, however, that some types of event turn ON even if events are set as shown above.

- When the program has progressed to the No.1 segment by the cycle or pattern link

functions, the previous setting is disabled. Output is OFF unless the No.1 segment contains an event setting.

• Other On 5G output models, when setup data C 1 8 is set to 1, and SP output (programmer

functions) is selected, the MV direct/reverse event does not function.

5-3

Chapter 5. FUNCTIONS

OFF

Deviation direct

OFF

Absolute value deviation direct

OFF

H H

SP direct

SP+EV

PV reverse

OFF

Deviation reverse

OFF

SP+EV

Absolute value deviation reverse

OFF

EVEV

H H

SP reverse

EVEV

OFF

MV direct

MFB direct

OFF

MV reverse

OFF

MFB reverse

OFF

MFB

5-4

● Controller status events

Controller status events are turned ON and OFF according to the controller mode, alarm status and other statuses.

Though the event standby function does not function, the ON delay function does. Event setting values (operating point), hysteresis and event standby are not set.

• Basic operations The following basic operation types are provided:

When the DCP301 reaches the state designated by the event type, the event is turned ON. Otherwise, the event is OFF.

Chapter 5. FUNCTIONS

RUN+HOLD+FAST+END READY RUN HOLD FAST END G.Soak standby MANUAL Auto-tuning executing Constant-value operation MFB estimated position control, sum of all alarms PV range alarm Controller alarms Low battery voltage Console setup in progress Loader setup in progress ADV

● Time events

• Alarms Alarms are divided into PV range alarm groups (alarm code Nos. 01 to 16) and control-

ler alarm groups (alarm code Nos. 70 to 99, and low battery voltage). When the event type is set to the sum of all alarms, the alarm turns ON even if at least

one of the alarms occurs. When the event type is set to PV range alarm, the alarm turns ON even if at least one of

the alarms in the PV range alarm group occurs. When the event type is set to controller alarm, the alarm turns ON even if at least one

of the alarms in the controller alarm group occurs.

• ADV This is ON for 1s after executing program advance. The event ON delay is disabled

and a delay is not applied.

When the event 1 to 3 type is set to time event, the event can be used in the same way as time events 1 to 5. However, note that events 1 to 3 do not have segment No. event functions.

Though the event standby function does not function, the ON delay function does.

5-5

Chapter 5. FUNCTIONS

■ Time events 1 to 5

● Time events

Either of time events or segment No. events can be selected by the time event type item in the event configuration data setup.

The ON and OFF times or only the ON time can be set for each event No. and segment. The following describes ON/OFF of output.

• When the ON time is smaller than the OFF time, output is ON for the duration from the ON time to the OFF time. (See segments 1, 6 and 7 in the figure.)

• When only the ON time is set, output is ON for the during from the ON time to the segment end point. (See segments 2 and 5 in the figure.)

• When both the ON time and OFF time are not set, output is OFF. (See segment 3 in the figure.)

• Setting only the OFF time without an ON time is not possible. (See segment 3B in the figure.)

• Setting an ON time to be greater to or equal than the OFF time is not possible. (See segment 3C in the figure.)

• Only ON and OFF times set within the segment time are valid. Times straddling the next segment are invalid. The ON and OFF times set in the next segment are valid. (See segments 4 and 5 in the figure.)

Accordingly, the ON and OFF times settings at the segment end point are ignored.

However, ON and OFF times set for segment end points when the END mode is shifted to are valid. (See segment 9 in the figure, and compare with segment 10 in the END mode.)

• When the ON time is set to 0 (no OFF time setting, or OFF time is greater than 0), output becomes OFF at time 0.

If output at the previous segment end point was ON at this time, the output status at the segment switching point does not momentarily become OFF. (See segments 5 and 6 in the figure.)

• The G.Soak standby time is not included in the ON and OFF times. (See segment 7 in the figure.)

Segment 1

ON time OFF time Output ON Output OFF

Segment 2 3

ON time OFF time Output ON Output OFF

Segment 3B 3C

ON time OFF time Output ON Output OFF

Segment 4

ON time OFF time Output ON Output OFF

Segment 5 6

ON time OFF time Output ON Output OFF

Segment 7

ON time OFF time Output ON Output OFF

Output turns OFF at end of segment even if OFF time is not set.

ON-OFF time is invalid even if set in excess of segment 4 time.

Segment time start

ON<OFF

No ON

ON=OFF ON>OFF

Segment time

Advance to segment 5

ON=0

ON continued

G.Soak standby

5-6

Chapter 5. FUNCTIONS

• If the ON time is set to 0 in the case of G.Soak standby, output becomes ON from the G.Soak standby state, and the ON time is started at completion of the G.Soak standby time.

The output time = G.Soak time + OFF time (See segment 8 in the figure.)

• ON and OFF time settings the same time as the segment end point are valid in the case of the final segment END mode. (See segment 10 in the figure.)

Segment 8

ON time OFF time Output ON Output OFF

Segment 9

ON time OFF time Output ON Output OFF

Segment 10

ON time OFF time Output ON Output OFF

G.Soak standby

When 0N=0, output turns ON when there is input to segment 8.

ON=segment time

Segment time

ON=segment time

Segment 8 time start

END mode

● Segment No. events

Segment

Event No.

T1 ON OFF O N OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON T2 OFF ON O N OFF OFF O N ON OFF OFF ON ON OFF OFF ON ON T3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON O N ON T4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON T5 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Segment

Event No.

T1 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF T2 OFF OFF ON ON OFF OFF ON ON OFF OFF O N ON OFF OFF ON T3 OFF OFF OFF OFF ON ON ON ON OFF OFF OFF OFF O N ON ON T4 OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON O N ON ON T5 ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON

The current segment No. is output as binary code. When all of T1 to T5 are selected as segment No. events in the time event type setup, all

ON-OFF operations are as shown in the following table. When T1 to T4 are assigned in part to segment No. events, only the assigned time events

operate as shown in the following table, and the remaining events operate as regular time events.

123456789101112131415

No.

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

No.

5-7

Chapter 5. FUNCTIONS

■ PID set selection

• Eight sets of PID parameters, PID1 to PID8, are used for control operation. When the PID set No. is set to each segment by designating the PID set segment, control output is calculated by each of the PID parameters.

• There are two ways of selecting PID sets: by designating the PID set segment and PID set auto-switching. The method can be selected by setting setup data C 1 1.

C 1 1 set to 0: Designation of PID set segment C 1 1 set to 1: PID set auto-switching

These two methods cannot be set simultaneously.

Note

When setup data C 1 1 is set to 1, PID items in the program setup are not displayed.

• By designation of PID set segment, the PID set No. is set for each segment, and control output is calculated by each of the PID parameters.

• By PID set auto-switching, the SP full-scale is divided into eight zones according to the settings of C P . 1 1 to C P . 1 7, and the PID constant to be used according to the SP value is automatically selected to calculate the control output.

PID set No.

C P. 1 7

P. 1

12 43

PID set segment designation

Zone 8

Zone 7

Zone 6

Zone 5

Zone 4

Zone 3

Zone 2

Zone 1

PID set automatic switching

All SP ranges are divided to eight zones.

■ G.Soak (guarantee soak)

G.Soak ON/OFF and G.Soak width can be set for each segment. The G.Soak time can also be set by the variable parameter G S . t item.

The G.Soak function ensures a segment execution time with PV close to SP. G.Soak functions not only in soak segments but also in ramp segments.

At the segment start point, PV and SP are compared, and the absolute value of the resulting deviation continues for the G.Soak time or longer. When the absolute value is smaller than the G.Soak width, operation of that segment is started.

The controller is in the G.Soak standby state until this condition is satisfied, and the linear lamp on the left of the profile display blinks. The operation state is the same as hold at the segment start point (time is set to 0). However, note that in the FAST mode, the controller does not enter the G.Soak standby state even if G.Soak is set to ON. The G.Soak standby state can also be canceled by external switch output. The following cancel conditions can be selected by the setup date C 5 2 to C 5 4 settings.

(1) G.Soak cancel when external switch input contact is ON or

PV satisfies the G.Soak cancel conditions

G.Soak width

G.Soak standby time

G.Soak at segment start point

Segment set time

Segment execution time

Time count start

Time

(2) G.Soak cancel when external switch input contact is ON

and PV satisfies the G.Soak cancel conditions

5-8

■ PV start

If PV start is set in the program setup, PV is started by regular RUN operation.

