Snapper LE3190R (84560), LE3190R (84363), LE3190R (80487), LE3190E (84561), LE3190E (80371) Owner’s Manual

...

Safety Instructions & Operator's Manual for

L.E. SINGLE STAGE

SMALL FRAME

SNOW THROWER

SERIES 0

MODELS

LE3170R LE3190R

LE3190E

MODEL NUMBER EXPLANATION

MODEL DESIGNATION ENGINE HP

L - Light Weight Frame E - Easy Operation

3 - 3.0 HP (Engine Horse Power)

Thank you for buying a SNAPPER Product! Before operating your Snow Thrower, read this manual carefully and pay

particular attention to the "IMPORTANT SAFETY INSTRUCTIONS" on Pages 2 & 3. Remember that all power equipment can be dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance

with the operating instructions and common sense.

I E I 3 I 19 I

]

17 - 17" Auger Width 19 - 19" Auger Width

.qlilAPPEl:l McDonough,

0 -- Series Designation

E - 110 Volt Electric Start R - Recoil Start

GA., 30253 U.S.A.

INSTRUCTION No. 7-5223 (I.R. 3/3/03)

ENGINE OPTIONS

SERIES DESIGNATION

AUGER WIDTH

IMPORTANT SAFETY INSTRUCTIONS

WARNING: This powerful machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following instructions may result in serious injury to the operator or other persons. The owner of the snow thrower must understand these instructions and, furthermore, must

allow only persons who understand these instructions to operate snow thrower. Each person operating the snow thrower must be of sound mind and body and must not be under the influence of any substance, which

might impair vision, dexterity, or judgment. If you have any questions pertaining to your snow thrower which

your dealer cannot answer to your satisfaction, call or write the Customer Service Department at SNAPPER,

McDonough, Georgia 30253. Phone: 800/935-2967.

PROTECTION FOR CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often

attracted to the machine and the snow removal activity. Never assume that the children will remain

where you last saw them.

1. DO NOT allow children in the area when snow thrower is being operated.

2. DO NOT allow pre-teenage children to operate snow thrower.

3. ALLOW only responsible adults and teenagers

with mature judgment to operate the machine

and then only after being thoroughly instructed and under the close supervision of an

experienced adult operator.

4. Keep the area clear of all persons, particularly small children and pets.

5. Know how to STOP the snow thrower and disengage the controls quickly.

PREPARATION

1. Warn everyone in advance to stay clear of area.

Keep especially watchful for children and pets

darting into area while operating.

2. Read, understand, and follow instructions and

warnings in this manual and on the machine.

Know the controls and the proper use of the

snow thrower before starting.

3. Data indicates that operators, age 60 and above,

are involved in a large percentage of snow thrower-related injuries. These operators should evaluate their ability to operate the snow thrower

safely enough to protect themselves and others from serious injury.

4. Disengage all clutches and shift into neutral

before starting the engine (motor).

5. Wear adequate winter clothing including boots

which will give you maximum footing on slippery surfaces. Exercise CAUTION to avoid slipping or

falling.

6. Before the first snow fall, check the area to be

cleared and remove all objects such as doormats, sticks, toys, wires, rocks, etc., which could be hurled or jam the snow thrower.

PREPARATION

7. Survey the area to be cleared beforehand and

plan where snow is to be blown. Be prepared to release auger/impeller clutch or to change

discharge chute direction quickly to discharge away from windows, cars, buildings and doorways to avoid property damage or personal injury from hurled objects

8. Use only approved extension cords and

receptacles in good condition and with sufficient capacity to carry the current to the machine if

equipped with electric starting motors.

9. Handle fuel with extra care. Fuels are flammable

and vapors are explosive. Store only in an approved fuel container. Never remove fuel cap or add fuel with the engine running. Add fuel outdoors only with the engine stopped and cool. Clean spilled fuel and oil from machine. DO NOT

smoke. DO NOT run engine indoors.

