SMA Technologie AGExplanation of Symbols used in this Document
Explanation of Symbols used in this Document
This symbol indicates information that is essential for a trouble-free
and safe operation of the product. Please read these sections carefully in order to avoid any damages of the equipment and for optimal personal protection.
This symbol indicates information that is required for the optimal operation of
the product. Read these sections carefully in order to ensure an optimal operation of the product and all its features.
This symbol indicates an example.
Operating InstructionsWB11_17-11:FE4205Page 5
Legal RestrictionsSMA Technologie AG
Liability exclusion
The information contained in this documentation are the property of SMA Technologie AG. No part of this
documentation may be published without written permission from SMA Technologie AG. A reproduction for
internal purposes for the evaluation of the product or an appropriate application is permitted and does not
require authorization.
All information are based on our "General Terms and Conditions of Delivery of SMA Technologie AG”.
The content of this documentation is reviewed continuously and adjusted, if necessary. SMA Technologie
AG provides this documentation without exclusion of deviations and without warranty of completeness. You
will find the current version on the Internet at www.SMA.de or can obtain it via the usual sales channels.
Warranty or liability claims for all kinds are excluded in case of damages due to:
• Inappropriate use of the product
• Operation of the product in an improper environment
• Operation of the product without considering the relevant safety regulations
• Non-fulfillment of the warnings or safety instructions described in the documentation for the product
• Operation of the product under faulty conditions concerning security and protection
• Arbitrary changing of the product or the provided software
• Failure of the product due to interference of connected or contiguous devices out of legal limit values
• Disasters and force majeure
Software Licensing
The use of the provided software by SMA Technologie AG is subject to the following conditions:
The software may be reproduced for internal purposes and installed on any number of computers. Provided
source codes can be changed and adjusted on the company’s own authority according to the internal
purpose. Driver may be ported to other operating systems as well. No part of the source codes may be
published without written permission of SMA Technologie AG. Sublicensing of the software is not
acceptable.
Liability limitation: SMA Technologie AG disclaims liability for any direct or indirect consequential damages
arising from the use of the software produced by SMA Technologie AG. The same applies for the provision
and/or non-provision of support.
Provided software not produced by SMA Technologie AG is subject to the respective licensing and liability
agreements of the manufacturer.
Trademarks
All brand and product names used herein are trademarks or registered trademarks of their respective
holders, although they may not be specifically designated as such.
SMA Technologie AG
Hannoversche Strasse 1-5
34266 Niestetal
Germany
Tel. (+49) 5 61 95 22 – 0
Fax (+49) 5 61 95 22 – 100
The installation of the Windy Boy 1100 / 1700 may only be done
by qualified technicians. The installer must be approved by the
utility company. Please read the installation guide carefully before
you begin with the installation. The installation of utility interactive
power sources must be compliant with all applicable regulations of
the utility company and with all applicable regulations and
standards.
The Windy Boy inverters make it possible to operate small wind turbines as grid-connected systems. Grid-connected means that the energy generated by the wind turbine
can be fed directly into an existing house power grid, a stand-alone power system,
or the mains grid.
To this end, the inverter converts the direct current (DC) from permanent-magnet wind
turbines, which varies with speed, into grid-compatible alternating current (AC). The
inverter requires the constant presence of mains-grid voltage!
The Windy Boy complies with all the VDEW (Verband der Elektrizitätswirtschaft –
German Electricity Industry Association) regulations for the connection and parallel
operation of electrical power units to the low-voltage grid of the electricity supply
company. This also encompasses the regulations of the German Professional Association for Precision Engineering and Electro technology relating to "Automatic switching of electrical power units" (SMA grid guard) and/or DIN VDE 0126. In addition
to this, the Windy Boy conforms to the electromagnetic tolerance regulations and the
low-voltage regulations of the relevant combined European norms, as confirmed in
the CE conformity declaration (9.3 "Declaration of conformity (CE)” (page 61)).
The documentation provided here covers all such topics that are of interest when operating the Windy Boy inverters. In addition to explanations of the operational methods of the device and detailed technical data, advice as to data capture and analysis
is also provided.
Information relating to the installation and commissioning of the Windy Boy should
be taken from the installation instructions delivered with the device. The Windy Boy
inverter has a special operation mode for wind turbines which allows performance
adjustment to the characteristic curve of the generator. In this way you will obtain
maximum yields from your wind turbine.
A wide input voltage range, high efficiency and a freely configurable output characteristic curve with the highest level of reliability are only some of the properties that
are useful for your grid-connected system, or in a stand-alone system when combined
with the Sunny Island.
Operating instructionsWB11_17-11:FE4205Page 9
IntroductionSMA Technologie AG
The Windy Boy is compatible with all SMA communication products (RS232, RS485,
Powerline, Wireless, Display), providing numerous possibilities for diagnosis, data visualization and remote maintenance of your small wind turbine system.
For stand-alone systems, that use the Sunny Island: Please configure your
Windy Boy according to the specifications in the Sunny Island manual.
Configuration of the V/I properties of the Windy Boy with respect to your wind
turbine: the parameters U
Start, UDCWindStart and UDCWindMax must be
PV
configured to guarantee optimum operation of your Windy Boy with your wind
turbine. The configuration process is described in chapter 5 "Turbine operation” (page 31).
Apart from the parameter settings, the Windy Boy is identical to the Sunny Boy photovoltaic inverter and can therefore also be used as a PV inverter. Please download
the Sunny Boy manual from www.SMA.de. If you are planning to use the Windy Boy
in a photovoltaic system please contact us on the SMA hotline.
Page 10WB11_17-11:FE4205Operating instructions
SMA Technologie AGSafety Information
2 Safety Information
Opening of the device, and any
•electrical installation,
•repair or
•modification
Betrieb
Photovoltaik-Stringwechselrichter
Operation
Photovoltaic string
Erdschluss
inverter
Earth
F
aultStörungFailure
The temperature of individual parts of the case of the Windy Boy in particular the temperature of the heatsink - can reach over 60 °C
in normal operation. There is the danger of burn injury when these
parts are touched!
The Windy Boy contains an independent mains disconnection device, the "SMA
grid guard". It ensures that the Windy Boy complies with the VDEW (Verband
der Elektrizitätswirtschaft – German Electricity Industry Association) regulations for the connection and parallel operation of electrical power units to the
low-voltage grid of the electricity supply company (EVU) and with DIN VDE
0126, which forms a part of these regulations.
of the Windy Boy may only be performed
by qualified electrical personnel. Even
when no external voltage is present, the
device can still contain high voltages and
the danger of electrical shock.
Operating instructionsWB11_17-11:FE4205Page 11
Safety InformationSMA Technologie AG
Page 12WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
3 Unit description
3.1 Appropriate usage of the Windy Boy
The Windy Boy is designed for the conversion of DC voltage from a wind turbine
(permanent magnet generator) into AC voltage for feeding into the public mains grid.
The technical data is described in more detail in chapter 8 "Technical data”
(page 47).
Overvoltage protection
Windy
Boy
Net
z
w
e
c
h
G
s
e
r
i
l
d
r
i
c
t
i
h
e
t
d
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r
i
n
f
ü
ve
r
r
W
te
r
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n
w
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i
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g
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t
a
u
n
r
b
l
a
i
n
g
e
e
s
Control unit
Control unit
n
Wind
Generator
Converter
Rectifier
Windy Boy
Public mains grid
Many wind turbine manufacturers offer an extra over-voltage protection module.
These components prevent the destruction of the downstream inverter in the case of
overvoltage.
Overvoltage can occur under the following conditions:
• High turbine rotation speeds under strong wind conditions
• An increase in turbine rotation speed caused by load-shedding when the inverter
is disconnected from the mains grid e.g. in the case of mains interference or power outage.
The overvoltage protection system has the following tasks:
• When a pre-defined voltage is reached, the inverter is disconnected from the generator and a short-circuit slows the generator and/or brings it to a standstill.
• Some devices reduce the turbine rotation speed, and thus the generator output
voltage, by switching in a resistor assembly (Dumpload). The electrical energy generated by the turbine is then converted to heat.
In grid-connected systems, we recommend the use of one of the electronic protection
mechanisms described here. Please note that overvoltage on the inverter can lead to
destruction of the device. In addition to this, you lose the right to all warranty claims
- even if the maximum input voltage of the inverter is only exceeded for a short time.