Chapter 5. FUNCTIONS

SP pattern

The first point where PV matches the SP in the program pattern (including bias for both PV and SP) is searched for, and operation is started from that point.

However, note that if a matching point is not found, operation is started from the beginning of segment 1.

When PV has started, event operating points and the time of time events are automatically corrected. If the PV start function is selected by setup data C 5 2 to C 5 4 settings relating to external switch input, PV start can be executed without setting PV start in the program setup.

PV start is valid for segments in the currently selected program, and invalid for the segment at the pattern link destination.

■ Cycle

The cycle function is for repeating operation from the No.1 segment of the program pattern to the final set segment for a preset number of cycles. The number of cycles can be set up to 9999.

When a number of cycles “n” is set, the operation count becomes “n+1”.

When executing cycle operation, operation at the end point of the final segment is not carried out, and operation is restarted with the settings of events 1 to 3 and time events 1 to 5 cleared. At this time, PV is not started and operation starts from the No.1 segment even if PV start is set.

Current

PV value

(1)

Start point

(1)'

(1)"

PV start points (1) PV starts at point A where the PV value first

(1)' PV starts at point B where the PV value first

(1)'' Point C of segment 1 is the PV start point

(2)

(1)

Start point

crosses the SP pattern.

since there is no point where the PV value crosses the SP value.

(5)

(4)

(3)

Start point

(6)

Cycle 1

Time

If the SPs at the pattern start and end points do not match, the SP changes in a stepped manner during cycle operation.

5-9

Chapter 5. FUNCTIONS

■ Pattern link

“pattern link” is a function for linking patterns together. The link destination program No. is set by the pattern link item.

When the pattern link item is set to 0 (initial setting), patterns are not linked. When the No. of the current program itself is set to the pattern link item, this creates an endless loop.

If the SPs at the link source end point and the link destination start point do not match, the SP changes in a stepped manner during link operation.

When cycle operation has been set, the pattern link function works after cycle operation has ended. After pattern link operation ends, operation begins from the No.1 segment of the link destination pattern, so operation is restarted with the settings of events 1 to 3 and time events 1 to 5 cleared.

If PV start is programmed to the link destination pattern, the PV start function operates after the link is made.

After the link has been made, PID operation is not initialized, and is continued.

Program No.2 pattern-linked to program No.1

Program No.1

Program No.2

Time

Program No.1 Program No.2

Time

5-10

5-3 Modes

■ Mode types

Chapter 5. FUNCTIONS

The following modes are available on the DCP301.

Program operationMode

Constant-value operation

READY

RUN

HOLD

FAST

END

READY

AUTO

MANUAL

AUTO

MANUAL

AUTO

MANUAL

AUTO

MANUAL

AUTO

MANUAL

AUTO

● Program operation

Operation is carried out according to SP, times, events, etc. set to program patterns No.1 to 19.

● Constant-value operation

Operation is carried out according to SP or events set in the constant-value operation data. Time events 1 to 5 turn OFF.

● READY

In this mode, the DCP301 is ready for operation. MV output is fixed, and events to be operated according to event setting values turn OFF.

However, events to be operated according to controller states are active. Parameters for all of the setup data, some event configuration data and some constant-

value operation data can be set or changed in the READY mode. During program operation, program pattern Nos.1 to 19 can be selected.

RUN

MANUAL

AUTO

MANUAL

5-11

Chapter 5. FUNCTIONS

● RUN

● HOLD

In this mode, the program is running. MV outputs are active in PID control or ON-OFF control, and events and time events are

active. In the program operation mode, program operation progresses according to the elapsed

time. However, note that progress of program operation stops in the same way as the HOLD

mode when the controller is in the G.Soak (Guarantee Soak) standby state.

In this mode, the program is held. Progress of program operation stops. However, note that MV outputs are active in PID

control or ON-OFF control, and events and time events are active in the same way as in the RUN mode. The HOLD mode is not available during constant-value operation.

● FAST

● END

● AUTO

In this mode, the program is fast-forwarded. This mode is like the RUN mode except that progress of the program operation time is

speeded up. The time scale is selected by the variable parameter F A S T setting. MV outputs are active in PID control or ON-OFF control, and events and time events are

active. The controller does not enter the G.Soak standby state even if G.Soak (Guarantee Soak)

is set. The FAST mode is not available during constant-value operation.

In this mode, operation of the program has ended. MV outputs are active in PID control or ON-OFF control, and events and time events are

active with program operation stopped at the program end point. The END mode is not available during constant-value operation.

In this mode, program operation is automatic. MV output is active according to controller control.

● MANUAL

5-12

(However, note that when programmer functions are selected on 5G output models, SP output is active according to controller control.)

In this mode, program operation is manual. MV output can be changed by , , , on the console or communications. (However, note that when programmer functions are selected on 5G output models, SP

output can be changed by , , , on the console or communications.)

■ Mode transition

● During program operation

Chapter 5. FUNCTIONS

The solid lines in the following diagram show mode transition operations. The broken lines show end of operation.

ADVADVADV

RESET

Note

END AUTO END MANUAL

• When shifting between the AUTO and MANUAL modes, the modes in the square frames can be shifted between.

• Selection of the READY or END modes at end of operation is set up in the setup data.

● During constant-value operation

The solid lines in the following diagram shows mode transition operation.

READY AUTO READY MANUAL

Mode changes to READY or END at end of operation.

RUN

RESET

RUN AUTO RUN MANUAL

RUN

RESET

RUN AUTO RUN MANUAL

RUN

RESET

HOLD

RUN

FAST FAST

FAST AUTO FAST MANUAL

HOLD AUTO HOLD MANUAL

HOLD

ADV

Note

When shifting between the AUTO and MANUAL modes, the modes in the square frames can be shifted between.

● Switching between program operation and constant-value operation

In the READY mode, select operation by the constant-value operation data “M .O D E” operation mode item.

0: Program operation 1: Constant-value operation

5-13

Chapter 5. FUNCTIONS

■ Mode transition operations

The following describes mode transition operations. Though “program end” is not an operation, it is described below as it is a factor in mode

transition.

● RUN

This operation involves shifting to the RUN mode from the READY, HOLD or FAST modes. To shift from the READY mode to the RUN mode, the DCP301 must be in the basic display state even in key, external switch input or communication operations.

● HOLD

This operation involves shifting to the HOLD mode from the RUN or FAST modes. The HOLD mode is not available in the constant-value operation mode.

● RESET

● ADV

● FAST

● AUTO

● MANUAL

This operation involves shifting to the READY mode from the RUN, HOLD, FAST or END modes.

In the program operation mode, this mode includes returning to the No.1 segment.

This operation involves advancing one segment in the READY, RUN, HOLD or FAST modes.

The ADV mode is not available in the constant-value operation mode.

This operation involves shifting to the FAST mode from the RUN or HOLD modes. The FAST mode is not available in the constant-value operation mode.

This operation involves shifting to the AUTO mode from the MANUAL mode.

This operation involves shifting to the MANUAL mode from the AUTO mode. When the DCP301 enters the MANUAL mode, the basic display state changes as fol-

lows.

● Program end

5-14

- When controller functions are selected, PV and output value (%) are displayed.

- When programmer functions are selected, PV and SP are displayed. When the DCP301 enters the MANUAL mode from the AUTO mode by external switch

inputs or communications, the display changes to the basic display state even in the parameter setup or program setup states.

When operation progresses in the RUN or FAST modes in the program operation mode, or when the segment has been advanced in the ADV mode, the program ends when all end points in the program setup including cycles and pattern links have been reached.

You can select in the setup setting in which of the READY or END modes program operation ends.

The program does not end in the constant-value operation mode.

■ Mode transition limitations

Mode transition can be carried out operating the console keys, external switching input and communications. The following table shows which operations are enabled in each of the modes.

