SMA WB 5000A-11 Installation

EN
Wind Power Inverter
WINDY BOY 5000A / 6000A
Installation Manual
WB5A_6A-IA-IEN114540 | IME-WB50A_60A | Version 4.0
SMA Solar Technology AG Table of Contents
1 Information on this Manual. . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Validity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.1 Symbols on the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3.2 Symbols on the Type Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Identifying the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Selecting the Mounting Location. . . . . . . . . . . . . . . . . . . . . . . . 16
4.3 Mounting the Inverter with the Wall Mounting Bracket . . . . . . 18
5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Overview of the Connection Area . . . . . . . . . . . . . . . . . . . . . . 21
5.1.1 Exterior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1.2 Interior View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.2 Connection to the Power Distribution Grid (AC). . . . . . . . . . . . 24
5.2.1 Conditions for AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2.2 Connecting the Inverter to the Power Distribution Grid (AC) . . . . . . . . . . . . 26
5.2.3 Additional Grounding of the Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Table of Contents SMA Solar Technology AG
5.3 Setting the Display Language . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.4 Connecting the Small Wind Turbine System (DC) . . . . . . . . . . 30
5.4.1 Conditions for the DC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.4.2 Assembling the DC Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.4.3 Opening the DC Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.4.4 Connecting the Small Wind Turbine System (DC). . . . . . . . . . . . . . . . . . . . . 34
5.5 Connection of the SMA Power Balancer . . . . . . . . . . . . . . . . . 36
5.5.1 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.5.2 Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.5.3 Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.6 Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.7 Setting the Grid and Country Parameters . . . . . . . . . . . . . . . . . 45
5.7.1 Setting the Country of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.7.2 Setting Off-Grid Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.8 Polynomial Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.1 Commissioning the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.2 Display Messages in the Startup Phase . . . . . . . . . . . . . . . . . . 49
6.3 Self-test in Accordance with DK 5940, Ed. 2.2
(Applies to Italy Only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.3.1 Starting the Self-Test by Tapping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
6.3.2 Completion of the Self-test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.4 Operating States of the Inverter . . . . . . . . . . . . . . . . . . . . . . . . 55
7 Opening and Closing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.2 Opening the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.3 Closing the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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SMA Solar Technology AG Table of Contents
8 Maintenance and Cleaning. . . . . . . . . . . . . . . . . . . . . . . . 61
8.1 Cleaning the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2 Checking the Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2.1 Cleaning the Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.2.2 Checking the Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
8.3 Cleaning the Ventilation Grids . . . . . . . . . . . . . . . . . . . . . . . . . 64
9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.1 Blink Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.2 Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.3 Red LED Permanently On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.3.1 Checking the Small Wind Turbine System for a Ground Fault . . . . . . . . . . . 71
9.3.2 Checking the Function of the Varistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10.1 Disassembling the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10.2 Packing the Inverter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.3 Storing the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.4 Disposing of the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11.1 DC/AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11.1.1 Windy Boy 5000A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
11.1.2 Windy Boy 6000A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11.2 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
11.3 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
11.4 National Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
11.5 Climatic Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
11.6 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.7 Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.8 Distribution Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
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Table of Contents SMA Solar Technology AG
12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
13 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
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SMA Solar Technology AG Information on this Manual

1 Information on this Manual

1.1 Validity

This manual describes the mounting, installation, commissioning and maintenance of the following SMA inverters:
• Windy Boy 5000A (WB 5000A, WB 5000A-11, WB 5000A-IT)
• Windy Boy 6000A (WB 6000A, WB 6000A-11, WB 6000A-IT)
Keep this manual in a convenient place for future reference.

1.2 Target Group

This manual is intended for electrically qualified persons. The tasks described in this manual may be performed by electrically qualified persons only.

1.3 Additional Information

You will find further information on special topics such as designing a miniature circuit-breaker or the description of the operating parameters in the download area at www.SMA.de/en.
Refer to the user manual provided for detailed information on operating the inverter.
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Information on this Manual SMA Solar Technology AG

1.4 Symbols Used

The following types of safety precautions and general information are used in this manual:
DANGER!
DANGER indicates a hazardous situation which, if not avoided, will directly result in death or serious injury.
WARNING!
WARNING indicates a hazardous situation which, if not avoided, can result in death or serious injury.
CAUTION!
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE!
NOTICE indicates a situation that can result in property damage if not avoided.
Information
Information provides tips that are valuable for the optimal installation and operation of the product.
This symbol indicates the result of an action.
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SMA Solar Technology AG Safety