Operating instructionsWB11_17-11:FE4205Page 13
Unit descriptionSMA Technologie AG
The electronic protection systems described here are preferable to mechanical solutions (pitch control, "turning out of the wind") in every case.
Any other use of the Windy Boy leads to loss of the right to all warranty claims.
The presence of excessive input voltage can lead to irreparable
damage! Immediately disconnect the DC input of the Windy Boy.
When the Windy Boy receives an excessive DC input voltage, it automatically
disconnects from the mains network and no longer feeds power into the grid.
When the Windy Boy is in operation, you must always first disconnect the AC
voltage (mains supply) and only then should you disconnect the DC voltage
from the Windy Boy!
Page 14WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
3.2 Device construction
An attractive, functional design is one of the major design objectives of the entire
Windy Boy product range. In its basic configuration, the Windy Boy has the proven
status display consisting of three LEDs. An extra display can be provided already installed or can be retrofitted.
As long as it is installed and commissioned according to the technical specifications,
the Windy Boy can be operated without any further modification or configuration.
The device parameters can however be modified, if required.
Windy Boy 1100/1700 Enclosure IP65 (outside installation possible)
SMA grid guard
Transformer
Optional
display
(IP65)
Bridge
Optional
communi-
cation
interface
RS232
RS485
Powerline
Radio
+
+
DC input with 2x2 DC connectors
Characteristic
wind curve
Overvoltage
protection:
Thermally
monitored
varistors
An extra communications interface is required for ideal adaptation of the Windy Boy to suit the particular wind turbine being
used, and this can also be used for reporting operation data. For
further details, please refer to chapter 7 "Expansions” (page 39).
L
N
AC plug
PE
Operating instructionsWB11_17-11:FE4205Page 15
Unit descriptionSMA Technologie AG
All DC connections and connections for the mains grid, as well as any optional communications connections are to be found on the underside of the Windy Boy. Each of
the + and - DC connections are internally connected in parallel within the Windy Boy.
Plug connector for DC
+
Plug connector for DC -
Opening for optional communication
via RS232, RS485 or Radio (for PG16)
AC plug for the
mains supply connection
Page 16WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
3.3 Operating modes
The operational status is displayed using three light-emitting diodes (LEDs) in the cover of the Windy Boy. To allow the device to signal its operational status via the integrated LEDs, the Windy Boy must be connected to the DC side of the system. There
must be enough wind energy present, so that the Windy Boy has adequate DC voltage.
Pac 903W
Upv 330V
Netzwechselrichter für Windenergieanlagen
Grid tied inverter for wind turbines
Especially in the first year of operation, the operator of the system should
check this display under different wind speeds.
A complete description of the possible displays can be found in chapter 3.3.4 "Description of the operational status” (page 19). These can be split into three categories:
3.3.1 Normal operation
As long as the green control LED is on, or blinking, the Windy Boy is operating normally. The simultaneous illumination of all three LEDs is also an indication of normal
operation ("Initialization"). All other displays are a sign of abnormal operation.
Operating instructionsWB11_17-11:FE4205Page 17
Unit descriptionSMA Technologie AG
3.3.2 Critical, faulty operation
A comprehensive safety concept limits the number of critical conditions that can occur
to a single situation:
Input voltage exceeds the permitted value
This is indicated by the following blink-code on the yellow LED:
The yellow LED
illuminates 4 times
LED on
LED off
3s1s1s1s 1s
5s
The message is repeated 3 times
and then begins again.
The yellow fault LED illuminates for 5 seconds when the fault occurs, and then begins
displaying the blink code of: 3 seconds off and then 4 times briefly on. This code is
displayed three times in succession. If the fault is still present, the fault display starts
again from the beginning.
The presence of excessive input voltage can lead to irreparable
damage! Immediately disconnect the DC input of the Windy Boy.
12
34
When the Windy Boy receives an excessive DC input voltage, it automatically
disconnects from the mains network and no longer feeds power into the grid.
When the Windy Boy is in operation, you must always first disconnect the AC
voltage (mains supply) and only then should you disconnect the DC voltage
from the Windy Boy!
3.3.3 Non-critical, faulty operation
All other fault codes indicate some form of faulty operation, which are not usually
dangerous to people or equipment, but which should nevertheless be investigated
and corrected.
Despite all precautions, it is possible that other faults may occur that cannot be displayed (e.g. failure of the status display). In order to recognize such faults, the operator of the system should use the explanations in chapter 3.3.4 "Description of the
operational status” (page 19) to check the plausibility of the displayed status.
Further detailed diagnoses are possible using the communication options detailed in
chapter 7 "Expansions” (page 39).
Page 18WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
3.3.4 Description of the operational status
No (or low) input voltage
The Windy Boy is in Standby mode. This
situation occurs when the input perfor-
All LEDs are off.
Initialization
All LEDs are on.
mance is too low for feeding the mains
grid (DC input voltage < approx. 80 V)
and for satisfying the on-board power requirements.
The on-board computer of the Windy
Boy is presently in the initialization process. The DC input voltage of the Windy
Boy lies between approx. 80 V and approx. 120 V. The power is adequate for
the on-board power requirements but insufficient for mains-grid feed-in or for
data transmission.
Working mode
The Windy Boy has successfully passed
the measurement electronics and SMA
Green LED is on.
Operating instructionsWB11_17-11:FE4205Page 19
grid guard self-tests and has begun feedin operation.
The Windy Boy is working normally and
is feeding electricity into the mains grid.
It is converting the DC voltage from the
wind turbine according to the V/I characteristic curve defined by <U
WindStart> and <UDCWindMax>
<U
DC
Start>,
PV
(chapter 5 “Turbine operation" on
page 31).
Unit descriptionSMA Technologie AG
Stop
The Windy Boy is in Stop mode. Among
other functions, the measurement elec-
1s
Green LED blinks 3
times per second.
tronics are calibrated and then finally,
the device switches to "Waiting" mode.
The "Stop" mode can also be manually
set by the system operator via the Sunny
Boy Control or the Sunny Data PC program. In this case, the Windy Boy remains in "Stop" mode until a new
operating mode ("MPP mode", "Turbine
mode") has been set.
Maintenance, grid monitoring
The Windy Boy checks if the initial conditions necessary for feeding the mains
1s
The green LED blinks
once per second.
supply are satisfied (e.g. start voltage)
and then begins monitoring the mains
network.
Derating
The temperature monitoring of the
1s
The green LED turns off
briefly once per second.
Windy Boy has reduced the output performance to prevent the device from
overheating. If this occurs often, then this
is an indication of inadequate heat dissipation.
To avoid unnecessary reductions in
yield, in this case it should be checked if
the Windy Boy can be mounted in a better position with better ventilation.
Page 20WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
Defective varistor or insulation fault
The green LED blinks
once per second.
The red LED is
continuously on.
Consult trained electrical personnel to correct the fault. You should
also read about this issue in the "Installation manual".
The red LED of the Windy Boy illuminates
continuously. A ground fault exists or
one of the thermally monitored varistors
on the DC input is defective as a result of
overvoltage.
Constant operational limiting
This message is displayed if a fault develops in the grid monitoring and/or the independent disconnection device (SMA
The yellow LED is
continuously on.
grid guard). The Sunny Boy has detected
a fault in the SMA grid guard during an
internal test and has disabled the mains
supply feed-in.
This usually indicates a fault that cannot
be corrected on site. Please consult the
manufacturer (chapter 11 "Contact”
(page 65)) and discuss further action to
solve the problem with them.
Operating instructionsWB11_17-11:FE4205Page 21
Unit descriptionSMA Technologie AG
Mains supply fault
The yellow LED
illuminates 2 times
LED on
LED off
12
3s 1s
5s
The message is repeated 3 times
and then begins again.
The yellow fault LED illuminates for 5 seconds when the fault occurs, and then begins
displaying the blink code of: 3 seconds off and then 2 times briefly on. This code is
displayed three times in succession. If the fault is still present, the fault display starts
again from the beginning.