Operation RUN HOLD RESET ADV * FAST

(to RUN mode) (to HOLD mode) (to READY mode) (to FAST mode)

Com-

Switch

munications

❍❍—— — ❍❍ ❍❍ ❍❍ ❍❍— ❍❍ ❍❍ ❍❍———

❍❍————————————

Original mode Program

operation

READY RUN — — — HOLD FAST END ——————

Constantvalue operation

READY RUN ——————

Key

Chapter 5. FUNCTIONS

(to next segment mode)

Key

Switch

Communications

Key

Switch

Communications

Key

Switch

Communications

Key

Switch

Communications

—— ——∆∆— ❍ ————

❍❍ ❍❍ ❍❍ ❍❍

❍❍——————

Operation MANUAL AUTO

Original mode Program

operation

Constantvalue operation

AUTO MANUAL — — — AUTO MANUAL — — —

(to MANUAL mode) (to AUTO mode)

Key

Switch

Communications

Key

Switch

Communications

❍❍———

❍❍

❍❍———

❍❍

❍ : Operation is enabled.

: Operation is enabled if in basic display state.

∆ : No.1 segment is returned to if controller is still in READY mode.

— : Operation is disabled.

* With ADV by communications, mode transition is not limited to the next segment; the

mode advances to the segment specified in the communications message.

5-15

Chapter 5. FUNCTIONS

5-4 Controller and Programmer

On 5G output models (output catalog No. appended with 5G), you can choose between use as a controller or a programmer. Set this in setup data C 1 8. You can also choose between controller or programmer functions even if the DCP301 is used for program operation or constant-value operation.

The DCP301 is limited to use as a controller at all times on other models.

● Controller

When the DCP301 is used as a controller, PID control operation is carried out according to PV, SP AND PID setting values, and the resulting manipulated variable (MV) is output as an analog output.

ON-OFF control, heat/cool PID control and 3-position-proportional is also possible depending on the type of output supported by the model of DCP301.

In the MANUAL mode, the MV can be incremented or decremented in the basic display state by the console keys.

● Programmer

DCP301 controller

Controlled system

When the DCP301 is used as a programmer, PID control operation is not carried out, and the SP is output in the scaled 4 to 20mA range.

In the MANUAL mode, the SP can be incremented or decremented in the basic display state by the console keys.

DCP301 programmer

SP output

4 to 20mA

RSP input

5-16

Controller Controller Controller

Controlled system Controlled system Controlled system

5-5 Input Processing Functions

Input processing is carried out in the order shown below.

Analog input 1

Chapter 5. FUNCTIONS

Input range type

A/D conversion

Wiring resistance compensation

Cold junction compensation

Square-root extraction

Upper/lower limit value scaling

Temperature unit range

Upper/lower limit alarm

Linearization approximation

Bias

Setting: Setup data

(resistance temperature detector)

(thermocouple) Setting: Setup data

(DC current and voltage) Setting: Setup data

(thermocouple and resistance temperature detector) Setting: Setup data

Setting: Setup data Table data

Setting: Variable parameter

C03

C72

C0 7

C0 4

C02

C08

T-A. 1

C06

T-B.B

PBi

Digital filter

PV1

Setting: Variable parameter

5-17

Chapter 5. FUNCTIONS

5-6 Output Processing Functions

Three outputs are provided as output processing functions: control output, SP output and auxiliary output.

■ Control output

When the DCP301 is selected for use as a controller, control output is operational. How outputs are processed varies according to the output type supported on the model.

● 5G output

Initialization of PID control

operation

PID control operation

Output change limitter

AT execution

Output upper/lower limit limitter

Over-range

READY mode

Setting: Variable parameters 1 OUT/rpi d

Setting: PID parameters p/ 1 / d/8E PID parameters dP/di /dd PID parameters br

Setting: Variable parameters OTL

AT operation

Setting: PID parameters OL/OH

MV at over-range

MV in READY mode

Setting: Variable parameter AT

Setting: Setup data C 12/C 13

Setting: Setup data C 16

5-18

MANUAL mode

Manipulated variable (MV1)

Output 1

Preset manual value

Manual MV

Current output 4 to 20mA (0 to 20mA)

Setting: Setup data C 14/C 15

● 0D, 6D output

Chapter 5. FUNCTIONS

Initialization of PID control operation

PID control operation

Output change limitter

Output upper/lower limit limitter

ON/OFF control operation

ON/OFF control

AT execution

Over-range

Setting: Variable parameters 1 OUT/rpi d

Setting: PID parameters p/ 1 / d/RE PID parameters dP/di /dd PID parameters br

Setting: Variable parameters OTL

Setting: PID parameters OL/OH

Setting: Variable parameter DI FF

AT operation

MV at over-range

MV in READY mode

Setting: Variable parameter AT

Setting: Setup data C 12/C 13

Setting: Setup data C 16

READY mode

Preset manual value

MANUAL mode

Manipulated variable (MV1)

Output 1 time-proportional output cycle

Voltage output 1 adjustment

Output 1

Setting: Setup data C 14/C 15

Manual MV

Handling Precautions

In ON-OFF control, the DCP301 cannot be set to the MANUAL mode. (The DCP301 can be set to the MANUAL mode as ON-OFF control is not possible in the READY mode.)

Setting: Variable parameter Cy. 1

(6D output) Setting: Setup data C78

Time-proportional relay output Time-proportional voltage output

5-19

Chapter 5. FUNCTIONS

● 2G output

Initialization of PID control operation

PID control operation

Output change limitter

AT execution

Output upper/lower limit limitter

Over-range

READY mode

Setting: Variable parameters 1 OUT/rpi d

Setting: PID parameters p/ 1 / d/RE PID parameters dP/di /dd PID parameters br

Setting: Variable parameters OTL

AT operation

Setting: PID parameters OL/OH

MV at over-range

MV in READY mode

Setting: Variable parameter AT

Setting: Setup data C 12/C 13

Setting: Setup data C 16

MANUAL mode

MFB automatic adjustment execution

Manipulated variable (MV1)

Motor control method selection

MFB operation

Motor control operation

Output 1

open-side relay

closed-side relay

Preset manual value

Manual MV

MFB automatic adjustment

Setting: Variable parameter M.-C

Setting: Variable parameters M.-CL/M.-OP/M.-T

Setting: Variable parameter DI FF

Output 1

Setting: Setup data C 14/C 15

Setting: Variable parameter M.-AT

5-20

● 3D, 5K outputs

Chapter 5. FUNCTIONS

Initialization of PID control operation

PID control operation

Output change limitter

MV at over-range

Over-range

READY mode

Preset manual value

MANUAL mode

Setting: Variable parameters 1 OUT/rpi d

Setting: PID parameters p/ 1 / d/RE

Setting: Variable parameters OTL

Setting: Setup data C 12/C 13

50%

Setting: Setup data C 14/C 15

Manual MV

Handling Precautions

In 3-position control, the DCP301 cannot be set to the MANUAL mode

Manipulated variable (MV1)

Heat-cool MV operation

Heat-side Cool-side

Output upper/lower limit limitter

Setting: PID parameters OL/OH (odd-numbered PID sets)

Setting: Variable parameter DI FF

Output upper/lower limit limitter

Setting: PID parameters OL/OH (even-numbered PID sets)

3-position control operation

3-position control

MV in READY mode (heat)

READY/AUTO modes READY/AUTO modes

MV (heat)

Output 1 time-proportional output cycle

(relay/voltage output) Setting: Variable parameter CY. 1

Voltage output 1 adjustment

(voltage output) Setting: Setup data C78

Output 1

Time-proportional relay output Current output 4 to 20mA (0 to 20mA) Time-proportional voltage output

Setting: Setup data

C45

Variable parameters

Dv-L/HY-L

Setting: Setup data C 16

Output 2 time-proportional output cycle

Voltage output 2 adjustment

3-position control operation

3-position control

MV in READY mode (cool)

MV (cool)

(relay/voltage output) Setting: Variable parameter CY.2

(voltage output)

Setting: Setup data C79

Output 2

Time-proportional relay output Current output 4 to 20mA (0 to 20mA) Time-proportional voltage output

Setting: Setup data

C45

Variable parameters

Dv-H/HY-H

Setting: Setup data C 17

5-21

Chapter 5. FUNCTIONS

■ SP output

When the DCP301 is selected for use as a programmer, control output is operational. On 5G output models, SP output is processed is as follows.