OPERATIONAL PRECAUTIONS

1. Before starting, make visual check to make sure

auger/impeller housing is clear and all guards and shields are in place and tight.

2. DO NOT operate machine without proper guards shields, deflectors, or other safety protective

devices in place and functioning properly.

3. Should the auger/impeller become clogged, release the auger/impeller clutch control and, as an additional precaution, STOP the engine before attempting to unclog the auger/impeller or discharge chute.

4. DO NOT attempt to unclog the auger/impeller or

discharge chute by reaching in with your hands. Use a long stick or similar implement to unclog.

5. DO NOT attempt to unclog the auger/impeller or discharge chute with the engine running. STOP

engine and remove key.

6. STOP engine (motor) and remove key before leaving the operator position for any reason.

7. DO NOT put hands or feet near or under rotating parts. Keep clear of the discharge opening at all

times.

IMPORTANT SAFETY INSTRUCTIONS

OPERATIONAL PRECAUTIONS

8. Start engine only where exhaust fumes will be safely dissipated. Allow a brief warm-up period, and practice operation of controls outside before

putting the machine to work.

9. After striking a foreign object, STOP the engine (motor), remove the key, and remove the wire from spark plug. Thoroughly inspect the snow thrower for any damage, and repair the damage

before restarting and operating the snow

thrower.

10. STOP the engine if the machine starts to vibrate excessively as this normally indicates

mechanical problems. Remove the key and

disconnect the spark plug wire to prevent

unintentional starting before servicing or

repairing the machine.

11. DO NOT clear snow across the face of slopes.

Exercise extreme CAUTION when changing direction on slopes. DO NOT attempt to clear steep slopes.

12. DO NOT leave machine unattended with the

engine running. STOP engine and remove key to

prevent unauthorized operation.

13. Release clutch control and make sure auger/impeller has STOPPED before rotating

discharge chute, adjusting deflector, or placing

hands near auger/impeller.

14. DO NOT use snow thrower on surfaces above ground level, such as, a roof of a building.

15. Exercise extreme CAUTION when operating on or crossing gravel drives, walks, or roads. Stay

alert for hidden hazards or traffic.

16. DO NOT overload the machine capacity by attempting to clear snow at too fast a rate.

17. Never operate the machine at high transport speeds on slippery surfaces. Look behind and

use care when backing.

18. Disengage power to the auger/impeller when snow thrower is transported or not in use.

19. Use only attachments and accessories approved

by the manufacturer of the snow thrower (such

as wheel weights, counterweights, cabs and the

like).

20. Never operate the snow thrower without good

visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never

run.

SAFE HANDLING OF GASOLINE

To avoid personal injury orproperty damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive

1. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

2. Use only an approved fuel container.

3. DO NOT remove fuel cap or add fuel with the engine

running. Allow the engine to cool before refueling.

4. DO NOT refuel the machine indoors.

5. DO NOT store the machine or fuel container inside where there is an open flame, spark or pilot light

such as on a water heater or other appliances.

6. DO NOT fill fuel containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place

the containers on the ground away from the vehicle

before filling.

7. Remove gas-powered equipment from the vehicle or trailer and refuel it on the ground. If this is not

possible, then refuel equipment using a portable container, rather than a gasoline dispenser nozzle.

8. DO NOT start gas powered equipment in enclosed vehicles or trailers.

9. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is

complete. DO NOT use a nozzle lock-open device

10. If fuel is spilled on clothing, change clothing

immediately.

11. Never overfill a fuel tank. Replace fuel cap and

tighten securely.

MAINTENANCE AND STORAGE

1. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark, or

pilot light as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before

storing machine in an enclosure. Store fuel container

out of reach of children in a well ventilated, unoccupied building.

2. Keep machine and engine free of excess oil, grease and spilled fuel to reduce fire hazard.

3. When draining fuel tank, drain fuel into an approved container outdoors and away from open flame.

4. Inspect all bolts, nuts and screws frequently and

keep properly tightened.