The Windy Boy indicates a mains supply fault with this message, which can have the
following causes:
• Low mains supply voltage (VAC < "Vac-Min")
• High mains supply voltage (VAC > "Vac-Max")
• Low mains supply frequency (fAC < "Fac-Min")
• High mains supply frequency (fAC > "Fac-Max")
• A change in mains supply frequency ("dFac")
Check if a general mains supply dropout has occurred (check the operation of other
mains supply devices), and check if the fuse of the feed-in connection of the Windy
Boy is intact.
If none of these faults can be found, then the mains supply connection of the Windy Boy must be checked by qualified electrical personnel.
Page 22WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
Mains supply impedance is too high
The yellow LED
illuminates 3 times
LED off
LED on
5s
The message is repeated 3 times
and then begins again.
12
3s 1s
3
The yellow fault LED illuminates for 5 seconds when the fault occurs, and then begins
displaying the blink code of: 3 seconds off and then 3 times briefly on. This code is
displayed three times in succession. If the fault is still present, the fault display starts
again from the beginning.
The Windy Boy has detected a fault relating to an unacceptable impedance in the
mains supply. If the Windy Boy frequently displays this fault during mains monitoring,
the cause can be a mains impedance that is too high. An electrician can usually assist
with this problem by increasing the cross section of the mains connection cable. Other
measures can be taken to correct this problem, but they require the agreement and
cooperation of the electricity supplier.
Operating instructionsWB11_17-11:FE4205Page 23
Unit descriptionSMA Technologie AG
Input voltage too high
The yellow LED
illuminates 4 times
LED off
LED on
5s
The message is repeated 3 times
and then begins again.
12
3s1s1s1s 1s
The yellow fault LED illuminates for 5 seconds when the fault occurs, and then begins
displaying the blink code of: 3 seconds off and then 4 times briefly on. This code is
displayed three times in succession. If the fault is still present, the fault display starts
again from the beginning.
Immediately disconnect the DC input of the Windy Boy. The presence of excessive input voltage can lead to irreparable damage!
Make sure that the input voltage never exceeds 400 V.
When the Windy Boy receives an excessive DC input voltage, it automatically
disconnects from the mains network and no longer feeds power into the grid.
When the Windy Boy is in operation, you must always first disconnect the AC
voltage (mains supply) and only then should you disconnect the DC voltage
from the Windy Boy!
34
Page 24WB11_17-11:FE4205Operating instructions
SMA Technologie AGUnit description
Device faults
The yellow LED
illuminates 5 times
LED off
LED on
5s
The message is repeated 3 times
and then begins again.
12
3s1s1s1s 1s
The yellow fault LED illuminates for 5 seconds when the fault occurs, and then begins
displaying the blink code of: 3 seconds off and then 5 times briefly on. This code is
displayed three times in succession. If the fault is still present, the fault display starts
again from the beginning.
The Windy Boy is in a condition that prevents it from entering normal operation.
There is possibly a defect in the Windy Boy.
If this often occurs, the device must be checked by qualified electrical personnel.
345
Operating instructionsWB11_17-11:FE4205Page 25
Unit descriptionSMA Technologie AG
3.4 Messages in the optional display
If this often occurs, the device must be checked by qualified electrical personnel.
The Windy Boy can be factory fitted with an LCD display in the lid of the case.
Windy
Boy
Betrieb
Pac 903W
Operation
Upv 330V
ErdschlussEarth
F
Netzwechselrichter für WindenergieanlagenGrid tied inverter for wind
The display can also be retrofitted (SMA order code, "SB-Display", language specification to be provided when ordering).
ault
Störung
t
urbines
Failure
Switching on the display illumination
The background illumination is switched on by tapping on the lid of the case. Tapping
again switches the display to the next message.
After 2 minutes, the illumination switches off automatically.
Display messages in the startup phase
SunnyBoy 1700
WRxxx
Initialization phase
BFR Version 2.00
SRR Version 2.00
Initialization phase
Page 26WB11_17-11:FE4205Operating instructions
The following messages are displayed during the
startup phase of the Windy Boy 1700 and are identical to those in the Windy Boy 1100. Since the
Windy Boy is identically to the Sunny Boy, apart
from the mode of operation, the display shows "Sunny Boy“.
After 6 seconds, the firmware version of the operation control unit (BFR) and the current control unit
(SRR) are displayed.
SMA Technologie AGUnit description
Display message during operation
The display shows the most important operational information of the Windy Boy in a
continuous cycle. The following three diagrams serve to clarify the messages. Every
message is displayed for 5 seconds. Then the cycle begins again.
The energy generated today and the current operational status are first displayed.
E-today 3.86
Status Turbine
Energy sum since the last activation, and
the current operational status
Note: The amount of energy shown under "E-today" does not necessarily
reflect the amount of energy produced over the last 24 hours. This is rather the energy produced by the Windy Boy since the last deactivation/activation (wind turbine standstill).
Subsequently, the current feed-in power and the output voltage are displayed.
This is then followed by the total energy produced so
far and the operational hours of the device.
Pac 903W
Vac 195V
Current feed-in power and
AC voltage
E-total 724,4kWh
h-total 512h
Total amount of energy produced and the
total number of operating hours
Fault displays
If an operational fault develops, the display immediately switches to "Disturbance" and the background
illumination is switched on.
The cause of the fault is displayed for 5 seconds in
the second line of the display.
Disturbance
Vac-Bfr
Fault display
If a measured value is responsible for the fault condi-
tion, then the value measured at the time of the fault
is displayed. If another measurement is possible, the
current value is displayed in the second line.
at: 261V
present: 245V
Display of the values measured
during the fault
After another 5 seconds, normal operational information is again displayed.
If the fault is still present, the fault display starts again from the beginning. An overview of the status and fault messages can be found in chapter 9.2 "Fault messages”
(page 58) of this document.
Operating instructionsWB11_17-11:FE4205Page 27
Unit descriptionSMA Technologie AG
Faults
ROM
Fault displays
of the Firmware EEPROM
"Fehler ROM" indicates, that the Windy Boy has recognized a fault in the Firmware EEPROM. Contact
SMA to correct the fault.
Special display in the case of excessive DC input voltage
!PV-Overvoltage!
DISCONNECT DC
Overvoltage displays
Immediately disconnect the DC input of the Windy Boy. The presence of excessive input voltage can lead to irreparable damage!
Make sure that the input voltage never exceeds 400 V.
Before placing the device back into operation, the input voltage must be
checked before reconnecting the DC voltage to the Windy Boy! Since the
Windy Boy is identical to the Sunny Boy, apart from the mode of operation,
the display shows "PV" (Photovoltaic) as its input source.
When the Windy Boy receives an excessive DC input voltage, it automatically
disconnects from the mains network and no longer feeds power into the grid.
When the Windy Boy is in operation, you must always first disconnect the AC
voltage (mains supply) and only then should you disconnect the DC voltage
from the Windy Boy.
If an excessive DC input voltage is present on the
Windy Boy, then this is indicated by rapid blinking of
the background illumination and a corresponding
message.
Page 28WB11_17-11:FE4205Operating instructions
SMA Technologie AGSetting the display language
4 Setting the display language
The display language is set using the switches on the underside of the SB-LCD components.
Since the cover must be removed, please ask a qualified electrician
to disconnect the DC and AC connections from the Windy Boy, according to the installation instructions.
Position of the switches for
language configuration
E-Total 124.4kWhh-Total 512h
S1
S1
AS2ABB
AS2ABB
PE
L
N
Language Switch S2 Switch S1
GermanBB
EnglishBA
FrenchAB
SpanishAA
Operating instructionsWB11_17-11:FE4205Page 29
E-Total 124.4kWhh-Total 512h
S2
S1
S2
A
A
S1
ABB
ABB
Setting the display languageSMA Technologie AG
Page 30WB11_17-11:FE4205Operating instructions
SMA Technologie AGTurbine operation
5 Turbine operation
5.1 Overview
The Windy Boy is a single phase inverter that converts DC current into AC current
and feeds the energy generated by a wind turbine into an existing mains grid.
The Windy Boy is externally identical to the Sunny Boy inverter for photovoltaic systems.
The Windy Boy inverter has a special operational mode for wind generators however, which allows performance adjustment to the characteristic curves of many different manufacturers' generators ("Turbine" operating mode). In this way maximum
yields can be obtained from your wind turbine.