2 Safety

2.1 Intended Use

The Windy Boy is a wind power inverter, which converts rectified current of a small wind turbine system into AC current and feeds this energy into the power distribution grid, domestic grid or the Sunny Island system.
Principle of a small wind turbine system with Windy Boy
Furthermore, the Windy Boy can be used as an inverter for power conversion units based on permanent magnet generators (hydro power systems, combined heat and power plant, diesel generator, etc.). The manufacturer of the small wind turbine system or generator must have approved his plant for operation with this Windy Boy.
When designing the PV plant, ensure that the permitted operating range of all components is maintained at all times. In addition, ensure that through the use of appropriate protective measures the maximum permissible input voltage of the inverter is not exceeded. SMA Solar Technology AG offers you the corresponding components, such as the Windy Boy Protection Box (overvoltage protection for wind power inverters including the rectifier).
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Safety SMA Solar Technology AG

2.2 Safety Precautions

DANGER!
Danger to life due to high voltages in the inverter
• All work on the inverter may be carried out by electrically qualified persons only.
CAUTION!
Risk of burns due to hot enclosure parts
• Do not touch the enclosure during operation.
• Only touch the enclosure lid during operation.
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SMA Solar Technology AG Safety

2.3 Explanation of Symbols

This section gives an explanation of all the symbols found on the inverter and on the type label.

2.3.1 Symbols on the Inverter

Symbol Explanation
Operation display. Indicates the operating state of the inverter.
Ground fault or varistor defective. Read Section 9.3"Red LED Permanently On" (page71).
Error or disturbance Read Section 9"Troubleshooting" (page65).
You can operate the display by tapping.
• Single tap: the backlight switches on or the display scrolls one message further.
• 2 consecutive taps*: the inverter displays the startup phase message once again (see Section 6.2"Display Messages in the Startup Phase" (page49)).
QR-Code® ** for SMA bonus program You will find information on the SMA bonus program at
www.SMA-Bonus.com.
* This function is valid from firmware version 2.18 ** QR-Code is a registered wordmark of DENSO WAVE INCORPORATED.
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Safety SMA Solar Technology AG

2.3.2 Symbols on the Type Label

Symbol Explanation
Beware of hazardous voltage. The inverter operates at high voltages. All work on the inverter may be
carried out by electrically qualified persons only.
Beware of hot surface. The inverter can become hot during operation. Avoid contact during
operation.
Observe all documentation that accompanies the inverter.
Th e in ver ter must not be d isp ose d of tog eth er w ith the hous eho ld waste. For more information on disposal, see Section 10.4"Disposing of the Inverter" (page75).
CE marking. The inverter complies with the requirements of the applicable
EC guidelines. RAL quality mark for solar products. The inverter complies with the requirements of the German Institute for
Quality Assurance and Labeling. The inverter has a transformer.
Direct current (DC)
Alternating current (AC)
The inverter is protected against dust intrusion and water jets from any angle.
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SMA Solar Technology AG Unpacking

3 Unpacking

3.1 Scope of Delivery

Check the delivery for completeness and any visible external damage. Contact your specialty retailer if anything is damaged or missing.
Object Quantity Description
A1 Inverter B 2 Ventilation grid (1 x left, 1 x right) C 1 Wall mounting bracket D 8 DC connector (4 x positive, 4 x negative) E 8 Sealing plug for DC connectors F 1 Cable gland for AC connection G 1 Counter nut for cable gland at AC connection H 1 Clamping bracket for additional grounding I 2 Conical spring washer
(1 x replacement for enclosure lid, 1 x for ground terminal)
K 2 M6x16 cheese-head screw
(1 x replacement for enclosure lid, 1 x for ground terminal) L 2 Jumper (1 x for fan test, 1 x for the SMA Power Balancer wiring) M2 N1 Silicone tube O1 Installation manual P1 User manual Q 1 Document set with explanations and certificates R 1 Supplementary sheet with inverter default settings
M6x8 cheese-head screw for securing the inverter in the wall mounting bracket
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Unpacking SMA Solar Technology AG

3.2 Identifying the Inverter

You can identify the inverter using the type label. The type label is on the right-hand side of the enclosure.
The serial number (Serial no.) and the type (Type / Model) of the product, as well as device-specific characteristics are specified on the type label.
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SMA Solar Technology AG Mounting