5. Use only recommended shear bolts (if equipped) to prevent possible damage to machine.

6. Service engine and make adjustments only when

engine is stopped. Remove key, remove wire from spark plug, secure wire away from plug, and

disconnect cord from electric starting motors to prevent accidental starting.

7. DO NOT change engine governor speed settings or overspeed engine.

8. DO NOT test for spark by grounding the spark plug next to spark plug hole. Spark from the plug could ignite gas exiting engine.

9. Have machine serviced by an authorized SNAPPER

dealer at least once a year and have the dealer install any new safety devices.

10. Use only genuine SNAPPER replacement parts to assure that original standards are maintained.

TABLE OF CONTENTS

SECTION 1 - IMPORTANT SAFETY INSTRUCTIONS .......................... 2-3

TABLE OF CONTENTS ............................................................................ 4

SECTION 2 - OPERATING INSTRUCTIONS ......................................... 5-9

Pre-start Checklist ........................................................................................... 5-6

Starting & Stopping Engine (Recoil Start Models) ........................................ 7-8

Starting & Stopping Engine (Electric Start Models) ...................................... 8-9

Starting & Stopping Auger ............................................................................... 8-9

SECTION 3 - MAINTENANCE INSTRUCTIONS .................................... 10

Checking Auger Drive Belt ................................................................................ 10

Checking Auger Flite Shoes ............................................................................. 10

Checking Clutch Control Cable ........................................................................ 10

Annually - End of Each Season ....................................................................... 10

Engine ........................................................................................................... 10

Spark Plug .................................................................................................... 10

Storage Procedure ............................................................................................. 10

SECTION 4 - REPAIR AND ADJUSTMENTS .................................... 11-13

Auger Drive Belt Adjustment ....................................................................... 11-12

Auger Drive Belt Replacement .................................................................... 12-13

Auger Flite Shoe Replacement ......................................................................... 13

TROUBLESHOOTING ............................................................................ 14

SERVICE SCHEDULE ............................................................................ 14

Maintenance/Replacement Parts ...................................................................... 14

WARRANTY AND PRODUCT REGISTRATION ................................ 15-16

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

Make the following checks and perform the service required before each start-up.

2.1.1. Check guards, chutes, deflectors and covers to make sure all are in place and securely tightened.

2.1.2. Check auger control to insure it works freely. See Figure 2.1.

AUGER CONTROL

ENGAGE AND DISENGAGE AUGER

CONTROLTOINSURE

PROPER OPERATION

STANDARD FLUID MEASUREMENT (32:1 Ratio)

GASOLINE 2 CYCLE OIL

(Gallons) (Ounces)

0.25 1.00

0.50 2.00

0.75 3.00

1.00 4.00

1.25 5.00

1.50 6.00

2.00 8.00

METRIC FLUID MEASUREMENT (32:1 Ratio)

GASOLINE 2 CYCLE OIL

(Liters) (Cubic Centimeters)

0.50 15.63

1.00 31.26

1.50 46.88

2.00 62.50

2.50 78.15

3.00 93.75

4.00 125.00

FIGURE 2.1

2.1.3. Check chute operation. Rotate chute

insure smooth rotation throughout its range.

WARNING

Use approved fuel container. DO NOT smoke near

open fuel container. DO NOT fill fuel tank indoors or when engine is running. Allow engine to cool for at

least ten minutes before refilling. Wipe off any

spilled fuel before starting engine. DO NOT run engine indoors.

2.1.4. Mix fresh, good quality unleaded gasoline and

SNAPPER 2-cycle engine oil or equivalent. Mix fuel and oil to a 32:1 ratio. See Figure 2.2.

2.1.5. Add premix fuel to tank after pushing the machine outside where fumes can safely dissipate. Make sure cap is tightened after refueling. Refer to

Engine Owners Manual for specifications.