The mechanical power of the wind turbine is presented to the inverter in the form of
a direct, rotation speed variable DC voltage (RPM) and current intensity (torque).
Most small wind turbines have a so-called permanent magnet generator and a downstream rectifier for converting the variable frequency AC generator voltage into DC
current.
5.2 Characteristic curve function
The "Turbine" operating mode of the Windy Boy uses a programmable power/voltage curve to regulate the input current depending on the generator voltage (V/I characteristic curve).
Every wind generator is designed to have an optimum working point for voltage and
current, at different rotational speeds or wind speeds. This behavior is not linear.
The Windy Boy uses an approximation based on a simple ramp function. The function
can be programmed by the user so that it comes close to the behavior of the wind
generator being used and thus provides power adaptation.
Operating instructionsWB11_17-11:FE4205Page 31
Turbine operationSMA Technologie AG
The diagram shows the ramp function of a typical Windy Boy power/voltage curve.
The feed-in AC power depending on the DC input voltage of the inverter is shown
here. The adjustable parameters U
Start, UDCWindStart and UDCWindMax are
PV
used to adapt the power/voltage curve of the Windy Boy to the wind generator being used.
Operating Mode: Turbine
Pac / Pac-max
0
50
100150200250
300
350400
Vdc V
The correct configuration of the parameters shown in the diagram is absolutely necessary to guarantee optimum operation with wind generators from different manufacturers.
The basic parameters of a Windy Boy (factory settings) are shown in the following
table.
Page 32WB11_17-11:FE4205Operating instructions
SMATechnologie AGTurbine operation
NameWB 1100WB 1700UnitDescription
Defines the voltage at the
UpvStart
180
(150 ... 400)
180
(150 ... 400)
V
DC
moment when the Windy
Boy is ready to perform a
mains-grid synchronization.
Defines the voltage at the
UdcWindStart
190
(1 ... 800)
190
(1 ... 800)
V
DC
moment when the Windy
Boy is ready to begin feeding power into the mains
grid.
Defines the voltage at the
UdcWindMax
330
(1 ... 800)
330
(1 ... 800)
V
DC
moment when the Windy
Boy begins feeding maximum power into the mains
grid.
Controls a delayed startup
of the characteristic curve,
P-WindRamp
200
(10 ... 2000)
280
(10 ... 2000)
W/sec
only after the Windy Boy
has been switched on. This
avoids the generator being
suddenly presented with a
heavy load.
T-Start
T-Stop
10
(5 ... 300)10(5 ... 300)
2
(1 ... 3600)2(1 ... 3600)
sec
sec
Start Timer Mains synchronization.
Stop Timer Aborting the supply of power and switching
off.
The correct configuration of the parameters above is absolutely necessary to guarantee optimum operation with generators from different manufacturers. Preconditions
for changing the operating parameters are described in chapter 5.4 "General setting
example” (page 35).
To perform the configuration process, the DC input voltage must be greater
than <UpvStart> and the Windy Boy must be connected to the mains grid.
Operating instructionsWB11_17-11:FE4205Page 33
Turbine operationSMA Technologie AG
5.3 Characteristic curve operation in "Turbine" opera-
ting mode
Please note: The linear characteristic curve of the Windy Boy only approximates the actual characteristics of a real wind generator. Consult the manufacturer of your wind generator for the typical characteristics of your generator
before changing the characteristic curve parameters.
As soon as the DC input voltage defined in the parameter <UpvStart> is reached, the
inverter begins a number of self tests, measurement processes and synchronizes with
the mains grid. If the self tests are successfully completed, and the DC input voltage
remains above the value defined in <UpvStart> for the time defined in <T-Start>, the
inverter connects to the mains grid.
As soon as the DC input voltage reaches the value defined in <UdcWindStart>, the
inverter begins feeding power into the mains grid. As you can see from the characteristic curve, the power fed into the mains grid rises with the DC input voltage.
As soon as the DC input voltage reaches the value defined in the parameter <UdcWindMax>, the Windy Boy feeds the mains grid with the maximum possible power.
If the input voltage continues to rise, the Windy Boy continues to feed the mains grid
at maximum power.
The characteristic curve ends at the maximum permissible input voltage of the Windy
Boy, which must never be exceeded.
If the wind strength is so low that the DC input voltage falls below <UpvStart>, then
the inverter ceases feeding power into the mains grid for the period defined in <TStop>.
If the DC input voltage increases again, then the Windy Boy will again operate according to the characteristic curve.
If the DC input voltage falls below the internally calculated minimum operating value
of <Umin>, then there is insufficient energy for the on-board electronics and the Windy Boy will switch off.
If the DC input voltage lies between <Umin> and <UpvStart> for the time defined by
<T-Stop>, then the inverter will also switch off.
After the switch-off process, the whole process begins anew.
Only change the operating parameters when you know exactly what you are
doing!
Page 34WB11_17-11:FE4205Operating instructions
SMA Technologie AGTurbine operation
5.4 General setting example
Please note that the following example only represents a starting point for operating
with a wind generator.
• <UpvStart> is set to the lowest possible value:
This achieves an early switch-on of the Windy Boy.
• <UdcWindStart> is set to the same value of <UpvStart>:
This achieves an early mains grid feed-in. If the wind turbine does not properly
start, or the inverter frequently switches on and off, it is recommended that you
increase <UdcWindStart> in (e.g.) 10 V steps.
• <UdcWindMax> is initially set to approx. 10 % below the maximum MPP voltage
of the Windy Boy:
In this case the slope of the ramp function is relatively flat. The maximum output
power is this only reached with a relatively high DC input voltage, which avoids
"braking" of the wind generator through excessive power consumption. This setting is especially suitable in locations with little or weak wind. Once the properties
of the wind generator are known, then the reduction of the <UdcWindMax> parameter may be necessary, in order to extract the maximum power from the wind
generator even at low DC input voltages (low wind speeds). The ramp function
will then be steeper.
Contact the manufacturer of your wind generator for the typical properties of
your generator (voltage/power characteristic).
• <T-Stop> is set to the maximum value:
Here, the inverter remains connected to the mains grid, even at low DC input voltage levels, and "waits" for the next gust of wind. This delays an early switch-off
of the inverter.
• <T-Start> is set to the minimum value:
This achieves a reduction of the switch-on time (please observe the regulations of
the energy supplier responsible).
Only change the operating parameters when you know exactly what you are
doing!
Operating instructionsWB11_17-11:FE4205Page 35
Turbine operationSMA Technologie AG
Page 36WB11_17-11:FE4205Operating instructions
SMA Technologie AGMaintenance and care
6 Maintenance and care
Because the Windy Boy can be used outdoors in places that are difficult to access,
the Windy Boy has been constructed for low maintenance. To guarantee safe operation, it is usually adequate to check the device visually for damage approximately
every two months. It should also be checked if the red LED is illuminated and, if necessary, remove the fault by referring to chapter 3.3.4 "Description of the operational
status” (page 19).
In the interests of maximum yield, the operator should check, weekly if possible, under various conditions of wind, if the display of the Windy Boy indicates plausible
normal operation (cf. chapter 3.3.4 "Description of the operational status”
(page 19)). Naturally, this information can be obtained by using one of the communication options.
Cleaning of the Windy Boy is only necessary when the heat dissipation is limited by
dirty cooling fins or a dirty space between the Windy Boy and the wall. The dirt
should be carefully removed with an appropriate soft brush or paintbrush.
If the LEDs are so dirty that they can no longer be seen, then they can be cleaned
with a damp cloth. Solvents, abrasives or corrosive liquids must not be used!
Operating instructionsWB11_17-11:FE4205Page 37
Maintenance and careSMA Technologie AG
Page 38WB11_17-11:FE4205Operating instructions
SMA Technologie AGExpansions
7 Expansions
As with all inverters in the Sunny Boy family, the Windy Boy can also be expanded
with a range of communication interfaces. This provides the operator with the possibility of requesting detailed operational data and error messages, for subsequent
analysis on a PC using (e.g.) the free software available from SMA.
The data can currently be transferred in five different ways:
• using Powerline
• using a separate RS485 cable
• using a separate RS232 cable
• using a wireless link (Sunny Beam)
• using a USB-Service-Interface (USBPBS)
The wind turbine can be monitored by the Windy Boy in a number of different ways.
