SMA WBP-Box User Manual

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Accessories for Wind Power Inverter

WINDY BOY PROTECTION BOX 400 / 500 / 600

Installation Guide

WBP-Box-IEN103320 | IMEN-WBP-BOX | Version 2.0

SMA Solar Technology AG Table of Contents

Table of Contents

1 Notes on this Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Appropriate Usage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2.3 Symbols on the Type Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3 Scope of Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Mounting the Windy Boy Protection Box . . . . . . . . . . . . 10

5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1 Overview of the Connection Area . . . . . . . . . . . . . . . . . . . . . . 13

5.1.1 Interior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.1.2 View from Below. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.2 Grounding the Windy Boy Protection Box . . . . . . . . . . . . . . . . 14

5.3 Connecting the Small Wind Turbine System . . . . . . . . . . . . . . . 15

5.4 Connecting the Wind Power Inverter . . . . . . . . . . . . . . . . . . . . 16

5.5 Connecting the Load Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . 17

6 Commissioning the Windy Boy Protection Box . . . . . . . . 18

7 Cleaning the Cooling Fins of the

WindyBoyProtectionBox . . . . . . . . . . . . . . . . . . . . . . . . 19

8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation Guide WBP-Box-IEN103320 3

Table of Contents SMA Solar Technology AG

9 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

9.1 Removing the Windy Boy Protection Box . . . . . . . . . . . . . . . . . 21

9.2 Packaging the Windy Boy Protection Box . . . . . . . . . . . . . . . . 21

9.3 Storing the Windy Boy Protection Box . . . . . . . . . . . . . . . . . . . 21

9.4 Disposing of the Windy Boy Protection Box . . . . . . . . . . . . . . . 21

10 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

10.1 Windy Boy Protection Box 400 . . . . . . . . . . . . . . . . . . . . . . . . 22

10.2 Windy Boy Protection Box 500 . . . . . . . . . . . . . . . . . . . . . . . . 23

10.3 Windy Boy Protection Box 600 . . . . . . . . . . . . . . . . . . . . . . . . 24

11 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4 WBP-Box-IEN103320 Installation Guide

SMA Solar Technology AG 1Notes on this Guide

1 Notes on this Guide

1.1 Validity

This guide applies to the following device types:

• WBP-Box 400-11

• WBP-Box 500-11

• WBP-Box 600-11

1.2 Target Group

This guide is for qualified personnel. The tasks described in this guide may only be performed by qualified personnel.

1.3 Additional Information

You will find further information on the Windy Boy Protection Box in the download area of www.SMA.de/en.

Installation Guide WBP-Box-IEN103320 5

1Notes on this Guide SMA Solar Technology AG

1.4 Symbols Used

The following types of safety warnings and general information are used in this guide:

"DANGER" indicates a hazardous situation which, if not avoided, will result in death or serious injury.

"WARNING" indicates a hazardous situation which, if not avoided, could result in death or serious injury.

"CAUTION" indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

"NOTICE" indicates a situation that can result in property damage if not avoided.

Important

"Important" indicates important information.

6 WBP-Box-IEN103320 Installation Guide

SMA Solar Technology AG 2Safety

2Safety

2.1 Appropriate Usage

The Windy Boy Protection Box converts the variable AC voltage of a small wind turbine system into DC voltage. The Windy Boy Protection Box sends the DC voltage to the wind power inverter. At the same time, the Windy Boy Protection Box protects the wind power inverter against overvoltage. Depending on the device type, the Windy Boy Protection Box restricts the DC voltage to 400 V, 500V or 600 V (see section10”Technical Data”,page22).

The Windy Boy Protection Box has been designed to allow up to 3 wind power inverters to be connected. Various combinations with SMA wind power inverters are possible (see the TechnicalInformation "Windy Boy Protection Box" at www.SMA.de/en).

The output voltage and output current of the small wind turbine system, among other factors, determine the systems for which the Windy Boy Protection Box is suitable. Observe all restrictions imposed by the manufacturer. Ensure that the permitted operating range of all components is maintained at all times.

The Windy Boy Protection Box is only suitable for use with original SMA accessories or with accessories recommended by SMA Solar Technology AG.

Do not use the Win dy B oy P rot ect ion Box for p urp ose s ot her tha n those described here. Modifications and the installation of components void the warranty claims and operation permit.

This guide forms part of the Windy Boy Protection Box. Follow all tasks in this guide. Keep this guide in a convenient place for future reference.

Principle of a small wind turbine system with Windy Boy Protection Box

Installation Guide WBP-Box-IEN103320 7

2Safety SMA Solar Technology AG

2.2 Safety Precautions

Danger to life due to high voltages.

• All work on the Windy Boy Protection Box must be carried out exclusively by qualified personnel.

2.3 Symbols on the Type Label

Symbol Designation

Beware of dangerous electrical voltage. The Windy Boy Protection Box operates at high voltages. All work on the

WindyBoyProtection Box must be carried out exclusively by qualified personnel.

Beware of hot surface. The Windy Boy Protection Box can become hot during operation. Avoid contact

during operation.

Observe all documentation included with the WindyBoyProtectionBox.

The Windy Boy Protection Box must not be disposed of together with the household waste. For more information on disposal, see section 9.4”Disposing of the Windy Boy Protection Box”,page21.

CE mark. The Windy Boy Protection Box complies with the requirements of the applicable EC

guidelines.

Direct Current (DC).

Alternating Current (AC).

8 WBP-Box-IEN103320 Installation Guide

SMA Solar Technology AG 3Scope of Delivery

3Scope of Delivery

Figure1:Components included in delivery

Position Quantity Designation

A 1 Windy Boy Protection Box

B 1 M25 cable gland

C 4 M20 cable gland

D 1 M12 cable gland

E 3 Multiple seal inserts for M20 cable gland

F2Sealing plugs for enclosure opening

G 1 EC Declaration of Conformity

H 1 Installation Guide

Installation Guide WBP-Box-IEN103320 9

+ 19 hidden pages