■ Auxiliary output

● Auxiliary output 1

Main output types

Upper/lower limit scaling

READY mode

MANUAL mode

SP1 output

Output 1

Setting: Setup data C 18

Setting: Setup data C 19/C20

MV in READY mode

Manual SP1

Upper/lower limit scaling

Current output 4 to 20mA (0 to 20mA)

Setting: Setup data C 16

Setting: Setup data C 19/C20

When auxiliary output 1 or 2 are supported on 0D, 5G or 6D output models, auxiliary output 1 is processed as follows.

Auxiliary output 1 type

Setting: Setup data C46

● Auxiliary output 2

Upper/lower limit scaling

Output 2

Setting: Setup data C47 /C48

4mA (0mA)

Current output 4 to 20mA (0 to 20mA)

When READY mode is entered at auxiliary output type SP and deviation

When auxiliary output type is NOP When auxiliary output type is set to MFB on non-

2G output models When auxiliary output type is set to MV by program-

mer function on 5G output models

When auxiliary output 2 is supported on 0D, 5G or 6D output models, auxiliary output 2 is processed as follows.

When auxiliary output 1 is supported on 2G, 3D or 5K output models, auxiliary output 2 is processed as follows.

Auxiliary output 2 type

Upper/lower limit scaling

Output 3

Setting: Setup data C49

Setting: Setup data C50/C5 1

4mA (0mA)

Current output 4 to 20mA (0 to 20mA)

When READY mode is entered at auxiliary output type SP and deviation

When auxiliary output type is NOP When auxiliary output type is set to MFB on non-2G

output models When auxiliary output type is set to MV by program-

mer function on 5G output models When auxiliary output type is set to MV by 3-positionproportional control on 3D output models

5-22

Chapter 6. OPERATION

6-1 Turning the Power ON

The DCP301 is not equipped with a power switch or protective fuses. If necessary, prepare these externally. When a voltage of 90 to 264Vac is applied across terminals (1) and (2) on the DCP301, display appears for about 10s

after which control and other operations are started. During controller startup until start of operations, the LEDs on the profile display light successively at uneven intervals clockwise from top right. The following diagram shows the flow of operations at startup.

● Startup flow

Power ON

RAM backup normal?

YES

Continuation of program operation/constant-value operation modes

Continuation of READY/RUN/HOLD/FAST/END modes Continuation of AUTO/MANUAL modes (Continuation of manual value if in MANUAL mode) Continuation of program No./segment No. Continuation of segment progress time Continuation of display No. of basic display state in

AUTO mode

Cancellation of auto-tuning/smart-tuning Cancellation of MFB automatic adjustment by 2G output Initialization of G.Soak standby time Initialization of PID operation Initialization of event output state Setting display state → Basic display state Display No. of basic display state in MANUAL mode

Check start of general reset

ENT

Press key.

Parameter=factory shipment setting Delete entire program. Program operation mode READY mode AUTO mode Program No.1=1/segment No.=1 Segment progress time=0

Start of operations

Handling Precautions

With the following modes and items, the state when the power is turned OFF continues when the power is turned back ON.

• READY, RUN, HOLD, FAST, END modes

• AUTO, MANUAL modes

• MANUAL values in MANUAL mode

• Program No., segment No.

• Progress time in segment

• Display No. if in basic display state in AUTO mode

6-1

Chapter 6. OPERATION

6-2 Switching the Basic Display

The “basic display state” of the controller collectively refers to the display state of the program No. display, segment No. display, upper display, lower display, basic indicator LED lamps and event LEDs.

Each press of in the same way even when setting up parameters, for example. However, switching by

The following figure shows the conventions used for displays in this manual.

DISP

successively switches the basic display state. Operation of other displays and LEDs is carried out

Program/segment No. Display

In the program operation mode, READY indicates the currently selected program/segment No. Displays other than READY indicate the currently operating program/seg-

ment No. In the constant-value operation mode, nothing is displayed and this dis-

play is blank.

Basic indicator LED lamps

: LED lit

: LED blinking

DISP

is not possible.

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

Supplementary explanation

Profile Display

In the program operation mode, the profile is displayed only when the program has been set up. The profile is not displayed when the program is not set up.

When there is no subsequent segment even if the program is set up, the three LEDs on the right do not light. In the constant-value operation mode, nothing is displayed and this display is blank.

(1)

Falling ramp

Current segment Next segment

(2)

Soak

(3)

Rising ramp

PV SP

PROFILE

(4)

Rising ramp

(5)

Soak

(6)

Falling ramp

Upper display

Lower display

Event LEDs

6-2

■ Display in program operation mode

DISP

●

● Display 1

functions

Output Model No. Display

0D, 5G, 6D Display 1 → Display 2 → Display 5 → Display 6 → Display 7 →

Display 1 (repeated)

2G Display 1 → Display 2 → Display 3 → Display 5 → Display 6 →

Display 7 → Display 1 (repeated)

3D, 5K Display 1 → Display 2 → Display 4 → Display 5 → Display 6 →

Display 7 → Display 1 (repeated)

Chapter 6. OPERATION

● Display 2

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

PV SP

The digit to which SP values can be entered blinks in the MANUAL mode when programmer functions are selected.

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

OUT

Output value (%)

● Display 3

The digit to which SP values can be entered blinks in the MANUAL mode when controller functions are selected.

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

F B

Motor valve opening (%)

This display is exclusive to 2G output models (output catalog No. appended with 2G).

6-3

Chapter 6. OPERATION

● Display 4

● Display 5

Program No. Segment No.

OUT

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

Heat-side output (%)

Cool-side output (%)

This display is exclusive to heat/cool output models (output catalog No. appended with 3D or 5K).

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

Time

● Display 6

Either of “h:min” or “min:s” is selected as the time unit in setup settings. Select either “remaining segment time” or “total operating time” in setup settings as the details whose

time is to be displayed.

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

CYC

Number of remaining cycles

When the remaining number of cycles is “0”, subsequent cycle operation is not carried out.

6-4

● Display 7

Chapter 6. OPERATION

Program No. Segment No.

Pattern

tendency

Output states of events 1 to 3, time events 1 to 5

SP TM

The digit to which SP values can be entered blinks in the MANUAL mode when programmer functions are selected. Either of “h:min” or “min:s” is selected as the time unit in setup settings. Select either “remaining segment time” or “total operating time” in setup settings as the details whose time is to be displayed.

■ Display in constant-value operation mode

DISP

●

functions

Output Model No. Display

0D, 5G, 6D Display 1 → Display 2 → Display 1 (repeated) 2G Display 1 → Display 2 → Display 3 → Display 1 (repeated) 3D, 5K Display 1 → Display 2 → Display 4 → Display 1 (repeated)

Time

● Display 1

● Display 2

PV SP

Output state of events 1 to 3

The digit to which SP values can be entered blinks in the MANUAL mode when controller functions are selected.

OUT

Output value (%)

Output state of events 1 to 3

The digit to which SP values can be entered blinks in the MANUAL mode when programmer functions are selected.

6-5

Chapter 6. OPERATION

● Display 3

● Display 4

F B

Motor valve opening (%)

Output state of events 1 to 3

This display is exclusive to 2G output models (output catalog No. appended with 2G).

Heat-side output (%)

OUT

Cool-side output (%)

Output state of events 1 to 3

This display is exclusive to heat/cool output models (output catalog No. appended with 3D or 5K).

6-6

6-3 Program Selection

The program No. can be selected on the console within the range 1 to 19.

■ How to select the program No.

When the controller is in the basic display state in the program operation READY mode:

Program No.1

key

Program No.2

key

Program No.3

PROG

key

• Each press of display reverts to 1 after 19.

• Each press of decrements the program No. The display reverts to 19 after 1.

Chapter 6. OPERATION

PROG

increments the program No. The

Program No.4

key

Handling Precautions

• Both already set or non-set program Nos. can be selected

• The program No. cannot be selected when selecting the program No. by exter-

nal switch input.

• The program No. cannot be selected during constant-value operation.

• Pressing does not change the program No. when values currently being

entered are displayed in the MANUAL mode.

PROG

key

6-7

Chapter 6. OPERATION

6-4 External Switch (RSW) Operations

■ External switch (RSW) inputs

In all, the DCP301 is provided with 12 external switch inputs. Each of these inputs are differentiated by RSW1, RSW2 and so forth to RSW12. On models whose option 2 catalog No. is “0”, only inputs RSW1 to RSW4 are mounted.