SMA offers a range of products for this purpose, allowing you to install a tailor-made
monitoring system for your system. If you require detailed information about the Windy Boy products, please request the Sunny Family catalogue or visit www.SMA.de.
In the following sections the currently available communications options are schematically described.
7.1 Sunny Data
Sunny Data is a PC program for direct monitoring of
your system. The connection of the Sunny Boys or the
Sunny Mini Centrals with the PC is described in the following sections.
Operating instructionsWB11_17-11:FE4205Page 39
ExpansionsSMA Technologie AG
7.2 Sunny Data via Powerline
"Wireless" communication via the mains power line
(up to 50 Windy Boys)
Prerequisites: The Windy Boys must be equipped with a Powerline Piggy-Back and
the PC must be equipped with an SWR-COM / USB-COM plug modem. The connection of the PC using SWR-COM / USB-COM is described in the SWR-COM / USBCOM documentation.
SWR-COM
socket connector
SWR1100E
Betr
Phot
ieb
ovolt
Opera
Pho
aik-S
ti
to
on
t
vo
r
inglta
wic
e
c
str
hs
i
Er
ng
elr
dschlu
icinvert
ht
e
r
s
Ear
e
s
r
th
Faul
tStöru
ngFailu
r
e
SWR1100E
Betrie
Phot
ovolt
Operation
P
aihot
k-Stri
ovo
ng
lta
w
ic
e
c
s
t
hs
ri
Er
ng
elri
ds
i
c
n
c
hter
ve
hluss
rt
Eart
er
h
Fau
ltStöru
ngFailure
max. 50
SWR1100E
Be
trie
b
Pho
b
tovolt
Ope
P
ai
r
h
at
ot
k-Strin
io
o
n
volt
g
aic
we
c
st
hs
ri
Er
ng
elr
ds
icin
chl
hterve
u
rter
s
Ear
sthF
a
ul
t
S
törung
Fai
lure
PC with
Sunny Data
Powerline
7.3 Sunny Data over RS232
Communication via a cable
(a single Windy Boy)
Prerequisites: The Windy Boy must be equipped with an RS232 Piggy-Back, the con-
nection to the PC usually occurs directly over the COM1 or COM2 port of the PC.
The installation of the RS232 cable is described in the installation instructions of the
Windy Boy.
PC with
Sunny Data
SW
R
Betrieb
11
Photovoltaik-Stringwechselrichter
0
Operati
0
E
Photovoltaicstringinverter
onErdschlussEarthF
ault
StörungFailure
RS232
Page 40WB11_17-11:FE4205Operating instructions
SMA Technologie AGExpansions
7.4 Sunny Data over RS485
Communication via a cable
(up to 50 Windy Boys)
Prerequisites: All Windy Boys must be equipped with an RS485 Piggy-Back, the con-
nection with the PC usually occurs via an RS485/RS232 interface converter connected to the COM1 or COM2 port or via an RS485/USB interface converter connected
to the USB port. The installation of the RS232 cable is described in the installation
instructions of the Windy Boy.
Interfaceconverter
(RS485/RS232)
i-7520
SW
R
Betrieb
11
Photovol
0
Operation
0E
Photovolta
taik-Str
in
gwic
ecstring
h
s
Erdschluss
elri
i
c
nverter
hte
r
Earth
Fault
StörungFailur
e
SW
R1
1
Photovol
0
0E
Ph
taik-Str
otovol
i
ngwechselrtaics
tri
n
g
i
i
chternver
t
e
r
max. 50
SW
BetriebOperat
i
onErdschl
ussEarth
F
ault
Störun
gFailu
r
e
R
Betrieb
11
Photovolt
0
Operation
0E
Photovoltaic
aik-Strin
gwechselri
string
Erds
i
c
nverter
chluss
hte
r
Earth
Fau
ltStöru
n
gFailur
e
RS232
PC with
Sunny Data
RS485
Interface-
converter
(RS485/USB)
i-7561
SW
R
B
1
etrie
1
Ph
b
o
0
t
o
Ope
0
voltaik
E
Photovoltaic
ratio
-String
n
w
echselricstring
Erds
i
nverter
ch
hter
lus
Earth
sFau
ltStörungFailure
SW
R1
1
Photovoltaik-Stringwechselrichter
0
0E
Photovoltaic
s
tring
inverter
max. 50
SW
BetriebOperation
ErdschlussEarth
Fault
StörungFailure
R
Bet
1
ri
1
Ph
eb
o
0
tov
Operat
0
olta
E
Ph
i
otovo
k-
ion
Strin
lt
gwaic
echselstri
E
n
rds
g
r
icin
ch
hver
ter
lu
te
s
Earth
s
r
Fa
ultStörungFailure
USB
PC with
Sunny Data
RS485
Operating instructionsWB11_17-11:FE4205Page 41
ExpansionsSMA Technologie AG
7.5 Sunny Beam
Simple wireless system monitoring for up to 4 Windy Boys.
Prerequisites: The Windy Boys must be equipped with a wireless Piggy-Back and a
Sunny Beam must be present at an appropriate distance. The installation of the wireless Piggy-Back is described in the Sunny Beam user manual.
Sunny Beam
max. 4
S
WR
Be
1
trieb
1
Photov
0
Ope
0
o
E
l
Photov
ta
rat
ik-Stringwec
ion
o
ltaicstri
hselricht
Erds
ngin
ch
ver
lus
er
ter
E
s
art
hFaul
t
Störun
gFailure
S
WR
Betri
1
1
Ph
eb
otov
0
O
0
ol
p
E
e
Pho
ta
rat
i
k
-S
i
t
on
ovol
tr
in
t
g
a
wechs
i
cstri
Erdsc
n
e
g
lr
i
i
chter
nv
h
e
lu
rter
s
Eart
shFaul
tStörun
gFailure
SW
R
Be
1
tri
1
Ph
eb
otov
0
O
0
ol
p
E
erati
Pho
taik
-
t
o
ovol
St
n
rin
t
g
a
wechsicstr
i
E
n
e
rds
g
lri
i
chter
nv
ch
e
lu
rter
ss
Eart
hFa
ul
tSt
örung
Failure
7.6 Sunny Data Control over Sunny Beam
Communication with a PC over Sunny Beam
(up to 4 Windy Boys)
Prerequisites: All 4 Windy Boys must be equipped with a wireless Piggy-Back and ac-
cessible to Sunny Beam for system monitoring. The Sunny Beam is connected to the
PC via an USB cable. The installation of the wireless Piggy-Backs and the connection
to the PC is described in the Sunny Beam user manual.
Sunny Beam
SW
R
Betrieb
1
1
Photovoltaik-Stringwechselrichter
0
Operation
0
E
Photovoltaic
string
Erdschluss
i
nverter
Earth
Fault
StörungFailure
SW
R
Betrieb
11
Photovoltaik-Stringwechsel
0
Operation
0E
Photovolt
aic
string
Erd
richter
schluss
inverter
Earth
Faul
tStörungFailure
SWR
Betrieb
11
Photovoltaik-Stringwechselrichter
0
Operation
0E
Photovolt
aicstring
Erdschluss
inverter
Earth
Fault
StörungFailure
max. 4
USB
PC with
Sunny Data
Page 42WB11_17-11:FE4205Operating instructions
SMA Technologie AGExpansions
7.7 Sunny Boy Control Light
The simple data logger for PV systems with up to 10 Windy Boys. The connection between the Sunny Boy Control Light and the Windy Boys occurs over Powerline.
Prerequisites: The Windy Boys must be equipped with a Powerline Piggy-Back. The
installation is described in detail in the Sunny Boy Control Light documentation.