4 Mounting

4.1 Safety

DANGER!
Danger to life due to fire or explosion
Despite careful construction, electrical devices can cause fires.
• Do not mount the inverter on flammable construction materials.
• Do not mount the inverter in areas where highly flammable materials are stored.
• Do not mount the inverter in a potentially explosive atmosphere.
CAUTION!
Risk of burns due to hot enclosure parts
• Mount the inverter in such a way that the enclosure cannot be touched inadvertently.
CAUTION!
Risk of injury due to the heavy weight of the inverter
• Note that the inverter weighs approx. 62 kg.
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Mounting SMA Solar Technology AG

4.2 Selecting the Mounting Location

Consider the following requirements when selecting the mounting location:
• The mounting method and location must be suitable for the inverter's weight and dimensions (see Section 11"Technical Data" (page76)).
• Mount on a solid surface.
• The mounting location must at all times be clear and safely accessible without the use of additional aids such as scaffolding or lifting platforms. Non-fulfillment of these criteria may restrict servicing.
• Mount vertically or tilted backwards by max. 45 °.
• Never mount the device with a forward tilt.
• Never mount the device with a sideways tilt.
• Do not mount horizontally.
• The connection area must point downward.
• Install at eye level in order to allow operating states to be read at all times.
• To ensure optimal operation, the ambient temperature should be below 40°C.
• Do not expose the inverter to direct solar irradiation as this can cause excessive heating and thus power reduction.
• In living areas, to avoid audible vibrations do not mount the device on plasterboard walls or similar. When in operation, the inverter may emit noises which are perceived as annoying in living areas.
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SMA Solar Technology AG Mounting
500 mm
300 mm
300 mm
50 mm
300 mm
• Observe minimum clearances as shown in the diagram to walls, other inverters or objects, in order to guarantee sufficient heat dissipation.
Multiple inverters installed in areas with high ambient temperatures
There must be sufficient clearance between the individual inverters to ensure that the cooling air of the adjacent inverter is not drawn in.
If necessary, increase the spacing and make sure there is enough fresh-air supply to ensure sufficient cooling of the inverters.
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Mounting SMA Solar Technology AG

4.3 Mounting the Inverter with the Wall Mounting Bracket

1. Mark the position of the drill holes using the wall mounting bracket and drill the holes. Use at least 2 of the 6 holes, 1 hole each on the left- and right-hand sides respectively.
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SMA Solar Technology AG Mounting
CAUTION!
Risk of injury due to the heavy weight of the inverter
The inverter weighs approx. 62 kg.
• Mount the wall mounting bracket with the appropriate mounting material (depending on the surface).
• U se the side h andle s (top and bo ttom ) or a steel rod (maximum diameter 30 mm) for transport and mounting. The rod must be pushed through the enclosure openings.
2. Secure the wall mounting bracket to the wall using appropriate screws and washers.
3. Attach the inverter to the wall mounting bracket using the special opening at the rear of the enclosure.
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Mounting SMA Solar Technology AG
4. Screw the inverter onto the wall mounting bracket on both sides using the screws (M6x8) provided.
Only fasten the screws hand-tight.
5. Check to ensure that the inverter is securely in place.
6. Close the recessed grips with the ventilation grids provided. To help you identify the sides, the ventilation grids are marked on the inside with "links/left" and "rechts/right".
The ventilation grids prevent intrusion of dust and insects, and can be reordered from SMA Solar Technology AG as required (see Section 12"Accessories" (page83)).
Optional anti-theft protection
To protect the inverter against theft, the back panel can be secured to the wall at the bottom using 2 safety screws.
The other 2 holes are spares.
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SMA Solar Technology AG Electrical Connection

5 Electrical Connection

NOTICE!
Damage to the inverter due to electrostatic discharge
The internal components of the inverter can be irreparably damaged by electrostatic discharge.
• Ground yourself before touching a component part.

5.1 Overview of the Connection Area

5.1.1 Exterior View

The following figure shows the assignment of the individual connection areas at the bottom of the inverter.
Object Description
A DC connector for connecting the small wind turbine system B Cable gland for optional communication via RS485 (PG16) C Cable gland for grid connection (AC) (12 mm … 25 mm) D Cable gland for SMA Power Balancer
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Electrical Connection SMA Solar Technology AG

5.1.2 Interior View

The following figure shows the various components and connection areas of the open inverter.
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SMA Solar Technology AG Electrical Connection
Object Description
A Connection area and slots for communication BDisplay C Jumper slot for the fan test D LEDs for displaying the operating states E Jumper slot for SMA Power Balancer F Terminals for SMA Power Balancer G Flat connector for grounding the cable shield when connecting the SMA Power
Balancer H Terminals for grid cable (AC) I Plug for grounding the cable shield for communication K Cable gland for the SMA Power Balancer L Cable gland for grid cable (AC) M Cable gland for communication N Screw fixture of shield clamp for data cable ODC connector PVaristors
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Electrical Connection SMA Solar Technology AG