(RSW: external switch input)

● External switch input types

The functions of RSW1 to 4, and RSW8 to 12 are fixed. The functions of RSW5 to 7 are selected by the setup setting.

External Function Detection Method

Switch No.

RSW1 RUN Rising edge RSW2 HOLD Rising edge RSW3 RESET Rising edge RSW4 ADV Rising edge

Selected by setup from the following functions RSW5 FAST Rising edge RSW6 PV start Rising edge RSW7 AUTO/MANUAL Rising/falling edge

AT start/stop Risi n g/falling edge

G.Soak cancel by OR conditions Status

G.Soak cancel by AND conditions Status

Direct/reverse action switching Status RSW8 Program No. selection Weighting 1 Status RSW9 Program No. selection Weighting 2 Status RSW10 Program No. selection Weighting 4 Status RSW11 Program No. selection Weighting 8 Status RSW12 Program No. selection Weighting 10 Status

6-8

• With PV is valid only in the program operation mode and READY mode, and the PV start RUN mode is entered regardless of the PV start setting in the program. Note, however, that RUN mode is entered from the start point of the selected segment in READY mode when there is no SP for the PV start.

• With G.Soak cancel by OR conditions, G.Soak standby is canceled when the external switch turns ON or when the PV enters the G.Soak width.

• With G.Soak cancel by AND conditions, G.Soak standby is canceled when the external switch turns ON or when the PV enters the G.Soak width.

• When the external switch turns ON by direct/reverse action switching, control operation is the opposite to that set in setup parameter C 0 1 . When the external switch turned OFF, control operation is that set in setup parameter C 0 1.

■ Program selection

External Weighting State

Switch No.

RSW8 1 OFF ON OFF ON OFF ON OFF ON OFF ON RSW9 2 OFF OFF ON ON OFF OFF ON ON OFF OFF RSW10 4 OFF OFF OFF OFF ON ON ON ON OFF OFF RSW11 8 OFF OFF OFF OFF OFF OFF OFF OFF ON ON RSW12 10 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Program No. Selection 0123456789

Chapter 6. OPERATION

The program can be selected in the program operation READY mode. The table below shows program selection by external switch inputs. Two external switch states are provided for selection of programs 10 to 15. When program selection by external switch inputs is set to “0”, the program can be selected by the console keys and by communication with a personal computer.

External Weighting State

Switch No.

RSW8 1 OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON RSW9 2 OFF ON OFF ON ON OFF ON OFF OFF ON OFF ON RSW10 4 OFF OFF OFF OFF OFF ON OFF ON ON ON ON ON RSW11 8 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON RSW12 10 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF

Program No. Selection 10 11 12 13 14 15

External Weighting State

Switch No.

RSW8 1 OFF ON OFF ON OFF ON OFF ON OFF ON RSW9 2 ON ON OFF OFF ON ON OFF OFF ON ON RSW10 4 ON ON OFF OFF OFF OFF ON ON ON ON RSW11 8 OFF OFF ON ON ON ON ON ON ON ON RSW12 10 ON ON ON ON ON ON ON ON ON ON

Program No. Selection 16 17 18 19 0

6-9

Chapter 6. OPERATION

■ Read timing

● Timing of RSW1 to 7

Inputs RSW1 to RSW7 are read according to the following timing. (1) When input changes state from OFF to ON, the time from the change up to reading is

0.2s max.

(2) When input changes state from ON to OFF, the time from the change up to reading is

0.2s max.

ON read

External switch input state

● Timing of RSW8 to 12, RUN and PV start

The time from the change in input state up to reading when selecting program Nos. by RSW8 to RSW12 is 0.4s max.

Accordingly, due to the relationship with RUN operation, be sure to observe timings ➀ to (4) in the following diagram.

PV start operation also must conform to RUN operation. (1) The time from fixing of the selected No. up to the rising edge of the RUN signal is

0.4s min.

(2) The time from the rising edge of the RUN signal up to holding of the program No. is

0.2s min.

(3) The time from holding of RUN signal OFF up to the rising edge of the RUN signal is

0.2s min.

(4) The time from the rising edge of the RUN signal up to holding of RUN signal ON is

0.2s min.

(5) The time from fixing of the selected No. up to changing of the program No. is 0.4s

max.

(6) The time from the rising edge of the RUN signal up to start of RUN is 0.4s max.

OFF read

(1) (2)

6-10

Program selection No.

(5 inputs)

RUN signal

Program No. No. different from that selected

Handling Precautions

When operating the controller by external switch inputs, operation can be carried out more reliably if a margin is added to the minimum time for the above read times.

State of No. different from that selected

State of selected No.

(1) (2)

(5)

State of No. di from that sele

(4)(3)

(6)

Selected No.

6-5 Manual Operation and Auto-tuning

■ Manual operation

In the MANUAL mode, controller outputs can be manipulated by or on the console.

● Controller functions

When outputs are displayed in the basic display state, only one digit in the output value blinks. If the output value is incremented or decremented by or , actual output also increments or decrements. Output values differ from values being entered to setting items in that

The blinking digit can be moved by pressing or . On 2G output models, when only estimated position-proportional control is selected by

variable parameter M .-C setting 2, “——” not the value is displayed as the output display in the MANUAL mode.

Pressing displays “O p e n” , and the open-side relay turns ON.

ENT

need not be pressed.

Chapter 6. OPERATION

● Programmer functions

■ Auto-tuning (AT)

Pressing displays “C l O S” , and the closed-side relay turns ON. Bump-less and preset output changes when shifting from the AUTO to the MANUAL

mode can be selected by setup parameter C 15 setting. When shifting from the MANUAL to the AUTO mode, output is bumpless.

(However, when the total time for the PID parameter of the PID set in use is set to “0”, a sudden change in output occurs.)

On 5G output models, when programmer functions are in operation with setup data C 18 setting 1, SP can be manually manipulated. When SP is displayed in the basic display state, only one digit in the SP value being entered blinks. When the SP value is incremented or decremented by or , the actual SP output also increments or decrements. SP values differ from values being entered to setting items in that

ENT

need not be pressed. The blinking digit can be moved by pressing or . Output changes when shifting from the AUTO to the MANUAL mode are bumpless

regardless of setup data C 15 setting. When shifting from the MANUAL to the AUTO mode, the SP becomes the program pattern SP, which results in a sudden change in output.

When operating in the AUTO mode in either of the RUN, HOLD, FAST or END modes, setting values can be automatically written to the PID set in use by auto-tuning (AT). The following can be selected by variable parameter A t setting.

0:AT is disabled. 1:General AT is executed. 2:Overshoot-inhibited AT is executed. 3:AT by neural net is executed.

• Auto-tuning does not function when programmer functions are selected on 3D or 5K

heat/cool output models and 5G output models.

• During execution of auto-tuning, progress of program operation time stops. Accord-

ingly, the controller is in a similar state to the HOLD mode even in the RUN or FAST modes.

6-11

Chapter 6. OPERATION

• Auto-tuning in all instances involves calculating the downtime and critical sensitivity of the line according to two limit cycles and PID values according to suitable characteristic equations for each, and automatically writing these PID values.

• During execution of auto-tuning, PV fluctuates according to fluctuations in MV. Before executing auto-tuning, make sure that fluctuations in PV will not cause controller trouble.

• Normally, suitable values are written by setting variable parameter At setting to 1 or 3. However, when executing auto-tuning on a line that easily overshoots, either set to 2, or also use smart-tuning for carrying out overshoot inhibit control. Setting to 3 executes AT by neural net so that the suitable value is calculated for wider range applications.

• The point at which output at auto-tuning is inverted (lower limit to upper limit, and vice versa) is determined as follows from SP and PV at start of auto-tuning.

At start At SP=PV operation

PV>SP

PV<SP

2/3

1/3 1/3

2/3

AT start

• Auto-tuning can be started by

Normal end AT start Normal end

Time Time

, external switch inputs and communications. Dur-

ing auto-tuning, the AT LED blinks.

• If one or more of the following conditions occurs during auto-tuning, auto-tuning is canceled without PID constants being written, and the AT LED goes out.