Sunny Boy
Control Light
S
WR
Be
1
trie
1
Ph
b
ot
0
o
Ope
0
voltaik-Stri
E
P
rat
hotov
ion
ol
n
taic
gw
ecst
h
rin
s
Erds
el
g
ri
i
c
n
c
h
v
h
t
erter
lu
er
ss
Earth
Fau
lt
St
ör
ungFa
i
l
u
re
S
WR
B
1
etrie
1
Ph
b
otov
0
Ope
0
ol
E
Photovolta
ta
rat
ik-Stri
ion
ng
wechicstr
sel
i
E
n
rds
g
ri
i
ch
n
c
v
hlus
t
er
e
r
t
Earth
e
s
r
Fau
lSt
ö
rungFail
ure
max. 10
t
SW
R
B
1
etri
1
Ph
eb
otov
0
Oper
0
ol
E
Photovol
ta
at
ik-Stri
ion
n
t
g
a
wechicst
r
sel
i
E
n
rds
g
r
i
i
c
n
c
ht
v
hlus
er
er
t
Earth
e
s
r
Faul
t
S
tö
rungFail
ure
PAC1273 W
Powerline
7.8 Sunny Boy Control
The simple data logger for systems with up to 50 Windy Boys. The connection between the Sunny Boy Control and the Windy Boys can be achieved as follows:
Powerline - "Wireless" communication via the mains power line
Prerequisites: All the Windy Boys must be equipped with a Powerline Piggy-Back.
Sunny Boy
Control
SW
R
Be
1
tr
1
Photovoltaik
ieb
0
Operation
0E
Photovoltaic
-Stringw
echselri
string
Erdschluss
i
ch
nverter
te
r
Earth
Fault
Störun
gFailure
SW
R
Betrieb
11
Pho
0
to
Operation
0
volt
E
Photovoltaic
aik
-Stringwe
ch
string
se
Erdschluss
lri
i
ch
nverter
ter
Earth
StöruFailu
RS485 Communication via a cable
Prerequisites: All Windy Boys must be equipped with an RS485 Piggy-Back, the Sun-
ny Boy Control must be equipped with an RS485 Piggy-Back on the "COM1 - Sunny
Boy" interface.
max. 50
Fault
ngre
SW
R
Be
1
trieb
1
Photovo
0
Operation
0
l
E
Photovoltaic
taik-Stringwechselrichter
string
Erds
inverter
chluss
Earth
Fault
Stör
ung
Fai
lure
PA
C
1
2
7
3
W
Powerline
Sunny Boy
Control
SW
R
Betrieb
11
Photovoltaik-Stringwechselrichter
0
Operation
0E
Photovoltaic
string
Erdschluss
inverter
EarthF
ault
StörungFailure
S
W
R
Betrieb
11
Photovoltaik-Stringwechselrichter
0
Operation
0E
Photovoltaic
s
tring
Erdschluss
inverter
Earth
StörungFailure
max. 50
Fault
SW
R
Betrieb
1
1
Photovoltaik-Stringwechselrichter
0
Operation
0E
Photovoltaic
s
tring
Erdschluss
inverter
Earth
Fault
StörungFailure
PA
C
1
2
7
3
W
RS485
Operating instructionsWB11_17-11:FE4205Page 43
ExpansionsSMA Technologie AG
7.9 Sunny Boy Control Plus
The data logger for systems with up to 50 Windy Boys, an additional interface for
connection to PCs or large displays and additional connection possibilities for digital
and analog inputs and outputs.
Prerequisites: See Sunny Boy Control.
7.10 Sunny Data Control
This is a PC program for system monitoring and visualization on a PC for systems with
a Sunny Boy Control.
Prerequisites: A system with a Sunny Boy Control, Sunny Boy Control Plus or Sunny
Boy Control Light with a connection to a PC.
Connection also
possible via Modem
Visualization
S
WR
Betrieb
11
Ph
ot
0
ovoltaik-Strin
Operation
0
E
Photovoltaic
g
wechstring
s
Erdschluss
elrichteinverter
r
Ear
thFault
StörungFailur
e
.
.
.
SW
R
Betrieb
1
1
Photovoltaik-Stringwechselrichter
0
Operation
0E
Photovoltaic
string
Erdschluss
inverter
Earth
Fault
StörungFailure
S
WR
Betrieb
11
Photovolt
0
Operation
0
E
Photovoltaic
aik-Str
ingwechselrichter
string
Erdschluss
inverter
Earth
Fault
StörungFailure
.
.
.
Data evaluation
with Excel
with Sunny Data
Control
Remote Desktop
Internet
presentation
with
SDC-Agent
Internet
presentation
with
SMA-Portal
The connection between the PC and the Sunny Boy
Control can occur via modem if required. Large systems with more than 50 Windy Boys can be monitored
by coupling several Sunny Boy Controls together.
Page 44WB11_17-11:FE4205Operating instructions
SMA Technologie AGExpansions
7.11 Sunny WebBox
The Sunny WebBox is a versatile inexpensive platform for system visualization directly on a PC or via the Internet using the Sunny Portal. The Sunny WebBox will be available from the 2nd quarter of 2005.
PC via
Telephone
Connection
SW
R
Betr
11
Phot
ieb
0
o
O
0
vo
p
l
E
eration
P
t
ai
ho
k
-Sto
t
v
r
o
i
ngwechslt
a
i
c
s
t
r
i
Erdsc
ng
e
lrichtinv
h
e
luss
e
r
r
t
E
e
ar
r
thFault
Störu
n
gFa
i
lu
re
Sunny
.
.
.
RS485
(
RS232*)
Powerline*)
(
(Radio*)
S
WR
B
1
et
rieb
1
Photo
0
Operation
0
vo
E
l
P
tai
h
otovoltaic
k
-Strin
gwecstring
h
selrichter
Erdschluss
i
nv
e
rter
Ea
rthFault
StörungFa
ilure
External
Sensors
WebBox
Memory Card
Hub
LAN
LAN
LAN
Modem
Sunny
Portal
(Internet)
External
Display
PC
SWR
B
1
etr
1
Photovoltaik-Stringwechselrichter
ie
b
0
Oper
0
E
Photovoltaic
at
ion
s
tring
Erdschluss
i
nverter
Earth
Fault
StörungFailure
* Communication with Sunny WebBox via RS232, Powerline or using
a wireless link will be possible at the end of 2005 or later.
LAN
7.12 Sunny Portal
The Sunny Portal is a high performance interface from
SMA for the monitoring and presentation of your system in the Internet. Details can be obtained from the
Sunny Family catalog or directly under www.SUNNYPORTAL.de.
Operating instructionsWB11_17-11:FE4205Page 45
ExpansionsSMA Technologie AG
7.13 Sunny TV
Sunny TV is an accessory for Windy Boy inverters, which displays the system data
and the current performance on a monitor or video projector. It is suitable for the
presentation of large systems in lobbies and entrance halls as well as in private areas.
Video ProjectorTV Set
S
S
u
u
n
n
n
n
y
y
T
T
V
Sunny TV
Sunny TV
Pac = 7,450 W
S
W
R
B
1
etrieb
1
P
h
o
0
to
Op
0
v
olt
E
er
P
aik
h
a
o
ti
-
t
on
ov
Str
o
i
nlt
gweaic
ch
s
tr
sel
i
Er
n
g
d
ri
sc
i
ch
nv
h
ter
e
luss
rt
Ea
er
rth
Fault
St
örun
g
F
ailur
e
.
.
.
Pac = 7,450 W
Sunny TV
RS485
(
RS232*)
Powerline*)
(
S
W
R
B
1
etrieb
1
Pho
0
tovoltai
O
0
peration
E
Photovoltaic
k
-Stringwechselrich
string
Erdschluss
inverter
ter
EarthF
ault
StörungFailure
(Radio*)
Video-Out
Configuration
with PC
V
P
P
a
a
c
c
=
=
7
7
,
,
4
4
5
5
0
0
W
W
PC Monitor
S
u
n
n
y
T
V
P
a
c
=
7
,
4
5
0
W
Sun
ny T
V
SW
R
Betrieb
1
1
Phot
0
ovoltai
Operation
0E
Phot
k
-
ovoltaic
Strin
gwec
string
hs
Erdschluss
e
lrichtinverte
er
Ea
r
rth
Fault
StörungFailur
e
* Communication with Sunny TV via RS232, Powerline or using
a wireless link will be possible at the end of 2005 or later.