5.2 Connection to the Power Distribution Grid (AC)

5.2.1 Conditions for AC Connection

Connection requirements of the grid operator
Always observe the connection requirements of your grid operator.
Cable Design
The maximum cable lengths relative to the cable cross-section are shown in the following table.
Cable cross-section Maximum cable length
WB 5000A/WB 5000A-11 WB 6000A/WB 6000A-11
6 mm² 18 m 15 m 10 mm² 31 m 25 m 16 mm² 49 m 41 m
Reducing line losses by half
If three inverters with symmetrical feed-in are combined to form a three-phase system, the neutral conductor is not subjected to any load, and the line losses are halved. This reduction of line losses by 50% increases the maximum cable length by 100%.
Cable Requirements
Object Description Value
A External diameter 12 mm ... 25 mm B Cable cross-section 6 mm² ... 16 mm² C Stripping length approx. 16 mm
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SMA Solar Technology AG Electrical Connection
Load Disconnection Unit
You must install a separate miniature circuit-breaker for each inverter in order to ensure that the inverter can be securely disconnected under load. The maximum permissible fuse protection can be found in Section 11"Technical Data" (page76).
Detailed information and examples on the design of miniature circuit-breakers are available in the Technical Information "Miniature circuit-breaker" to be found in the download area of SMA Solar Technology AG at www.SMA.de/en.
DANGER!
Danger to life due to fire
In the event of parallel connection of more than one inverter to the same miniature circuit-breaker, the protective function of the miniature circuit-breaker is no longer guaranteed. It can result in a cable fire or destruction of the inverter.
• Never connect several inverters to the same miniature circuit-breaker.
• Observe the maximum permissible fuse protection of the inverter when selecting the miniature circuit-breaker.
DANGER!
Danger to life through electric shock
When a generator (inverter) and a load are connected to the same miniature circuit­breaker, the protective function of the miniature circuit-breaker is no longer guaranteed. The currents from the inverter and the grid can accumulate to form overcurrents that are not detected by the miniature circuit-breaker.
• Never connect the load between the inverter and the miniature circuit-breaker without protection.
• Always protect the load separately.
NOTICE!
Damage to the inverter due to the use of screw-type fuses as load disconnection units
A screw-type fuse, e.g., DIAZED fuse or NEOZED fuse, is not a switch-disconnector and must never be used as such. A screw-type fuse only acts as cable protection.
Disconnection under load using a screw-type fuse can damage the inverter.
• Use o nly a switch-di sconnecto r or a mi niature circui t-breaker as a l oad dis conne ction unit.
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Electrical Connection SMA Solar Technology AG

5.2.2 Connecting the Inverter to the Power Distribution Grid (AC)

1. Check that the line voltage is within the permissible voltage range. The exact operating range of the inverter is specified in the operating parameters. The relevant
document can be found in the download area at www.SMA.de/en, in the "Technical Description" category of the respective inverter.
2. Disconnect the miniature circuit-breaker and secure against re-connection.
3. Loosen all screws of the enclosure lid and remove the lid. To do this, use a hexagon socket wrench (6 mm).
4. Remove the adhesive tape from the AC enclosure opening.
5. Place the AC cable gland in position on the outside of the enclosure opening and fasten with the counter nut on the inside.
6. Pull the cable through.
7. Connect L, N and the protective conductor (PE) to the terminal blocks using a screwdriver in accordance with the labels.
The PE conductor must be 5 mm longer than the L and N conductors.
L and N must not be swapped.
8. Fasten the cable gland tightly on the enclosure opening.
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SMA Solar Technology AG Electrical Connection
9. Secure the enclosure lid with all screws and the corresponding conical spring washers. To do this, use a hexagon socket wrench (6 mm).
Tighten the screws with 6 Nm torque in the order shown in the figure on the right. The toothing of the conical spring washers must point toward the enclosure lid.
The scope of delivery of the inverter includes a spare screw and a spare conical spring washer.
DANGER!
Danger to life due to live enclosure lid
The grounding of the enclosure lid is ensured by the conical spring washers.
• Atta ch the coni cal spring washers for all 6 screws wi th the toothing facing toward t he enclosure lid.
DANGER!
Danger to life due to high voltages in the inverter
• Do not switch on the miniature circuit-breaker until the small wind turbine system has been connected and the inverter is securely closed.
☑ The inverter is connected to the power distribution grid (AC).
Installation Manual WB5A_6A-IA-IEN114540 27
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