- Cancel by

- Cancel by external switch input

- Cancel by communications

- Change in mode (shift to MANUAL mode or READY mode)

- Execution of automatic motor valve opening adjustment on 2G output models

- When variable parameter A t setting is changed to “0”

- When input 1 becomes out-of-range

6-12

Handling Precautions

• Auto-tuning will not function properly unless the control target is connected.

• The time from start to end of auto-tuning varies according to the control target.

• When auto-tuning is executed, control is stopped, OFF and ON outputs are

switched in the case of relay output and voltage output, and the manipulated variable upper and lower limits of the currently selected PID set are switched several times in the case of current output and position proportional output. If this causes controller trouble, manually set the PID value.

• Sometimes a suitable PID value cannot be obtained depending on the control target. If this happens, manually set the PID value.

Chapter 7. PARAMETER SETUP

7-1 Parameter Setup

Parameters can be set up when the DCP301 is in the basic display state. If the DCP301 is not in the basic display state, press

■ Selecting the setting group in the parameter setup

Parameter setup is divided into two stages: setting group (major item) and individual item (minor item).

If you press setting group (major item), the setting group is displayed on the upper display, and the lower display goes out.

If you press

FUNC

PARA

, or , the setting group display changes in order.

Basic Display State

DISP

to set the controller to the basic display state.

PARA

in the basic display state, the display changes to selection of

Chapter 7. PARAMETER SETUP

DISP

key

Setting group 1 (major items) selection

PARA

key key key

Setting group 2 (major items) selection

PARA

key key key

Setting group n (major items) selection Individual items

PARA

key key key

If you press

ENT

when the setup group to be selected is displayed, the display moves to

FUNC

PARA

keys

ENT

key

Individual items

PARA

ENT

PARA

ENT

PARA

key

, , , key

Individual items

, , , key

the individual (minor) item level. The following table shows the setting groups.

Name Remarks

Variable parameters

Event configuration data

PID parameters

Upper

Display

P A R A

E V

P 1 D

This parameter is not displayed when variable parameter L O C is 2 or 4

This parameter is not displayed when variable parameter L O C is 2 or 4 This parameter is not displayed when constant-value operation data

M .O D E is 1

This parameter is not displayed when setup data This parameter is not displayed when setup data C 4 5 is 1 by 3D output

Setup data Table data Constant-value

operation data

S E T T B L C N S T

This parameter is not displayed when variable parameter This parameter is not displayed when variable parameter This parameter is not displayed when variable parameter L O C is 2 or 4

C 1 8 is 1 by 5G output

L O C is 1, 2 or 4 L O C is 2 or 4

7-1

Chapter 7. PARAMETER SETUP

■ Moving individual items in the parameter setup

With individual items, item codes are displayed in the upper display and setting values are displayed in the lower display.

The program No. display goes out, and the item No. is displayed in the segment No. display. However, note that the segment No. display also goes out in the case of setup data.

Individual items are arranged in a matrix as shown on the following page, and can be displayed in order by pressing , , or . The size of individual item matrices varies according to the setting group.

■ Changing individual items and how to return from the setup state

If you press is referred to as the “setting value entry state.” In this state, pressing or can increment or decrement the setting value that is blinking. Also, pressing or moves the position of the digit that is blinking.

If you press returns to its normally lit state, and the new setting value is stored to internal memory.

To cancel changing of setting values, press stops blinking and the display returns to its normal lit state.

If you press the lower display when an individual item is displayed, or the controller does not enter the setting value entry state by pressing

ENT

when an individual item is displayed, the setting value blinks. This state

ENT

when the setting value is at the desired value, blinking stops, the display

PARA

DISP

, the display returns to the basic display state. If “- - - -” is displayed at

ENT

DISP

. When

, that item cannot be set nor changed.

PARA

is pressed, the value

7-2

• Example of individual item matrix (setup date)

C00

Chapter 7. PARAMETER SETUP

Setting group selection

(major items)

C9 1

C92

C93

C99

C00

ENT

PARA

C0 1

C02

C03

C09

C10

key

Individual items

(minor items)

key

DISP

key

key key key key

C 11

C20

ENT

key,

key

PARA

C82

C83

C 89

C90

Basic Display State

Setting value

key

blinking

C9 1

C92

C93

C 99

C00

DISP

key

key, key, key

Change setting value.

C0 1

C02

C03

C09

key

Individual items

(minor items)

key key key key

ENT

stores setting values to memory.

ENT

key stores setting values to memory.

PARA

key cancels storage of setting values to memory.

does not store setting values to memory.

7-3

Chapter 7. PARAMETER SETUP

7-2 How to Use

PARA

Use

for calling up individual items in frequently changed parameters.

PARA

■ How to register functions to keys

Up to eight individual items in the parameter setup can be assigned to each assignment item must be registered to use this feature.

This feature allows you to call up individual items more easily in the following order:

FUNC

● How to register assignment items

To register an assignment item, add the following base corresponding to the setting group to the item No., and then set the resultant value to setup data C 5 5 to C 6 2 ( ment items 1 to 8)).

Base Setting Group

PARA

→ selection of setting group → individual item matrix.

1000 Constant-value operation data 1500 PID parameters 2500 Variable parameters 3500 Event configuration data 4000 Table data 4500 Setup data

PARA

key. The

assign-

7-4

● Example

Chapter 7. PARAMETER SETUP

Let’s register four individual items to

PARA

. If you press

PARA

in the basic display state, the 1st to 4th individual items in the table below are displayed successively. In this example, let’s change the setting values.

Order Item to Call by

PARA

1 Setup data C 0 1 2 PID parameter P -2 3 Variable parameter F L 4 Variable parameter F A S T

The settings for registering these individual items are as follows. Setup Data Setting “S E t”

Item Code Setting

No. [auxiliary Item Value Remarks

display]

C 5 5

C 5 6

C 5 7

C 5 8

PARA

item 1

PARA

item 2

PARA

item 3

PARA

item 4

assignment

4501 This is produced by adding item No.1

of C 0 1 to setup data radical 4500.

1511 This is produced by adding item No.11

P -2 to PID parameter radical 1500.

2503 This is produced by adding item No.3

F L to setup data radical 2500.

2520 This is produced by adding item No.20

F A S T to variable parameter

radical 2500.

Handling Precautions

● Operations by

• For details on item Nos., see 7-3 Parameter Setup List (pages 7-7 to 7-42).

• When the “

PARA

assignment item” setting is set to a value that does not corre-

spond to an existing item, that setting is ignored. For example, though factory setting 1000 corresponds to “constant-value op-

eration data” 0th of base 1000, 0th does not exist, so the setting will be treated an invalid data and will not be registered.

PARA

If you press Each press of

PARA

in the basic display state, registered individual items are called up.

PARA

successively calls up (up to eight) registered individual items. Only individual items to which valid assignment settings have been registered can be called up.

PARA

operations are not limited by the setting of “variable parameter setup” L O C (key

lock) setting.

PARA

operations are described on the following page.

7-5

Chapter 7. PARAMETER SETUP

Basic Display State

Max. 8 items

PARA

key

DISP

key

Display item by

PARA

key assignment item 1

PARA

key

(blinking)

Display item by

PARA

key assignment item 2

(blinking)

Display item by

PARA

key assign-

PARA

key

ment item 3

PARA

key

(blinking)

Display item by

PARA

key assignment item 8

PARA

key

(blinking)

ENT

PARA

ENT

PARA

ENT

PARA

ENT

key key

key

key key

key

key key

key

key key

DISP

key

Display item by

PARA

key assignment item 1

(normally lit)

Display item by

PARA

key assignment item 2

(normally lit)

Display item by

PARA

key assignment item 3

(normally lit)

Display item by

PARA

key assignment item 8

(normally lit)

PARA

key

DISP

key

Handling Precautions

When invalid assignments are registered, that item is

skipped and the next registered item is displayed.

* Items that can be changed: When these items are displayed blinking, the setting

values can be changed by , , and .

ENT

stores data to memory.

Items for reference: These are displayed at all times.

7-6

7-3 Parameter Setup List

Chapter 7. PARAMETER SETUP

Note

“U” and “%FS” used in the “Factory Setting” and “Setting” columns in the table mean the following:

U: The decimal point changes according to the input range type setting. For example,

when one digit past the decimal point is allowed, -1999U becomes 199.9, and 9999U becomes 999.9.