Page 46WB11_17-11:FE4205Operating instructions
SMA Technologie AGTechnical data
8 Technical data
8.1 Windy Boy 1100
8.1.1 DC connection data
Max. input open circuit voltage U
Input voltage, MPP rangeU
Nominal DC operating voltage U
Max. input currentI
Max. input powerP
Recommended generator pow-
er at 5000 full-load hours / year
Recommended generator pow-
er at 2500 full-load hours / year
DC 0
DC
DC nom
DC max
DC max
P
turb max
P
turb max
All-pole isolator on the DC input
side
Overvoltage protectionThermally monitored varistors
DC voltage rippleU
SS
Personal protectionInsulation monitoring (Riso > 1 MΩ)
Operating consumption< 5 W (standby)
Reverse polarity protectionShort circuit diode
Phase shift angle
(relative to the fundamental wave
cos ϕ1
of the current)
Overvoltage categoryIII
Test voltage (50 Hz)
Test surge voltage
Own consumption in standby
mode
1.4 kV (1 s routine testing / 5 s type
testing)
4 kV (1.2/50 ms)
(serial interface: 6 kV)
0.1 W
Operating instructionsWB11_17-11:FE4205Page 51
Technical dataSMA Technologie AG
8.2.3 General data
For a detailed description of the device, see chapter 3 "Unit description” (page 13)
of this manual.
General data
Protection type to DIN EN 60529IP65
Dimensions (w x h x d)434 mm x 295 mm x 214 mm
Weight25 kg (approx.)
External interfaces
Data transfer (mains cable)Optional
Data transfer (separate data cable)Optional, RS232 / RS485
Data transfer (wireless)Optional
Efficiency
Max. efficiencyη
max
The efficiency of the Windy Boy is heavily dependent on the DC input voltage. The
lower the input voltage, the higher the efficiency.
94
93
92
91
90
89
88
87
Overall efficiency [%]
86
85
84
0
200400600
> 93,5 %
Windy Boy 1700
80010001200
14001600
Output power [W]
Page 52WB11_17-11:FE4205Operating instructions
SMA Technologie AGGeneral information
9 General information
9.1 Measurement channels and messages
If your Windy Boy is equipped with a communication component, then numerous
measurement channels and messages can be consulted. These can be useful for both
performance improvement and for fault prevention.
The following abbreviations apply:
BFR: Operation control unit
SRR: Current control unit
E-totalTotal amount of feed-in energy
FacGrid frequency
FaultsFault type display under "Disturbance" status
h-totalTotal hours of mains supply feed-in operation
Iac-IstGrid current
IpvDC current
Netz-EinTotal number of mains supply switch-ons
PacMains supply performance provided
RisoInsulation resistance of the system to the mains supply connection
Seriennummer Serial number of the Windy Boy
StatusDisplay of the current operational status
UacGrid voltage
Upv-IstDC input voltage
Upv-SollNominal DC voltage
ZacMains supply impedance
The measurement channels provide information in German (e.g."Fehler“), or in
English (e.g. "Error“), depending on which software you are using (Sunny Data
or Sunny Data Control).
Operating instructionsWB11_17-11:FE4205Page 53
General informationSMA Technologie AG
9.1.1 Status messages
The Windy Boy produces a range of status messages, depending on the mode in
which it is currently operating. The status messages can vary, depending on the type
of communication system you are using.
Overtemperature in inverter ("WR"). The Windy Boy reduces its
performance to avoid overheating the device. To avoid unneces-
Derating
Mpp
Island Mode
grid mon.
OffsetOffset compensation of the measurement electronics
disturb.
Stop
Turbine Mode
V-Const
waitingThe switch-on conditions are not (yet) satisfied.
Zuschalt Connection to mains grid.
sary yield losses, the configuration and string size should be
checked. Check if the Windy Boy can be located in a better position with better ventilation, thus providing better heat dissipation.
The Windy Boy is operating in MPP mode. The Windy Boy takes
the highest possible performance from the PV generator. MPP is
the standard display when operating with normal sunshine (PV
operation only).
The Windy Boy is in Island Mode. This mode is specially conceived for operation in a stand alone power system with a Sunny
Island as network controller. More information about this topic
can be obtained from the Sunny Island operating manual under
the category "Droop Mode".
Testing the mains supply status (mains impedance), relay tests etc.
This message appears during the startup phase, before the Windy
Boy is connected to the mains supply. This message mainly appears when there is little or no wind.
Fault (see table "Fault messages")
This fault occurs for reasons of safety and prevents the Windy Boy
from connecting to the mains network. This mode can also be manually set.
Interruption of operation after a fault. This status can also be manually set.
Default setting for Windy Boy inverters. The input voltage is converted according to the V/I function U
WindMax. See chapter 5 "Turbine operation” (page 31).
C
Start, UDCStart and U
PV
Constant current operation (the input voltage is predefined. The
Windy Boy operates in neither MPP mode nor Turbine mode). In
some cases, this can be set as the operational mode.
D-
Page 54WB11_17-11:FE4205Operating instructions
SMA Technologie AGGeneral information
9.1.2 Windy Boy operating parameters
Unauthorized changes to the operating parameters may result in:
• Injury or accidents as a result of changing the internal safety
routines in the Windy Boy,
• Voiding the Windy Boy's operating approval certificate,
• Voiding the Windy Boy's guarantee
Never change the parameters of your Windy Boy without explicit
authorization and instructions.
NameUnit
Betriebsart /
Operating
Mode
DefaultGER/ENSUsed for setting the country specific
dFac-MAXHz/s0.005 ... 4.00.25Maximum "Mains frequency change"
MPP: Maximum Power Point
UKonst: Constant voltage mode
(Desired voltage is defined in "UsollKons t")
Stop: Disconnection from mains
network, no operation
Turbine: Operating mode for wind
turbines, the input voltage is converted
according to the V/I function defined
by U
U
DC
information.
before the mains monitoring system
disconnects the device from the mains
supply.
before the mains monitoring system
disconnects the device from the mains
supply.
hours of operation (h_Total) for the
inverter. This change may be necessary
when you exchange your Windy Boy
and want to use the data from the old
device.
Delta+) and below (Fac-Delta-) the
mains frequency of 50 Hz, before the
mains monitoring system disconnects
the device from the mains supply.
Description
Start, UDCWindStart and
PV
WindMax.
Operating instructionsWB11_17-11:FE4205Page 55
General informationSMA Technologie AG
NameUnit
Val ue r ang e
(WB 1100 /
WB 1700)
I-NiTestmA0 ... 80008000Activation (8000) and deactivation (0)
Factory
settings
(WB 1100 /
WB 1700)
Description
of the automatic leakage current
measurement. This parameter only
functions when the Windy Boy is
deactivated (disconnected on the AC
side) or in "Stop" mode.
Inst.-CodeParameters for mains grid monitoring
can only be changed after entering the
"SMA grid guard" password.
KI-Wind-Reg0 ... 0,250,005Control speed (only possible in Turbine
mode!)
KP-Wind-Reg0 ... 0,250,117Control speed (only possible in Turbine
mode!)
P-Wind-RampW/s10 ... 2000200/280 Slow startup during mains-grid
parameter values to the factory setting.
Reset Betriebsdaten: Returns all user
level parameter values to the factory
setting.
Reset Fehler: Resets a permanent fault.
Speicher(n) /
Store /
Storage
Permanent
volatile
PermanentPermanent: Modified parameters are
stored in the EEPROM and can be used
even when the Windy Boy has been
restarted.
Volatile: Prevents the parameters from
being stored in the EEPROM, the
parameters are stored until the next
restart.
T-Startsec5 ... 30010Start timer for mains-grid
synchronization. (only possible in
Turbine m ode! )
T-Stopsec1 ... 36002Stop timer for stopping operation and
switching off. (only possible in Turbine
mode!)
Uac-Min /
Vac-Min
Uac-Max /
Vac-Max
WindMaxV1 ... 800 330 UDCWindMax represents the highest
U
DC
V180 ... 300198Lower (Uac-Min) and upper (Uac-Max)
V180 ... 300260
limits of the acceptable AC voltage (self
contained power system recognition).
point of the function (please read more
about this topic in chapter 5 "Turbine
operation” (page 31)). (only possible
in Turbine mode!)
WindStartV1 ... 800190UDCWindStart represents the lowest
U
DC
point of the function (please read more
about this topic in chapter 5 "Turbine
operation” (page 31)). (only possible
in Turbine mode!)