2.1.6. Check auger housing, must be free of all

obstructions. Clean engine of any accumulation of spilled fuel, dirt, etc.

FIGURE 2.2

(Continued on Next Page)

Section 2 - OPERATING INSTRUCTIONS

2.1 PRE-START CHECK LIST

(Continued from Previous Page)

Make the following checks and perform the service required before each start-up.

k WARNING

DO NOT use an electrical extension cord that is

damaged. A damaged electrical extension cord could cause a shock or fire. Thoroughly inspect electrical extension cord before using machine. If cord is damaged, do not use and do not operate machine.

Replace damaged cord immediately. Contact your

SNAPPER service dealer for assistance. To reduce the risk of electric shock, use only with an extension

cord intended for outdoor use having a cord type:

SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJTW-A or SJTOW-A.

2.1.7. Check and make sure extension cord is in good condition. Extension cord should not have any

broken insulation or exposed wires. Use an extension cord that is heavy enough to carry the

correct amount of current to the machine. See Figure 2.3 for correct size to use depending on cord

length and nameplate ampere rating. If in doubt, use the next heavier gauge cord.

MINIMUM GAUGE FOR CORD SETS

120 Volt Total Length of Cord in Feet

Rating-Amps 25 ft. I 50 ft. I 100 ft. I 150 ft.

More Not More ._ ..,..A.W.('_.

Than Than

0 6 18 16 16 14

6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not

FIGURE 2.3

2.1.8. Check the AC electrical outlet that will be

used and make sure it is a polarized outlet. The machine has a polarized plug (one blade of plug is

wider than the other blade) that will accept a

polarized extension cord. The extension cord will fit into a polarized outlet (receptacle) only one way. If

plug does not fit fully into your outlet, reverse the plug. If it still does not fit, contact a qualified

electrician to install a proper polarized outlet. DO NOT modify or change this polarized plug in any

way.

Recommended

IMPORTANT! Electric Start Kit optional accessory on some models.

Section 2 - OPERATING INSTRUCTIONS

2.2

STARTING, STOPPING & OPERATION (RECOIL START MODELS) (Go to Page 8 for Electric Start Models)

2.2.1. ENGINE & AUGER

1. Move choke control to the choke "ON" position.

See Figure 2.4.

Release auger clutch control and make surel auger/impeller has STOPPED before rotating discharge I

chute or adjusting deflector. DO NOT place hands near I auger/impeller while engine is running. I

WARNING

NOTE: Stop the auger by releasing the auger control.

Stop the engine by turning the key switch to the "OFF"

position.

(SHOWN IN "OFF POSITION)

PUSH PRIMER

THREE TIMES

(SHOWN IN "OFF POSITION) MOVE CHOKE TO THE "ON"

POSITION

TURN KEY TO THE "ON"

PULL ROPE START HANDLE

2.2.3. DISCHARGE CHUTE and DEFLECTOR

ADJUSTMENT

1. Release auger control and allow auger to come to a

complete stop before performing any adjustments.

2. Loosen deflector knob and position deflector to desired angle. Retighten knob.

3. Rotate discharge chute in desired direction. See

Figure 2.6.

MOVE AUGER CONTROL AGAINST

HANDLE TO ENGAGE

AUGER

/ / CONTROL BEFORE

• ADJUSTING DEFLECTOR &

CHUTE

FIGURE 2.4

2. Turn ignition key to the "ON" position.

3. Push primer button three times to start a cold

engine. NOTE: Do not use primer button to start

warm engine.

4. Pull rope start handle to crank engine.

5. After engine starts, move the choke control to the no choke "OFF" position. Allow a brief warm-up until engine runs smooth.

WARNING

Objects can be thrown by the snow thrower while it

is in operation. Thrown objects could cause serious injury to the operator or bystanders. Always wear

safety goggles or other suitable eye protection. Keep

people and pets away from area.

2.2.2. ENGAGING AUGER

1. Pull auger control against handle to engage

auger. See Figure 2.5.