%FS: The numbers and decimal point position changes according to the input range setting.

For example, when the input range is 0.0 to 800.0°C, 0%FS is 0.0 and 100%FS is

800.0.

■ Variable parameter settings “P A R A”

No. Item Code Item Factory User Setting

1 L O C

2 P R T C 3 F L

4 P B 1 5 S B 1 0U 6 O T L

7 1 O U T 0.0

8 R P 1 D

9 A T

10 S T

11 2 P 1 D 0

Key lock

Program protect

Input 1 digital filter

Input 1 bias SP1 bias MV change limitter (CH1)

PID operation initial MV (CH1)

PID operation initialization

Auto-tuning method selection (CH1)

Smart-tuning method selection

(CH1)

Advanced PID selection (CH1)

Setting Setting

0.0

(50.0) 0

0: Key lock disabled 1: Display of setup data settings disabled 2: Display of parameter settings and program settings

disabled 3: Use of operation keys disabled 4: Display of parameter settings and program settings

displayed, and use of operation keys disabled [Note]

Two or more key lock setting values for actual key lock

items and items assigned to can be displayed

and set.

0: Changing program settings enabled 1: Changing program settings disabled

0.0 to 120.0s [Note]

0.0 disables the filter.

-1000 to 1000U

-1999 to 9999U

0.0 to 10.0% (0.1%s steps) [Note]

0.0 disables the limit.

0.0 to 100% [Note]

On heat/cool models, the factory setting is 50.0. 0: Automatic judgment of initialization is carried out by

advance operation. 1: Initialization is carried out by advance operation. 2: Initialization is not carried out by advance operation. 0: AT is disabled. 1: General AT is executed. 2: Overshoot-inhibited AT is executed. 3: AT by neural net is executed. [Note]

On heat/cool models, “– – – –” is displayed, and

setting is not possible. 0: Smart-tuning is disabled. 1: The brake value is fixed to inhibit overshoot. 2: Overshoot is inhibited while automatically reviewing

the brake value. [Note]

On heat/cool models, “– – – –” is displayed, and

setting is not possible. 0: 2 degrees of freedom PID is disabled. 1: 2 degrees of freedom PID is enabled. [Note]

On heat/cool models, “– – – –” is displayed, and

setting is not possible.

PARA

7-7

Chapter 7. PARAMETER SETUP

No. Item Code Item Factory User Setting

12 G 5 .T 2.0 13 C P . 1 1 0U

14 C P . 1 2 200U

C P . 1 3 400U

C P . 1 4 600U

17 C P . 1 5 800U

18 C P . 1 6 1000U

19 C P . 1 7 1200U

20 F A S T 0

21 D 1 F F 5U

22 C Y . 1 10

23 C Y . 2 10

24 C Y . 3 –

25 D V -L 5U

26 D V -H 5U

27 H Y -L 5U

28 H Y -H 5U

G.Soak time (CH1) PID auto-switching point 1-1 PID auto-switching point 1-2 PID auto-switching point 1-3 PID auto-switching point 1-4 PID auto-switching point 1-5 PID auto-switching point 1-6 PID auto-switching point 1-7 FAST factor

ON-OFF control differential

Position-proportional dead zone

Heat/cool control dead zone

Output 1 timeproportional output cycle

Output 2 timeproportional output cycle

Unused

3-position control deviation lower limit 3-position control deviation upper limit 3-position control lower limit hysteresis 3-position control upper limit hysteresis

Setting Setting

5.0

0.0

0.1 to 60.0s

-1999 to 9999U [Note]

When setup data C 1 1 setting is 0 (PID set autoswitching OFF), “– – – –” is displayed and setting is not possible.

-1999 to 9999U [Note]

On heat/cool models, “– – – –” is displayed and setting is not possible. On other models, when setup data C 1 1 setting is 0 (PID set auto-switching OFF), “– – – –” is displayed and setting is not possible.

0: 2X 1: 10X 2: 60X (10X) 3: 120X (10X) [Note]

When setup data C 6 4 setting is 1 (program time

unit:min/s), the FAST factor is 10X for settings 2 and 3. 0 to 1000U [Note]

This setting is displayed on 0D and 6D models.

0.5 to 25.0% [Note]

This setting is displayed on 2G output models.

-100.0 to 50.0% [Note]

This setting is displayed on heat/cool models. [Note]

On 5G output models, “– – – –” is displayed and

setting is not possible. 5 to 120s (relay output) 1 to 60s (voltage output) [Note]

On models whose output 1 is neither relay output nor

voltage output, “– – – –” is displayed and setting is not

possible. 5 to 120s (relay output) 1 to 60s (voltage output) [Note]

On models whose output 2 is neither relay output nor

voltage output, “– – – –” is displayed and setting is not

possible. [Note]

“– – – –” is displayed and setting is not possible. 0 to 1000U [Note]

On models other than 3D output models, “– – – –” is

displayed and setting is not possible.

7-8

Chapter 7. PARAMETER SETUP

No. Item Code Item Factory User Setting

29 M .-C 0

30 M .-A T 0

31 M .-C L 1000

32 M .-O P 9000

33 M .-T 30.0

Motor control method selection

Motor valve opening automatic adjustment

Motor valve opening adjustment fully closed position

Motor valve opening adjustment fully open position

Motor valve opening adjustment fully open/closed time

Setting Setting

0: MFB control (conventional) + estimated position

control 1: MFB control (conventional) only 2: Estimated position control only [Note]

On models other than 2G output models, “– – – –” is

displayed and setting is not possible. 0: Adjustment disabled 1: Adjustment enabled [Note]

On models other than 2G output models, “– – – –” is

displayed and setting is not possible.

On 2G output models, when M .-C setting is 2, “– – – –

” is displayed and setting is not possible. 0 to (fully open adjustment - 500) [Note]

On models other than 2G output models, “– – – –” is

displayed and setting is not possible.

On 2G output models, when M .-C setting is 2, “– – – –

” is displayed and setting is not possible. (fully closed adjustment + 500) to 9999 [Note]

On models other than 2G output models, “– – – –” is

displayed and setting is not possible.

On 2G output models, when M .-C setting is 2, “– – – –

” is displayed and setting is not possible.

5.0 to 240.0s [Note]

On models other than 2G output models, “– – – –” is

displayed and setting is not possible.

7-9

Chapter 7. PARAMETER SETUP

■ Description of variable parameter settings

● L O C (key lock)

0: Key lock disabled 1: Display of setup data settings disabled 2: Display of parameter settings and program settings disabled 3: Use of operation keys disabled 4: Display of parameter settings and program settings displayed, and use of operation

keys disabled

• When L O C is set to 1, the following keys are disabled. Basic display state:

FUNC+CLR

DISP

(general reset)

Only S E T can be selected by setting group selection in the parameter setup state.

• When L O C is set to 2, the following keys are disabled. Basic display state:

FUNC

FUNC+CLR

PROG

DISP

(program setup) (program copy)

(general reset) Only P A R A can be selected by setting group selection in the parameter setup state. However, note that items assigned to

PARA

can be called up by

PARA

in the basic dis-

play state.

• When L O C is set to 3, the following keys are disabled. Basic display state:

PROG

(program selection)

RUN/HOLD

PROG

RUN/HOLD

PROG

FUNC

FUNC+CLR

DISP

+ + (FAST)

A/M

DISP

(RUN, HOLD) (RESET) (ADV)

(AUTO, MANUAL) (AT start, AT cancel) (general reset)

However, note that MV (when controller functions are selected) and SP (when programmer functions are selected) can be changed in the basic display state in the MANUAL mode.

• When L O C is set to 4, all keys disabled when L O C is set to 2 and 3 are disabled.

● P R T C (program protect)

7-10

0: Changing program settings enabled 1: Changing program settings disabled When P R T C is set to 1, the following keys are disabled.

ENT

PROG

DISP

(program copy) (general reset) (start of value entry)

ENT

(segment insert/delete)

Basic display state: +

FUNC+CLR

Program setup state:

FUNC

● O T L (MV change limit)

The MV is increased or decreased by the same value so that the output change is taken as the limit setting value when the output change (%) after PID operation is greater than this limit setting.