Page 56WB11_17-11:FE4205Operating instructions
SMA Technologie AGGeneral information
NameUnit
Usoll-Konst /
VconstSetpoint
U
StartV150 ... 400180UPVStart is the parameter defining the
PV
V150 ... 430330 ... 410Desired DC voltage for constant
Val ue r ang e
(WB 1100 /
WB 1700)
Factory
settings
(WB 1100 /
WB 1700)
Description
operational voltage. These parameters
are only important when the
"Betriebsart" parameter is set to UKons t.
voltage at which the Windy Boy is
capable of connecting to the system.
180 V is the recommended voltage for
the Windy Boy 1100 and the Windy
Boy 1700. Reducing this voltage
parameter can lead to numerous
unnecessary connection attempts.
Increasing this voltage parameter can
lead to energy losses since the Windy
Boy does not immediately connect to
the system.
The following parameters are displayed in the parameter list but cannot be modified:
NameUnitValue range
PlimitW1100 / 1700Upper limit for AC output power
SMA-SNSerial number of the Windy Boy
Software-BFRFirmware version of the operation
Software-SRRFirmware version of the current control
(WB1100/
1700)
Factory
settings
(WB1100/
170 0)
Description
control unit (BFR)
unit (SRR)
Operating instructionsWB11_17-11:FE4205Page 57
General informationSMA Technologie AG
9.2 Fault messages
If a fault develops, the Windy Boy generates a message, which is dependent on the
operational mode and the type of fault.
Fault codeDescription
Bfr-Srr
NUW-FAC
NUW-UAC
NUW-ZAC
dZac-Bfr
dZac-Srr
EEPROM
EEPROM
dBh
EeRestore
Fac-Bfr
Fac-Srr
Internal measurement comparison fault: the Windy Boy found too
large a difference between values provided by the BFR and SRR.
Contact SMA.
The changes in mains impedance exceed the permissible range
("Bfr" or "Srr" is an internal message that has no meaning for the user).
The Windy Boy disconnects from the mains grid or stand-alone grid,
to avoid potential damage. If possible, check the mains impedance
and check how often major deviations occur. If repeated variations
occur and this is causing "dZac-Bfr" or "dZac-Srr" faults, ask the electricity provider if they agree to a modification of the operating parameters. Discuss the proposed parameters with the SMA hotline.
A data transfer fault occurred during reading or writing of data from
the EEPROM, the data is not relevant for safe operation - this fault
has no effect on performance.
Data EEPROM is defective, the device has switched itself off because
the loss of important functions has disabled the Windy Boy. Contact
SMA.
One of the duplicate data sets in the EEPROM is defective and has
been reconstructed without loss of data.
The mains frequency has exceeded the permissible range ("Bfr" or
"Srr" is an internal message that has no meaning for the user). The
Windy Boy disconnects from the mains grid or stand-alone grid, to
avoid potential damage. Check the mains frequency and mains connections on the Windy Boy. If the mains frequency lies outside the
permissible range because of local conditions, ask the electricity provider if they agree to a modification of the operating parameters.
If the mains frequency lies within an acceptable range and "Fac-Bfr"
or "Fac-Srr" faults are still being displayed, please contact the SMA
hotline.
Overcurrent on the AC side. This fault code is displayed if the current
Imax
in the AC network is larger than specified. Check your system configuration and the mains supply conditions.
Page 58WB11_17-11:FE4205Operating instructions
SMA Technologie AGGeneral information
Fault codeDescription
K1-Schliess /
K1-Close
K1-Trenn /
Fault during relay test. Please contact SMA if this fault occurs often
or repeatedly.
K1-Open
NUW-MesMeasurement difference between BFR and SRR: Fac, Uac or Zac.
Offset
Rechner /
NuW-Timeout
Fault in the acquisition of measurement data. Contact SMA if this
fault occurs frequently.
Functional fault in one of the two microcontrollers. Please contact
SMA if this fault occurs often or repeatedly.
A grounding fault exists or one of the thermally monitored varistors
Riso
on the DC input is defective as a result of overvoltage. Consult
trained electrical personnel to correct the fault. You can find Instruc-
tions on how to change the varistors in the "Installation manual".
ROM
The Windy Boy firmware is faulty. Contact SMA if this fault occurs
frequently.
The mains voltage has exceeded the permissible range ("Bfr" or "Srr"
is an internal message that has no meaning for the user). The Uac
fault can have the following causes:
• Mains supply disconnected (circuit breaker or fuse)
• Broken AC cable or
Uac-Bfr /
Vac-Bfr
Uac-Srr /
Vac-Srr
• AC cable has a high internal resistance
For reasons of safety, the Windy Boy disconnects itself from the
mains network. Check the mains voltage and mains connections on
the Windy Boy. If the mains voltage lies outside the acceptable
range because of local conditions, ask the electricity provider if the
voltage can be adjusted at the feed-in point or if they agree to chang-
es in the values of the monitored operational limits.
If the mains voltage lies within an acceptable range and "Uac-Bfr" or
"Uac-Srr" faults are still being displayed, please contact the SMA
hotline.
Over voltage on DC input
UpvMax /
Vpv-Max
Immediately disconnect the DC input of the Windy Boy. Otherwise
the Windy Boy could be severely damaged! Check the configuration
of your system and measure the DC voltage before reconnecting the
Windy Boy to the DC voltage.
WatchdogFault in the program code flow monitoring.
Operating instructionsWB11_17-11:FE4205Page 59
General informationSMA Technologie AG
Fault codeDescription
The mains impedance has exceeded the permissible range ("Bfr“ or
"Srr“ is an internal message that has no meaning for the user). The
Windy Boy disconnects from the mains grid or stand-alone grid, to
avoid potential damage. The impedance is calculated from the mains
supply impedance and the impedance of the mains connection cable
Zac-Bfr/
Zac-Srr
(AC cable) of the Windy Boy.
Check the mains voltage and mains connections on the Windy Boy.
Use a mains connection cable with an adequate cross section (= low
impedance), and observe the advice to this effect in the installation
instructions in chapter 4.3. If the mains impedance is still too high,
then ask the electricity provider if the characteristics of the mains sup-
We declare that the above specified devices are compliant with the regulations of the European
Community, in terms of the design and the version fabricated by SMA. This especially applies
for the EMC Regulation defined in 89/336/EWG and the low voltage regulation defined in
73/23/EWG.
The devices are compliant with the following standards:
EMC:
Emission:DIN EN 61000-6-3: 2002-08
Utility Interference:DIN EN 61000-3-3: 2002-05
Immunity:DIN EN 61000-6-1: 2002-08
Safety:DIN EN 50178: 1998-04
Semiconductor-Converter:DIN EN 60146-1-1: 1994-03
The above mentioned devices are therefore marked with a CE sign.
WB 3000
DIN EN 61000-6-4: 2002-08
DIN EN 55022: 2003-09, class B
The Windy Boy string inverter is equipped with the "SMA grid guard" independent
disconnection device and it is covered by the industrial trade association "SMA grid
guard" import certificate.
Page 62WB11_17-11:FE4205Operating instructions
SMA Technologie AGStand-alone systems
10 Stand-alone systems
The Windy Boy is suitable for use in stand-alone systems based on the Sunny Island.
The Windy Boy requires extra settings for this to ensure optimum operation and also
to achieve deactivation of the standard mains grid monitoring settings. Please obtain
all further relevant information from the Sunny Island manuals.
Sunny Island
4248
or
Sunny Boy
Windy Boy
AC
bus
Consumers
Generator
Public Utility
Mini CHP
Operating instructionsWB11_17-11:FE4205Page 63
Stand-alone systemsSMA Technologie AG
Page 64WB11_17-11:FE4205Operating instructions
SMA Technologie AGContact
11 Contact
If you have any questions or technical problems concerning the Windy Boy, please
contact our service hotline. Please have the following information available when
you contact SMA:
• Inverter type
• Connected wind turbine
• Communication
• Serial number of the Windy Boy
Address:
SMA Technologie AG
Hannoversche Strasse 1 - 5
34266 Niestetal
Germany
International Metro Center,
Building A, City Square No. Jia 3,
Shilipu Road, Changyang District
100025 Beijing, P.R. China
Tel. +86 10 65 58 78 15
www.SMA-CHINA.com
SMA America, Inc.
12438 Loma Rica Drive, Unit C
Grass Valley, CA 95945, USA
Tel. +1 530 273 4895
www.SMA-AMERICA.com