FIGURE 2.5

DEFLECTOR_ /_//

ROTATE CHUTE TO '_._ _ -/'_

D,SCHARGE - //

FIGURE 2.6

Section 2 - OPERATING INSTRUCTIONS

2.2.4. STOPPING

Stop the auger by releasing the auger control. Stop the engine by turning the key switch to the "OFF"

position. Always remove key from key switch before leaving machine unattended. See

Figure 2.7.

RELEASE AUGER CONTROL TO

TURN KEY TO THE "OFF" POSITION TO STOP ENGINE--'7

1. Connect the power cord to the starter switch box

on machine's control panel then plug the other end

into 120 volt AC receptacle.

2. Turn ignition key to the "ON" position.

3. Move choke control to the choke "ON" position. See Figure 2.8.

4. Push primer button three times to start a cold engine. NOTE: Do not use primer button to start warm engine.

5. Push the electric starter button. DO NOT hold button for more than 20 seconds to avoid damaging

the starting motor. See Figure 2.8.

6. After engine starts, move the choke control to the no choke "OFF" position. Allow a brief warm-up until

engine runs smooth.

7. Disconnect power cord from AC receptacle. Disconnect power cord from machine and remove

cord from area where machine will be in operation.

NOTE: Stop the auger by releasing the auger control. Stop the engine by turning the key switch to the "OFF"

position.

(SHOWN IN "OFF POSITION)

PUSH PRIMER

THREE TIMES

TURN KEY TO THE "ON"

POSITION

FIGURE 2.7

2.2

STARTING, STOPPING & OPERATION (ELECTRIC START MODELS)

(Go to Page 7 for Recoil Start Models)

2.2.5. ENGINE & AUGER

A WARNING

DO NOT use an electrical extension cord that is

damaged. A damaged electrical extension cord could cause a shock or fire. Thoroughly inspect electrical extension cord before using machine. If

cord is damaged, do not use and do not operate

machine. Replace damaged cord immediately.

Contact your SNAPPER service dealer for assistance. To reduce the risk of electric shock, use only with an extension cord intended for outdoor

use having a cord type: SW-A, SOW-A, STW-A,

STOW-A, SJW-A, SJTW-A or SJTOW-A.

INTO STARTER

(SHOWN IN "OFF POSITION) MOVE CHOKE TO THE "ON" POSITION

FIGURE 2.8

j PUSH STARTER

BUTTON

Section 2 - OPERATING INSTRUCTIONS

Objects can be thrown by the snow thrower while it

is in operation. Thrown objects could cause serious injury to the operator or bystanders. Always wear

safety goggles or other suitable eye protection.

Keep people and pets away from area.

2.2.6. ENGAGING AUGER

1. Pull auger control against handle to engage

auger. See Figure 2.5.

Release auger clutch control and make sure

auger/impeller has STOPPED before rotating

discharge chute or adjusting deflector. DO NOT place

hands near auger/impeller while engine is running.

2.2.7. DISCHARGE CHUTE and DEFLECTOR

ADJUSTMENT

1. Release auger control and allow auger to come to

a complete stop before performing any adjustments.

2. Loosen deflector knob and position deflector to desired angle. Retighten knob.

3. Rotate discharge chute in desired direction. See Figure 2.6.

2.2.8. STOPPING Stop the auger by releasing the auger control. Stop the engine by turning the key switch to the "OFF"

position. Always remove key from key switch before leaving machine unattended. See Figure

2.7.

Section 3 - MAINTENANCE

3.1 INTRODUCTION

To retain the quality of the snow thrower, use genuine SNAPPER replacement parts only. Contact a local SNAPPER dealer for parts and service

assistance. For the correct part or information for a particular snow thrower, always mention model and

serial number.