The following example shows the actual change in MV when the MV changes from 20% to 22% with the change limit setting at 0.5%. MV is output at 0.5% setting value increments every 0.1s, and reaches 22% in 0.4s.

Chapter 7. PARAMETER SETUP

● I O U t (PID operation initial MV)

PID operation is started in the following cases using the I O U t setting value:

• When the mode changes from READY AUTO to RUN AUTO

• When the power is turned ON in the RUN AUTO (or HOLD, FAST, END AUTO) mode

• At completion of auto-tuning

As the PV, SP and PID parameters settings bear a relation to PID operation, the first MV resulting from PID operation will not necessarily match the I O U t setting value.

● R P I D (PID operation initialization)

When SP changes suddenly by ADV (advance) operation, rate action in PID operation may cause the MV in the operation to change excessively. For this reason, excessive changes can be suppressed by initializing PID operation.

However, as initialization of PID operation may result in lost continuity, initialization may adversely influence PID operation depending on the circumstances in which the controller is being used.

Initialization ON/OFF and conditions can be selected by the R P I D setting.

t t + 0.1 t + 0.2 t + 0.3 t + 0.4

7-11

Chapter 7. PARAMETER SETUP

● S t (smart-tuning method selection)

0: Smart-tuning is disabled. 1: The brake value is fixed to inhibit overshoot. 2: Overshoot is inhibited while automatically reviewing the brake value.

• When the control direction is set to reverse action, overshoot is inhibited. When set to direct action, undershoot is inhibited. Both functions are referred to collectively as “overshoot inhibit.”

When set to 1, the value of PID parameter setting item B R is used as it is to inhibit overshoot.

When set to 2, the value of B R is reviewed at each rise (reverse action) or fall (direct action, and overshoot is inhibited while the value is automatically rewritten.

Review is executed only in the direction in which the B R value is increased (overshoot inhibit effect becomes more apparent).

When operation is carried out for a long time with this parameter set to 2, overshoot inhibit may function too strongly, and it may take a long time to arrive at SP. So, when overshoot disappears, note down the B R value at that time, set S T to 1, and reset the B R value to the noted down value.

• The AT LED lights while reviewing the B R value when set to 2.

• Do not set to 2 when normal control is not being carried out due to inappropriate tuning of the PID constant, for example.

Also, hunting is more likely to occur when B R is set to a large value on quick-starting lines. Set the B R value to 0 then to 2.

• On heat/cool models, smart-tuning does not function.

● 2 P I D (2 degrees of freedom)

0: 2 degrees of freedom is disabled. 1: 2 degrees of freedom is enabled.

• 2 degrees of freedom is a function for improving the response to disturbance during setup without losing conventional characteristics at rise (or fall).

When set to 1, optimum PID constants can be set individually for inhibiting disturbance in addition to conventional the PID constant.

These constants are set automatically during AT execution, and is memorized. They can also be set and changed independently.

7-12

In particular, on 2G output models, suppressing changes in MV to lessen the frequency of motor operation during setup, and manually applying weak PID differential for inhibiting disturbance to lengthen service life, for example, proves effective.

• These PID are switched automatically by applying fuzzy rules on the slope between deviation and PV.

• When I (reset time) is set to 0, control is carried out without integration in all states regardless of the setting value of D I (disturbance inhibit reset time).

• On heat/cool models, 2 degrees of freedom does not function.

● D I F F

• ON-OFF control differential When P is set to 0.0 on both 0D and 6D output models, control is set to ON-OFF control, and operational period at that time is set.

Reverse action

Chapter 7. PARAMETER SETUP

Direct action

Differential

gap

• Position-proportional control dead zone On 2G output models, a dead zone between the motor open and motor closed positions is set.

As a general guideline, the minimum value is the value where this dead zone changes to stop motor hunting once a fixed value set to manual output is being output.

If this value is set without any margin, the motor will be operating at all times, which will considerably shorten its service life.

The factory setting is 5%. Use this as a guideline, and take the control results and motor service life into consideration when setting the dead zone.

Closed-side

relay ON

• Heat/cool control dead zone On heat/cool models, this sets how the relationship between heat-side output and coolside output should be processed with respect to the MV resulting from PID operation. Heat-cool control is calculated as follows:

Dead zone

MFB (%)

OFF

SPSP

*: Dead zone setting value

Open-side

relay ON

PID set selection

(1 of 4 sets)

Differential

gap

Control output (%)

Note 4)

OFF

Heat-side

PID set

Constants P, I, D, Re

PID operation

(fixed to reverse action)

Cool-side

PID set

(PID operation result)

Note 3)

Heat-side PID set Constants OL, OH

Heat-cool output calculation

Dead zone

Note 2)

Cool-side PID set Constants OL, OH

Heat-side output

Cool-side output

Note 1)

7-13

Chapter 7. PARAMETER SETUP

Note 1) On heat/cool models, this sets how the relationship between heat-side output

and cool-side output should be processed with respect to the MV resulting from PID operation.

Dead zone<0

100%

Control output values

Dead zone>0

100%

Output

(cool)

Output

(cool)

Dead

zone

Output

(heat)

100%50%

Dead

zone

Output

(heat)

100%50%

Note 2) Constants OL and OH function as follows:

100%

Cool-side OH

Cool-side output

Heat-side output

Dead zone=0

100%

Output

(cool)

Heat-side OH

Output

(heat)

100%50%

Heat-side OL

Cool-side OL

100%50%

Note 3) When MV ≥ 50%, the heat-side PID set is switched to.

When MV < 50%, the cool-side PID set is switched to.

Note 4) PID set selection is carried out by setting value and external switch.

7-14

● D v -L (3-position control deviation lower limit)

● D v -H (3-position control deviation upper limit)

● H Y -L (3-position control lower limit hysteresis)

● H Y -H (3-position control upper limit hysteresis)

In 3-position control, control is carried out in the following three states in the RUN, HOLD, FAST and END modes.

State Heat-side Output Cool-side Output MV

1 OFF (0.0%) ON (100.0%) 0.0% 2 OFF (0.0%) OFF (0.0%) 50.0% 3 ON (100.0%) OFF (0.0%) 100.0%

Chapter 7. PARAMETER SETUP

Output (heat) Output (cool)

OFF

Handling Precautions

Even in 3-position control, output is time-proportional in the READY mode. This is set in setup data C 1 6 (MV (heat) in READY mode) and C 1 7 (MV (cool) in READY mode).

When connecting an actuator that may burn by time-proportional output, set setup data C 1 6 and C 1 7 so that output in the READY mode is 0%.

OFF PV

HY-L DV-L DV-H HY-H

7-15

Sonic Alert DCP301 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS

Contents

Chapter 1. GENERAL

1-1 Features

1-2 Basic Function Blocks

1-3 Data Structure

1-4 System Configuration

1-5 Model Numbers

Chapter 2. NAMES & FUNCTIONS OF PARTS

2-1 Structure

2-2 Console

2-3 Input Type and Range No.

Chapter 3. MOUNTING

3-2 Panel Cutout Dimensions

3-3 Mounting

4-1 Wiring Precautions

Chapter 4. WIRING

4-2 Compensating Lead

4-3 Terminal Connections

4-5 Connecting the Ground and Power Supply

4-6 Wiring of Standard and Add-on Terminal Base

4-7 Connecting Inputs (analog inputs)

4-8 Connecting control outputs (outputs 1, 2)

4-9 Connecting auxiliary outputs (outputs 2, 3)

4-10 Connecting Event Output (relay output)

4-11 Connecting Time Event Output (open-collector)

4-12 Connecting External Switch (RSW) Input

4-13 Connecting for Communications

4-14 Isolating Inputs and Outputs

5-1 Data

Chapter 5. FUNCTIONS

5-2 Program Patterns

5-3 Modes

5-4 Controller and Programmer

5-5 Input Processing Functions

5-6 Output Processing Functions

Chapter 6. OPERATION

6-1 Turning the Power ON

6-2 Switching the Basic Display

6-3 Program Selection

6-4 External Switch (RSW) Operations

6-5 Manual Operation and Auto-tuning

7-1 Parameter Setup

Chapter 7. PARAMETER SETUP

7-3 Parameter Setup List