3.2 SERVICE - AFTER FIRST 5 HOURS

3.2.1 CHECK AUGER DRIVE BELT

1. Visually check engine drive belt for cracking,

fraying, severed or exposed belt strands. Replace worn belt before operating snow thrower. See Figure

3.1

CHECK AUGER DRIVE BELT

FIGURE 3.1

3.2.3 CHECK AUGER CLUTCH CONTROL CABLE

1. Visually check cable for fraying, kinking or severed

cable strands. Replace cable and adjust tension before operating snow thrower. See Figure 3.3.

CHECK AUGER CONTROLCABLE

FIGURE 3.3

3.3 ANNUALLY (END OF EACH SEASON)

Perform all maintenance as described in the maintenance schedule.

3.3.1. Engine

Refer to engine owner's manual for service instructions.

3.3.2. Spark Plug Refer to engine owner's manual for service

instructions.

3.2.2 CHECKAUGER FLITE SHOE

1. Visually check flite shoes for cracking, fraying

severed or exposed belt strands. Replace worn flite shoes before operating snow thrower. See Figure 3.2.

CHECK AUGER FLITE SHOE

FIGURE 3.2

3.4 STORAGE PROCEDURE

Refer to the Engine Owner's Manual for directions regarding engine storage preparations. Prepare the snow

thrower for "end of season" storage as follows:

1. Drain fuel from fuel tank and let engine run until all fuel is out of the carburetor.

2. Disconnect and remove the spark plug wire away from spark plug before any other preparations are made!

3. Tape all openings closed to prevent spraying

water into exhaust or air intakes during washing.

4. Tilt snow thrower up on its wheels and thoroughly clean the underside of the auger.

5. Lubricate all exposed metal with a light coating of oil to prevent corrosion. DO NOT place any type of lubrication onto belt or pulleys.

6. Store the machine in a shed or other dry area, protected from weather.

Section 4 - REPAIR & ADJUSTMENTS

WARNING

DO NOT attempt any adjustments, maintenance,

service, or repairs with engine running. Stop auger. Stop engine. Remove key. Remove spark plug wire and secure wire away from spark plug.

4.1 AUGER BELT ADJUSTMENT/REPLACEMENT When operating machine release the auger clutch

control. The auger should come to a complete stop in 5 seconds. If the auger does not come to a complete

stop in the required time, check and adjust belt tension. Inspect belt frequently for signs of excessive

wear. Observe drive belt for slippage due to wear when operating machine. If slippage does occur

adjust as follows.

4.1.1. AUGER BELT CABLE ADJUSTMENT

1. Measure control cable extension from a relaxed

position to full extended position. Move control lever against handle. Measure the overall length of the

spring. The length of the cable spring should increase by 1/2" to 3/4" when the clutch control is depressed. See Figure 4.1.

4.1.2. AUGER BELT IDLER PULLEY ADJUSTMENT

NOTE: To adjust the idler pulley and properly tension

the auger belt, the auger control cable adjustment must first be loosened as described in the following step. Cable adjustment must be checked after completing the idler pulley adjustment.

1. Loosen jam nut at the upper end of cable. Hold

threaded end of cable and then turn metal housing of cable counter clockwise until threaded portion of cable

is extracted from metal housing. Reinstall 1/2" of the threaded portion of cable back into metal housing. Retighten jam nut.

2. Remove belt cover. See Figure 4.2

AUGER CLUTCH

CABLE SPRING _L

•,xoo N=°'°

l'o '&o

FIGURE 4.1

2. Loosen jam nut at the upper end of cable. Hold threaded end of cable and then turn cable clockwise

until correct extension is achieved. Retighten jam nut.

IMPORTANT: DO NOT over tighten cable. The control

cable must have slack for the auger brake to function

properly. If the auger control cannot be properly adjusted, belt adjustment and/or replacement will be required.

Refer to Section "Auger Belt Idler Pulley Adjustment".

REMOVE COVER FORIDLER PULLEY

ADJUSTMENT

FIGURE 4.2

(Continued on the Next Page)

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